JPWO2020111017A1 - How to improve fatigue resistance of welded joints - Google Patents
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- 238000010438 heat treatment Methods 0.000 claims abstract description 39
- 230000032683 aging Effects 0.000 claims abstract description 33
- 238000003466 welding Methods 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims description 23
- 238000007373 indentation Methods 0.000 claims description 10
- 230000035882 stress Effects 0.000 description 25
- 239000011324 bead Substances 0.000 description 15
- 229910000831 Steel Inorganic materials 0.000 description 8
- 239000010959 steel Substances 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 238000009661 fatigue test Methods 0.000 description 6
- 101100334009 Caenorhabditis elegans rib-2 gene Proteins 0.000 description 4
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 238000005480 shot peening Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 238000010583 slow cooling Methods 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D7/00—Modifying the physical properties of iron or steel by deformation
- C21D7/02—Modifying the physical properties of iron or steel by deformation by cold working
- C21D7/04—Modifying the physical properties of iron or steel by deformation by cold working of the surface
- C21D7/06—Modifying the physical properties of iron or steel by deformation by cold working of the surface by shot-peening or the like
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/50—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for welded joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/10—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for compacting surfaces, e.g. shot-peening
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Abstract
溶接構造物を構成する構造部材を溶接して得られる溶接継手の溶接止端部及び/又は溶接止端部に近接する構造部材の表面に室温でピーニングを施し、次いで、溶接継手を150〜450℃の温度範囲で1秒以上保持した後に空冷する時効熱処理を施す。The surface of the weld toe and / or the structural member close to the weld toe of the welded joint obtained by welding the structural members constituting the welded structure is peened at room temperature, and then the welded joint is 150 to 450. After holding for 1 second or longer in the temperature range of ° C, aging heat treatment is performed to cool the air.
Description
本発明は、船舶、建築、橋梁、各種機械等の溶接構造物を建造、製造する際に、構造部材を溶接することによって形成される溶接継手の耐疲労特性を向上させ、ひいては溶接構造物として耐疲労特性を向上させる方法に関するものである。 The present invention improves the fatigue resistance characteristics of welded joints formed by welding structural members when constructing and manufacturing welded structures such as ships, buildings, bridges, and various machines, and as a result, as welded structures. It relates to a method for improving fatigue resistance characteristics.
近年、老朽化した溶接構造物の耐疲労特性の劣化に伴って、溶接構造物を構成する構造部材や溶接継手が疲労によって損傷した事例の報告が増加している。このような耐疲労特性の劣化に起因する損傷を防止するためには、まず定期検査を行なう体制を確立して、微小な損傷を早期に発見することが重要である。また、特に溶接継手については溶接構造物を建造、製造する段階で耐疲労特性を向上させる必要がある。 In recent years, there have been an increasing number of reports of cases in which structural members and welded joints constituting a welded structure are damaged by fatigue due to deterioration of fatigue resistance characteristics of an aged welded structure. In order to prevent damage caused by such deterioration of fatigue resistance characteristics, it is important to first establish a system for conducting regular inspections and detect minute damage at an early stage. Further, especially for welded joints, it is necessary to improve the fatigue resistance characteristics at the stage of constructing and manufacturing the welded structure.
溶接構造物の構造部材を溶接して得られる溶接継手において、溶接金属内に欠陥(たとえば割れ等)が生じた場合は、溶接構造物に作用する繰り返し応力と、溶接の施工による残留応力とが重畳して、溶接金属に疲労亀裂が発生し、さらにその疲労亀裂が溶接金属から溶接継手全体に進行し易くなる。また、溶接ビードが滑らかに形成されなかった場合は、溶接ビードの止端部(以下、溶接止端部という)に応力集中が発生する。その結果、溶接止端部に疲労亀裂が発生し易くなり、さらにその疲労亀裂が溶接止端部から溶接継手全体に進行するのは避けられない。そして、疲労亀裂が進行すれば、溶接継手の疲労破壊、ひいては溶接構造物の疲労破壊を引き起こす。 In a welded joint obtained by welding a structural member of a welded structure, when a defect (for example, crack) occurs in the weld metal, the repetitive stress acting on the welded structure and the residual stress due to the welding work are combined. Overlapping, fatigue cracks are generated in the weld metal, and the fatigue cracks are likely to progress from the weld metal to the entire weld joint. If the weld bead is not formed smoothly, stress concentration occurs at the toe of the weld bead (hereinafter referred to as the toe). As a result, fatigue cracks are likely to occur at the weld toe, and it is inevitable that the fatigue cracks will progress from the weld toe to the entire welded joint. If fatigue cracks progress, fatigue fracture of the welded joint and eventually fatigue fracture of the welded structure are caused.
