JPWO2023176602A5 - - Google Patents
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- JPWO2023176602A5 JPWO2023176602A5 JP2023538109A JP2023538109A JPWO2023176602A5 JP WO2023176602 A5 JPWO2023176602 A5 JP WO2023176602A5 JP 2023538109 A JP2023538109 A JP 2023538109A JP 2023538109 A JP2023538109 A JP 2023538109A JP WO2023176602 A5 JPWO2023176602 A5 JP WO2023176602A5
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- Prior art keywords
- oil film
- film thickness
- impedance
- electric circuit
- metal contact
- Prior art date
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- 239000002184 metal Substances 0.000 claims 18
- 238000001514 detection method Methods 0.000 claims 16
- 238000004364 calculation method Methods 0.000 claims 8
- 238000005096 rolling process Methods 0.000 claims 8
- 239000000314 lubricant Substances 0.000 claims 5
- 239000003990 capacitor Substances 0.000 claims 4
- 230000003068 static effect Effects 0.000 claims 4
- 239000003795 chemical substances by application Substances 0.000 claims 1
- 238000009795 derivation Methods 0.000 claims 1
- 238000000034 method Methods 0.000 claims 1
Claims (12)
前記すべり軸受および回転軸から構成される電気回路に交流電圧を印加し、
前記交流電圧の印加時の前記電気回路のインピーダンスおよび位相角を測定し、
前記インピーダンスおよび前記位相角に基づき、前記すべり軸受と前記回転軸との間における油膜厚さおよび金属接触割合を導出し、
前記油膜厚さおよび前記金属接触割合は、前記軸受装置内にて発生する前記すべり軸受と前記回転軸との間に生じる線接触により構成される電気回路に対応する算出式を用いて導出されることを特徴とする検出方法。 A detection method for detecting the state of a bearing device including a plain bearing,
Applying an alternating current voltage to an electric circuit composed of the sliding bearing and the rotating shaft,
measuring the impedance and phase angle of the electric circuit when the alternating current voltage is applied;
Based on the impedance and the phase angle, derive the oil film thickness and metal contact ratio between the sliding bearing and the rotating shaft,
The oil film thickness and the metal contact ratio are derived using a calculation formula corresponding to an electric circuit formed by a line contact that occurs between the sliding bearing and the rotating shaft within the bearing device. A detection method characterized by:
ε:潤滑剤の誘電率
α:油膜の破断率(金属接触割合)(0≦α<1)
a:回転軸の短手方向における接触幅
L:回転軸の長さ
h1:Hertzian接触域における油膜厚さ
にて示され、
前記第2のコンデンサの静電容量C2は、
r:ローラ片の半径
にて示されることを特徴とする請求項2に記載の検出方法。 The capacitance C1 of the first capacitor is
ε: Dielectric constant of lubricant α: Fracture rate of oil film (metal contact ratio) (0≦α<1)
a: Contact width in the short direction of the rotating shaft L: Length of the rotating shaft h 1 : Indicated by the oil film thickness in the Hertzian contact area,
The capacitance C2 of the second capacitor is
3. The detection method according to claim 2, wherein r: the radius of the roller piece.
|Z|:動的接触状態におけるインピーダンス
|Z0|:静的接触状態におけるインピーダンス
θ:動的接触状態における位相角
θ0:静的接触状態における位相角
ε:潤滑剤の誘電率
α:油膜の破断率(金属接触割合)(0≦α<1)
a:回転軸の短手方向における接触幅
L:回転軸の長さ
h1:Hertzian接触域における油膜厚さ
r:ローラ片の半径
ω:交流電圧の角周波数
であることを特徴とする請求項2に記載の検出方法。 The calculation formula for deriving the oil film thickness h1 and the metal contact ratio α is as follows:
|Z|: Impedance in dynamic contact state |Z 0 |: Impedance in static contact state θ: Phase angle in dynamic contact state θ 0 : Phase angle in static contact state ε: Dielectric constant of lubricant α: Oil film Fracture rate (metal contact ratio) (0≦α<1)
a: contact width in the short direction of the rotating shaft L: length of the rotating shaft h 1 : oil film thickness in the Hertzian contact area r: radius of the roller piece ω: angular frequency of the alternating voltage. Detection method according to 2 .
