JPWO2019234957A1 - Cheese-like food, its manufacturing method - Google Patents

Cheese-like food, its manufacturing method Download PDF

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JPWO2019234957A1
JPWO2019234957A1 JP2020523500A JP2020523500A JPWO2019234957A1 JP WO2019234957 A1 JPWO2019234957 A1 JP WO2019234957A1 JP 2020523500 A JP2020523500 A JP 2020523500A JP 2020523500 A JP2020523500 A JP 2020523500A JP WO2019234957 A1 JPWO2019234957 A1 JP WO2019234957A1
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cheese
mass
food
milk
protein concentrate
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忠博 阿部
忠博 阿部
信 上西
信 上西
照洋 西岡
照洋 西岡
規子 田口
規子 田口
佐知子 北島
佐知子 北島
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Morinaga Milk Industry Co Ltd
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Morinaga Milk Industry Co Ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C20/00Cheese substitutes

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Abstract

このチーズ様食品は、チーズ原料の含有量が10質量%未満であり、乳タンパク質濃縮物を8〜30質量%、油脂を5〜35質量%、および溶融塩を0.2〜2質量%含み、前記乳タンパク質濃縮物と前記油脂の合計が35質量%以上であり、固形分が44〜60質量%であり、かつ脂質/タンパク質の質量比が0.3〜3.1である。This cheese-like food contains less than 10% by mass of cheese raw material, 8 to 30% by mass of milk protein concentrate, 5 to 35% by mass of fats and oils, and 0.2 to 2% by mass of molten salt. The total of the milk protein concentrate and the fat and oil is 35% by mass or more, the solid content is 44 to 60% by mass, and the mass ratio of lipid / protein is 0.3 to 3.1.

Description

本発明はチーズ様食品、及びチーズ様食品の製造方法に関する。
本願は、2018年6月4日に、日本に出願された特願2018−106840号に基づき優先権を主張し、その内容をここに援用する。
The present invention relates to cheese-like foods and methods for producing cheese-like foods.
The present application claims priority based on Japanese Patent Application No. 2018-106840 filed in Japan on June 4, 2018, the contents of which are incorporated herein by reference.

加熱溶融したときに糸を曳くチーズは、例えばピザ、グラタン、トーストのトッピング等として需要が高い。また、トッピングしやすい形状として、例えばチーズの塊を短冊状や細糸状にシュレッド加工したものが好まれる。
ナチュラルチーズや、ナチュラルチーズ(チーズ原料)を加熱溶融して乳化したプロセスチーズは高価であるため、チーズ原料の使用量が少なくても、加熱溶融したときに糸を曳くチーズ様食品が求められる。また、切断や、シュレッド加工などの加工適性が良好であることも同時に求められる。
Cheese that pulls threads when melted by heating is in high demand as a topping for pizza, gratin, toast, and the like. Further, as a shape that is easy to topping, for example, a cheese mass shredded into strips or fine threads is preferred.
Since natural cheese and processed cheese emulsified by heating and melting natural cheese (cheese raw material) are expensive, cheese-like foods that pull threads when heated and melted are required even if the amount of cheese raw material used is small. At the same time, it is also required that the processing suitability such as cutting and shredding is good.

特許文献1には、チーズ原料の配合量を20〜50質量%に減らし、乳タンパク質と食用油脂を配合し、溶融塩を加えて加熱乳化し、冷却し、シュレッド加工した、糸曳き性を有するチーズ様食品が開示されており、チーズ原料が少なすぎると、良好な糸曳き性が得られないことが示されている。 In Patent Document 1, the blending amount of the cheese raw material is reduced to 20 to 50% by mass, milk protein and edible oil and fat are blended, molten salt is added, heat emulsified, cooled, shredded, and has thread pulling property. Cheese-like foods have been disclosed, indicating that too little cheese material will result in poor stringability.

特開2009−159906号公報JP-A-2009-159906

しかし、ナチュラルチーズのような糸曳き性と加工適性を実現しつつ、チーズ原料の使用量をさらに減らすことが求められる。
本発明は、チーズ原料の使用量が少なく、加熱したときに良好な糸曳き性が得られ、加工適性も良好なチーズ様食品、及びその製造方法を目的とする。
However, it is required to further reduce the amount of cheese raw material used while realizing the stringability and processing suitability of natural cheese.
An object of the present invention is a cheese-like food product in which the amount of a cheese raw material used is small, good stringability can be obtained when heated, and processing suitability is also good, and a method for producing the same.