そこで、溶接構造物の疲労破壊を防止するために、溶接継手の周辺、とりわけ表面を改質する技術(いわゆるピーニング)を施して、溶接継手の耐疲労特性を向上させる技術が検討されている。 Therefore, in order to prevent fatigue breakage of the welded structure, a technique for improving the fatigue resistance characteristics of the welded joint by applying a technique for modifying the periphery of the welded joint, particularly the surface (so-called peening), has been studied.
たとえば特許文献1には、溶接止端部を100℃以上400℃未満に加熱して超音波ピーニングを施し、引き続き、溶接止端部を温間で保持して時効熱処理を施した後に徐冷することによって、溶接構造物の溶接継手の耐疲労特性を向上させる技術が開示されている。しかし特許文献1には、超音波ピーニングを施した後の時効熱処理の温度は記載されておらず、しかも徐冷についても具体的な説明は記載されていない。したがって特許文献1に記載された技術を溶接構造物の溶接継手に適用して、溶接ビードに沿った耐疲労特性の局所的な変動を抑えて、耐疲労特性を均等に向上させるのは極めて困難である。
For example, in
また特許文献2には、溶接止端部から離れた構造部材の表面の一部を、その表面に対して垂直に塑性変形させて、溶接止端部に圧縮の残留応力を導入することによって、溶接継手の耐疲労特性を向上させる技術が開示されている。しかしこの技術では、残留応力が均等に分布せず、耐疲労特性が局所的に変動し易くなる。
Further, in
特許文献3には、チッパーを用いて溶接止端部の近傍に複数個の打撃痕からなる帯状の塑性変形領域を形成することによって、溶接継手の耐疲労特性を向上させる技術が開示されている。しかしこの技術では、特許文献2に開示された技術と同様に、耐疲労特性が局所的に変動する問題が生じる。
特許文献4には、ハンマーピーニングまたは超音波ピーニングを用いて溶接ビードに沿って打撃痕を連続的に形成することによって、溶接継手の耐疲労特性を向上させる技術が開示されている。しかしこの技術でも、特許文献2に開示された技術と同様に、耐疲労特性が局所的に変動する問題が生じる。
Patent Document 4 discloses a technique for improving the fatigue resistance of a welded joint by continuously forming impact marks along the weld bead using hammer peening or ultrasonic peening. However, this technique also has a problem that the fatigue resistance characteristics fluctuate locally as in the technique disclosed in
本発明は、従来の技術の問題点を解消し、溶接構造物を構成する構造部材を溶接することによって形成される溶接継手の耐疲労特性を、溶接ビードに沿って均等に向上させ、ひいては溶接構造物の耐疲労特性を向上させることが可能な溶接継手の耐疲労特性向上方法を提供することを目的とする。 The present invention solves the problems of the prior art, and evenly improves the fatigue resistance of the welded joint formed by welding the structural members constituting the welded structure along the weld bead, and thus welds. An object of the present invention is to provide a method for improving the fatigue resistance of a welded joint capable of improving the fatigue resistance of a structure.
本発明者は、溶接継手の耐疲労特性を溶接ビードに沿って均等に向上させる方法を検討した。溶接止端部が疲労亀裂の起点となることから、溶接止端部及び/又は溶接止端部に近接する構造部材の表面に圧縮の残留応力を発生させ、さらにその残留応力を均等に分布させる方法について詳細に研究した。そして、所定の条件でピーニングと時効熱処理を組み合わせることによって、上記した課題を解決できることを見出した。 The present inventor has investigated a method for uniformly improving the fatigue resistance of a welded joint along the weld bead. Since the weld toe is the starting point of fatigue cracks, compressive residual stress is generated on the surface of the structural member near the weld toe and / or the weld toe, and the residual stress is evenly distributed. I studied the method in detail. Then, they have found that the above-mentioned problems can be solved by combining peening and aging heat treatment under predetermined conditions.
