JPWO2019230954A1 - Metal-like decoration member and metal-like decoration molded body using it - Google Patents
Metal-like decoration member and metal-like decoration molded body using it Download PDFInfo
- Publication number
- JPWO2019230954A1 JPWO2019230954A1 JP2020522631A JP2020522631A JPWO2019230954A1 JP WO2019230954 A1 JPWO2019230954 A1 JP WO2019230954A1 JP 2020522631 A JP2020522631 A JP 2020522631A JP 2020522631 A JP2020522631 A JP 2020522631A JP WO2019230954 A1 JPWO2019230954 A1 JP WO2019230954A1
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- Prior art keywords
- metal
- layer
- decorative member
- azimuth angle
- resin
- Prior art date
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- Granted
Links
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- G—PHYSICS
- G01—MEASURING; TESTING
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- G01N21/17—Systems in which incident light is modified in accordance with the properties of the material investigated
- G01N21/25—Colour; Spectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands
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Abstract
高レベルの意匠性を付与し得る金属調加飾用部材を提供する。外層側から順に、保護層と、光輝性顔料及びバインダー樹脂を含む光輝性印刷層とを有してなり、下記条件1を満たす、金属調加飾用部材。<条件1>金属調加飾用部材の外層側の表面に対して、仰角45度で任意の方位角から可視光線を入射する。該入射光の正反射方向から仰角が入射光側に25度傾いた方向の反射光の分光スペクトルから算出されるL*a*b*表色系のL*値をL*1-25とする。前記金属調加飾用部材の外層側の表面に対して、仰角45度で前記任意の方位角とは正反対の方位角から可視光線を入射する。該入射光の正反射方向から仰角が入射光側に25度傾いた方向の反射光の分光スペクトルから算出されるL*a*b*表色系のL*値をL*2-25とする。上記の前提において、少なくとも一部の方位角において、L*1-25及びL*2-25との関係が、下記式(1)及び(2)を満たす。L*1-25> L*2-25(1)1.0<{(L*1-25−L*2-25)/L*1-25}×100 (2)Provided is a metal-like decorative member capable of imparting a high level of design. A metal-like decorative member having a protective layer and a brilliant printing layer containing a brilliant pigment and a binder resin in this order from the outer layer side, and satisfying the following condition 1. <Condition 1> Visible light is incident on the outer layer side surface of the metallic decorative member from an arbitrary azimuth at an elevation angle of 45 degrees. Let L * 1-25 be the L * value of the L * a * b * color system calculated from the spectral spectrum of the reflected light in the direction in which the elevation angle is tilted 25 degrees toward the incident light side from the specular reflection direction of the incident light. .. Visible light is incident on the outer layer side surface of the metallic decorative member from an azimuth angle opposite to the arbitrary azimuth angle at an elevation angle of 45 degrees. Let L * 2-25 be the L * value of the L * a * b * color system calculated from the spectral spectrum of the reflected light in the direction in which the elevation angle is tilted 25 degrees toward the incident light side from the specular reflection direction of the incident light. .. Under the above premise, the relationship with L * 1-25 and L * 2-25 satisfies the following equations (1) and (2) at least in some azimuth angles. L * 1-25> L * 2-25 (1) 1.0 <{(L * 1-25-L * 2-25) / L * 1-25} x 100 (2)
Description
本発明は、金属調加飾用部材及びそれを用いた金属調加飾成形体に関する。 The present invention relates to a metal-like decorative member and a metal-like decorative molded body using the same.
自動車等の車両、建築物の内装材及び外装材、家具等の材料の意匠性を高める手法として、スプレー等による塗装が行われている。しかし、塗装は、溶剤による環境負荷、乾燥及び冷却工程で必要となる電気に基づくCO2排出負荷が大きい。また、塗装は、複数回の塗装(例えば、パール調の塗装の場合、プライマー、下塗り、中塗り、上塗りカラーベース、パールベース、上塗りクリアの6回塗装する場合がある。)を行うことから、塗装及び乾燥の一連の工程が繰り返し行われることとなり、前述した問題が深刻になりやすく、さらにはコストも増加する。このため、近年、自動車の塗装では、冷却工程のCO2排出を軽減し得る樹脂部材の塗装への切り替えが行われている。
しかし、樹脂部材の塗装は、樹脂部材が3次元構造を有する場合に塗布むらが発生してしまい、綺麗な塗装を施すことは困難であった。As a method of enhancing the design of materials such as automobiles, interior materials and exterior materials of buildings, furniture, etc., painting by spraying or the like is performed. However, painting has a large environmental load due to the solvent and a large CO 2 emission load based on electricity required in the drying and cooling processes. In addition, since the coating is performed a plurality of times (for example, in the case of a pearl-like coating, the primer, the undercoat, the intermediate coat, the topcoat color base, the pearl base, and the topcoat clear may be applied six times). And the series of drying steps is repeated, the above-mentioned problems tend to become serious, and the cost also increases. For this reason, in recent years, in the painting of automobiles, there has been a switch to painting of resin members that can reduce CO 2 emissions in the cooling process.
However, when the resin member has a three-dimensional structure, uneven coating occurs in the coating of the resin member, and it is difficult to apply a beautiful coating.
上記問題を解消し得るものとして、例えば、シルクスクリーン印刷で形成した光輝層を備えた加飾フィルムが提案されている(特許文献1)。 As a method that can solve the above problem, for example, a decorative film provided with a bright layer formed by silk screen printing has been proposed (Patent Document 1).
特許文献1の加飾フィルムは、塗装の問題(溶剤による環境負荷、乾燥及び冷却工程で必要となる電気に基づくCO2排出負荷)を解消することができる。
しかし、特許文献1の加飾フィルムは、スクリーン印刷方式によるものであるため、スクリーン印刷による塗工から板を貼り合わせるまでの全工程が枚葉方式となり効率が悪く、コストが上昇するという問題がある。
さらに、特許文献1のようにスクリーン印刷方式により得られた光輝層(パール顔料を含む層)は、金属光沢感に欠け、意匠性を満足できないケースが頻発した。The decorative film of Patent Document 1 can solve painting problems (environmental load due to solvent, CO 2 emission load based on electricity required in drying and cooling steps).
However, since the decorative film of Patent Document 1 is based on a screen printing method, there is a problem that the entire process from coating by screen printing to bonding the boards is a sheet-fed method, which is inefficient and increases the cost. is there.
Further, the bright layer (layer containing the pearl pigment) obtained by the screen printing method as in Patent Document 1 lacks metallic luster, and there are many cases where the design property cannot be satisfied.
本発明者らは、鋭意検討した結果、光輝層の光輝性に異方性を付与することにより、高レベルの意匠性を付与できることを見出し、上記課題を解決するに至った。 As a result of diligent studies, the present inventors have found that a high level of designability can be imparted by imparting anisotropy to the glittering property of the bright layer, and have solved the above-mentioned problems.
本発明は、以下の[1]〜[2]を提供する。
[1]外層側から順に、保護層と、光輝性顔料及びバインダー樹脂を含む光輝性印刷層とを有してなり、下記条件1を満たす、金属調加飾用部材。
<条件1>
前記金属調加飾用部材の外層側の表面に対して、仰角45度で任意の方位角(方位角a)から可視光線を入射する。該入射光の正反射方向から仰角が入射光側に25度傾いた方向の反射光の分光スペクトルから算出されるL*a*b*表色系のL*値をL* 1-25とする。
前記金属調加飾用部材の外層側の表面に対して、仰角45度で前記任意の方位角とは正反対の方位角(方位角b)から可視光線を入射する。該入射光の正反射方向から仰角が入射光側に25度傾いた方向の反射光の分光スペクトルから算出されるL*a*b*表色系のL*値をL* 2-25とする。
上記の前提において、少なくとも一部の方位角において、L* 1-25及びL* 2-25との関係が、下記式(1)及び(2)を満たす。
L* 1-25 > L* 2-25 (1)
1.00<{(L* 1-25−L* 2-25)/L* 1-25}×100 (2)
[2]上記[1]に記載の金属調加飾用部材から形成されてなる、金属調加飾成形体。The present invention provides the following [1] to [2].
[1] A metal-like decorative member having a protective layer and a brilliant printing layer containing a brilliant pigment and a binder resin in this order from the outer layer side, and satisfying the following condition 1.
<Condition 1>
Visible light is incident on the outer layer side surface of the metallic decorative member from an arbitrary azimuth angle (azimuth angle a) at an elevation angle of 45 degrees. Let L * a * b * L * value of the color system be L * 1-25 calculated from the spectral spectrum of the reflected light in the direction in which the elevation angle is tilted 25 degrees toward the incident light side from the specular reflection direction of the incident light. ..
Visible light is incident on the outer layer side surface of the metallic decorative member from an azimuth angle (azimuth angle b) opposite to the arbitrary azimuth angle at an elevation angle of 45 degrees. Let L * a * b * L * value of the color system be L * 2-25 calculated from the spectral spectrum of the reflected light in the direction in which the elevation angle is tilted 25 degrees toward the incident light side from the specular reflection direction of the incident light. ..
Under the above premise, the relationship with L * 1-25 and L * 2-25 satisfies the following equations (1) and (2) at least in some azimuth angles.
L * 1-25 > L * 2-25 (1)
1.00 <{(L * 1-25- L * 2-25 ) / L * 1-25 } x 100 (2)
[2] A metallic decorative molded body formed from the metallic decorative member according to the above [1].