本発明は以下の態様を有する。
[1] チーズ原料の含有量が10質量%未満であり、乳タンパク質濃縮物を8〜30質量%、油脂を5〜35質量%、および溶融塩を0.2〜2質量%含み、前記乳タンパク質濃縮物と前記油脂の合計が35質量%以上であり、固形分が44〜60質量%であり、かつ脂質/タンパク質の質量比が0.3〜3.1である、チーズ様食品。
[2] 前記乳タンパク質濃縮物は、MCC、MCI、MPC、MPI、カゼイン、およびカゼイネートからなる群から選ばれる1種以上である、[1]のチーズ様食品。
[3] 前記油脂は、パーム油、ヤシ油、牛脂、豚脂、乳脂、および食用精製加工油脂からなる群から選ばれる1種以上を含む、[1]または[2]のチーズ様食品。
[4] 前記溶融塩は、クエン酸塩またはリン酸塩の少なくとも一方を含む、[1]〜[3]のいずれかのチーズ様食品。
[5] 前記チーズ様食品の10℃における硬度が1.5×10〜40×10Paである、[1]〜[4]のいずれかのチーズ様食品。
[6] 前記チーズ様食品はブロック状またはシート状である、[1]〜[5]のいずれかのチーズ様食品。
[7] 前記チーズ様食品は切断加工品である、[1]〜[6]のいずれかのチーズ様食品。
[8] チーズ原料の含有量が10質量%未満であり、
乳タンパク質濃縮物を8〜30質量%、油脂を5〜35質量%、および溶融塩を0.2〜2質量%含み、
前記乳タンパク質濃縮物と前記油脂の合計が35質量%以上であり、
固形分が44〜60質量%であり、かつ
脂質/タンパク質の質量比が0.3〜3.1である全原料を、
加熱溶融し、得られた加熱乳化物を成形し、得られた成形物を冷却してチーズ様食品を得る、チーズ様食品の製造方法。
[9] 前記冷却後に、前記成形物を切断加工する工程をさらに有する、[8]のチーズ様食品の製造方法。
The present invention has the following aspects.
[1] The content of the cheese raw material is less than 10% by mass, contains 8 to 30% by mass of milk protein concentrate, 5 to 35% by mass of fats and oils, and 0.2 to 2% by mass of molten salt. A cheese-like food having a total of 35% by mass or more of the protein concentrate and the fat and oil, a solid content of 44 to 60% by mass, and a lipid / protein mass ratio of 0.3 to 3.1.
[2] The cheese-like food according to [1], wherein the milk protein concentrate is at least one selected from the group consisting of MCC, MCI, MPC, MPI, casein, and caseinate.
[3] The cheese-like food of [1] or [2], wherein the fat and oil contains at least one selected from the group consisting of palm oil, coconut oil, beef tallow, lard, milk fat, and edible refined processed fat and oil.
[4] The cheese-like food according to any one of [1] to [3], wherein the molten salt contains at least one of citrate and phosphate.
[5] The cheese-like food according to any one of [1] to [4], wherein the cheese-like food has a hardness of 1.5 × 10 4 to 40 × 10 4 Pa at 10 ° C.
[6] The cheese-like food according to any one of [1] to [5], wherein the cheese-like food is in the form of a block or a sheet.
[7] The cheese-like food according to any one of [1] to [6], wherein the cheese-like food is a cut processed product.
[8] The content of the cheese raw material is less than 10% by mass,
Contains 8-30% by mass of milk protein concentrate, 5-35% by mass of fats and oils, and 0.2-2% by mass of molten salt.
The total of the milk protein concentrate and the fats and oils is 35% by mass or more.
All raw materials having a solid content of 44 to 60% by mass and a lipid / protein mass ratio of 0.3 to 3.1.
A method for producing a cheese-like food, which comprises heating and melting, molding the obtained heated emulsion, and cooling the obtained molded product to obtain a cheese-like food.
[9] The method for producing a cheese-like food according to [8], further comprising a step of cutting the molded product after the cooling.

本発明によれば、チーズ原料の使用量が少なく、加熱したときに良好な糸曳き性が得られ、加工適性も良好なチーズ様食品が得られる。 According to the present invention, a cheese-like food product can be obtained in which the amount of the cheese raw material used is small, good stringability can be obtained when heated, and processing suitability is also good.

<測定方法>
本発明におけるタンパク質の含有量は、ケルダール法(「食品表示基準について」(平成29年9月1日消食表第407号)「別添 栄養成分等の分析方法等」、第4ページ)によって測定した値である。
本発明における脂質の含有量は、酸分解法(「食品表示基準について」(平成29年9月1日消食表第407号)「別添 栄養成分等の分析方法等」、第11ページ)によって測定した値である。
本発明における水分含有量の値は、乾燥助剤法(「食品表示基準について」(平成29年9月1日消食表第407号)「別添 栄養成分等の分析方法等」、第29ページ)により測定した値である。
チーズ様食品の固形分は、チーズ様食品の総質量から水分含有量を差し引いた値である。
<Measurement method>
The protein content in the present invention is measured by the Kjeldahl method (“Food Labeling Standards” (September 1, 2017, Food Consumption Table No. 407), “Analytical Method for Nutritional Ingredients, etc.”, page 4). It is the value that was set.
The lipid content in the present invention is determined by the acid decomposition method (“Food Labeling Standards” (September 1, 2017, Food Consumption Table No. 407), “Attachment Method for Analyzing Nutritional Components, etc.”, page 11). It is a measured value.
The value of the water content in the present invention is determined by the Drying Aid Method (“Food Labeling Standards” (September 1, 2017, Food Consumption Table No. 407), “Attachment Method for Analyzing Nutritional Ingredients, etc.”, p. 29. ) Is the value measured.
The solid content of a cheese-like food is a value obtained by subtracting the water content from the total mass of the cheese-like food.

本発明におけるチーズ様食品の硬度は、圧縮応力の最大値を測定して得られる値である。
具体的には、クリープメーター等の物性測定器で、直径8mm、高さ22mmの円柱状のプランジャーを用い、圧縮速度5mm/secで圧縮率75%まで圧縮したときの応力の最大値を硬度の測定値(単位:Pa)とする。測定時の試料の温度は10℃とする。
The hardness of the cheese-like food in the present invention is a value obtained by measuring the maximum value of compressive stress.
Specifically, the maximum value of stress when compressed to a compression rate of 75% at a compression rate of 5 mm / sec using a cylindrical plunger with a diameter of 8 mm and a height of 22 mm with a physical property measuring instrument such as a creep meter is set to the hardness. The measured value (unit: Pa) of. The temperature of the sample at the time of measurement is 10 ° C.