つまり、室温で溶接止端部及び/又は溶接止端部に近接する構造部材の表面にピーニングを施すことによって圧縮の残留応力を発生させた後、溶接継手に時効熱処理を施すことによって残留応力の局所的な変動を解消すれば、溶接継手の耐疲労特性を溶接ビードに沿って均等に向上させることができる。 That is, after peening is applied to the surface of the weld toe and / or the structural member close to the weld toe at room temperature to generate compressive residual stress, the weld joint is subjected to aging heat treatment to reduce the residual stress. If the local fluctuation is eliminated, the fatigue resistance of the welded joint can be evenly improved along the weld bead.
本発明は、このような知見に基づいてなされたものである。
すなわち本発明は、溶接構造物を構成する構造部材を溶接して得られる溶接継手の溶接止端部及び/又は溶接止端部に近接する構造部材の表面に室温でピーニングを施し、次いで、溶接継手を150〜450℃の温度範囲で1秒以上保持した後に空冷する時効熱処理を施す耐疲労特性向上方法である。The present invention has been made based on such findings.
That is, in the present invention, the surface of the weld toe and / or the structural member close to the weld toe of the welded joint obtained by welding the structural members constituting the welded structure is peened at room temperature, and then welded. This is a method for improving fatigue resistance characteristics by performing aging heat treatment in which a joint is held in a temperature range of 150 to 450 ° C. for 1 second or longer and then air-cooled.
本発明の耐疲労特性向上方法においては、ピーニングによって溶接止端部及び/又は当該溶接止端部に近接する構造部材の表面に1ケ所以上の圧痕を形成することが好ましい。 In the method for improving fatigue resistance of the present invention, it is preferable to form one or more indentations on the surface of the weld toe and / or the structural member close to the weld toe by peening.
本発明によれば、溶接構造物を構成する構造部材の接継手の耐疲労特性を、溶接ビードに沿って均等に向上させ、ひいては溶接構造物の耐疲労特性を向上させることが可能となり、産業上格段の効果を奏する。
なお、本発明でいう「室温」とは0〜40℃の範囲をいう。According to the present invention, it is possible to evenly improve the fatigue resistance of the joints of the structural members constituting the welded structure along the weld bead, and eventually to improve the fatigue resistance of the welded structure. It has an outstanding effect.
The "room temperature" in the present invention means a range of 0 to 40 ° C.
本発明では、溶接構造物を構成する構造部材の溶接継手の溶接止端部、又は構造部材の表面、特に溶接継手の溶接止端部に近接する領域内に、まずピーニングを施す。ピーニングの手段は特に限定せず、従来から知られている方法(たとえば超音波ピーニング、ハンマーピーニング、ショットピーニング、レーザーピーニング等)を使用する。 In the present invention, peening is first applied to the weld toe of the welded joint of the structural member constituting the welded structure or the surface of the structural member, particularly to the region close to the weld toe of the welded joint. The means of peening is not particularly limited, and conventionally known methods (for example, ultrasonic peening, hammer peening, shot peening, laser peening, etc.) are used.
ピーニングは、室温で、溶接止端部及び/又は溶接止端部に近接する領域内に沿って行なう。あるいは、溶接構造物の設計段階で、特定の溶接継手の溶接止端部で疲労亀裂の発生が予想される場合は、その部位及び/又は近接する部位にピーニングを施しても良い。なお、近接する領域内にピーニングを施す場合、鋼材1側の溶接止端部から100mm以内の帯状の領域内にピーニングを施すことが好ましい。
Peening is performed at room temperature along the weld toe and / or the region close to the weld toe. Alternatively, if fatigue cracks are expected to occur at the weld toe of a specific welded joint at the design stage of the welded structure, peening may be applied to that portion and / or an adjacent portion. When peening is applied to a region close to the
ピーニングに関するその他の条件は特に限定せず、溶接構造物の種類(たとえば、船舶、建築、橋梁、各種機械等)、ならびに、溶接構造物に占める溶接継手の位置や溶接継手に作用する負荷などに応じて適宜設定する。室温でピーニングを行なうことによって、溶接止端部又は上記した帯状の領域内に塑性変形(たとえば圧痕等)を発生させ、その結果、圧縮の残留応力を発生させることができる。ピーニングは超音波ピーニングやハンマーピーニングの他にショットピーニング、レーザーピーニング等で行っても良い。 Other conditions related to peening are not particularly limited, and include the type of welded structure (for example, ships, buildings, bridges, various machines, etc.), the position of the welded joint in the welded structure, and the load acting on the welded joint. Set as appropriate according to the situation. By performing peening at room temperature, plastic deformation (for example, indentation) can be generated in the weld toe or the band-shaped region described above, and as a result, residual stress of compression can be generated. In addition to ultrasonic peening and hammer peening, shot peening, laser peening, or the like may be used for peening.