本発明によれば、高レベルの意匠性を付与し得る金属調加飾用部材及びこれを用いた金属調加飾成形体を提供することができる。 According to the present invention, it is possible to provide a metal-like decorative member capable of imparting a high level of designability and a metal-like decorative molded body using the same.
[金属調加飾用部材]
本発明の金属調加飾用部材は、外層側から順に、保護層と、光輝性顔料及びバインダー樹脂を含む光輝性印刷層とを有してなり、下記条件1を満たすものである。
<条件1>
前記金属調加飾用部材の外層側の表面に対して、仰角45度で任意の方位角(方位角a)から可視光線を入射する。該入射光の正反射方向から仰角が入射光側に25度傾いた方向の反射光の分光スペクトルから算出されるL*a*b*表色系のL*値をL* 1-25とする。
前記金属調加飾用部材の外層側の表面に対して、仰角45度で前記任意の方位角とは正反対の方位角(方位角b)から可視光線を入射する。該入射光の正反射方向から仰角が入射光側に25度傾いた方向の反射光の分光スペクトルから算出されるL*a*b*表色系のL*値をL* 2-25とする。
上記の前提において、少なくとも一部の方位角において、L* 1-25及びL* 2-25との関係が、下記式(1)及び(2)を満たす。
L* 1-25 > L* 2-25 (1)
1.00<{(L* 1-25−L* 2-25)/L* 1-25}×100 (2)[Metallic decoration material]
The metallic decorative member of the present invention comprises a protective layer and a brilliant printing layer containing a brilliant pigment and a binder resin in this order from the outer layer side, and satisfies the following condition 1.
<Condition 1>
Visible light is incident on the outer layer side surface of the metallic decorative member from an arbitrary azimuth angle (azimuth angle a) at an elevation angle of 45 degrees. Let L * a * b * L * value of the color system be L * 1-25 calculated from the spectral spectrum of the reflected light in the direction in which the elevation angle is tilted 25 degrees toward the incident light side from the specular reflection direction of the incident light. ..
Visible light is incident on the outer layer side surface of the metallic decorative member from an azimuth angle (azimuth angle b) opposite to the arbitrary azimuth angle at an elevation angle of 45 degrees. Let L * a * b * L * value of the color system be L * 2-25 calculated from the spectral spectrum of the reflected light in the direction in which the elevation angle is tilted 25 degrees toward the incident light side from the specular reflection direction of the incident light. ..
Under the above premise, the relationship with L * 1-25 and L * 2-25 satisfies the following equations (1) and (2) at least in some azimuth angles.
L * 1-25 > L * 2-25 (1)
1.00 <{(L * 1-25- L * 2-25 ) / L * 1-25 } x 100 (2)
図1及び図2は、本発明の金属調加飾用部材の実施形態を示す断面図である。
図1及び図2の金属調加飾用部材100は、外層側から順に、保護層10(透明基材11)及び光輝性印刷層20を有している。また、図1及び図2の金属調加飾用部材100は、光輝性印刷層20の内層側に、着色層30、接着剤層50及び樹脂板40から選ばれる一以上の層を有している。なお、図2の金属調加飾用部材100は、着色層として、着色層30A及び着色層30Bを有し、着色層30Aと着色層30Bとの間に接着剤層50が位置している。1 and 2 are cross-sectional views showing an embodiment of the metal-like decorative member of the present invention.
The metal-like
本発明の金属調加飾用部材は、下記の条件1を満たすことを要する。
<条件1>
前記金属調加飾用部材の外層側の表面に対して、仰角45度で任意の方位角(方位角a)から可視光線を入射する。該入射光の正反射方向から仰角が入射光側に25度傾いた方向の反射光の分光スペクトルから算出されるL*a*b*表色系のL*値をL* 1-25とする。
前記金属調加飾用部材の外層側の表面に対して、仰角45度で前記任意の方位角とは正反対の方位角(方位角b)から可視光線を入射する。該入射光の正反射方向から仰角が入射光側に25度傾いた方向の反射光の分光スペクトルから算出されるL*a*b*表色系のL*値をL* 2-25とする。
上記の前提において、少なくとも一部の方位角において、L* 1-25及びL* 2-25との関係が、下記式(1)及び(2)を満たす。
L* 1-25 > L* 2-25 (1)
1.00<{(L* 1-25−L* 2-25)/L* 1-25}×100 (2)The metallic decorative member of the present invention needs to satisfy the following condition 1.
<Condition 1>
Visible light is incident on the outer layer side surface of the metallic decorative member from an arbitrary azimuth angle (azimuth angle a) at an elevation angle of 45 degrees. Let L * a * b * L * value of the color system be L * 1-25 calculated from the spectral spectrum of the reflected light in the direction in which the elevation angle is tilted 25 degrees toward the incident light side from the specular reflection direction of the incident light. ..
Visible light is incident on the outer layer side surface of the metallic decorative member from an azimuth angle (azimuth angle b) opposite to the arbitrary azimuth angle at an elevation angle of 45 degrees. Let L * a * b * L * value of the color system be L * 2-25 calculated from the spectral spectrum of the reflected light in the direction in which the elevation angle is tilted 25 degrees toward the incident light side from the specular reflection direction of the incident light. ..
Under the above premise, the relationship with L * 1-25 and L * 2-25 satisfies the following equations (1) and (2) at least in some azimuth angles.
L * 1-25 > L * 2-25 (1)
1.00 <{(L * 1-25- L * 2-25 ) / L * 1-25 } x 100 (2)
条件1で規定するように、本発明では、正反射光のL*値ではなく、正反射方向から外れた角度の反射光に基づくL*値で発明を特定している。人間が物の色等を見る時は、正反射光がない角度で物を見ているといわれている。したがって、条件1の式(1)及び(2)のように、正反射光から外れた角度の反射光に基づくL*値を規定する本発明は、人間の目による評価と合致しているといえる。As specified in Condition 1, the present invention specifies the invention not by the L * value of the specularly reflected light but by the L * value based on the reflected light at an angle deviating from the specular reflection direction. When humans look at the color of an object, it is said that they are looking at the object at an angle where there is no specularly reflected light. Therefore, it is said that the present invention, which defines the L * value based on the reflected light at an angle deviating from the specularly reflected light, as in the equations (1) and (2) of the condition 1, is consistent with the evaluation by the human eye. I can say.
図3及び図4は、L* 1-25及びL* 2-25の測定方法を説明する該略図である。
まず、図3に示すように、金属調加飾用部材100の外層側の表面に対して、仰角45度で任意の方位角(方位角a)から可視光線を入射する。図3の実線の矢印が入射光に相当する。そして、該入射光の正反射方向から仰角が入射光側に25度傾いた方向の反射光の分光スペクトルに基づき、L*a*b*表色系のL*値(L* 1-25)を算出する。図3の一点鎖線の矢印が正反射光に相当する、また、図3の点線の矢印が、正反射方向から仰角が入射光側に25度傾いた方向の反射光に相当する。
次に、仰角45度で前記任意の方位角とは正反対の方位角(方位角b)から可視光線を入射する。そして、該入射光の正反射方向から仰角が入射光側に25度傾いた方向の反射光の分光スペクトルに基づき、L*a*b*表色系のL*値(L* 2-25)を算出する。
図4は、正反対の方位角の一例を示す斜視図である。例えば、図4において、右上から中心に向かう矢印(方位角b)と、左下から中心に向かう矢印(方位角a)とは一直線上に位置している。本明細書では、このように、平面内で座標中心を挟んだ正反対の方向を、正反対の方位角と称している。3 and 4 are schematic views illustrating a method for measuring L * 1-25 and L * 2-25.
First, as shown in FIG. 3, visible light is incident on the outer layer side surface of the metal-like
Next, visible light is incident from an azimuth angle (azimuth angle b) opposite to the arbitrary azimuth angle at an elevation angle of 45 degrees. Then, based on the spectral spectrum of the reflected light in the direction in which the elevation angle is tilted 25 degrees toward the incident light side from the specular reflection direction of the incident light, the L * value (L * 2-25 ) of the L * a * b * color system Is calculated.
FIG. 4 is a perspective view showing an example of the opposite azimuth angles. For example, in FIG. 4, the arrow from the upper right to the center (azimuth b) and the arrow from the lower left to the center (azimuth a) are located on a straight line. In the present specification, the directions opposite to each other with the coordinate center in the plane are referred to as opposite azimuths.
金属調加飾用部材が全体として光透過性を有する場合、金属調加飾用部材の内層側の反射を抑制するため、金属調加飾用部材の内層側に、透明接着剤層及び遮光板(例えば黒色の板)を積層したサンプルを作製し、条件1及び条件2の測定を行うことが好ましい。その際、金属調加飾用部材の内層側の面と透明接着剤層との屈折率差、及び、透明接着剤層と遮光板の樹脂との屈折率差は、それぞれ0.10以下とすることが好ましい。また、遮光板は全光線透過率0%のものが好ましい。
一方、金属調加飾用部材が全体として光透過性を有さない場合、金属調加飾用部材そのものを用いて、条件1及び条件2の測定を行えばよい。
L* 1-25、L* 2-25、L* 1-45及びL* 2-45は、光源をD65、視野を10度視野として測定することが好ましい。L* 1-25、L* 2-25、L* 1-45及びL* 2-45は、例えば、エックスライト社製の多角度分光測色計の品番「MA−68II」、「MA94」等で測定することができる。When the metal-like decoration member has light transmission as a whole, a transparent adhesive layer and a light-shielding plate are placed on the inner layer side of the metal-like decoration member in order to suppress reflection on the inner layer side of the metal-like decoration member. It is preferable to prepare a sample in which (for example, a black plate) is laminated and measure the conditions 1 and 2. At that time, the difference in refractive index between the inner layer side surface of the metal-like decorative member and the transparent adhesive layer, and the difference in refractive index between the transparent adhesive layer and the resin of the light-shielding plate shall be 0.10 or less, respectively. Is preferable. Further, the light-shielding plate preferably has a total light transmittance of 0%.
