JPWO2021133435A5 - - Google Patents

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JPWO2021133435A5
JPWO2021133435A5 JP2022539335A JP2022539335A JPWO2021133435A5 JP WO2021133435 A5 JPWO2021133435 A5 JP WO2021133435A5 JP 2022539335 A JP2022539335 A JP 2022539335A JP 2022539335 A JP2022539335 A JP 2022539335A JP WO2021133435 A5 JPWO2021133435 A5 JP WO2021133435A5
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biomass
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solids
washing
water
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Priority claimed from PCT/US2020/046111 external-priority patent/WO2021133435A1/en
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米国特許出願公開第US2017/0275817号明細書は、リグノセルロース系バイオマス流を、水および以前に処理されたリグノセルロース系バイオマスに由来する溶解した水溶性種を含む抽出溶液に浸す連続プロセスに関する。このプロセスでは、水不溶性汚染物質が見かけの質量密度に従って分離される。リグノセルロース系バイオマスの流れは、さらに、向流構成で第2の任意の浸漬工程に供されてもよい。開示されたプロセスは、水の消費を抑えてリグノセルロース系バイオマスから非リグノセルロース系水溶性化合物を除去するのに有用である。
この出願の発明に関連する先行技術文献情報としては、以下のものがある(国際出願日以降国際段階で引用された文献及び他国に国内移行した際に引用された文献を含む)。
(先行技術文献)
(特許文献)
(特許文献1) 米国特許第4,087,936号明細書
(特許文献2) 特開2005-205336号公報
(特許文献3) 米国特許出願公開第2019/248962号明細書
(特許文献4) 中国特許出願公開第101870542号明細書
(特許文献5) 米国特許出願公開第2015/166681号明細書
(非特許文献)
(非特許文献1) S.R.G. OUDENHOVEN ET AL,"Using pyrolytic acid leaching as a pretreatment step in a biomass fast pyrolysis plant: Process design and economic evaluation", BIOMASS AND BIOENERGY,Vol.95,01 December 2016 (2016-12-01),page 388-404
US Patent Application Publication No. US2017/0275817 relates to a continuous process of soaking a lignocellulosic biomass stream in an extraction solution comprising water and dissolved water-soluble species derived from previously treated lignocellulosic biomass. In this process, water-insoluble contaminants are separated according to their apparent mass density. The stream of lignocellulosic biomass may further be subjected to a second optional soaking step in a countercurrent configuration. The disclosed process is useful for removing non-lignocellulosic water-soluble compounds from lignocellulosic biomass with reduced water consumption.
Prior art document information related to the invention of this application includes the following (including documents cited in the international phase after the international filing date and documents cited when entering the national phase in other countries).
(Prior art document)
(Patent document)
(Patent Document 1) U.S. Pat. No. 4,087,936
(Patent Document 2) JP-A-2005-205336
(Patent Document 3) US Patent Application Publication No. 2019/248962
(Patent Document 4) Chinese Patent Application Publication No. 101870542
(Patent Document 5) US Patent Application Publication No. 2015/166681
(Non-Patent Literature)
(Non-Patent Document 1) S.M. R. G. OUDENHOVEN ET AL, "Using pyrolytic acid leaching as a pretreatment step in a biomass fast pyrolysis plant: Process design and economic evaluation", BIOMASS AND BIOENERGY, Vol. 95, 01 December 2016 (2016-12-01), page 388-404

Claims (14)

撹拌装置を備え、洗浄溶液を含む一連の洗浄槽内でアルカリおよびアルカリ土類元素を除去するための一連の固体洗浄工程を有固体バイオマスが向流方式で前記洗浄溶液と接触される、固体バイオマスを洗浄するための向流洗浄プロセスであって、前記固体はスラリーとして少なくとも1つの洗浄槽から空気圧リフトポンプを介して第2の洗浄槽または他の装置へ輸送される、プロセス。 a series of solids washing steps for removing alkali and alkaline earth elements in a series of washing tanks comprising an agitation device and containing a washing solution, wherein the solid biomass is contacted with said washing solution in countercurrent flow; A countercurrent washing process for washing solid biomass, wherein said solids are transported as a slurry from at least one washing vessel via a pneumatic lift pump to a second washing vessel or other device. 請求項1記載のプロセスにおいて、前記洗浄溶液中の固体のスラリーは、0.1重量%~30重量%の固体である、プロセス。 The process of claim 1, wherein the slurry of solids in the wash solution is 0.1 wt% to 30 wt% solids. 請求項1記載のプロセスにおいて、前記スラリーは、粒子の少なくとも85質量%、または少なくとも90質量%、または少なくとも95質量%が、0.25インチ(0.6cm)、または0.5インチ(1.2cm)、または1.0インチ(2.5cm)、または1.5インチ(3.7cm)、または2インチ(5.0cm)スクリーンを通過するバイオマス供給物を有する、プロセス。 3. The process of claim 1, wherein the slurry has at least 85% by weight, or at least 90% by weight, or at least 95% by weight of the particles are 0.25 inch (0.6 cm), or 0.5 inch (1.5 cm). 2 cm), or 1.0 inch (2.5 cm), or 1.5 inch (3.7 cm), or 2 inch (5.0 cm) screen. 請求項1記載のプロセスにおいて、前記スラリーは、粒子の少なくとも85質量%、または少なくとも90質量%、または少なくとも95質量%が、少なくとも2:1のアスペクト比(幅に対する長さの比)を有するセルロース系バイオマス供給物を有する、プロセス。 