ただし、圧痕による塑性変形を付与する箇所が溶接ビード及び/又は上記した帯状の領域内にて1ケ所のみでは、溶接ビード及び/又は上記した帯状の領域内に残留応力を均等に発生させることは難しい。したがって、溶接止端部及び/又は上記した帯状の領域内に1ケ所以上の圧痕を形成することが好ましい。ただし、圧痕を複数ケ所に形成する場合は、圧痕の深さや大きさに応じて残留応力が各圧痕毎に変動する惧れがある。 However, if there is only one place where plastic deformation due to indentation is applied within the weld bead and / or the above-mentioned strip-shaped region, residual stress may be evenly generated in the weld bead and / or the above-mentioned strip-shaped region. difficult. Therefore, it is preferable to form one or more indentations in the weld toe and / or the band-shaped region described above. However, when indentations are formed at a plurality of locations, there is a possibility that the residual stress may fluctuate for each indentation depending on the depth and size of the indentations.
そこで、溶接止端部及び/又は溶接止端部に近接する構造部材の表面にピーニングを施した後、溶接継手に時効熱処理を施す。時効熱処理によって、残留応力を溶接止端部に沿って均等に分布させることができる。時効熱処理における保持温度が150℃未満であると、残留応力を均等に分布させる効果が得られない。保持温度が450℃より大きいと、残留応力が解放されて、ピーニングの効果が得られない。したがって、時効熱処理の保持温度は150〜450℃の範囲とする。なお、時効熱処理は、継手や構造部材の場合は大型の大気炉によって行えば良く、溶接構造物の場合にはリボンヒーターによって行えば良い。 Therefore, after peening the surface of the weld toe and / or the structural member close to the weld toe, the welded joint is subjected to aging heat treatment. Residual stress can be evenly distributed along the weld toe by aging heat treatment. If the holding temperature in the aging heat treatment is less than 150 ° C., the effect of evenly distributing the residual stress cannot be obtained. If the holding temperature is higher than 450 ° C., the residual stress is released and the peening effect cannot be obtained. Therefore, the holding temperature of the aging heat treatment is in the range of 150 to 450 ° C. In the case of joints and structural members, the aging heat treatment may be performed by a large atmospheric furnace, and in the case of welded structures, it may be performed by a ribbon heater.
また、時効熱処理における保持時間が1秒未満であると、残留応力を均等に分布させる効果が得られない。したがって、時効熱処理の保持時間は1秒以上とする。一方で、保持時間が長すぎると、残留応力が解放されて、ピーニングの効果が得られない。したがって、時効熱処理の保持温度は1〜7200秒の範囲が一層好ましい。このように、従来とは異なり、上述した保持温度及び保持時間による時効熱処理がピーニング後に行われることにより、確実に時効熱処理による耐疲労特性の向上を図ることができる、という点で有利な効果を奏するものである。 Further, if the holding time in the aging heat treatment is less than 1 second, the effect of evenly distributing the residual stress cannot be obtained. Therefore, the holding time of the aging heat treatment is set to 1 second or more. On the other hand, if the holding time is too long, the residual stress is released and the peening effect cannot be obtained. Therefore, the holding temperature of the aging heat treatment is more preferably in the range of 1 to 7200 seconds. As described above, unlike the conventional case, the aging heat treatment based on the above-mentioned holding temperature and holding time is performed after the peening, which is advantageous in that the fatigue resistance characteristics by the aging heat treatment can be surely improved. It is something to play.