On the other hand, when the metal-like decoration member does not have light transmission as a whole, the measurement of condition 1 and condition 2 may be performed using the metal-like decoration member itself.
For L * 1-25 , L * 2-25 , L * 1-45 and L * 2-45 , it is preferable to measure with the light source as D65 and the field of view as a 10-degree field of view. L * 1-25 , L * 2-25 , L * 1-45 and L * 2-45 are, for example, part numbers "MA-68II", "MA94", etc. of multi-angle spectrophotometers manufactured by X-Rite. Can be measured with.
条件1において、式(1)は、光輝性に異方性があることを示している。
L* 1-25とL* 2-25とが同一で式(1)を満たさない場合、光輝性の異方性が発現しないため、金属光沢を良好にすることができない。In condition 1, the formula (1) shows that the brilliance is anisotropic.
When L * 1-25 and L * 2-25 are the same and do not satisfy the formula (1), the anisotropy of brilliance does not appear, so that the metallic luster cannot be improved.
条件1において、式(2)は、光輝性の異方性の程度を示している。より具体的には、式(2)は、光輝性印刷層によって反射される光の量が、方位角b側よりも、方位角a側の方が所定の比率以上に多いことを示している。
式(2)を満たさない場合、光輝性の異方性の程度が足りず、金属光沢感を良好にすることができない。
一方、式(2)を満たす場合、方位角a側への反射光の割合を多くすることができるため、方位角a側のL*値(L* 1-25)を高くすることができ、金属光沢を高めることができる。さらに、式(2)を満たす場合、方位角a側からの外観と、方位角b側からの外観とを相違させることができる。
このように、式(2)を満たす場合、高レベルの金属光沢と、方向による外観の変化を付与することができるため、極めて高レベルの意匠性を付与することができる。In condition 1, the formula (2) indicates the degree of anisotropy of brilliance. More specifically, the formula (2) shows that the amount of light reflected by the brilliant printing layer is larger on the azimuth a side than on the azimuth b side by a predetermined ratio or more. ..
When the formula (2) is not satisfied, the degree of anisotropy of brilliance is insufficient, and the metallic luster cannot be improved.
On the other hand, when the equation (2) is satisfied, the ratio of the reflected light to the azimuth angle a side can be increased, so that the L * value (L * 1-25 ) on the azimuth angle a side can be increased. The metallic luster can be increased. Further, when the equation (2) is satisfied, the appearance from the azimuth angle a side and the appearance from the azimuth angle b side can be different.
As described above, when the equation (2) is satisfied, a high level of metallic luster and a change in appearance depending on the direction can be imparted, so that an extremely high level of designability can be imparted.
本明細書において、L* 1-25、L* 2-25、L* 1-45及びL* 2-45は、10箇所を同一の方位角で測定した平均値をいうものとする。In the present specification, L * 1-25 , L * 2-25 , L * 1-45 and L * 2-45 shall mean the average value measured at 10 points at the same azimuth angle.
式(2)において、「{(L* 1-25−L* 2-25)/L* 1-25}×100」は1.50以上であることが好ましく、2.00以上であることがより好ましく、4.00以上であることがさらに好ましく、5.00以上であることがよりさらに好ましい。
なお、方位角a側に反射が偏りすぎることによる意匠性の低下を抑制するために、「{(L* 1-25−L* 2-25)/L* 1-25}×100」は30.00以下であることが好ましく、20.00以下であることがより好ましく、15.00以下であることがさらに好ましい。In the formula (2), "{(L * 1-25- L * 2-25 ) / L * 1-25 } x 100" is preferably 1.50 or more, and preferably 2.00 or more. More preferably, it is more preferably 4.00 or more, and even more preferably 5.00 or more.
In addition, in order to suppress the deterioration of the design due to the reflection being too biased toward the azimuth angle a side, "{(L * 1-25- L * 2-25 ) / L * 1-25 } x 100" is 30. It is preferably 0.00 or less, more preferably 20.00 or less, and even more preferably 15.00 or less.
条件1は、少なくとも一部の方位角において満たせばよい。すなわち、少なくとも一部の方位角において条件1を満たせば、当該方位角における意匠性が良好となり、高度な意匠性を備えた金属調加飾用部材とすることができる。
また、方位角aが金属調加飾用部材の流れ方向と平行であることが好ましい。金属調加飾用部材の流れ方向とは、金属調加飾用部材を連続的に生産する際の機械の流れ方向をいう。なお、平行とは、方位角aと、金属調加飾用部材の流れ方向との成す角度が10度以内であることを意味し、好ましくは5度以内、より好ましくは1度以内である。Condition 1 may be satisfied at least in some azimuth angles. That is, if condition 1 is satisfied at least in a part of the azimuth angles, the designability at the azimuth angle becomes good, and the metal-like decorative member having a high degree of designability can be obtained.
Further, it is preferable that the azimuth angle a is parallel to the flow direction of the metal-like decoration member. The flow direction of the metal-like decoration member refers to the flow direction of the machine when the metal-like decoration member is continuously produced. The term "parallel" means that the angle formed by the azimuth a and the flow direction of the metal-like decoration member is within 10 degrees, preferably within 5 degrees, and more preferably within 1 degree.
本発明の金属調加飾用部材は、さらに、下記の条件2を満たすことが好ましい。
<条件2>
前記金属調加飾用部材の外層側の表面に対して、仰角45度で任意の方位角(方位角a)から可視光線を入射する。該入射光の正反射方向から仰角が入射光側に45度傾いた方向の反射光の分光スペクトルから算出されるL*a*b*表色系のL*値をL* 1-45とする。
前記金属調加飾用部材の外層側の表面に対して、仰角45度で前記任意の方位角とは正反対の方位角(方位角b)から可視光線を入射する。該入射光の正反射方向から仰角が入射光側に45度傾いた方向の反射光の分光スペクトルから算出されるL*a*b*表色系のL*値をL* 2-45とする。
上記の前提において、少なくとも一部の方位角において、前記L* 1-25、前記L* 2-25、L* 1-45及びL* 2-45との関係が、下記式(1)及び(3)を満たす。
L* 1-25 > L* 2-25 (1)
1.00<(L* 1-25/L* 1-45)/(L* 2-25/L* 2-45) (3)It is preferable that the metallic decorative member of the present invention further satisfies the following condition 2.
<Condition 2>
Visible light is incident on the outer layer side surface of the metallic decorative member from an arbitrary azimuth angle (azimuth angle a) at an elevation angle of 45 degrees. Let L * a * b * L * value of the color system be L * 1-45 calculated from the spectral spectrum of the reflected light in the direction in which the elevation angle is tilted 45 degrees toward the incident light side from the specular reflection direction of the incident light. ..
Visible light is incident on the outer layer side surface of the metallic decorative member from an azimuth angle (azimuth angle b) opposite to the arbitrary azimuth angle at an elevation angle of 45 degrees. Let L * a * b * L * value of the color system be L * 2-45 calculated from the spectral spectrum of the reflected light in the direction in which the elevation angle is tilted 45 degrees toward the incident light side from the specular reflection direction of the incident light. ..
Under the above premise, the relationship between L * 1-25 , L * 2-25 , L * 1-45 and L * 2-45 is related to the following equations (1) and (1) at least in some azimuth angles. 3) is satisfied.
L * 1-25 > L * 2-25 (1)
1.00 <(L * 1-25 / L * 1-45 ) / (L * 2-25 / L * 2-45 ) (3)
条件2の式(3)は、方位角a側において仰角を変化させた際のL*値の変化率と、方位角b側において仰角を変化させた際のL*値の変化率とが異なることを意味している。よって、条件(2)を満たすことにより、方位角a側からの外観と、方位角b側からの外観とをより異なるものとすることができ、意匠性をより高度なものとすることができる。
式(3)の「(L* 1-25/L* 1-45)/(L* 2-25/L* 2-45)」は、1.02以上であることが好ましく、1.03以上であることがより好ましい。
式(3)の「(L* 1-25/L* 1-45)/(L* 2-25/L* 2-45)」は、過度な輝度変化を抑制して落ち着きのある意匠を付与する観点から、1.30以下であることが好ましく、1.20以下であることがより好ましく、1.15以下であることがさらに好ましい。Of formula (3) is the condition 2, and the rate of change of L * value at the time of changing the elevation angle in azimuth a side, and the rate of change of L * value at the time of changing the elevation angle in azimuth b side is different It means that. Therefore, by satisfying the condition (2), the appearance from the azimuth a side and the appearance from the azimuth b side can be made different, and the design can be made more advanced. ..