前記すべり軸受および回転軸から構成される電気回路に交流電圧を印加させた際に得られる前記交流電圧の印加時の前記電気回路のインピーダンスおよび位相角を取得する取得手段と、
前記インピーダンスおよび前記位相角に基づき、前記すべり軸受と前記回転軸との間における油膜厚さおよび金属接触割合を導出する導出手段と、
を有し、
前記導出手段は、前記油膜厚さおよび前記金属接触割合を、前記軸受装置内にて発生する前記すべり軸受と前記回転軸との間に生じる線接触により構成される電気回路に対応する算出式を用いて導出することを特徴とする検出装置。 A detection device for detecting the state of a bearing device including a sliding bearing,
Acquisition means for acquiring the impedance and phase angle of the electric circuit when the AC voltage is applied, which are obtained when an AC voltage is applied to the electric circuit constituted by the sliding bearing and the rotating shaft;
Deriving means for deriving an oil film thickness and metal contact ratio between the sliding bearing and the rotating shaft based on the impedance and the phase angle;
has
The deriving means calculates the oil film thickness and the metal contact ratio using a calculation formula corresponding to an electric circuit formed by a line contact occurring between the sliding bearing and the rotating shaft in the bearing device. A detection device characterized in that the detection device uses
すべり軸受を含む軸受装置に対し、前記すべり軸受および回転軸から構成される電気回路に交流電圧を印加させた際に得られる前記交流電圧の印加時の前記電気回路のインピーダンスおよび位相角を取得する取得手段、
前記インピーダンスおよび前記位相角に基づき、前記すべり軸受と前記回転軸との間における油膜厚さおよび金属接触割合を導出する導出手段、
として機能させ、
前記導出手段は、前記油膜厚さおよび前記金属接触割合を、前記軸受装置内にて発生する前記すべり軸受と前記回転軸との間に生じる線接触により構成される電気回路に対応する算出式を用いて導出することを特徴とするプログラム。 computer,
Obtaining the impedance and phase angle of the electrical circuit when the alternating current voltage is applied, which are obtained when an alternating current voltage is applied to an electric circuit consisting of the plain bearing and the rotating shaft for a bearing device including a plain bearing. acquisition means,
Derivation means for deriving an oil film thickness and metal contact ratio between the sliding bearing and the rotating shaft based on the impedance and the phase angle;
function as
The deriving means calculates the oil film thickness and the metal contact ratio using a calculation formula corresponding to an electric circuit formed by a line contact occurring between the sliding bearing and the rotating shaft in the bearing device. A program characterized in that it is derived using
前記軸受装置に所定のラジアル荷重を付与した状態で、前記外方部材、前記内方部材、および前記複数のころから構成される電気回路に交流電圧を印加し、
前記交流電圧の印加時の前記電気回路のインピーダンスおよび位相角を測定し、
前記インピーダンスおよび前記位相角に基づき、前記内方部材と前記複数のころの間、または、前記内方部材と前記複数のころの間の少なくとも一つにおける油膜厚さおよび金属接触割合を導出し、
前記所定のラジアル荷重により特定される前記軸受装置内の負荷圏と非負荷圏それぞれにおいて構成される電気回路に対応する算出式を用いて前記油膜厚さおよび前記金属接触割合を導出することを特徴とする検出方法。 A detection method for detecting the state of a bearing device including an outer member, an inner member, and a plurality of rollers, the method comprising:
applying an alternating current voltage to an electric circuit made up of the outer member, the inner member, and the plurality of rollers while applying a predetermined radial load to the bearing device;
measuring the impedance and phase angle of the electric circuit when the alternating current voltage is applied;
Based on the impedance and the phase angle, derive an oil film thickness and a metal contact ratio between at least one of the inner member and the plurality of rollers, or between the inner member and the plurality of rollers,
The oil film thickness and the metal contact ratio are derived using calculation formulas corresponding to electric circuits configured in each of a loaded zone and a non-load zone within the bearing device specified by the predetermined radial load. detection method.
n:軸受内の全転動体の数
n1:負荷圏に位置する転動体の数
b ̄:転動体の平均接触幅
L:転動体の長さ
Rtx:転動体の有効半径
St1 ̄:平均接触域
Si1(m):転動体mと内輪の間の接触域
So1(m):転動体mと外輪の間の接触域
ω:交流電圧の角周波数
ε:潤滑剤の誘電率
k:軸受の数
Ψ:無次元定数
hgap:ラジアル隙間
m:非負荷圏に位置する転動体を示す自然数(1≦m≦(n-n1))
|Z0|:静的接触状態におけるインピーダンス
θ0:静的接触状態における位相
|Z|:動的接触状態におけるインピーダンス
θ:動的接触状態における位相
であることを特徴とする請求項8に記載の検出方法。 The calculation formula for deriving the oil film thickness h and the metal contact ratio α is as follows:
n: Total number of rolling elements in the bearing n 1 : Number of rolling elements located in the load area b ̄: Average contact width of rolling elements L: Length of rolling elements R tx : Effective radius of rolling elements S t1 : Average contact area S i1 (m): Contact area between rolling element m and inner ring S o1 (m): Contact area between rolling element m and outer ring ω: Angular frequency of AC voltage ε: Dielectric constant of lubricant k : Number of bearings Ψ: Dimensionless constant h gap : Radial gap m: Natural number indicating rolling elements located in non-load area (1≦m≦(n-n1))
|Z 0 |: impedance in static contact state θ 0 : phase in static contact state |Z|: impedance in dynamic contact state θ: phase in dynamic contact state Detection method.