<チーズ様食品>
[チーズ原料]
本実施形態のチーズ様食品は、チーズ原料を含まないか、含む場合はチーズ様食品の総質量に対して10質量%未満である。チーズ原料の含有量は、少ない方がコスト的には有利であり、チーズ様食品の総質量に対して9質量%以下が好ましく、8質量%以下がより好ましい。
チーズ原料としては、乳等省令及び公正競争規約で定められる「ナチュラルチーズ」、「プロセスチーズ」、「チーズフード」、及び「乳等を主要原料とする食品」に分類されるものを、特に制限なく使用できる。
ただし、ナチュラルチーズの原料である乳は、乳等省令で定義される乳(生乳、牛乳、特別牛乳、生やぎ乳、生めん羊乳、殺菌やぎ乳、成分調整牛乳、低脂肪牛乳、無脂肪牛乳及び加工乳)のほかに、水牛の乳、ラクダの乳など、チーズの原料として公知の動物一般の乳も含まれるものとする。
チーズ原料の種類としては、チェダーチーズ、モッツァレラチーズ、サムソーチーズ、ゴーダチーズ、エダムチーズ、エメンタールチーズ、パルメザンチーズ等が挙げられる。
チーズ様食品に含まれるチーズ原料は、1種でもよく、2種以上でもよい。
なお、本実施形態のチーズ様食品はチーズ原料を含まなくてもよいが、0.5質量%以上、好ましくは1質量%以上、さらに好ましくは2質量%以上含んでいてもよい。
<Cheese-like food>
[Cheese ingredients]
The cheese-like food of the present embodiment does not contain, or if contained, less than 10% by mass of the total mass of the cheese-like food. The smaller the content of the cheese raw material, the more advantageous in terms of cost, and the content is preferably 9% by mass or less, more preferably 8% by mass or less, based on the total mass of the cheese-like food.
As cheese ingredients, those classified as "natural cheese", "processed cheese", "cheese food", and "foods made mainly from milk" specified in the Ordinance of the Ministry of Milk, etc. and the Fair Competition Code are particularly restricted. Can be used without.
However, the milk that is the raw material of natural cheese is milk defined by the Ordinance of the Ministry of Milk, etc. (raw milk, milk, special milk, raw goat milk, raw sheep milk, sterilized goat milk, ingredient-adjusted milk, low-fat milk, non-fat milk) And processed milk), milk from animals known as raw materials for cheese, such as buffalo milk and camel milk, shall also be included.
Examples of the type of cheese raw material include cheddar cheese, mozzarella cheese, samsoe cheese, gouda cheese, Edam cheese, Emmental cheese, palmezan cheese and the like.
The cheese raw material contained in the cheese-like food may be one kind or two or more kinds.
The cheese-like food of the present embodiment does not have to contain the cheese raw material, but may contain 0.5% by mass or more, preferably 1% by mass or more, and more preferably 2% by mass or more.

[乳タンパク質濃縮物]
乳タンパク質濃縮物は、カゼインを主体とする乳タンパク質濃縮物が好ましい。具体的に、乳タンパク質濃縮物に対するカゼインの含有量は80質量%以上が好ましく、90質量%以上がより好ましく、100質量%でもよい。
具体例としては、MCC(ミセラーカゼインコンセントレート)、MCI(ミセラーカゼインアイソレート)、MPC(ミルクプロテインコンセントレート)、MPI(ミルクプロテインアイソレート)、カゼイン、およびカゼイネートからなる群から選ばれる1種以上が好ましい。
カゼインは、酸カゼイン、ラクティックカゼイン、レンネットカゼインのいずれでもよい。2種以上のカゼインを併用してもよい。
カゼイネートは、カゼインのアルカリ塩を意味する。
乳タンパク質濃縮物の含有量は、チーズ様食品の総質量に対して8〜30質量%であり、11〜29質量%が好ましく、14〜29質量%がより好ましい。上記範囲の下限値以上であると、チーズ様食品における良好な硬さが得られやすい。上限値以下であると加熱したときの良好な糸曳き性が得られやすい。
[Milk protein concentrate]
The milk protein concentrate is preferably a milk protein concentrate mainly composed of casein. Specifically, the content of casein in the milk protein concentrate is preferably 80% by mass or more, more preferably 90% by mass or more, and may be 100% by mass.
As a specific example, it is selected from the group consisting of MCC (micellar casein concentrate), MCI (micellar casein isolate), MPC (milk protein concentrate), MPI (milk protein isolate), casein, and caseinate. More than seeds are preferred.
Casein may be acid casein, lactic casein, or rennet casein. Two or more types of casein may be used in combination.
Caseinate means the alkaline salt of casein.
The content of the milk protein concentrate is 8 to 30% by mass, preferably 11 to 29% by mass, more preferably 14 to 29% by mass, based on the total mass of the cheese-like food. When it is at least the lower limit of the above range, good hardness in cheese-like foods can be easily obtained. If it is less than the upper limit value, good stringing property when heated is likely to be obtained.