時効熱処理は、ピーニングによって圧痕を1ケ所のみ形成する場合、および、2ケ所以上形成する場合のいずれにおいても、残留応力を溶接止端部に沿って均等に分布させ、ひいては耐疲労特性を溶接ビードに沿って均等に向上させるという効果を発揮する。 In the aging heat treatment, the residual stress is evenly distributed along the weld toe in both the case where only one indentation is formed by peening and the case where two or more indentations are formed, and the fatigue resistance property is improved by the welding bead. It exerts the effect of improving evenly along the line.
溶接継手の加熱保持が終了した後、溶接継手を大気中で放冷(いわゆる空冷)して大気温度(いわゆる室温)まで冷却する。 After the heating and holding of the welded joint is completed, the welded joint is allowed to cool in the atmosphere (so-called air cooling) and cooled to the atmospheric temperature (so-called room temperature).
こうして溶接継手に時効熱処理を施すことによって、圧縮の残留応力を溶接ビードに沿って均等に分布させることが可能となり、その結果、溶接継手の耐疲労特性を均等に向上させることが可能となる。なお、時効熱処理において溶接継手を加熱する手段は特に限定せず、従来から知られている方法(たとえば加熱炉、ガス加熱装置、誘導加熱装置、通電加熱装置、リボンヒーター等)を使用する。また、溶接継手の温度を測定する手段も特に限定せず、従来から知られている方法(たとえば熱電対、放射温度計等)を使用する。 By subjecting the welded joint to aging heat treatment in this way, the residual stress of compression can be evenly distributed along the weld bead, and as a result, the fatigue resistance characteristics of the welded joint can be evenly improved. The means for heating the welded joint in the aging heat treatment is not particularly limited, and conventionally known methods (for example, a heating furnace, a gas heating device, an induction heating device, an energization heating device, a ribbon heater, etc.) are used. Further, the means for measuring the temperature of the welded joint is not particularly limited, and a conventionally known method (for example, a thermocouple, a radiation thermometer, etc.) is used.
(実施例1)
図1、図2に示すように、SM490Y相当の鋼板1(幅150mm、長さ500mm、板厚12mm)にSM490Y相当のリブ2(幅75mm、長さ50mm、板厚12mm)を回し溶接して、溶接継手を12個製作した。回し溶接は、MXZ200相当のワイヤ(直径1.2mm)を使用し、炭酸ガスアーク溶接(電流240A、電圧30V、速度40cm/分、入熱10.8kJ/cm)で行なった。(Example 1)
As shown in FIGS. 1 and 2, a rib 2 (width 75 mm, length 50 mm, plate thickness 12 mm) equivalent to SM490Y is rotated and welded to a steel plate 1 (width 150 mm, length 500 mm, plate thickness 12 mm) equivalent to SM490Y. , Twelve welded joints were manufactured. Rotation welding was performed by carbon dioxide arc welding (current 240A, voltage 30V, speed 40cm / min, heat input 10.8kJ / cm) using a wire equivalent to MXZ200 (diameter 1.2mm).
こうした得られた12個の溶接継手のうち、11個について、溶接ビード3の溶接止端部に沿って室温で超音波ピーニング、ハンマーピーニング、ショットピーニング、レーザーピーニングを施した。さらに、その12個の溶接継手のうち、9個について、時効熱処理を施した。ピーニングの種類と時効熱処理の組み合わせは、表1に示す通りである。なお以下では、ピーニングを施した後の保持温度あるいは保持時間が本発明の範囲を満たさない例についても時効熱処理と記す。
Of the 12 welded joints obtained in this way, 11 were subjected to ultrasonic peening, hammer peening, shot peening, and laser peening at room temperature along the weld toe of the
次いで、12個の溶接継手(記号A〜L)の夫々に対して、鋼板1の両端を把持しながら、リブ2の長手方向(図2中のL方向)に繰り返し応力を負荷して疲労試験を大気中で行なった。疲労試験は、油圧サーボ式の疲労試験機を使用して荷重制御で行ない、負荷形式はL方向の単軸引張、応力比は0.1、周波数は20Hz、負荷波形は正弦波、試験温度は室温とした。
Next, stress is repeatedly applied to each of the 12 welded joints (symbols A to L) in the longitudinal direction of the rib 2 (L direction in FIG. 2) while gripping both ends of the
こうして疲労試験を行なって、200MPaの応力振幅を加えて破断したときの繰り返し回数(以下、破断繰り返し数という)を測定した。その結果を表1に併せて示す。 In this way, a fatigue test was performed, and a stress amplitude of 200 MPa was applied to measure the number of repetitions when fracture (hereinafter referred to as the number of repetitions of fracture). The results are also shown in Table 1.
