JPWO2022153821A5 - - Google Patents

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JPWO2022153821A5
JPWO2022153821A5 JP2022575499A JP2022575499A JPWO2022153821A5 JP WO2022153821 A5 JPWO2022153821 A5 JP WO2022153821A5 JP 2022575499 A JP2022575499 A JP 2022575499A JP 2022575499 A JP2022575499 A JP 2022575499A JP WO2022153821 A5 JPWO2022153821 A5 JP WO2022153821A5
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defect detection
magnet wire
electrode
detection device
winding
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JP7378649B2 (en
JPWO2022153821A1 (en
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Priority claimed from PCT/JP2021/047803 external-priority patent/WO2022153821A1/en
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Claims (16)

導電性液体を含侵させ、マグネットワイヤーの絶縁体層の周囲を前記導電性液体が接触するように形成された電極と、前記電極に並列に接続された部分放電検出装置とを備え、前記電極は、交流電圧を前記マグネットワイヤーと前記導電性液体との間に印加し、前記部分放電検出装置を用いて前記マグネットワイヤーと前記導電性液体との間に発生する部分放電の放電電荷量を計測することにより前記マグネットワイヤーの絶縁被膜の欠陥を検出することを特徴とする欠陥検出装置。 An electrode impregnated with a conductive liquid and formed so that the conductive liquid contacts the periphery of an insulating layer of a magnet wire; and a partial discharge detection device connected in parallel to the electrode, wherein the electrode applies an AC voltage between the magnet wire and the conductive liquid, and measures the amount of partial discharge generated between the magnet wire and the conductive liquid using the partial discharge detector. A defect detection device characterized by detecting a defect in the insulating coating of the magnet wire by: 導電性液体を含侵させ、マグネットワイヤーの絶縁体層の周囲を前記導電性液体が接触するように形成された電極と、前記電極に並列に接続された部分放電検出装置とを備え、交流電圧を前記マグネットワイヤーと前記電極との間に印加し、前記部分放電検出装置を用いて前記マグネットワイヤーと前記導電性液体との間に発生する部分放電の放電電荷量を計測することにより前記マグネットワイヤーの絶縁被膜の欠陥を検出することを特徴とする欠陥検出装置。 An electrode impregnated with a conductive liquid and formed so that the conductive liquid contacts the periphery of an insulating layer of a magnet wire; and a partial discharge detection device connected in parallel to the electrode. is applied between the magnet wire and the electrode, and the magnet wire is measured by measuring the amount of partial discharge generated between the magnet wire and the conductive liquid using the partial discharge detection device. A defect detection device characterized by detecting defects in the insulating coating of the. 前記電極は、走行する前記マグネットワイヤーの絶縁体層の全周を前記導電性液体が接触するように形成されていることを特徴とする請求項1または2に記載の欠陥検出装置。 3. The defect detection apparatus according to claim 1, wherein the electrode is formed so that the conductive liquid is in contact with the entire circumference of the insulating layer of the traveling magnet wire. 前記電極は、軟質かつ吸湿性の素材で構成される湿式電極であることを特徴とする請求項1から3のいずれか1項に記載の欠陥検出装置。 4. The defect detection apparatus according to claim 1, wherein said electrode is a wet electrode made of a soft and hygroscopic material. 前記電極は、導電性液体槽内の前記導電性液体の液面に接触することを特徴とする請求項4に記載の欠陥検出装置。 5. The defect detection device according to claim 4, wherein the electrode is in contact with the liquid surface of the conductive liquid in the conductive liquid tank. 前記導電性液体槽に、液面レベルスイッチと前記導電性液体の給液タンクとバルブからなる給液機構を備えることを特徴とする請求項5に記載の欠陥検出装置。 6. A defect detection apparatus according to claim 5, wherein said conductive liquid tank is provided with a liquid supply mechanism comprising a liquid level switch, a liquid supply tank for said conductive liquid, and a valve. 前記電極は、2つの直方体形状の湿式電極が、前記マグネットワイヤーを挟み込むように配置されていることを特徴とする請求項1から6のいずれか一項に記載の欠陥検出装置。 7. The defect detection device according to claim 1, wherein the electrodes are two rectangular parallelepiped wet electrodes arranged so as to sandwich the magnet wire. 前記電極は、U字形状で、U字を形成するための折り曲げ部が前記マグネットワイヤーの周囲と接触するように形成されていることを特徴とする請求項1から6のいずれか一項に記載の欠陥検出装置。 7. The electrode according to any one of claims 1 to 6, wherein the electrode has a U shape, and a bent portion for forming the U shape is formed so as to be in contact with the circumference of the magnet wire. defect detection equipment. 前記電極は、前記マグネットワイヤーにらせん状に巻きつくように形成されていることを特徴とする請求項1から6のいずれか一項に記載の欠陥検出装置。 7. The defect detection device according to claim 1, wherein the electrode is formed so as to spirally wind around the magnet wire. 外面から前記電極を挟み込むクランプを備えたことを特徴とする請求項1から8のいずれか一項に記載の欠陥検出装置。 9. The defect detection apparatus according to claim 1, further comprising a clamp that clamps the electrode from the outer surface. マグネットワイヤーをモーターコイルとして巻き取るコイル巻線装置と、請求項1から10のいずれか一項に記載の欠陥検出装置とを備え、前記欠陥検出装置は、コイル巻線装置においてモーターコイルとして前記マグネットワイヤーが巻き取られる前に前記マグネットワイヤーの欠陥を検出する欠陥検出装置。 