JPWO2020112396A5 - - Google Patents
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- JPWO2020112396A5 JPWO2020112396A5 JP2021529314A JP2021529314A JPWO2020112396A5 JP WO2020112396 A5 JPWO2020112396 A5 JP WO2020112396A5 JP 2021529314 A JP2021529314 A JP 2021529314A JP 2021529314 A JP2021529314 A JP 2021529314A JP WO2020112396 A5 JPWO2020112396 A5 JP WO2020112396A5
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- 239000000203 mixture Substances 0.000 claims description 58
- 239000011521 glass Substances 0.000 claims description 28
- 239000003365 glass fiber Substances 0.000 claims description 25
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium monoxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 24
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 20
- 229910018068 Li 2 O Inorganic materials 0.000 claims description 10
- 229910021193 La 2 O 3 Inorganic materials 0.000 claims description 9
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 8
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 6
- 229910010413 TiO 2 Inorganic materials 0.000 claims description 6
- IATRAKWUXMZMIY-UHFFFAOYSA-N strontium oxide Inorganic materials [O-2].[Sr+2] IATRAKWUXMZMIY-UHFFFAOYSA-N 0.000 claims description 6
- 239000011208 reinforced composite material Substances 0.000 claims description 3
- 229910020203 CeO Inorganic materials 0.000 claims description 2
- 229910005191 Ga 2 O 3 Inorganic materials 0.000 claims description 2
- 239000002131 composite material Substances 0.000 claims description 2
- 239000011159 matrix material Substances 0.000 claims description 2
- 229920000642 polymer Polymers 0.000 claims description 2
- HYXGAEYDKFCVMU-UHFFFAOYSA-N Scandium oxide Chemical compound O=[Sc]O[Sc]=O HYXGAEYDKFCVMU-UHFFFAOYSA-N 0.000 claims 2
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 claims 1
- 229910000421 cerium(III) oxide Inorganic materials 0.000 claims 1
- NTGONJLAOZZDJO-UHFFFAOYSA-M disodium;hydroxide Chemical compound [OH-].[Na+].[Na+] NTGONJLAOZZDJO-UHFFFAOYSA-M 0.000 claims 1
- 239000011152 fibreglass Substances 0.000 claims 1
- MRELNEQAGSRDBK-UHFFFAOYSA-N lanthanum(III) oxide Inorganic materials [O-2].[O-2].[O-2].[La+3].[La+3] MRELNEQAGSRDBK-UHFFFAOYSA-N 0.000 claims 1
- RUDFQVOCFDJEEF-UHFFFAOYSA-N yttrium(III) oxide Inorganic materials [O-2].[O-2].[O-2].[Y+3].[Y+3] RUDFQVOCFDJEEF-UHFFFAOYSA-N 0.000 claims 1
- 238000002844 melting Methods 0.000 description 1
Description
本出願の発明を一般的及び特定の実施形態の両方に関して記述してきた。本発明は、好ましい実施形態と考えられるものについて記載してきたが、一般的開示の範囲内で当業者に既知の多種多様の代替物を選択可能である。本発明は、以降で記載される特許請求の範囲の詳細説明を除き、限定されるものではない。
本発明のまた別の態様は、以下のとおりであってもよい。
〔1〕58.0~68.0質量%の量のSiO
2
;
18.0~23.0質量%の量のAl
2
O
3
;
1.0~9.0質量%の量のCaO;
9.0~14.0質量%の量のMgO;