The process of claim 1, wherein at least 85 wt%, or at least 90 wt%, or at least 95 wt% of the particles are cellulose particles having an aspect ratio (ratio of length to width) of at least 2:1. A process having a system biomass feed. 請求項1記載のプロセスにおいて、少なくとも1つの洗浄溶液は、5以下、または4以下、または3.5以下、または3.0以下、または2.5以下、または2.3以下、または2.0以下、または1.7以下、または1.5以下、または、1.5~5、または2.0~5.0、または2.0~3.5、または2.5~3.0の範囲のpHを有する、プロセス。 3. The process of claim 1, wherein the at least one wash solution is 5 or less, or 4 or less, or 3.5 or less, or 3.0 or less, or 2.5 or less, or 2.3 or less, or 2.0 or less, or 1.7 or less, or 1.5 or less, or in the range of 1.5 to 5, or 2.0 to 5.0, or 2.0 to 3.5, or 2.5 to 3.0 A process having a pH of 請求項1記載のプロセスにおいて
.前記空気圧リフトは、エアリフトポンプにガスを供給するスパージャーの穴サイズが、穴面積に対するリフトに垂直な輸送断面積の比率が144~3600であって、最小穴サイズが0.1インチ(2.54mm)、最大0.5インチ(12.7mm)であり、前記穴は少なくとも3つの穴径の間隔があり、
b.前記空気圧ポンプ輸送に使用されるガスは、空気、窒素、二酸化炭素、または冷却された燃焼排気ガス、またはそれらの混合物の中から選択されるものである、
プロセス。
The process of claim 1 , wherein
a . Said pneumatic lift has a hole size in the sparger that supplies gas to the air lift pump with a ratio of transport cross-sectional area perpendicular to the lift to hole area of 144-3600 and a minimum hole size of 0.1 inch (2. 54 mm), up to 0.5 inch (12.7 mm), said holes being spaced at least 3 hole diameters apart;
b. the gas used for said pneumatic pumping is selected from among air, nitrogen, carbon dioxide, or cooled flue gas, or mixtures thereof;
process.
請求項1記載のプロセスにおいて、前記固体は、サイドヒルスクリーン、スクリュープレス、またはサイドヒルスクリーンとスクリュープレスの両方によって液体から分離されて、洗浄されたバイオマスを生成する、プロセス。 3. The process of claim 1, wherein the solids are separated from the liquid by sidehill screens, screw presses, or both sidehill screens and screw presses to produce washed biomass. 請求項1記載のプロセスにおいて、前記洗浄流体は、水、酸性化水、アルカリ性水、バイオマス改良プロセスで生成されるプロセス水、急冷塔からの水、クエンチスクラバーからの水、バイオマス乾燥プロセスからの水、酢酸、ギ酸、硝酸、炭酸、硫酸、リン酸、塩酸、アンモニウム塩、アルキルアンモニウム塩、アリールアンモニウム塩、ポリオールの水溶液、二酸化炭素、アンモニア、蒸気、好ましくは湿潤蒸気、少なくとも一部が液相を有する蒸気、メタノール、エタノール、他のアルコール、他の酸素酸塩などの水以外の溶媒、水中の溶媒の混合物、アルコール、ケトン、エーテル、酸、エステル、アミン、アミド、ニトリル、チオール、チオエーテル、チオフェン、または洗浄工程で固体から抽出された化合物、またはこれらの混合物などの広範囲の成分を含んでもよいバイオマス改良プロセス由来の水溶液の一部、任意に処理されリサイクルされた使用済み洗浄溶液の一部、NO、NO2、CO2、またはこれらの組み合わせなどの群から選択される成分を含むガス状燃焼生成物にさらされた水性相、またはこれらの組み合わせを有する群の中から選択され得る、プロセス。 The process of claim 1, wherein the cleaning fluid is water, acidified water, alkaline water, process water produced in a biomass upgrading process, water from a quench tower, water from a quench scrubber, water from a biomass drying process. , acetic acid, formic acid, nitric acid, carbonic acid, sulfuric acid, phosphoric acid, hydrochloric acid, ammonium salts, alkylammonium salts, arylammonium salts, aqueous solutions of polyols, carbon dioxide, ammonia, steam, preferably wet steam, at least partly liquid phase Non-aqueous solvents such as methanol, ethanol, other alcohols, other oxyacids, mixtures of solvents in water, alcohols, ketones, ethers, acids, esters, amines, amides, nitriles, thiols, thioethers, thiophenes or a portion of the aqueous solution from the biomass remediation process, which may contain a wide range of components such as compounds extracted from the solids in the washing step, or mixtures thereof; a portion of the optionally treated and recycled spent washing solution; A process that may be selected from the group having an aqueous phase exposed to gaseous combustion products comprising a component selected from the group such as NO, NO2, CO2, or combinations thereof, or combinations thereof. 固体原料を調製するためのプロセスであって、前記プロセスは、
a.前記原料粒子のサイズを小さくする固体粉砕工程と、
b.サイズを小さくされた前記固体が向流方式で洗浄溶液と接触される撹拌槽として動作する一連の固体洗浄工程と、
c.前記洗浄溶液中の前記原料粒子のスラリーをある槽から別の装置へ輸送する少なくとも1つのエアリフトポンプと、
d.前記固体が前記洗浄溶液から機械的に分離される固体分離工程と、
e.任意で前記固体を乾燥する工程と、および、
f.前記固体を回収する工程と
を有する、プロセス。
A process for preparing a solid raw material, said process comprising:
a. a solid pulverization step for reducing the size of the raw material particles;
b. a series of solids washing steps operating as a stirred tank in which said reduced-size solids are contacted with washing solution in a countercurrent manner;
c. at least one airlift pump for transporting a slurry of the raw material particles in the cleaning solution from one tank to another;
d. a solids separation step in which the solids are mechanically separated from the wash solution;
e. optionally drying the solid; and
f. and recovering said solid.