A coil winding device for winding a magnet wire as a motor coil; A defect detection device for detecting defects in the magnet wire before the wire is wound. マグネットワイヤーをモーターコイルに巻き取るコイル巻線装置、請求項1から10のいずれか一項に記載の欠陥検出装置を備え、前記欠陥検出装置内の電極の後方に回転動力に接続された巻取ボビンを備える欠陥検出装置。 A coil winding device for winding a magnet wire into a motor coil, a winding device comprising a defect detection device according to any one of claims 1 to 10, the winding being connected to a rotating power behind the electrodes in the defect detection device. A defect detection device with a bobbin. マグネットワイヤーをモーターコイルに巻き取るコイル巻線装置、請求項1から10のいずれか一項に記載の欠陥検出装置を備え、前記欠陥検出装置内の電極と前記モーターコイルとの間に、前記マグネットワイヤーの速度を検出するエンコーダを配置し、前記エンコーダの出力と前記欠陥検出装置が出力した欠陥検出信号に基づいて、前記モーターコイルに巻回された前記マグネットワイヤーの欠陥の位置を算出することを特徴とする欠陥検出システム。 A coil winding device for winding a magnet wire around a motor coil, and a defect detection device according to any one of claims 1 to 10, wherein the magnet is provided between the electrode in the defect detection device and the motor coil Disposing an encoder for detecting the speed of the wire, and calculating the position of the defect of the magnet wire wound around the motor coil based on the output of the encoder and the defect detection signal output by the defect detection device. A defect detection system characterized by: マグネットワイヤーをモーターコイルに巻き取るコイル巻線装置と、請求項1から10のいずれか一項に記載の欠陥検出装置と、前記欠陥検出装置内の電極と前記モーターコイルとの間に、前記マグネットワイヤーの速度を検出するエンコーダとを用いて、前記モーターコイルの巻き始めの距離をゼロ点とし、欠陥検出までの巻き取り距離と、欠陥検出後の巻き取り距離に基づいて、前記モーターコイルの欠陥の位置を算出することを特徴とする欠陥検出方法。 A coil winding device for winding a magnet wire around a motor coil, a defect detection device according to any one of claims 1 to 10, and between an electrode in the defect detection device and the motor coil, the magnet Using an encoder that detects the speed of the wire, the distance at the start of winding of the motor coil is set to zero, and based on the winding distance until defect detection and the winding distance after defect detection, the defect of the motor coil A defect detection method characterized by calculating the position of マグネットワイヤーをモーターコイルに巻き取るコイル巻線装置と、請求項1から10のいずれか一項に記載の欠陥検出装置とを用いて欠陥検出を行った前記モーターコイルを用いて、回転電機を製造する回転電機の製造方法。 A rotating electric machine is manufactured using the motor coil for which defect detection has been performed using a coil winding device for winding a magnet wire around the motor coil and the defect detection device according to any one of claims 1 to 10. A method for manufacturing a rotating electrical machine that マグネットワイヤーの絶縁体層の周囲に形成された電極と、前記電極に並列に接続された部分放電検出装置とを備え、交流電圧を前記マグネットワイヤーと前記電極との間に印加し、前記部分放電検出装置を用いて前記マグネットワイヤーと前記電極との間に発生する部分放電の放電電荷量を計測することにより前記マグネットワイヤーの絶縁被膜の欠陥を検出することを特徴とする欠陥検出装置、およびAn electrode formed around an insulator layer of a magnet wire and a partial discharge detector connected in parallel to the electrode, wherein an AC voltage is applied between the magnet wire and the electrode to detect the partial discharge. A defect detection device that detects defects in the insulation coating of the magnet wire by measuring the discharge charge amount of partial discharge generated between the magnet wire and the electrode using a detection device;
前記マグネットワイヤーをモーターコイルに巻き取るコイル巻線装置、a coil winding device for winding the magnet wire around a motor coil;
を備え、前記欠陥検出装置内の電極と前記モーターコイルとの間に、前記マグネットワイヤーの速度を検出するエンコーダを配置し、前記エンコーダの出力と前記欠陥検出装置が出力した欠陥検出信号に基づいて、前記モーターコイルに巻回された前記マグネットワイヤーの欠陥の位置を算出することを特徴とする欠陥検出システム。An encoder for detecting the speed of the magnet wire is arranged between the electrode in the defect detection device and the motor coil, and based on the output of the encoder and the defect detection signal output by the defect detection device and calculating a position of a defect in said magnet wire wound around said motor coil.
JP2022575499A 2021-01-14 2021-12-23 Defect detection device, defect detection method, defect detection system, and manufacturing method for rotating electrical machinery Active JP7378649B2 (en)

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JP2021003909 2021-01-14
JP2021003909 2021-01-14
PCT/JP2021/047803 WO2022153821A1 (en) 2021-01-14 2021-12-23 Defect detection device, defect detection method, defect detection system, and method for manufacturing dynamo-electrical machine

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JPWO2022153821A5 true JPWO2022153821A5 (en) 2023-03-02
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JP2004347523A (en) * 2003-05-23 2004-12-09 Hitachi Ltd Method for testing insulating property of coil
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