0.0~1.0質量%の量のSrO;
0.0~1.0質量%の量のNa
2
O;
0.0~1.0未満の質量%の量のK
2
O;
0.0~4.0質量%の量のLi
2
O;
0.0~4.0質量%の量のTiO
2
;
0~10.0質量%の量のY
2
O
3
;
0~10.0質量%の量のLa
2
O
3
;
0~2.5質量%の量のCe
2
O
3
;及び
0~4.0質量%の量のSc
2
O
3
を含むガラス組成物であって、2.1より大きいMgO/(CaO+SrO)比を有し、前記ガラス組成物から形成されるガラス繊維が34.0~40.0MJ/kgの比弾性率を有する、ガラス組成物。
〔2〕0~約5.0質量%のTa
2
O
5
;
0~約7.0質量%のGa
2
O
3
;
0~約5.0質量%のNb
2
O
5
;及び
0~約5.0質量%のV
2
O
5
、を更に含む、前記〔1〕に記載のガラス組成物。
〔3〕前記組成物が、1.0~3.5質量%のY
2
O
3
を含む、前記〔2〕に記載のガラス組成物。
〔4〕前記MgO及びCaOの組み合わせた量が、12.0~20質量%である、前記〔1〕~〔3〕のいずれか1項に記載のガラス組成物。
〔5〕前記組成物が、18.3~22.0質量%のAl
2
O
3
を含む、前記〔1〕~〔4〕のいずれか1項に記載のガラス組成物。
〔6〕前記組成物が、B
2
O
3
、F、K
2
O、及びNa
2
Oの内の1種又は複数を実質的に含まない、前記〔1〕~〔5〕のいずれか1項に記載のガラス組成物。
〔7〕前記組成物が、0.1~3.5質量%のLi
2
Oを含む、前記〔1〕~〔6〕のいずれか1項に記載のガラス組成物。
〔8〕前記組成物が、0.05質量%未満のSm
2
O
3
+Gd
2
O
3
を含む、前記〔1〕~〔7〕のいずれか1項に記載のガラス組成物。
〔9〕前記組成物が、少なくとも1質量%のY
2
O
3
、La
2
O
3
、Ce
2
O
3
、及びSc
2
O
3
を組み合わせた量を含む、前記〔1〕~〔8〕のいずれか1項に記載のガラス組成物。
〔10〕前記組成物が、1,454℃(2,650°F)未満の繊維化温度を有する、前記〔1〕~〔9〕のいずれか1項に記載のガラス組成物。
〔11〕55.0~68.0質量%の量のSiO
2
;
18.0~23.0質量%の量のAl
2
O
3
;
1~5.5質量%の量のCaO;
9.0~14.0質量%の量のMgO;
0.0~1.0質量%の量のNa
2
O;
0.0~1.0質量%の量のK
2
O;
1.0~4.0質量%の量のLi
2
O;
0.0~4.0質量%の量のTiO
2
;
0~10.0質量%の量のY
2
O
3
;
0~10.0質量%の量のLa
2
O
3
;
0~2.5質量%の量のCe
2
O
3
;及び
0~4.0質量%の量のSc
2
O
3
を含む組成物から形成されるガラス繊維であって、34.0~40.0MJ/kgの比弾性率及び少なくとも4400MPaのASTM D2343-09による引張強度を有する、ガラス繊維。
〔12〕前記ガラス組成物が、1.0~5.0質量%のCaOを含む、前記〔11〕に記載のガラス繊維。
〔13〕前記組成物が、B
2
O
3
、F、K
2
O、及びNa
2
Oの内の1種又は複数を実質的に含まない、前記〔11〕又は〔12〕に記載のガラス繊維。
〔14〕前記組成物が、1.5~3.5質量%のLi
2
Oを含む、前記〔11〕~〔13〕のいずれか1項に記載のガラス繊維。
〔15〕前記組成物が、少なくとも1質量%のY
2
O
3
、La
2
O
3
、Ce
2
O
3
、及びSc
2
O
3
を組み合わせた量を含む、前記〔11〕~〔14〕のいずれか1項に記載のガラス繊維。
〔16〕前記組成物が、2.0質量%より多いCeO
2
+Sc
2
O
3
を含む、前記〔11〕~〔15〕のいずれか1項に記載のガラス繊維。
〔17〕前記ガラス繊維が、35~36.5MJ/kgの比弾性率を有する、前記〔11〕~〔16〕のいずれか1項に記載のガラス繊維。
〔18〕連続ガラス繊維を形成する方法であって、
前記〔1〕に記載の融解組成物を用意すること;及び
前記融解組成物を、オリフィスを通して引き、連続ガラス繊維を形成すること、を含む方法。
〔19〕強化複合材料製品であって、
ポリマーマトリックス;及び
58.0~68.0質量%の量のSiO
2
;
18.0~23.0質量%の量のAl
2
O
3
;
1.0~9.0質量%の量のCaO;
9.0~14.0質量%の量のMgO;
0.0~1.0質量%の量のSrO;
0.0~1.0質量%の量のNa
2
O;
0.0~1.0未満の質量%の量のK
2
O;
0.0~4.0質量%の量のLi
2
O;
0.0~4.0質量%の量のTiO
2
;
0~10.0質量%の量のY
2
O
3
;
0~10.0質量%の量のLa
2
O
3
;
0~2.5質量%の量のCe
2
O
3
;及び
0~4.0質量%の量のSc
2
O
3
を含むガラス組成物から形成される複数のガラス繊維を含み、前記ガラス組成物が2.1より大きいMgO/(CaO+SrO)比を有し、前記ガラス繊維が34.0~40.0MJ/kgの比弾性率を有する、強化複合材料製品。
〔20〕風力タービンブレードの形態である、前記〔19〕に記載の強化複合材料製品。
The invention of this application has been described both generically and in terms of specific embodiments. Although the present invention has been described in what are considered to be the preferred embodiments, a wide variety of alternatives known to those skilled in the art can be selected within the scope of the general disclosure. The invention is not limited except in the recitation of the claims set forth below.