[油脂]
油脂は、常温(25℃)で固体である油脂が好ましい。植物性油脂でもよく、動物性油脂でもよく、それらに水素添加、エステル交換等の加工処理を施した食用精製加工油脂でもよい。パーム油、ヤシ油、牛脂、豚脂、乳脂、およびこれらの食用精製加工油脂からなる群から選ばれる1種以上を含むことが好ましい。
油脂の含有量は、チーズ様食品の総質量に対して5〜35質量%であり、12〜32質量%が好ましく、12〜30質量%がより好ましい。
[Fat and oil]
The fats and oils are preferably fats and oils that are solid at room temperature (25 ° C.). It may be a vegetable fat or oil, an animal fat or oil, or an edible refined processed fat or fat which has been subjected to a processing treatment such as hydrogenation or transesterification. It preferably contains at least one selected from the group consisting of palm oil, coconut oil, beef tallow, lard, milk fat, and these edible refined processed fats and oils.
The content of fats and oils is 5 to 35% by mass, preferably 12 to 32% by mass, and more preferably 12 to 30% by mass, based on the total mass of the cheese-like food.

乳タンパク質濃縮物と油脂の合計の含有量は、チーズ様食品の総質量に対して35質量%以上であり、38質量%以上が好ましく、40質量%以上がより好ましい。上記範囲の下限値以上であると、チーズ様食品における良好な硬さと良好な糸曳き性が得られやすい。 The total content of the milk protein concentrate and the fat and oil is 35% by mass or more, preferably 38% by mass or more, and more preferably 40% by mass or more with respect to the total mass of the cheese-like food. When it is at least the lower limit of the above range, good hardness and good stringability in cheese-like foods can be easily obtained.

また、チーズ様食品におけるタンパク質の含有量に対する脂質の含有量の質量比を表す脂質/タンパク質は0.3〜3.1が好ましく、0.5〜3がより好ましく、2〜3がより好ましい。 The lipid / protein representing the mass ratio of the lipid content to the protein content in the cheese-like food is preferably 0.3 to 3.1, more preferably 0.5 to 3, and even more preferably 2 to 3.

[溶融塩]
溶融塩として、クエン酸塩またはリン酸塩を用いることが好ましい。他の溶融塩を併用してもよい。クエン酸塩とリン酸塩を併用してもよい。
クエン酸塩としては、例えばクエン酸ナトリウム、クエン酸カリウム等が挙げられる。
リン酸塩としては、モノリン酸塩(オルトリン酸ナトリウム等)、ジリン酸塩(ピロリン酸ナトリウム等)が挙げられる。
他の溶融塩としては、公知の溶融塩の1種以上を用いることができる。
溶融塩の含有量は、チーズ様食品の総質量に対して0.2〜2質量%であり、0.4〜1.5質量%がより好ましい。上記範囲の下限値以上であると乳化性に優れ、上限値以下であると風味及び糸曳き性に優れる。
[Molten salt]
It is preferable to use citrate or phosphate as the molten salt. Other molten salts may be used in combination. Citrate and phosphate may be used in combination.
Examples of the citrate include sodium citrate, potassium citrate and the like.
Examples of the phosphate include monophosphate (sodium orthophosphate and the like) and diphosphate (sodium pyrophosphate and the like).
As the other molten salt, one or more known molten salts can be used.
The content of the molten salt is 0.2 to 2% by mass, more preferably 0.4 to 1.5% by mass, based on the total mass of the cheese-like food. If it is at least the lower limit of the above range, the emulsifying property is excellent, and if it is at least the upper limit value, the flavor and stringing property are excellent.

[水・添加剤等]
チーズ様食品は水分を含む。固形分の組成が同じである場合、水分が少ないと、すなわち固形分が多いとチーズ様食品が硬くなる傾向がある。水分が多いと、すなわち固形分が少ないとチーズ様食品が軟くなる傾向がある。良好な加工適性を得るためには、チーズ様食品が硬すぎず、かつ軟らかすぎないことが好ましい。チーズ様食品の固形分が、チーズ様食品の総質量に対して44〜60質量%であると、良好な加工適性が得られやすい。
[Water, additives, etc.]
Cheese-like foods contain water. When the solid content is the same, the cheese-like food tends to be hard when the water content is low, that is, when the solid content is high. High water content, that is, low solid content, tends to soften cheese-like foods. In order to obtain good processability, it is preferable that the cheese-like food is not too hard and not too soft. When the solid content of the cheese-like food is 44 to 60% by mass with respect to the total mass of the cheese-like food, good processability can be easily obtained.