The “(L * 1-25 / L * 1-45 ) / (L * 2-25 / L * 2-45 )” of the formula (3) is preferably 1.02 or more, and 1.03 or more. Is more preferable.
“(L * 1-25 / L * 1-45 ) / (L * 2-25 / L * 2-45 )” in equation (3) suppresses excessive brightness changes and gives a calm design. From the viewpoint of the above, it is preferably 1.30 or less, more preferably 1.20 or less, and further preferably 1.15 or less.
<保護層>
保護層は、金属調加飾用部材に耐擦傷性を付与することなどを目的として、光輝性印刷層の外層側に配置される層である。<Protective layer>
The protective layer is a layer arranged on the outer layer side of the brilliant printing layer for the purpose of imparting scratch resistance to the metal-like decorative member.
保護層は、例えば、透明基材の単層、透明樹脂層の単層、透明基材及び透明樹脂層の複層等の構成が挙げられる。保護層は、耐擦傷性及び取り扱い性の観点から透明基材を含むことが好ましい。
保護層は、JIS K7136:2000のヘイズが5%以下であることが好ましく、3%以下であることがより好ましく、1%以下であることがさらに好ましい。
また、保護層は、JIS K7361−1:1997の全光線透過率が85%以上であることが好ましく、90%以上であることがより好ましい。Examples of the protective layer include a single layer of a transparent base material, a single layer of a transparent resin layer, and a plurality of layers of a transparent base material and a transparent resin layer. The protective layer preferably contains a transparent base material from the viewpoint of scratch resistance and handleability.
As for the protective layer, the haze of JIS K7136: 2000 is preferably 5% or less, more preferably 3% or less, and further preferably 1% or less.
Further, the protective layer preferably has a total light transmittance of JIS K7361-1: 1997 of 85% or more, and more preferably 90% or more.
<<透明基材>>
保護層の一例である透明基材としては、ポリエチレン、ポリプロピレンなどのポリオレフィン系樹脂、ポリ塩化ビニル、ポリ塩化ビニリデン、ポリビニルアルコール、エチレン−酢酸ビニル共重合体、エチレン−ビニルアルコール共重合体などのビニル系樹脂、ポリエチレンテレフタレート、ポリエチレンナフタレート、ポリブチレンテレフタレートなどのポリエステル系樹脂、ポリ(メタ)アクリル酸メチル、ポリ(メタ)アクリル酸エチルなどのアクリル系樹脂、ポリスチレン等のスチレン系樹脂、ナイロン6又はナイロン66などで代表されるポリアミド系樹脂などの樹脂からなるプラスチックフィルムが挙げられる。
これらの透明基材の中でも、耐光性、成形性に優れるとともに、屈折率が低いため透明性に優れ、かつ傷が目立ちにくい、アクリル系樹脂フィルムが好適である。また、アクリル系樹脂フィルムの中でも、ゴム粒子を含有するアクリル系樹脂フィルムは、成形性を良好にし得る点で好適である。<< Transparent base material >>
Examples of the transparent base material as an example of the protective layer include polyolefin resins such as polyethylene and polypropylene, polyvinyl chloride, polyvinylidene chloride, polyvinyl alcohol, ethylene-vinyl acetate copolymer, and vinyl such as ethylene-vinyl alcohol copolymer. Resins, polyester resins such as polyethylene terephthalate, polyethylene naphthalate, polybutylene terephthalate, acrylic resins such as poly (meth) methyl acrylate, poly (meth) ethyl acrylate, styrene resins such as polystyrene, nylon 6 or Examples thereof include a plastic film made of a resin such as a polyamide resin represented by nylon 66 and the like.
Among these transparent substrates, an acrylic resin film which is excellent in light resistance and moldability, has excellent transparency due to its low refractive index, and is inconspicuous in scratches is preferable. Further, among the acrylic resin films, the acrylic resin film containing rubber particles is preferable in that the moldability can be improved.
透明基材は、光輝性印刷層との接着性を良好にするために、物理的処理及び化学処理等の易接着処理されたものであってもよい。また、接着性を良好にするために、透明基材はプラスチックフィルム上に易接着層を有するものであってもよい。
また、透明基材は、紫外線吸収剤、光安定剤等の添加剤を含有するものであってもよい。The transparent base material may be one that has been subjected to an easy-adhesion treatment such as a physical treatment and a chemical treatment in order to improve the adhesiveness with the glittering printing layer. Further, in order to improve the adhesiveness, the transparent base material may have an easy-adhesion layer on the plastic film.
Further, the transparent base material may contain additives such as an ultraviolet absorber and a light stabilizer.
透明基材の厚みは、成形性及び光輝性印刷層の保護のバランスの観点から、50〜250μmであることが好ましく、60〜200μmであることがより好ましく、70〜150μmであることがさらに好ましい。
透明基材の厚みは、例えば、垂直断面を電子顕微鏡等で観察することにより測定できる。
なお、本明細書においてAA〜BBとは、AA以上BB以下であることを意味する。The thickness of the transparent substrate is preferably 50 to 250 μm, more preferably 60 to 200 μm, and even more preferably 70 to 150 μm from the viewpoint of the balance between moldability and protection of the glittering printed layer. ..
The thickness of the transparent substrate can be measured, for example, by observing a vertical cross section with an electron microscope or the like.
In addition, in this specification, AA to BB means that it is AA or more and BB or less.
<<透明樹脂層>>
保護層の一例である透明樹脂層は、耐擦傷性の観点から、硬化性樹脂組成物の硬化物を含むことが好ましい。硬化性樹脂組成物の硬化物は、熱硬化性樹脂組成物の硬化物、電離放射線硬化性樹脂組成物の硬化物が挙げられ、これらの中でも電離放射線硬化性樹脂組成物の硬化物が好ましい。<< Transparent resin layer >>
The transparent resin layer, which is an example of the protective layer, preferably contains a cured product of the curable resin composition from the viewpoint of scratch resistance. Examples of the cured product of the curable resin composition include a cured product of the thermosetting resin composition and a cured product of the ionizing radiation curable resin composition, and among these, the cured product of the ionizing radiation curable resin composition is preferable.
熱硬化性樹脂組成物は、少なくとも熱硬化性樹脂を含む組成物であり、加熱により、硬化する樹脂組成物である。熱硬化性樹脂としては、アクリル樹脂、ウレタン樹脂、フェノール樹脂、尿素メラミン樹脂、エポキシ樹脂、不飽和ポリエステル樹脂、シリコーン樹脂等が挙げられる。熱硬化性樹脂組成物には、これら硬化性樹脂に、必要に応じて硬化剤が添加される。 The thermosetting resin composition is a composition containing at least a thermosetting resin, and is a resin composition that is cured by heating. Examples of the thermosetting resin include acrylic resin, urethane resin, phenol resin, urea melamine resin, epoxy resin, unsaturated polyester resin, and silicone resin. In the thermosetting resin composition, a curing agent is added to these curable resins as needed.
電離放射線硬化性樹脂組成物は、電離放射線硬化性官能基を有する化合物(以下、「電離放射線硬化性化合物」ともいう)を含む組成物である。電離放射線硬化性官能基としては、(メタ)アクリロイル基、ビニル基、アリル基等のエチレン性不飽和結合基、及びエポキシ基、オキセタニル基等が挙げられる。
電離放射線硬化性樹脂としては、エチレン性不飽和結合基を有する化合物が好ましい。また、金属調加飾用部材を製造する過程で樹脂層が傷つくことを抑制する観点からは、電離放射線硬化性樹脂としては、エチレン性不飽和結合基を2つ以上有する化合物がより好ましく、中でも、エチレン性不飽和結合基を2つ以上有する、多官能性(メタ)アクリレート系化合物が更に好ましい。多官能性(メタ)アクリレート系化合物としては、モノマー及びオリゴマーのいずれも用いることができる。
なお、電離放射線とは、電磁波又は荷電粒子線のうち、分子を重合あるいは架橋し得るエネルギー量子を有するものを意味し、通常、紫外線(UV)又は電子線(EB)が用いられるが、その他、X線、γ線などの電磁波、α線、イオン線などの荷電粒子線も使用可能である。The ionizing radiation curable resin composition is a composition containing a compound having an ionizing radiation curable functional group (hereinafter, also referred to as “ionizing radiation curable compound”). Examples of the ionizing radiation curable functional group include an ethylenically unsaturated group such as a (meth) acryloyl group, a vinyl group and an allyl group, and an epoxy group and an oxetanyl group.
As the ionizing radiation curable resin, a compound having an ethylenically unsaturated bond group is preferable. Further, from the viewpoint of suppressing damage to the resin layer in the process of manufacturing the metal-like decorative member, as the ionizing thermosetting resin, a compound having two or more ethylenically unsaturated bonding groups is more preferable, among others. , A polyfunctional (meth) acrylate compound having two or more ethylenically unsaturated bonding groups is more preferable. As the polyfunctional (meth) acrylate compound, either a monomer or an oligomer can be used.
Note that ionizing radiation means electromagnetic waves or charged particle beams that have energy quanta capable of polymerizing or cross-linking molecules, and usually ultraviolet rays (UV) or electron beams (EB) are used. Electromagnetic waves such as X-rays and γ-rays, and charged particle beams such as α-rays and ion rays can also be used.