Another aspect of the present invention may be as follows.
[1] SiO 2 in an amount of 58.0 to 68.0% by weight ;
Al 2 O 3 in an amount of 18.0-23.0% by weight ;
CaO in an amount of 1.0-9.0% by weight;
MgO in an amount of 9.0-14.0% by weight;
SrO in an amount of 0.0-1.0% by weight;
Na 2 O in an amount of 0.0-1.0% by weight ;
K 2 O in an amount of 0.0 to less than 1.0% by weight ;
Li 2 O in an amount of 0.0-4.0% by weight ;
TiO 2 in an amount of 0.0-4.0% by weight ;
Y 2 O 3 in an amount of 0-10.0% by weight ;
La 2 O 3 in an amount of 0-10.0% by weight ;
Ce 2 O 3 in an amount of 0-2.5% by weight ; and
A glass composition comprising Sc 2 O 3 in an amount of 0-4.0 wt. A glass composition having a specific elastic modulus of 0 to 40.0 MJ/kg.
[2] 0 to about 5.0% by weight Ta 2 O 5 ;
0 to about 7.0% by weight Ga 2 O 3 ;
0 to about 5.0 weight percent Nb 2 O 5 ; and
The glass composition according to [1] above, further comprising 0 to about 5.0% by mass of V 2 O 5 .
[3] The glass composition according to [2] above, wherein the composition contains 1.0 to 3.5% by mass of Y 2 O 3 .
[4] The glass composition according to any one of [1] to [3] above, wherein the combined amount of MgO and CaO is 12.0 to 20% by mass.
[5] The glass composition according to any one of [1] to [4], wherein the composition contains 18.3 to 22.0% by mass of Al 2 O 3 .
[6] Any one of [1] to [5] above, wherein the composition does not substantially contain one or more of B 2 O 3 , F, K 2 O, and Na 2 O. The glass composition according to .
[7] The glass composition according to any one of [1] to [6], wherein the composition contains 0.1 to 3.5% by mass of Li 2 O.
[8] The glass composition according to any one of [1] to [7], wherein the composition contains less than 0.05% by mass of Sm 2 O 3 +Gd 2 O 3 .
[9] Any of the above [1] to [8], wherein the composition contains a combined amount of at least 1% by mass of Y 2 O 3 , La 2 O 3 , Ce 2 O 3 and Sc 2 O 3 1. The glass composition according to claim 1.
[10] The glass composition of any one of [1] to [9] above, wherein the composition has a fiberizing temperature of less than 1,454°C (2,650°F).
[11] SiO 2 in an amount of 55.0 to 68.0% by weight ;
Al 2 O 3 in an amount of 18.0-23.0% by weight ;
CaO in an amount of 1-5.5% by weight;
MgO in an amount of 9.0-14.0% by weight;
Na 2 O in an amount of 0.0-1.0% by weight ;
K 2 O in an amount of 0.0-1.0% by weight ;
Li 2 O in an amount of 1.0-4.0% by weight ;
TiO 2 in an amount of 0.0-4.0% by weight ;
Y 2 O 3 in an amount of 0-10.0% by weight ;
La 2 O 3 in an amount of 0-10.0% by weight ;
Ce 2 O 3 in an amount of 0-2.5% by weight ; and
A glass fiber formed from a composition comprising Sc 2 O 3 in an amount of 0-4.0% by weight and having a specific modulus of 34.0-40.0 MJ/kg and at least 4400 MPa according to ASTM D2343-09. Glass fiber with tensile strength.
[12] The glass fiber according to [11] above, wherein the glass composition contains 1.0 to 5.0% by mass of CaO.
[13] The glass fiber of [11] or [12] above, wherein the composition does not substantially contain one or more of B 2 O 3 , F, K 2 O, and Na 2 O. .