表1から明らかなように、発明例である継手記号D、E、F、G、H、Iは、いずれも破断繰り返し数が100万回を大幅に超えており、優れた耐疲労特性を備えている。 As is clear from Table 1, all of the joint symbols D, E, F, G, H, and I, which are examples of the invention, have a number of repeated fractures significantly exceeding 1 million times and have excellent fatigue resistance characteristics. ing.
比較例である継手記号Aは、ピーニングと時効熱処理を省略した例であり、破断繰り返し数が最も低く、20万回を下回っている。継手記号B、Cは、時効熱処理を省略した例であり、破断繰り返し数が100万回を下回った。継手記号J〜Lは、時効熱処理を行なったものの、保持温度あるいは保持時間が本発明の範囲を外れる例であり、破断繰り返し数が100万回を下回った。 The joint symbol A, which is a comparative example, is an example in which peening and aging heat treatment are omitted, and the number of repeated breaks is the lowest, which is less than 200,000. The joint symbols B and C are examples in which the aging heat treatment is omitted, and the number of repeated breaks is less than 1 million. The joint symbols J to L are examples in which the holding temperature or holding time is outside the range of the present invention even though the aging heat treatment is performed, and the number of repeated breaks is less than 1 million times.
(実施例2)
図1、図2に示すように、SM490Y相当の鋼板1(幅150mm、長さ500mm、板厚12mm)にSM490Y相当のリブ2(幅75mm、長さ50mm、板厚12mm)を回し溶接して、溶接継手を12個製作した。回し溶接は、MXZ200相当のワイヤ(直径1.2mm)を使用し、炭酸ガスアーク溶接(電流240A、電圧30V、速度40cm/分、入熱10.8kJ/cm)で行なった。(Example 2)
As shown in FIGS. 1 and 2, a rib 2 (width 75 mm, length 50 mm, plate thickness 12 mm) equivalent to SM490Y is rotated and welded to a steel plate 1 (width 150 mm, length 500 mm, plate thickness 12 mm) equivalent to SM490Y. , Twelve welded joints were manufactured. Rotation welding was performed by carbon dioxide arc welding (current 240A, voltage 30V, speed 40cm / min, heat input 10.8kJ / cm) using a wire equivalent to MXZ200 (diameter 1.2mm).
こうした得られた12個の溶接継手のうち、11個について、溶接ビード3の溶接止端部から100mm以内の領域内(すなわち鋼板1の表面)に室温で超音波ピーニング、ハンマーピーニング、ショットピーニング、レーザーピーニングを施した。さらに、その11個の溶接継手のうち、9個について、時効熱処理を施した。ピーニングの種類と時効熱処理の組み合わせは、表2に示す通りである。なお以下では、ピーニングを施した後の保持温度あるいは保持時間が本発明の範囲を満たさない例についても時効熱処理と記す。 Of the 12 welded joints obtained, 11 were subjected to ultrasonic peening, hammer peening, shot peening, in a region within 100 mm from the weld toe of the weld bead 3 (that is, the surface of the steel plate 1) at room temperature. Laser peening was applied. Further, 9 of the 11 welded joints were subjected to aging heat treatment. The combinations of peening types and aging heat treatments are as shown in Table 2. In the following, an example in which the holding temperature or holding time after peening does not meet the scope of the present invention is also referred to as aging heat treatment.