保護層の一例である透明樹脂層の厚みは、0.5〜30μmであることが好ましく、1〜20μmであることがより好ましく、3〜10μmであることがさらに好ましい。 The thickness of the transparent resin layer, which is an example of the protective layer, is preferably 0.5 to 30 μm, more preferably 1 to 20 μm, and further preferably 3 to 10 μm.
<光輝性印刷層>
光輝性印刷層は、保護層の内層側に位置し、金属調加飾用部材に金属光沢感を付与する役割を担う層である。光輝性印刷層は、光輝性顔料及びバインダー樹脂を含む。<Glittering print layer>
The brilliant printing layer is located on the inner layer side of the protective layer and plays a role of imparting a metallic luster to the metallic decorative member. The glitter printing layer contains a glitter pigment and a binder resin.
光輝性印刷層は、金属調加飾用部材の外層側から見える領域の一部に形成されていてもよいが、全面に形成されていていることが好ましい。
光輝性印刷層は、例えば、被塗布材(例えば、保護層としての透明基材、後述する着色層としての着色フィルム)上に、光輝性印刷層用インキで印刷することにより形成することができる。光輝性印刷層用インキは、通常、バインダー樹脂や溶剤からなるビヒクルを主成分とし、これに、光輝性顔料、さらに必要に応じて、染料や顔料等の着色剤が添加混合されたインキが用いられる。
印刷方式は特に限定されないが、式(1)〜(3)を満たしやすくする観点から、コンマコーター印刷が好ましい。The brilliant printing layer may be formed in a part of the region visible from the outer layer side of the metal-like decorative member, but is preferably formed on the entire surface.
The brilliant printing layer can be formed, for example, by printing on a material to be coated (for example, a transparent base material as a protective layer, a colored film as a colored layer described later) with an ink for a brilliant printing layer. .. The ink for the glitter printing layer usually contains a vehicle composed of a binder resin or a solvent as a main component, and an ink in which a glitter pigment and, if necessary, a colorant such as a dye or a pigment are added and mixed is used. Be done.
The printing method is not particularly limited, but comma coater printing is preferable from the viewpoint of facilitating the satisfaction of the formulas (1) to (3).
図5は、コンマコーター印刷の一例を示す該略図である。図5中、コーティングロール202の矢印は、コーティングロール202の回転方向を示している。また、図5のもう一つの矢印は、被塗布材205の流れ方向(言い換えると、図5の塗工装置の流れ方向)を示している。
図5において、光輝性印刷層用インキの液溜まり203内において、光輝性顔料は液溜まり203の場所ごとに下記(A)〜(C)のように配列していると考えられる。
(A)液溜まり203の大部分の領域においては、光輝性顔料は液面204に対してランダムに配列している。
(B)被塗布材205の近傍の領域においては、光輝性顔料は、被塗布材205の流れに引っ張られて、被塗布材205に対して略平行に配列している。
(C)コンマロール201の近傍の領域(特に、コンマロール201とコーティングロール202との距離が狭い箇所のコンマロール201の近傍の領域)では、光輝性顔料は、コンマロール201の曲面に追従するような方向に配列している。より詳述すると、コンマロール201自体は動かないため、コンマロール201の近傍の領域の光輝性印刷層用インキは、被塗布材205の近傍の領域の光輝性印刷層用インキよりも引っ張られる力が弱い。このため、被塗布材近傍の光輝性顔料が被塗布材に対して略平行に配列されるのに対して、光輝性印刷層の表面付近の光輝性顔料は、所定の向き(コンマロール201の曲面の傾き)に傾いて配列すると考えられる。FIG. 5 is a schematic diagram showing an example of comma coater printing. In FIG. 5, the arrow of the
In FIG. 5, it is considered that the bright pigments are arranged in the
(A) In most regions of the
(B) In the region near the material to be coated 205, the bright pigment is pulled by the flow of the material to be coated 205 and is arranged substantially parallel to the material to be coated 205.
(C) In the region near the comma roll 201 (particularly, the region near the
上記(A)〜(C)のことから、被塗布材205上に付着した光輝性印刷層インキは、少なくとも表面付近において、被塗布材の塗布面に対して一定の方向に傾いて配置されやすくなる(図6参照)。そして、光輝性印刷層内で光輝性顔料が一定の方向に傾いて配置されることにより、光輝性の異方性が発現し、式(1)〜(3)を満たしやすくできる。また、このようにして発現した光輝性の異方性は、その後の工程(例えば、樹脂板を貼り合わせる工程、成形工程等)を経てもほぼ維持される。
なお、光輝性印刷層用インキをスプレーで吹き付けて塗膜を形成する手法(後述の比較例1)、及び、スクリーン印刷で塗膜を形成する手法(後述の比較例2)では、光輝性印刷層内で光輝性顔料がランダムに配置され、式(1)〜(3)を満たすことは困難である。From the above (A) to (C), the brilliant print layer ink adhering to the material to be coated 205 is likely to be arranged at least in the vicinity of the surface so as to be inclined in a certain direction with respect to the coated surface of the material to be coated. (See Fig. 6). Then, when the bright pigment is arranged at an angle in a certain direction in the bright print layer, the anisotropy of the bright property is exhibited, and the formulas (1) to (3) can be easily satisfied. Further, the anisotropy of brilliance developed in this way is substantially maintained even after a subsequent step (for example, a step of laminating resin plates, a molding step, etc.).
In the method of forming a coating film by spraying the ink for a glittering printing layer (Comparative Example 1 described later) and the method of forming a coating film by screen printing (Comparative Example 2 described later), the glittering printing is performed. The bright pigments are randomly arranged in the layer, and it is difficult to satisfy the formulas (1) to (3).
<<光輝性顔料>>
光輝性顔料としては、パール顔料及び金属鱗片が挙げられる。これらの中でも、観察する角度による色味が変化し、意匠性をより良好なものとすることができるパール顔料が好ましい。<< Bright Pigment >>
Glittering pigments include pearl pigments and metal scales. Among these, pearl pigments, which change the color depending on the observation angle and can improve the design, are preferable.
パール顔料は、雲母(マイカ)、アルミナ及びガラス等の鱗片状の母体の表面に、二酸化チタン等の高屈折率材料からなる被覆層を有する薄板状顔料であり、光透過性を有している。このため、前記薄板状顔料が層状に配置されることにより、光が多重反射され、金属のような光沢感を生じさせることができる。
このように、パール顔料は、金属そのものではなく、主に金属酸化物により構成されてなるものであるが、金属光沢感を生じさせることができる材料である。
パール顔料は、輝度を高めて金属光沢をより高める観点から、母体がアルミナであるものが好ましい。The pearl pigment is a thin plate-like pigment having a coating layer made of a high refractive index material such as titanium dioxide on the surface of a scaly base material such as mica, alumina and glass, and has light transmittance. .. Therefore, by arranging the thin plate-like pigments in layers, light can be multiplely reflected to give a metallic luster.
As described above, the pearl pigment is not a metal itself but mainly composed of a metal oxide, but is a material capable of producing a metallic luster.
The pearl pigment preferably has an alumina base from the viewpoint of increasing the brightness and further enhancing the metallic luster.
パール顔料としては、例えば、白色パール顔料、干渉パール顔料、着色パール顔料等が挙げられる。
白色パール顔料は、雲母、アルミナ、ガラス等の鱗片状の母体を、二酸化チタン等の無色高屈折率材料かなる被覆層で覆ったものであり、かつ被覆層の厚みが0.1〜0.15μm程度と比較的小さいものであり、光のほぼすべての波長を反射するため、白色もしくは銀色に見える。
干渉パール顔料は、被覆層が二酸化チタン等の無色高屈折率材料であり、かつ被覆層の厚みが白色パール顔料よりも大きく、0.15μm超のものである。この厚みによって、反射光及び透過光が変化し、種々の干渉色を生じる。虹彩色パールと呼ばれる場合もある。
着色パール顔料は、有彩色であり、被覆層を酸化第二鉄等の有色高屈折率材料としたもの、白色パール顔料の周囲をさらに酸化第二鉄等の有色高屈折率材料もしくはその他の有色顔料で被覆したもの、又は、被覆層中に顔料やその他の着色剤を添加したもの等がある。Examples of the pearl pigment include white pearl pigment, interfering pearl pigment, colored pearl pigment and the like.
The white pearl pigment is obtained by covering a scaly base material such as mica, alumina, and glass with a coating layer made of a colorless high refractive index material such as titanium dioxide, and the thickness of the coating layer is 0.1 to 0. It is relatively small, about 15 μm, and reflects almost all wavelengths of light, so it looks white or silver.
In the interference pearl pigment, the coating layer is a colorless high refractive index material such as titanium dioxide, and the thickness of the coating layer is larger than that of the white pearl pigment, which is more than 0.15 μm. Depending on this thickness, the reflected light and the transmitted light change, and various interference colors are generated. Sometimes called iridescent pearls.
The colored pearl pigment is chromatic and the coating layer is a colored high refractive index material such as ferric oxide, and the periphery of the white pearl pigment is further colored high refractive index material such as ferric oxide or other colored material. There are those coated with a pigment, or those in which a pigment or other colorant is added to the coating layer.