チーズ様食品は上記乳タンパク質濃縮物、油脂、溶融塩、水分以外のその他の添加成分を、本発明の効果を損なわない範囲で添加してもよい。
その他の添加成分の例として、澱粉類、調味素材、酸味付与素材、保存料、増粘安定剤(またはゲル化剤)、溶融塩以外の乳化剤、pH調整剤、香料、着色料等が挙げられる。
澱粉類としては、加工澱粉、または加工していない天然澱粉等が挙げられる。
調味素材としては、食塩、糖質類、香辛料、アミノ酸・核酸等が挙げられる。
酸味付与素材としては、クエン酸等が挙げられる。
保存料としては、デヒドロ酢酸ナトリウム、ソルビン酸カリウム、ナイシン、ポリリジン等が挙げられる。
増粘安定剤(またはゲル化剤)としては、寒天、ゼラチン、ローカストビーンガム、カラギーナン、グアガム、キサンタンガム等が挙げられる。
溶融塩以外の乳化剤としては、ショ糖脂肪酸エステル、レシチン、グリセライド類等が挙げられる。
pH調整剤としては、重曹、乳酸等が挙げられる。
その他の添加成分の含有量の合計は、チーズ様食品の総質量に対して10質量%以下が好ましく、9質量%以下がより好ましく、8質量%以下がさらに好ましい。ゼロでもよい。
In the cheese-like food, other additive components other than the milk protein concentrate, fats and oils, molten salt, and water may be added as long as the effects of the present invention are not impaired.
Examples of other additive components include starches, seasoning materials, acidifying materials, preservatives, thickening stabilizers (or gelling agents), emulsifiers other than molten salts, pH adjusters, fragrances, coloring agents, and the like. ..
Examples of starches include modified starch and unprocessed natural starch.
Examples of seasoning materials include salt, sugars, spices, amino acids / nucleic acids and the like.
Examples of the acidity-imparting material include citric acid and the like.
Examples of the preservative include sodium dehydroacetate, potassium sorbate, nisin, polylysine and the like.
Examples of the thickening stabilizer (or gelling agent) include agar, gelatin, locust bean gum, carrageenan, guar gum, xanthan gum and the like.
Examples of emulsifiers other than molten salts include sucrose fatty acid esters, lecithin, glycerides and the like.
Examples of the pH adjuster include baking soda and lactic acid.
The total content of the other additive components is preferably 10% by mass or less, more preferably 9% by mass or less, still more preferably 8% by mass or less, based on the total mass of the cheese-like food. It may be zero.

チーズ様食品の10℃における硬度は1.5×10〜40×10Paであり、2.0×10〜20×10Paが好ましく、2.5×10〜15×10Paがより好ましい。硬度が上記範囲内であると加工適性に優れる。
チーズ様食品の硬度は、例えば脂質/タンパク質の質量比によって調整できる。固形分(水分)の含有量が同じである場合、脂質/タンパク質の質量比の値が小さくなると、硬度が高くなる傾向がある。
The hardness of the cheese-like food at 10 ° C. is 1.5 × 10 4 to 40 × 10 4 Pa, preferably 2.0 × 10 4 to 20 × 10 4 Pa, and 2.5 × 10 4 to 15 × 10 4 Pa is more preferable. When the hardness is within the above range, the processing suitability is excellent.
The hardness of cheese-like foods can be adjusted, for example, by the mass ratio of lipid / protein. When the solid content (moisture) content is the same, the hardness tends to increase as the value of the mass ratio of lipid / protein decreases.

<チーズ様食品の製造方法>
本実施形態のチーズ様食品は、上記乳タンパク質濃縮物、油脂及び溶融塩を含む全原料を加熱溶融し、得られた加熱乳化物を成形し、得られた成形物を冷却する方法で製造できる。
具体的には、まず、全部の原料を乳化機に投入して加熱溶融する。加熱溶融は、原料を撹拌しながら、加熱処理を行う工程であり殺菌工程も兼ねる。加熱処理は、好ましくは直接または間接蒸気を用いて行われる。乳化機は、例えば、ケトル型、2軸スクリューをもつクッカー型、サーモシリンダー型等の乳化機を使用できる。
加熱溶融の条件は特に限定されない。例えば、回転数120〜1500rpmで撹拌しながら、加熱して溶融するとともに、所定の加熱殺菌条件を満たしたら、溶融を終了させる。
加熱温度は70℃以上が好ましく、80〜90℃がより好ましい。
<Cheese-like food manufacturing method>
The cheese-like food of the present embodiment can be produced by a method in which all the raw materials including the milk protein concentrate, fats and oils and molten salt are heated and melted, the obtained heated emulsion is molded, and the obtained molded product is cooled. ..
Specifically, first, all the raw materials are put into an emulsifier and heated and melted. Heat melting is a step of performing heat treatment while stirring raw materials, and also serves as a sterilization step. The heat treatment is preferably carried out using direct or indirect steam. As the emulsifying machine, for example, a kettle type, a cooker type having a twin-screw screw, a thermo-cylinder type, or the like can be used.
The conditions for heating and melting are not particularly limited. For example, the mixture is heated and melted while stirring at a rotation speed of 120 to 1500 rpm, and when the predetermined heat sterilization conditions are satisfied, the melting is terminated.
The heating temperature is preferably 70 ° C. or higher, more preferably 80 to 90 ° C.

次いで、得られた加熱乳化物を容器に充填するなどして、所定の形状に成形し、得られた成形物を冷却することによりチーズ様食品が得られる。冷却後の成形物を最終製品としてもよく、切断加工する次工程を設けてもよい。
冷却方法としては、例えば1〜10℃の冷水に成形物を浸漬させて急冷する方法、冷蔵庫内で保管し冷却する方法、冷却した金属面に成形物の片面もしくは両面を接触させて急冷する方法等が挙げられる。
Next, the obtained heated emulsion is filled in a container to be molded into a predetermined shape, and the obtained molded product is cooled to obtain a cheese-like food. The molded product after cooling may be used as a final product, or a next step of cutting may be provided.
Examples of the cooling method include a method of immersing the molded product in cold water at 1 to 10 ° C. to quench it, a method of storing it in a refrigerator and cooling it, and a method of contacting one or both sides of the molded product with a cooled metal surface to quench it. And so on.