次いで、12個の溶接継手(記号M〜X)の夫々に対して、鋼板1の両端を把持しながら、リブ2の長手方向(図2中のL方向)に繰り返し応力を負荷して疲労試験を大気中で行なった。疲労試験は、油圧サーボ式の疲労試験機を使用して荷重制御で行ない、負荷形式はL方向の単軸引張、応力比は0.1、周波数は20Hz、負荷波形は正弦波、試験温度は室温とした。
Next, stress is repeatedly applied to each of the 12 welded joints (symbols M to X) in the longitudinal direction of the rib 2 (L direction in FIG. 2) while gripping both ends of the
こうして疲労試験を行なって、200MPaの応力振幅を加えて破断したときの繰り返し回数(以下、破断繰り返し数という)を測定した。その結果を表2に併せて示す。 In this way, a fatigue test was performed, and a stress amplitude of 200 MPa was applied to measure the number of repetitions when fracture (hereinafter referred to as the number of repetitions of fracture). The results are also shown in Table 2.
表2から明らかなように、発明例である継手記号P〜Uは、いずれも破断繰り返し数が100万回を大幅に超えており、優れた耐疲労特性を備えている。 As is clear from Table 2, all of the joint symbols P to U, which are examples of the invention, have a number of repeated fractures significantly exceeding 1 million times and have excellent fatigue resistance characteristics.
比較例である継手記号Mは、ピーニングと時効熱処理を省略した例であり、破断繰り返し数が最も低く、20万回を下回っている。継手記号N、Oは、時効熱処理を省略した例であり、破断繰り返し数が100万回を下回った。継手記号V〜Xは、時効熱処理を行なったものの、保持温度あるいは保持時間が本発明の範囲を外れる例であり、破断繰り返し数が100万回を下回った。 The joint symbol M, which is a comparative example, is an example in which peening and aging heat treatment are omitted, and the number of repeated breaks is the lowest, which is less than 200,000. The joint symbols N and O are examples in which the aging heat treatment is omitted, and the number of repeated breaks is less than 1 million. The joint symbols V to X are examples in which the holding temperature or holding time is outside the range of the present invention even though the aging heat treatment is performed, and the number of repeated breaks is less than 1 million times.
なお、実施例1は溶接継手の溶接止端部を対象とし、実施例2は溶接止端部に近接する構造部材を対象とする場合について例示しているが、溶接止端部及び溶接止端部に近接する構造部材の双方に、ピーニング処理後150〜450℃の温度範囲で1秒以上保持した後に空冷する時効熱処理を施した場合にも同様の効果を得ることができる。 Although the first embodiment targets the weld toe of the welded joint and the second embodiment targets the structural member close to the weld toe, the weld toe and the weld toe are illustrated. The same effect can be obtained when both of the structural members adjacent to the portion are subjected to aging heat treatment in which the structural members are held in a temperature range of 150 to 450 ° C. for 1 second or longer after the peening treatment and then air-cooled.
1 鋼板
2 リブ
3 溶接ビード
1
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JPS59107068A (en) * | 1982-12-10 | 1984-06-21 | Hitachi Ltd | Treatment in weld zone of nickel alloy |
JP2000233625A (en) * | 1999-02-15 | 2000-08-29 | Nhk Spring Co Ltd | Manufacture of hollow stabilizer |
JP2005510628A (en) * | 2001-11-26 | 2005-04-21 | インテグラン テクノロジーズ インク. | Lead and lead alloys for current collectors and connectors that have been heat-treated, especially in lead-acid batteries |
JP2013006215A (en) * | 2011-05-23 | 2013-01-10 | Kobe Steel Ltd | Treatment method for increasing durability of steel structures |
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JPS59107068A (en) * | 1982-12-10 | 1984-06-21 | Hitachi Ltd | Treatment in weld zone of nickel alloy |
JP2000233625A (en) * | 1999-02-15 | 2000-08-29 | Nhk Spring Co Ltd | Manufacture of hollow stabilizer |
JP2005510628A (en) * | 2001-11-26 | 2005-04-21 | インテグラン テクノロジーズ インク. | Lead and lead alloys for current collectors and connectors that have been heat-treated, especially in lead-acid batteries |
JP2013006215A (en) * | 2011-05-23 | 2013-01-10 | Kobe Steel Ltd | Treatment method for increasing durability of steel structures |
JP5952085B2 (en) * | 2011-05-23 | 2016-07-13 | 株式会社神戸製鋼所 | High durability treatment method for steel structures |
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