パール顔料は、平均長さが5〜70μmであることが好ましく、より好ましくは10〜40μmである。
なお、パール顔料の平均長さ及び後述する金属鱗片の平均長さは、金属調加飾部材の平面方向から光学顕微鏡又は電子顕微鏡で観察した任意の20個の粒子(パール顔料又は金属鱗片)の長さの平均値として求められる。なお、1個のパール顔料及び金属鱗片の長さは、1個のパール顔料及び金属鱗片の平面方向の最大長さを意味する。The average length of the pearl pigment is preferably 5 to 70 μm, more preferably 10 to 40 μm.
The average length of the pearl pigment and the average length of the metal scales described later are the average lengths of any 20 particles (pearl pigment or metal scales) observed with an optical microscope or an electron microscope from the plane direction of the metal decoration member. It is calculated as the average value of the length. The length of one pearl pigment and metal scale means the maximum length of one pearl pigment and metal scale in the plane direction.
金属鱗片としては、アルミニウム、金、銀、真鍮、チタン、クロム、ニッケル、ニッケルクロム、ステンレス等の金属や合金が挙げられる。
金属鱗片は、例えば、前記金属又は合金をプラスチックフィルム上に真空蒸着してなる金属薄膜をプラスチックフィルムから剥離し、剥離した金属薄膜を粉砕、撹拌した得られたものや、前記金属又は合金の粉末と溶剤とを混合し、媒体撹拌ミル、ボールミル、アトライター等で、該粉末を展延及び/又は粉砕して得られたもの、さらに、これらの表面が樹脂コートされたもの等を用いることができる。Examples of the metal scale include metals and alloys such as aluminum, gold, silver, brass, titanium, chromium, nickel, nickel chromium, and stainless steel.
The metal scale is obtained, for example, obtained by peeling a metal thin film formed by vacuum-depositing the metal or alloy on a plastic film from the plastic film, crushing and stirring the peeled metal thin film, or a powder of the metal or alloy. And a solvent are mixed, and the powder obtained by spreading and / or pulverizing the powder with a medium stirring mill, a ball mill, an attritor, or the like, or a resin-coated surface thereof can be used. it can.
金属鱗片は、平均長さが1〜50μmであることが好ましく、より好ましくは2〜30μm、さらに好ましくは5〜20μmである。 The metal scales preferably have an average length of 1 to 50 μm, more preferably 2 to 30 μm, and even more preferably 5 to 20 μm.
金属鱗片及びパール顔料の平均厚みは、金属調加飾部材の断面を光学顕微鏡又は電子顕微鏡で観察した任意の20個の粒子(パール顔料又は金属鱗片)の平均値として求められる。なお、1個のパール顔料又は金属鱗片の厚みは、1個のパール顔料又は金属鱗片の断面像を長さ方向に均等な長さで5つの領域に分割し、各領域の中央部の厚み(t1、t2、t3、t4、t5)を測定し、t1〜t5を平均したものを意味する。The average thickness of the metal scale and the pearl pigment is determined as the average value of any 20 particles (pearl pigment or metal scale) obtained by observing the cross section of the metal-like decorative member with an optical microscope or an electron microscope. The thickness of one pearl pigment or metal scale is obtained by dividing a cross-sectional image of one pearl pigment or metal scale into five regions having equal lengths in the length direction, and the thickness of the central portion of each region ( t 1, t 2, t 3 , t 4, t 5) were measured, it means an average of the t 1 ~t 5.
パール顔料及び金属鱗片等の光輝性顔料は、薄片状であり、厚みT1が0.01〜5.00μmであることが好ましく、より好ましくは0.02〜3.00μm、さらに好ましくは0.05〜1.00μmである。
光輝性顔料の厚みを0.01μm以上とすることにより、金属光沢を高くしやすくでき、光輝性顔料の厚みを5μm以下とすることにより、光輝性印刷層内で光輝性顔料がランダムに傾くことを抑制しやすくできる。Bright pigments such as pearl pigments and metal scales are flaky and preferably have a thickness T 1 of 0.01 to 5.00 μm, more preferably 0.02 to 3.00 μm, and even more preferably 0. It is 05 to 1.00 μm.
By setting the thickness of the glitter pigment to 0.01 μm or more, the metallic luster can be easily increased, and by setting the thickness of the glitter pigment to 5 μm or less, the glitter pigment is randomly tilted in the glitter print layer. Can be easily suppressed.
光輝性印刷層の厚みT2は、十分な金属光沢感を付与しつつ成形時のクラックを抑制する観点から、3〜30μmであることが好ましく、より好ましくは5〜20μm、さらに好ましくは7〜15μmである。The thickness T 2 of the brilliant print layer is preferably 3 to 30 μm, more preferably 5 to 20 μm, still more preferably 7 to 7, from the viewpoint of suppressing cracks during molding while imparting a sufficient metallic luster. It is 15 μm.
光輝性顔料の厚みT1と、光輝性印刷層の厚みT2とは、0.01≦T1/T2≦0.20の関係を満たすことが好ましく、0.02〜0.10の関係を満たすことがより好ましい。
T1/T2を0.01以上とすることにより、光輝性印刷層が乾燥収縮したり、硬化収縮したりする際に、光輝性顔料の平面性が低下することを抑制しやすくできる。また、T1/T2を0.20以下とすることにより、光輝性印刷層内で光輝性顔料が所定の方向に傾いて配置されやすくすることができる。The thickness T 1 of the bright pigment and the thickness T 2 of the photoluminescent printing layer preferably satisfies the relationship 0.01 ≦ T 1 / T 2 ≦ 0.20, the relationship 0.02-0.10 It is more preferable to satisfy.
By setting T 1 / T 2 to 0.01 or more, it is possible to easily suppress the deterioration of the flatness of the bright pigment when the bright print layer is dried and shrunk or cured and shrunk. Further, by setting T 1 / T 2 to 0.20 or less, it is possible to facilitate the arrangement of the bright pigment in the bright printing layer so as to be tilted in a predetermined direction.
光輝性印刷層中の光輝性顔料の含有量は、十分な金属光沢感を付与しつつ成形時のクラックを抑制する観点から、光輝性印刷層の全固形分の0.05〜50質量%であることが好ましい。
なお、光輝性顔料がパール顔料の場合は、より好ましくは5〜40質量%、さらに好ましくは10〜30質量%である。
また、光輝性顔料が金属鱗片の場合は、より好ましくは0.07〜10質量%、さらに好ましくは0.10〜5質量%である。The content of the brilliant pigment in the brilliant print layer is 0.05 to 50% by mass of the total solid content of the brilliant print layer from the viewpoint of suppressing cracks during molding while imparting a sufficient metallic luster. It is preferable to have.
When the brilliant pigment is a pearl pigment, it is more preferably 5 to 40% by mass, still more preferably 10 to 30% by mass.
When the bright pigment is a metal scale, it is more preferably 0.07 to 10% by mass, and further preferably 0.10 to 5% by mass.
光輝性印刷層のバインダー樹脂としては、例えば、ポリ(メタ)アクリル酸メチル及びポリ(メタ)アクリル酸エチル等のアクリル系樹脂、ポリエチレン系樹脂及び塩素化ポリプロピレン系樹脂等のポリオレフィン系樹脂、ニトロセルロース、エチルセルロース、アセチルブチルセルロース及びエチルオキシエチルセルロース等の繊維素系樹脂、塩化ゴム及び環化ゴム等のゴム系樹脂、石油系樹脂、ロジン及びカゼイン等の天然樹脂、ポリ塩化ビニル系樹脂、ポリ酢酸ビニル系樹脂、塩化ビニル−酢酸ビニル共重合体、ポリスチレン系樹脂、スチレン−ブタジエン共重合体、フッ化ビニリデン系樹脂、ポリビニルアルコール系樹脂、ポリビニルアセタール系樹脂、ポリビニルブチラール系樹脂、ポリブタジエン系樹脂、ポリエステル系樹脂、ポリアミド系樹脂、アルキッド系樹脂、エポキシ系樹脂、不飽和ポリエステル系樹脂、メラミン系樹脂、尿素系樹脂、ポリウレタン系樹脂、フェノール系樹脂、キシレン系樹脂、マレイン酸樹脂等が挙げられる。これらは、1種単独で用いても、2種以上を併用してもよい。
これらのバインダー樹脂の中でも、透明性の観点からアクリル系樹脂が好ましい。Examples of the binder resin for the glittering printing layer include acrylic resins such as methyl poly (meth) acrylate and ethyl poly (meth) acrylate, polyolefin resins such as polyethylene resins and chlorinated polypropylene resins, and nitrocellulose. , Fibrous resins such as ethyl cellulose, acetylbutyl cellulose and ethyloxyethyl cellulose, rubber resins such as rubber chloride and cyclized rubber, petroleum resins, natural resins such as rosin and casein, polyvinyl chloride resins, polyvinyl acetate. Based resin, vinyl chloride-vinyl acetate copolymer, polystyrene resin, styrene-butadiene copolymer, vinylidene fluoride resin, polyvinyl alcohol resin, polyvinyl acetal resin, polyvinyl butyral resin, polybutadiene resin, polyester Examples thereof include resins, polyamide-based resins, alkyd-based resins, epoxy-based resins, unsaturated polyester-based resins, melamine-based resins, urea-based resins, polyurethane-based resins, phenol-based resins, xylene-based resins, and maleic acid resins. These may be used alone or in combination of two or more.
Among these binder resins, acrylic resins are preferable from the viewpoint of transparency.