チーズ様食品の最終製品の形状は特に限定されない。例えば、加熱乳化物をブロック状に成形して冷却して得られる、ブロック状のチーズ様食品を最終製品としてもよい。
加熱乳化物をシート状に成形して冷却して得られる、シート状のチーズ様食品を最終製品としてもよい。シート状の厚みは特に限定されず、積層体であってもよい。
加熱乳化物をブロック状又はシート状に成形して冷却した、ブロック状又はシート状の成形物を、さらに切断加工して得られる切断加工品を最終製品としてもよい。切断加工品の形状は特に限定されないが、例えば、シュレッド状、ダイス状、棒状、スライス状、短冊状、粒状等が挙げられる。
The shape of the final product of the cheese-like food is not particularly limited. For example, a block-shaped cheese-like food obtained by molding a heated emulsion into a block shape and cooling it may be used as a final product.
A sheet-shaped cheese-like food obtained by molding a heated emulsion into a sheet and cooling it may be used as a final product. The thickness of the sheet is not particularly limited, and it may be a laminated body.
A cut processed product obtained by further cutting a block-shaped or sheet-shaped molded product obtained by molding a heated emulsion into a block-shaped or sheet-shaped product and cooling the molded product may be used as a final product. The shape of the cut product is not particularly limited, and examples thereof include shreds, dice, rods, slices, strips, and granules.

以下に実施例を用いて本発明をさらに詳しく説明するが、本発明はこれら実施例に限定されるものではない。
<原料>
表に示す原料は以下の通りである。
・チーズ原料(1):チェダーチーズ(フォンテラ社製ナチュラルチーズ)
・乳タンパク質濃縮物(1):レンネットカゼイン(フォンテラ社製)
・油脂(1):ヤシ油及びパーム油を含む混合油脂(太陽油脂社製)
・溶融塩(1):クエン酸三ナトリウム(結晶、昭和化工社製)
・その他の添加成分:澱粉(日本澱粉工業社製)、調味素材(食塩、日本食塩製造社製)、酸味付与素材(クエン酸、昭和化工社製)、増粘安定剤(キサンタン、三栄源エフ・エフ・アイ社製)、着色料(クチナシ色素、三栄源エフ・エフ・アイ社製)
Hereinafter, the present invention will be described in more detail with reference to Examples, but the present invention is not limited to these Examples.
<Raw materials>
The raw materials shown in the table are as follows.
・ Cheese raw material (1): Cheddar cheese (natural cheese manufactured by Fonterra)
-Milk protein concentrate (1): Rennet casein (manufactured by Fonterra)
・ Oil (1): Mixed oil containing coconut oil and palm oil (manufactured by Taiyo Yushi)
-Molten salt (1): Trisodium citrate (crystal, manufactured by Showa Kako Co., Ltd.)
-Other additive ingredients: starch (manufactured by Nippon Starch Industry Co., Ltd.), seasoning material (salt, manufactured by Japan Salt Manufacturing Co., Ltd.), acidity-imparting material (citric acid, manufactured by Showa Kako Co., Ltd.), thickening stabilizer (xanthan, Saneigen F)・ F.I.), Coloring agent (Xanthan pigment, Saneigen F.F.I.)

<評価方法>
[硬度]
ブロック状のチーズ様食品(10℃)を、縦40mm、横40mm、厚さ20mmの角注状に裁断し、クリープメーター(株式会社山電製)で、直径8mm、高さ22mmの円柱状プランジャーを用い、圧縮速度5mm/secで厚さ5mmになる位置まで圧縮したときの応力の最大値(単位:Pa)を測定した。
[加工適性]
ブロック状のチーズ様食品を、裁断機(高橋製作所社製、350型高速裁断機)を用いて、縦20mm、横4mm、厚さ2mm程度の短冊状に切断加工して評価した。
下記の基準で加工適性を評価した。
A:均一の形状で安定して裁断できる。
B:不均一性はあるもののほぼ同様の形状で安定して裁断できる。
C:裁断できるが、安定せず、機械が止まることがある。
D:短冊状に裁断できない。
<Evaluation method>
[hardness]
A block-shaped cheese-like food (10 ° C.) is cut into square casts with a length of 40 mm, a width of 40 mm, and a thickness of 20 mm, and a creep meter (manufactured by Yamaden Co., Ltd.) is used to cut a columnar plan with a diameter of 8 mm and a height of 22 mm. Using a jar, the maximum value (unit: Pa) of stress when compressed to a position where the thickness became 5 mm at a compression rate of 5 mm / sec was measured.
[Processing suitability]
A block-shaped cheese-like food was evaluated by cutting it into strips having a length of 20 mm, a width of 4 mm, and a thickness of about 2 mm using a cutting machine (manufactured by Takahashi Seisakusho Co., Ltd., 350-inch high-speed cutting machine).
The processing suitability was evaluated according to the following criteria.
A: It has a uniform shape and can be cut stably.
B: Although there is non-uniformity, it can be cut stably with almost the same shape.
C: It can be cut, but it is not stable and the machine may stop.
D: Cannot be cut into strips.