請求項記載のプロセスにおいて、前記固体分離工程は、機械式エキスペラーを有する、プロセス。 10. The process of claim 9 , wherein said solids separation step comprises a mechanical expeller. 請求項1または請求項記載のプロセスにおいて、前記エアリフト(空気圧リフト)は、底付近(前記槽の底からの体積で1/5または1/10以内の位置または複数の位置)のガスを、バイオマスがチューブまたは複数のチューブを通して前記槽から押し上げられるようにチューブまたは複数のチューブに注入する工程によって作動するものである、プロセス。 In the process according to claim 1 or claim 9 , the air lift (pneumatic lift) removes gas near the bottom (a position or positions within 1/5 or 1/10 by volume from the bottom of the tank), A process that operates by injecting a tube or tubes such that biomass is forced up through the tube or tubes and out of the vessel. 高価値製品への変換のための固体バイオマスを洗浄するための装置であって、
a.固体バイオマスまたは液体またはその2つの混合物を導入するための入口ポートまたは複数の入口ポート、および前記固体バイオマスと液体の混合物の撹拌手段を備えた2つの洗浄槽と、
b.輸送ガス源、移送チューブ、および移送チューブ内の混合物にガスを導入するためのスパージャーを有する空気圧リフトポンプと、
c.前記空気圧リフトポンプからの出口混合物中の固体と液体を分離する1またはそれ以上の機械手段と、および、
d.洗浄されたバイオマスから水分を除去するための乾燥装置と
を有する、装置。
An apparatus for washing solid biomass for conversion to high value products, comprising:
a. two wash tanks with an inlet port or ports for introducing solid biomass or liquid or a mixture of the two and means for agitating said solid biomass and liquid mixture;
b. a pneumatic lift pump having a transport gas source, a transfer tube, and a sparger for introducing the gas to the mixture in the transfer tube;
c. one or more mechanical means for separating solids and liquids in the outlet mixture from said pneumatic lift pump; and
d. and a drying device for removing water from the washed biomass.
バイオマス組成物、好ましくは木質バイオマス組成物であって、5~20mg/kgのK、5~45mg/kgのCa、1.5以下のCa/K比、および10mg/kg未満のMg、または、6~17mg/kgのK、6~36mg/kgのCa、または26~36mg/kgのCa、または1~9mg/kgのMg、または4~9mg/kgのMg、または6~9mg/kgのMg、1.3以下、または1~2以下、または1~1.5の範囲内のCa/Kの比を有する、バイオマス組成物。 a biomass composition, preferably a woody biomass composition, comprising 5-20 mg/kg K, 5-45 mg/kg Ca, a Ca/K ratio of 1.5 or less and Mg less than 10 mg/kg, or 6-17 mg/kg K, 6-36 mg/kg Ca, or 26-36 mg/kg Ca, or 1-9 mg/kg Mg, or 4-9 mg/kg Mg, or 6-9 mg/kg A biomass composition having a ratio of Mg, 1.3 or less, or 1-2 or less, or in the range of 1-1.5. 請求項13記載のバイオマスにおいて、粒子の少なくとも85質量%、または少なくとも90質量%、または少なくとも95質量%は、少なくとも2:1のアスペクト比(幅に対する長さの比)を有する、バイオマス。 14. The biomass of claim 13 , wherein at least 85 wt%, or at least 90 wt%, or at least 95 wt% of the particles have an aspect ratio (ratio of length to width) of at least 2:1 .
JP2022539335A 2019-12-26 2020-08-13 Process and apparatus for removing impurities from solid biomass feed Pending JP2023508690A (en)

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