また、光輝性印刷層のバインダー樹脂は、質量平均分子量の異なる2種の樹脂(質量平均分子量の小さい樹脂(A1)と、質量平均分子量の大きい樹脂(B1))を含むことが好ましい。
樹脂(A1)の質量平均分子量は、10万以下であることが好ましく、3万〜10万であることがより好ましく、5万〜9万であることがさらに好ましい。樹脂(B1)の質量平均分子量は、10万超であることが好ましく、12万〜80万であることがより好ましく、15万〜50万であることがさらに好ましい。
樹脂(B1)の質量平均分子量と、樹脂(A1)の質量平均分子量との差は、5万以上であることが好ましく、10万以上であることがより好ましく、15万以上であることがさらに好ましい。
また、樹脂(A1)と樹脂(B1)との質量比は、1:3〜3:1であることが好ましく、1:2〜2:1であることがより好ましい。
上記のように樹脂(A1)と樹脂(B1)とを併用することにより、成形時のクラックを抑制しつつ、光輝性印刷層の凝集力を良好にしやすくできる。また、樹脂(A1)と樹脂(B1)とを併用することにより、光輝性印刷層用インキの粘度を適正な範囲に調整し、光輝性印刷層用インキ中で光輝性顔料が過度に流動することを抑制し、式(1)〜(3)を満たす塗膜を制御しやすくできる。
樹脂(A1)及び樹脂(B1)は、同系統の樹脂であることが好ましく、何れもアクリル系樹脂であることがより好ましい。
なお、本明細書において、質量平均分子量とは、GPC法で測定したポリスチレン換算の質量平均分子量である。Further, the binder resin of the glittering printing layer preferably contains two types of resins having different mass average molecular weights (a resin having a small mass average molecular weight (A1) and a resin having a large mass average molecular weight (B1)).
The mass average molecular weight of the resin (A1) is preferably 100,000 or less, more preferably 30,000 to 100,000, and even more preferably 50,000 to 90,000. The mass average molecular weight of the resin (B1) is preferably more than 100,000, more preferably 120,000 to 800,000, and even more preferably 150,000 to 500,000.
The difference between the mass average molecular weight of the resin (B1) and the mass average molecular weight of the resin (A1) is preferably 50,000 or more, more preferably 100,000 or more, and further preferably 150,000 or more. preferable.
The mass ratio of the resin (A1) to the resin (B1) is preferably 1: 3 to 3: 1, more preferably 1: 2 to 2: 1.
By using the resin (A1) and the resin (B1) in combination as described above, it is possible to easily improve the cohesive force of the brilliant print layer while suppressing cracks during molding. Further, by using the resin (A1) and the resin (B1) in combination, the viscosity of the glitter printing layer ink is adjusted within an appropriate range, and the glitter pigment excessively flows in the glitter printing layer ink. This can be suppressed and the coating film satisfying the formulas (1) to (3) can be easily controlled.
The resin (A1) and the resin (B1) are preferably resins of the same type, and more preferably acrylic resins.
In the present specification, the mass average molecular weight is a polystyrene-equivalent mass average molecular weight measured by the GPC method.
光輝性印刷層中には、成形時のクラックを抑制するために、可塑剤を含有することが好ましい。
可塑剤としては、フタル酸エステル、アジピン酸エステル及びトリメリット酸エステル等が挙げられる。光輝性印刷層中の可塑剤の含有量は、光輝性印刷層の全固形分の1〜20質量%であることが好ましく、より好ましくは3〜15質量%、さらに好ましくは5〜10質量%である。可塑剤の含有量を1質量%以上とすることにより、成形時のクラックを抑制しやすくでき、可塑剤の含有量を20質量%以下とすることにより、耐熱性及び耐光性の低下を抑制するとともに、柔軟性が過度になり過ぎることによる塗膜の変形を抑制することができる。The glitter printing layer preferably contains a plasticizer in order to suppress cracks during molding.
Examples of the plasticizer include phthalates, adipates, trimellitic acids and the like. The content of the plasticizer in the brilliant printing layer is preferably 1 to 20% by mass, more preferably 3 to 15% by mass, and further preferably 5 to 10% by mass of the total solid content of the brilliant printing layer. Is. By setting the content of the plasticizer to 1% by mass or more, cracks during molding can be easily suppressed, and by setting the content of the plasticizer to 20% by mass or less, deterioration of heat resistance and light resistance is suppressed. At the same time, it is possible to suppress deformation of the coating film due to excessive flexibility.
光輝性印刷層中には配向剤を含有することが好ましい。配向剤としては、雲母等の層状ケイ酸塩が挙げられる。
光輝性印刷層中の配向剤の含有量は、光輝性印刷層の全固形分の1〜20質量%であることが好ましく、より好ましくは3〜15質量%、さらに好ましくは5〜10質量%である。配向剤の含有量を1質量%以上とすることにより、光輝性顔料を層内で均一に配置しやすくすることができ、金属光沢の極端なバラツキを抑制しやすくできる。また、配向剤の含有量を20質量%以下とすることにより、光輝性顔料等の他の成分の割合を確保するとともに、成形時にクラックを抑制しやすくできる。It is preferable to contain an aligning agent in the brilliant printing layer. Examples of the orienting agent include layered silicates such as mica.
The content of the aligning agent in the brilliant printing layer is preferably 1 to 20% by mass, more preferably 3 to 15% by mass, and further preferably 5 to 10% by mass of the total solid content of the brilliant printing layer. Is. By setting the content of the orienting agent to 1% by mass or more, it is possible to easily arrange the bright pigment uniformly in the layer, and it is possible to easily suppress an extreme variation in metallic luster. Further, by setting the content of the orienting agent to 20% by mass or less, the ratio of other components such as a bright pigment can be secured, and cracks can be easily suppressed during molding.
光輝性印刷層には、必要に応じて、例えば、紫外線吸収剤等の光安定剤、光輝性顔料以外の顔料、粘度調整剤、充填剤、安定剤、酸化防止剤、分散剤、乾燥剤、滑剤、帯電防止剤、架橋剤等の任意の添加剤を添加することができる。 The bright printing layer may contain, for example, a light stabilizer such as an ultraviolet absorber, a pigment other than the bright pigment, a viscosity modifier, a filler, a stabilizer, an antioxidant, a dispersant, and a desiccant. Any additive such as a lubricant, an antistatic agent, and a cross-linking agent can be added.
<<その他の層>>
金属調加飾用部材は、保護層及び光輝性印刷層以外の層を有していてもよい。
例えば、金属調加飾用部材は、光輝性印刷層の内層側に、着色層、バッカー層、接着剤層及び樹脂板から選ばれる1以上の層を有していてもよい。特に、金属調加飾用部材の光輝性印刷層の内層側に樹脂板を有することが好ましい。<< Other layers >>
The metallic decorative member may have a layer other than the protective layer and the brilliant printing layer.
For example, the metal-like decorative member may have one or more layers selected from a coloring layer, a backer layer, an adhesive layer, and a resin plate on the inner layer side of the brilliant printing layer. In particular, it is preferable to have a resin plate on the inner layer side of the brilliant printing layer of the metal-like decorative member.
<着色層>
着色層は、光輝性印刷層の内層側に必要に応じて形成される層である。
着色層は、例えば、金属調加飾用部材に色味を付与したり、着色層よりもさらに内層側に樹脂板を有する場合に、樹脂板の色味を隠蔽したりする役割を有する。<Colored layer>
The colored layer is a layer formed on the inner layer side of the brilliant printing layer as needed.
The colored layer has, for example, a role of imparting a color to the metal-like decorative member and, when a resin plate is provided on the inner layer side of the colored layer, to conceal the color of the resin plate.
着色層としては、着色層を構成する成分を含む着色層用インキを塗布、乾燥して得られる塗膜型の着色層、及び、着色層を構成する成分を溶融押し出し等でフィルム化して得られるフィルム型の着色層が挙げられる。フィルム型の着色層は、後述するバッカー層を兼用することもできる。
着色層は、図2のように複数有していてもよい。着色層を複数形成する場合、塗膜型の着色層を複数形成してもよいし、フィルム型の着色層を複数形成してもよいし、塗膜型の着色層及びフィルム型の着色層を共に形成してもよい。The colored layer is obtained by applying an ink for a colored layer containing a component constituting the colored layer and drying it to form a coating-type colored layer, and forming a film of the components constituting the colored layer by melt extrusion or the like. A film-type colored layer can be mentioned. The film-type colored layer can also be used as a backer layer, which will be described later.
As shown in FIG. 2, a plurality of colored layers may be provided. When a plurality of colored layers are formed, a plurality of coating film type colored layers may be formed, a plurality of film type colored layers may be formed, and a coating film type colored layer and a film type colored layer may be formed. They may be formed together.
着色層は、顔料及びバインダー樹脂を含むことが好ましい。
顔料は、二酸化チタン、硫酸バリウム、酸化マグネシウム、炭酸カルシウム、酸化亜鉛及び鉛白等の白色顔料、カーボンブラック等の黒色顔料、黄鉛、チタン黄、弁柄、カドミウム赤、群青及びコバルトブルー等の有彩色無機顔料、キナクリドンレッド、イソインドリノンイエロー及びフタロシアニンブルー等の有彩色有機顔料等が挙げられる。The colored layer preferably contains a pigment and a binder resin.