[糸曳き性]
ブロック状のチーズ様食品を、縦20mm、横4mm、厚さ2mm程度の短冊状に切断した切断加工品の25gを、予め切れ目を中央に入れた角食パン1枚の上に、均一にふりかけた。電気オーブントースター(1000W)で約3分間加熱して取り出した。その後、食パンとチーズとの間に温度センサーを差し込んで温度を測定し、65℃になったら、食パン中央の切れ目から両側に机上で水平に50mm引き伸ばした。その時に伸びたチーズの糸曳き本数と糸曳きの一番広い一本の幅(最大糸曳き幅)を測定し、下記の基準で評価した。
A:糸曳き本数が1本以上、かつ最大糸曳き幅が2mm以上。
B:糸曳き本数が1本以上、かつ最大糸曳き幅が2mm未満。
D:糸曳き本数がゼロ。
[Threading property]
25 g of a cut processed product obtained by cutting a block-shaped cheese-like food into strips having a length of 20 mm, a width of 4 mm, and a thickness of about 2 mm was uniformly sprinkled on a piece of bread with a pre-cut in the center. .. It was taken out by heating with an electric oven toaster (1000 W) for about 3 minutes. After that, a temperature sensor was inserted between the bread and the cheese to measure the temperature, and when the temperature reached 65 ° C., the temperature was stretched horizontally by 50 mm on both sides from the cut in the center of the bread. The number of cheeses stretched at that time and the width of one of the widest threads (maximum threading width) were measured and evaluated according to the following criteria.
A: The number of thread towed is 1 or more, and the maximum threading width is 2 mm or more.
B: The number of thread towed is 1 or more, and the maximum threading width is less than 2 mm.
D: The number of thread towed is zero.

(例1〜13)
表1に示す配合でブロック状のチーズ様食品を製造した。例1〜9は実施例、例10〜13は比較例である。チーズ原料(1)は予め粉砕した。
まず、表に示す全原料を、試験溶融乳化釜(ステファン社製、万能高速カッター・ミキサーUMM/SK5型、ミキシングアタッチメント使用)に投入した。なお該乳化機ではスチームを吹き込んで加熱するため、該スチームによって添加される水分に相当する水量を添加水量から予め差し引いておく。表に示す水の配合量は、スチームによって添加される水分も含んでいる。
次いで、回転数500rpmで撹拌しながら、80℃に達するように加熱溶融を行った。80℃に達したら、スチームの吹き込みを停止し、60秒間撹拌することにより加熱殺菌して、スチームの吹き込みおよび撹拌を停止し、乳化物を得た。
得られた乳化物を、長さ270mm、幅90mm、深さ80mmの直方体の容器に充填した成形物(約75℃)を、庫内温度5℃の冷蔵庫内に入れて品温が10℃に達するまで冷却した。こうして得られたブロック状のチーズ様食品を試料とし、上記の方法で評価した。結果を表に示す。
(Examples 1 to 13)
A block-shaped cheese-like food was produced with the formulations shown in Table 1. Examples 1 to 9 are Examples, and Examples 10 to 13 are Comparative Examples. The cheese raw material (1) was crushed in advance.
First, all the raw materials shown in the table were put into a test melt emulsification kettle (manufactured by Stefan, universal high-speed cutter / mixer UMM / SK5 type, using mixin gua attachment). Since steam is blown into the emulsifier to heat it, the amount of water corresponding to the water added by the steam is subtracted from the amount of added water in advance. The amounts of water shown in the table also include the water added by steam.
Then, while stirring at a rotation speed of 500 rpm, heating and melting were performed so as to reach 80 ° C. When the temperature reached 80 ° C., steam blowing was stopped and heat sterilization was performed by stirring for 60 seconds to stop steam blowing and stirring to obtain an emulsion.
A molded product (about 75 ° C.) filled with the obtained emulsion in a rectangular parallelepiped container having a length of 270 mm, a width of 90 mm, and a depth of 80 mm was placed in a refrigerator having an internal temperature of 5 ° C. to bring the product temperature to 10 ° C. Cooled to reach. The block-shaped cheese-like food thus obtained was used as a sample and evaluated by the above method. The results are shown in the table.

Figure 2019234957
Figure 2019234957

表1に示されるように、例1〜9では、チーズ原料の使用量が少なく、加熱したときに良好な糸曳き性が得られ、加工適性も良好なチーズ様食品が得られた。
脂質/タンパク質の質量比が大きい例10、11は、チーズ様食品がやや軟質で脆く、加工適性が劣った。
乳タンパク濃縮物の含有量が少ない例12は、前記例10、11よりもさらに軟質で脆く、裁断機での切断ができなかった。
チーズ原料の含有量が多い例13は、チーズがやや不均質で、ややべたつきがあり、加工適性が劣った。また加熱しても糸曳きしなかった。
As shown in Table 1, in Examples 1 to 9, a cheese-like food was obtained in which the amount of the cheese raw material used was small, good stringability was obtained when heated, and processing suitability was also good.
In Examples 10 and 11 in which the mass ratio of fat / protein was large, the cheese-like food was slightly soft and brittle, and the processability was inferior.
Example 12, which had a low content of milk protein concentrate, was softer and more brittle than Examples 10 and 11, and could not be cut by a cutting machine.
In Example 13 in which the content of the cheese raw material was high, the cheese was slightly inhomogeneous, slightly sticky, and inferior in processing suitability. Moreover, even if it was heated, it did not pull the thread.