[14] The glass fiber according to any one of [11] to [13] above, wherein the composition contains 1.5 to 3.5% by mass of Li 2 O.
[15] Any of the above [11] to [14], wherein the composition contains a combined amount of at least 1% by mass of Y 2 O 3 , La 2 O 3 , Ce 2 O 3 and Sc 2 O 3 or the glass fiber according to item 1.
[16] The glass fiber according to any one of [11] to [15] above , wherein the composition contains more than 2.0% by mass of CeO 2 +Sc 2 O 3 .
[17] The glass fiber according to any one of [11] to [16] above, which has a specific elastic modulus of 35 to 36.5 MJ/kg.
[18] A method for forming continuous glass fibers,
preparing the melting composition according to [1] above; and
drawing the molten composition through an orifice to form a continuous glass fiber.
[19] A reinforced composite material product comprising:
a polymer matrix; and
SiO 2 in an amount of 58.0-68.0% by weight ;
Al 2 O 3 in an amount of 18.0-23.0% by weight ;
CaO in an amount of 1.0-9.0% by weight;
MgO in an amount of 9.0-14.0% by weight;
SrO in an amount of 0.0-1.0% by weight;
Na 2 O in an amount of 0.0-1.0% by weight ;
K 2 O in an amount of 0.0 to less than 1.0% by weight ;
Li 2 O in an amount of 0.0-4.0% by weight ;
TiO 2 in an amount of 0.0-4.0% by weight ;
Y 2 O 3 in an amount of 0-10.0% by weight ;
La 2 O 3 in an amount of 0-10.0% by weight ;
Ce 2 O 3 in an amount of 0-2.5% by weight ; and
comprising a plurality of glass fibers formed from a glass composition comprising Sc 2 O 3 in an amount of 0-4.0% by weight , said glass composition having a MgO/(CaO+SrO) ratio of greater than 2.1; A reinforced composite product, wherein said glass fibers have a specific modulus of 34.0-40.0 MJ/kg.
[20] The reinforced composite material product of [19] above, which is in the form of a wind turbine blade.
Claims (20)
19.5~23.0質量%の量のAl2O3;
2.0~9.0質量%の量のCaO;
9.0~14.0質量%の量のMgO;
0.0~1.0質量%の量のSrO;
0.0~1.0質量%の量のNa2O;
0.0~1.0未満の質量%の量のK2O;
0.0~4.0質量%の量のLi2O;
0.0~4.0質量%の量のTiO2;
0~10.0質量%の量のY2O3;
0~10.0質量%の量のLa2O3;
0~2.5質量%の量のCe2O3;及び
0~4.0質量%の量のSc2O3を含むガラス組成物であって、2.1より大きいMgO/(CaO+SrO)比を有し、前記ガラス組成物から形成されるガラス繊維が34.0~40.0MJ/kgの比弾性率を有する、ガラス組成物。 SiO 2 in an amount of 50.0 to 60.5 % by weight;
Al 2 O 3 in an amount of 19.5-23.0 % by weight;
CaO in an amount of 2.0 to 9.0% by weight;
MgO in an amount of 9.0-14.0% by weight;
SrO in an amount of 0.0-1.0% by weight;
Na 2 O in an amount of 0.0-1.0% by weight;
K 2 O in an amount of 0.0 to less than 1.0% by weight;
Li 2 O in an amount of 0.0-4.0% by weight;
TiO 2 in an amount of 0.0-4.0% by weight;
Y 2 O 3 in an amount of 0-10.0% by weight;
La 2 O 3 in an amount of 0-10.0% by weight;
A glass composition comprising Ce 2 O 3 in an amount of 0-2.5% by weight; and Sc 2 O 3 in an amount of 0-4.0% by weight, wherein the MgO/(CaO+SrO) ratio is greater than 2.1. and wherein glass fibers formed from the glass composition have a specific elastic modulus of 34.0 to 40.0 MJ/kg.
0~約7.0質量%のGa2O3;
0~約5.0質量%のNb2O5;及び
0~約5.0質量%のV2O5、を更に含む、請求項1に記載のガラス組成物。 0 to about 5.0 weight percent Ta 2 O 5 ;
0 to about 7.0% by weight Ga 2 O 3 ;
2. The glass composition of claim 1, further comprising: 0 to about 5.0 weight percent Nb 2 O 5 ; and 0 to about 5.0 weight percent V 2 O 5 .