前記軸受装置に所定のラジアル荷重を付与した状態で、前記外方部材、前記内方部材、および前記複数のころから構成される電気回路に交流電圧を印加させた際に得られる前記交流電圧の印加時の前記電気回路のインピーダンスおよび位相角を取得する取得手段と、
前記インピーダンスおよび前記位相角に基づき、前記内方部材と前記複数のころの間、または、前記内方部材と前記複数のころの間の少なくとも一つにおける油膜厚さおよび金属接触割合を導出する導出手段と、
を有し、
前記導出手段は、前記所定のラジアル荷重により特定される前記軸受装置内の負荷圏と非負荷圏それぞれにおいて構成される電気回路に対応する算出式を用いて前記油膜厚さおよび前記金属接触割合を導出することを特徴とする検出装置。 A detection device for detecting the state of a bearing device including an outer member, an inner member, and a plurality of rollers, the detection device comprising:
The alternating current voltage obtained when an alternating current voltage is applied to an electric circuit composed of the outer member, the inner member, and the plurality of rollers with a predetermined radial load applied to the bearing device. acquisition means for acquiring the impedance and phase angle of the electric circuit when applied;
Deriving an oil film thickness and metal contact ratio between at least one of the inner member and the plurality of rollers or between the inner member and the plurality of rollers based on the impedance and the phase angle. means and
has
The deriving means calculates the oil film thickness and the metal contact ratio using calculation formulas corresponding to electric circuits configured in each of a loaded zone and a non-load zone within the bearing device specified by the predetermined radial load. A detection device characterized by deriving .
外方部材、内方部材、および複数のころを含んで構成される軸受装置に所定のラジアル荷重を付与した状態で、前記外方部材、前記内方部材、および前記複数のころから構成される電気回路に交流電圧を印加させた際に得られる前記交流電圧の印加時の前記電気回路のインピーダンスおよび位相角を取得する取得手段、
前記インピーダンスおよび前記位相角に基づき、前記内方部材と前記複数のころの間、または、前記内方部材と前記複数のころの間の少なくとも一つにおける油膜厚さおよび金属接触割合を導出する導出手段、
として機能させ、
前記導出手段は、前記所定のラジアル荷重により特定される前記軸受装置内の負荷圏と非負荷圏それぞれにおいて構成される電気回路に対応する算出式を用いて前記油膜厚さおよび前記金属接触割合を導出する、プログラム。 computer,
When a predetermined radial load is applied to a bearing device that includes an outer member, an inner member, and a plurality of rollers, the bearing device that includes the outer member, the inner member, and the plurality of rollers acquisition means for acquiring the impedance and phase angle of the electric circuit when the AC voltage is applied, which are obtained when the AC voltage is applied to the electric circuit;
Deriving an oil film thickness and metal contact ratio between at least one of the inner member and the plurality of rollers or between the inner member and the plurality of rollers based on the impedance and the phase angle. means,
function as
The deriving means calculates the oil film thickness and the metal contact ratio using calculation formulas corresponding to electric circuits configured in each of a loaded zone and a non-load zone within the bearing device specified by the predetermined radial load. A program to derive .
Applications Claiming Priority (5)
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JP2022039417 | 2022-03-14 | ||
JP2022039417 | 2022-03-14 | ||
JP2022039416 | 2022-03-14 | ||
JP2022039416 | 2022-03-14 | ||
PCT/JP2023/008684 WO2023176602A1 (en) | 2022-03-14 | 2023-03-07 | Bearing device state detecting method, detecting device, and program |
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JP7347721B1 JP7347721B1 (en) | 2023-09-20 |
JPWO2023176602A1 JPWO2023176602A1 (en) | 2023-09-21 |
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JP6729633B2 (en) | 2018-06-04 | 2020-07-22 | 日本精工株式会社 | Diagnosis method of rolling device |
JP7200789B2 (en) | 2019-03-25 | 2023-01-10 | 日本精工株式会社 | Preload Diagnosis Method for Rolling Device |
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