(実施例21〜29)
前記例1〜9と同じ配合で切断加工品を製造する。
まず、全原料を例1〜9と同じ試験溶融乳化釜に投入する。次いで回転数900rpmで撹拌しながら、85℃に達するように加熱溶融を行う。85℃に達したら、スチームの吹き込みを停止し、90秒間撹拌することにより加熱殺菌して、スチームの吹き込みおよび撹拌を停止し、乳化物を得る。
前記乳化物を成形して、長さ380mm、幅260mm、厚さ2mmのシート状成形物(約75℃)を得る。前記シート状成形物を、庫内5℃の冷蔵庫内に入れて品温が10℃に達するまで冷却し、シート状のチーズ様食品を得る。
前記シート状のチーズ様食品を、前記裁断機を用いて、短冊状に切断加工する。
(Examples 21 to 29)
A cut processed product is produced with the same composition as in Examples 1 to 9.
First, all the raw materials are put into the same test melt emulsification kettle as in Examples 1 to 9. Next, while stirring at a rotation speed of 900 rpm, heating and melting are performed so as to reach 85 ° C. When the temperature reaches 85 ° C., steam blowing is stopped and heat sterilization is performed by stirring for 90 seconds to stop steam blowing and stirring to obtain an emulsion.
The emulsion is molded to obtain a sheet-shaped molded product (about 75 ° C.) having a length of 380 mm, a width of 260 mm, and a thickness of 2 mm. The sheet-shaped molded product is placed in a refrigerator at 5 ° C. in a refrigerator and cooled until the product temperature reaches 10 ° C. to obtain a sheet-shaped cheese-like food.
The sheet-shaped cheese-like food is cut into strips using the cutting machine.

本発明は、チーズ原料の使用量が少なく、加熱したときに良好な糸曳き性が得られ、加工適性も良好なチーズ様食品の製造に適用できる。 INDUSTRIAL APPLICABILITY The present invention can be applied to the production of cheese-like foods in which the amount of cheese raw material used is small, good stringability can be obtained when heated, and processing suitability is also good.

Claims (9)

チーズ原料の含有量が10質量%未満であり、
乳タンパク質濃縮物を8〜30質量%、油脂を5〜35質量%、および溶融塩を0.2〜2質量%含み、
前記乳タンパク質濃縮物と前記油脂の合計が35質量%以上であり、
固形分が44〜60質量%であり、かつ
脂質/タンパク質の質量比が0.3〜3.1である、チーズ様食品。
The content of cheese raw material is less than 10% by mass,
Contains 8-30% by mass of milk protein concentrate, 5-35% by mass of fats and oils, and 0.2-2% by mass of molten salt.
The total of the milk protein concentrate and the fats and oils is 35% by mass or more.
A cheese-like food having a solid content of 44 to 60% by mass and a fat / protein mass ratio of 0.3 to 3.1.
前記乳タンパク質濃縮物は、MCC、MCI、MPC、MPI、カゼイン、およびカゼイネートからなる群から選ばれる1種以上である、請求項1に記載のチーズ様食品。 The cheese-like food according to claim 1, wherein the milk protein concentrate is at least one selected from the group consisting of MCC, MCI, MPC, MPI, casein, and caseinate. 前記油脂は、パーム油、ヤシ油、牛脂、豚脂、乳脂、および食用精製加工油脂からなる群から選ばれる1種以上を含む、請求項1または2に記載のチーズ様食品。 The cheese-like food according to claim 1 or 2, wherein the fat and oil comprises at least one selected from the group consisting of palm oil, coconut oil, beef tallow, lard, milk fat, and edible refined processed fat and oil. 前記溶融塩は、クエン酸塩またはリン酸塩の少なくとも一方を含む、請求項1〜3のいずれか一項に記載のチーズ様食品。 The cheese-like food according to any one of claims 1 to 3, wherein the molten salt contains at least one of citrate and phosphate. 前記チーズ様食品の10℃における硬度が1.5×10〜40×10Paである、請求項1〜4のいずれか一項に記載のチーズ様食品。The cheese-like food according to any one of claims 1 to 4, wherein the cheese-like food has a hardness of 1.5 × 10 4 to 40 × 10 4 Pa at 10 ° C. 前記チーズ様食品はブロック状またはシート状である、請求項1〜5のいずれか一項に記載のチーズ様食品。 The cheese-like food according to any one of claims 1 to 5, wherein the cheese-like food is in the form of a block or a sheet. 前記チーズ様食品は切断加工品である、請求項1〜6のいずれか一項に記載のチーズ様食品。 The cheese-like food according to any one of claims 1 to 6, wherein the cheese-like food is a cut processed product. チーズ原料の含有量が10質量%未満であり、
乳タンパク質濃縮物を8〜30質量%、油脂を5〜35質量%、および溶融塩を0.2〜2質量%含み、
前記乳タンパク質濃縮物と前記油脂の合計が35質量%以上であり、
固形分が44〜60質量%であり、かつ
脂質/タンパク質の質量比が0.3〜3.1である全原料を、
加熱溶融し、得られた加熱乳化物を成形し、得られた成形物を冷却してチーズ様食品を得る、チーズ様食品の製造方法。
The content of cheese raw material is less than 10% by mass,
Contains 8-30% by mass of milk protein concentrate, 5-35% by mass of fats and oils, and 0.2-2% by mass of molten salt.
The total of the milk protein concentrate and the fats and oils is 35% by mass or more.
All raw materials having a solid content of 44 to 60% by mass and a lipid / protein mass ratio of 0.3 to 3.1.
A method for producing a cheese-like food, which comprises heating and melting, molding the obtained heated emulsion, and cooling the obtained molded product to obtain a cheese-like food.
前記冷却後に、前記成形物を切断加工する工程をさらに有する、請求項8に記載のチーズ様食品の製造方法。 The method for producing a cheese-like food according to claim 8, further comprising a step of cutting the molded product after the cooling.
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