19.5~23.0質量%の量のAl2O3;
2.0~5.5質量%の量のCaO;
9.0~14.0質量%の量のMgO;
0.0~1.0質量%の量のNa2O;
0.0~1.0質量%の量のK2O;
1.0超~4.0質量%の量のLi2O;
0.0~4.0質量%の量のTiO2;
0~10.0質量%の量のY2O3;
0~10.0質量%の量のLa2O3;
0~2.5質量%の量のCe2O3;及び
0~4.0質量%の量のSc2O3を含む組成物から形成されるガラス繊維であって、34.0~40.0MJ/kgの比弾性率及び少なくとも4400MPaのASTM D2343-09による引張強度を有する、ガラス繊維。 SiO 2 in an amount of 55.0-60.5 % by weight;
Al 2 O 3 in an amount of 19.5-23.0 % by weight;
CaO in an amount of 2.0 to 5.5% by weight;
MgO in an amount of 9.0-14.0% by weight;
Na 2 O in an amount of 0.0-1.0% by weight;
K 2 O in an amount of 0.0-1.0% by weight;
Li 2 O in an amount greater than 1.0 to 4.0% by weight;
TiO 2 in an amount of 0.0-4.0% by weight;
Y 2 O 3 in an amount of 0-10.0% by weight;
La 2 O 3 in an amount of 0-10.0% by weight;
A glass fiber formed from a composition comprising: Ce 2 O 3 in an amount of 0-2.5% by weight; and Sc 2 O 3 in an amount of 0-4.0% by weight; A glass fiber having a specific modulus of 0 MJ/kg and a tensile strength according to ASTM D2343-09 of at least 4400 MPa.
請求項1に記載の融解組成物を用意すること;及び
前記融解組成物を、オリフィスを通して引き、連続ガラス繊維を形成すること、を含む方法。 A method of forming a continuous glass fiber comprising:
A method comprising: providing a molten composition according to claim 1; and drawing said molten composition through an orifice to form a continuous glass fiber.
ポリマーマトリックス;及び
50.0~60.5質量%の量のSiO2;
19.5~23.0質量%の量のAl2O3;
2.0~9.0質量%の量のCaO;
9.0~14.0質量%の量のMgO;
0.0~1.0質量%の量のSrO;
0.0~1.0質量%の量のNa2O;
0.0~1.0未満の質量%の量のK2O;
0.0~4.0質量%の量のLi2O;
0.0~4.0質量%の量のTiO2;
0~10.0質量%の量のY2O3;
0~10.0質量%の量のLa2O3;
0~2.5質量%の量のCe2O3;及び
0~4.0質量%の量のSc2O3を含むガラス組成物から形成される複数のガラス繊維を含み、前記ガラス組成物が2.1より大きいMgO/(CaO+SrO)比を有し、前記ガラス繊維が34.0~40.0MJ/kgの比弾性率を有する、強化複合材料製品。 A reinforced composite material product comprising:
a polymer matrix; and
SiO 2 in an amount of 50.0 to 60.5 % by weight;
Al 2 O 3 in an amount of 19.5-23.0 % by weight;
CaO in an amount of 2.0 to 9.0% by weight;
MgO in an amount of 9.0-14.0% by weight;
SrO in an amount of 0.0-1.0% by weight;
Na 2 O in an amount of 0.0-1.0% by weight;
K 2 O in an amount of 0.0 to less than 1.0% by weight;
Li 2 O in an amount of 0.0-4.0% by weight;
TiO 2 in an amount of 0.0-4.0% by weight;
Y 2 O 3 in an amount of 0-10.0% by weight;
La 2 O 3 in an amount of 0-10.0% by weight;
a plurality of glass fibers formed from a glass composition comprising Ce 2 O 3 in an amount of 0 to 2.5% by weight; and Sc 2 O 3 in an amount of 0 to 4.0% by weight, said glass composition is greater than 2.1 and said glass fibers have a specific modulus of 34.0-40.0 MJ/kg.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201862771245P | 2018-11-26 | 2018-11-26 | |
US62/771,245 | 2018-11-26 | ||
PCT/US2019/061917 WO2020112396A2 (en) | 2018-11-26 | 2019-11-18 | High performance fiberglass composition with improved specific modulus |
Publications (2)
Publication Number | Publication Date |
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JP2022507967A JP2022507967A (en) | 2022-01-18 |
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