Pigments include white pigments such as titanium dioxide, barium sulfate, magnesium oxide, calcium carbonate, zinc oxide and lead white, black pigments such as carbon black, yellow lead, titanium yellow, petals, cadmium red, ultramarine and cobalt blue. Examples include chromatic inorganic pigments, chromatic organic pigments such as quinacridone red, isoindolinone yellow and phthalocyanine blue.
顔料の平均粒子径は、0.1〜10μmが好ましく、0.5〜5μmがより好ましく、0.5〜3μmがさらに好ましい。
本明細書において、顔料の平均粒子径は、溶液中に分散した粒子を動的光散乱方法で測定し、粒子径分布を体積累積分布で表したときの50%粒子径(d50:メジアン径)である。50%粒子径は、例えば、Microtrac粒度分析計(日機装株式会社製)を用いて測定することができる。The average particle size of the pigment is preferably 0.1 to 10 μm, more preferably 0.5 to 5 μm, and even more preferably 0.5 to 3 μm.
In the present specification, the average particle size of the pigment is 50% particle size (d50: median size) when the particles dispersed in the solution are measured by a dynamic light scattering method and the particle size distribution is expressed by a volume cumulative distribution. Is. The 50% particle size can be measured using, for example, a Microtrac particle size analyzer (manufactured by Nikkiso Co., Ltd.).
着色層中の顔料の含有量は、着色層の目的(色味の付与又は隠蔽)と、成形時のクラック抑制とのバランスの観点から、バインダー樹脂100質量部に対して、20〜250質量部であることが好ましく、30〜220質量部であることがより好ましく、50〜200質量部であることがさらに好ましい。 The content of the pigment in the colored layer is 20 to 250 parts by mass with respect to 100 parts by mass of the binder resin from the viewpoint of the balance between the purpose of the colored layer (imparting or hiding the color) and suppressing cracks during molding. It is preferably 30 to 220 parts by mass, and even more preferably 50 to 200 parts by mass.
塗膜型の着色層のバインダー樹脂は、光輝性印刷層のバインダー樹脂として例示したものと同様のものを用いることができる。
各種のバインダー樹脂の中でも、成形時のクラック抑制の観点から、アクリル系樹脂及び塩化ビニル−酢酸ビニル系共重合体樹脂を含むことが好ましい。アクリル系樹脂と、塩化ビニル−酢酸ビニル系共重合体樹脂との質量比は、10:2〜10:20であることが好ましく、10:3〜10:15であることがより好ましく、10:4〜10:8であることがさらに好ましい。アクリル系樹脂と、塩化ビニル−酢酸ビニル系樹脂との質量比を上記数値範囲とすることにより、金属調加飾用部材の成形時のクラックをより抑制しやすくできる。As the binder resin of the coating film type colored layer, the same binder resin as those exemplified as the binder resin of the glittering printing layer can be used.
Among various binder resins, it is preferable to include an acrylic resin and a vinyl chloride-vinyl acetate copolymer resin from the viewpoint of suppressing cracks during molding. The mass ratio of the acrylic resin to the vinyl chloride-vinyl acetate copolymer resin is preferably 10: 2 to 10:20, more preferably 10: 3 to 10:15, and 10: It is more preferably 4 to 10: 8. By setting the mass ratio of the acrylic resin and the vinyl chloride-vinyl acetate resin to the above numerical range, it is possible to more easily suppress cracks during molding of the metal-like decorative member.
また、塗膜型の着色層のバインダー樹脂は、質量平均分子量の異なる2種の樹脂(質量平均分子量の小さい樹脂(A2)と、質量平均分子量の大きい樹脂(B2))を含むことが好ましい。
樹脂(A2)の質量平均分子量は、10万以下であることが好ましく、3万〜10万であることがより好ましく、5万〜9万であることがさらに好ましい。樹脂(B2)の質量平均分子量は、10万超であることが好ましく、12万〜80万であることがより好ましく、15万〜50万であることがさらに好ましい。
樹脂(B2)の質量平均分子量と、樹脂(A2)の質量平均分子量との差は、5万以上であることが好ましく、10万以上であることがより好ましく、15万以上であることがさらに好ましい。
また、樹脂(A2)と樹脂(B2)との質量比は、4:1〜1:1であることが好ましく、3:1〜3:2であることがより好ましい。
上記のように樹脂(A2)と樹脂(B2)とを併用することにより、成形時のクラックを抑制しつつ、着色層の凝集力を良好にしやすくできる。なお、光輝性印刷層中の光輝性顔料の含有量に比べて、着色層中の白色顔料の含有量は多い傾向にあることから、光輝性印刷層に比べて着色層はクラックが生じやすい。このため、着色層のバインダー樹脂として質量平均分子量の異なる2種の樹脂を用いる場合、上記のように、質量平均分子量の小さい樹脂の含有量を質量平均分子量の大きい樹脂の含有量以上とすることが好ましい。
樹脂(A2)及び樹脂(B2)は、同系統の樹脂であることが好ましく、何れもアクリル系樹脂であることがより好ましい。Further, the binder resin of the coating type colored layer preferably contains two types of resins having different mass average molecular weights (a resin having a small mass average molecular weight (A2) and a resin having a large mass average molecular weight (B2)).
The mass average molecular weight of the resin (A2) is preferably 100,000 or less, more preferably 30,000 to 100,000, and even more preferably 50,000 to 90,000. The mass average molecular weight of the resin (B2) is preferably more than 100,000, more preferably 120,000 to 800,000, and even more preferably 150,000 to 500,000.
The difference between the mass average molecular weight of the resin (B2) and the mass average molecular weight of the resin (A2) is preferably 50,000 or more, more preferably 100,000 or more, and further preferably 150,000 or more. preferable.
The mass ratio of the resin (A2) to the resin (B2) is preferably 4: 1 to 1: 1 and more preferably 3: 1 to 3: 2.
By using the resin (A2) and the resin (B2) in combination as described above, it is possible to easily improve the cohesive force of the colored layer while suppressing cracks during molding. Since the content of the white pigment in the colored layer tends to be higher than the content of the bright pigment in the bright printed layer, the colored layer is more likely to crack than the bright printed layer. Therefore, when two types of resins having different mass average molecular weights are used as the binder resin of the colored layer, the content of the resin having a small mass average molecular weight should be equal to or higher than the content of the resin having a large mass average molecular weight as described above. Is preferable.
The resin (A2) and the resin (B2) are preferably resins of the same type, and more preferably acrylic resins.
フィルム型の着色層のバインダー樹脂は、成形時のクラック抑制の観点から、ABS樹脂(アクリロニトリル−ブタジエン−スチレン共重合体)を含むことが好ましい。
フィルム型の着色層は、ABS樹脂以外のバインダー樹脂を含有していてもよい。フィルム型の着色層の全バインダー樹脂に対するABS樹脂の割合は、50質量%以上であることが好ましく、70質量%以上であることがより好ましく、90質量%以上であることがさらに好ましく、99質量%以上であることがよりさらに好ましく、100質量%であることが最も好ましい。The binder resin of the film-type colored layer preferably contains an ABS resin (acrylonitrile-butadiene-styrene copolymer) from the viewpoint of suppressing cracks during molding.
The film-type colored layer may contain a binder resin other than the ABS resin. The ratio of the ABS resin to the total binder resin of the film-type colored layer is preferably 50% by mass or more, more preferably 70% by mass or more, further preferably 90% by mass or more, and 99% by mass. It is more preferably% or more, and most preferably 100% by mass.
塗膜型の着色層の厚みは、着色層の目的(色味の付与又は隠蔽)と、成形時のクラック抑制とのバランスの観点から、5〜50μmであることが好ましく、7〜40μmであることがより好ましく、10〜30μmであることがさらに好ましい。 The thickness of the coating film type colored layer is preferably 5 to 50 μm, preferably 7 to 40 μm, from the viewpoint of the balance between the purpose of the colored layer (imparting or concealing color) and suppressing cracks during molding. More preferably, it is more preferably 10 to 30 μm.
フィルム型の着色層の厚みは、70〜700μmであることが好ましく、100〜600μmであることがより好ましく、200〜450μmであることがさらに好ましい。
フィルム型の着色層の厚みを70μm以上とすることにより、樹脂板の色味を隠蔽しやすくすることができ、700μm以下とすることにより、成形性の低下を抑制できる。The thickness of the film-type colored layer is preferably 70 to 700 μm, more preferably 100 to 600 μm, and even more preferably 200 to 450 μm.
By setting the thickness of the film-type colored layer to 70 μm or more, it is possible to easily conceal the color of the resin plate, and by setting it to 700 μm or less, deterioration of moldability can be suppressed.
着色層には、必要に応じて、例えば、紫外線吸収剤等の光安定剤、白色顔料以外の顔料、可塑剤、粘度調整剤、充填剤、安定剤、酸化防止剤、分散剤、乾燥剤、滑剤、帯電防止剤、架橋剤等の任意の添加剤を添加することができる。 The colored layer may contain, for example, a light stabilizer such as an ultraviolet absorber, a pigment other than a white pigment, a plasticizer, a viscosity modifier, a filler, a stabilizer, an antioxidant, a dispersant, and a desiccant. Any additive such as a lubricant, an antistatic agent, and a cross-linking agent can be added.
<バッカー層>
バッカー層は、例えば、金属調加飾用積層体及び金属調加飾成形体の強度を高めたり、金属調加飾用積層体及び金属調加飾成形体の色味を調整したり、金属調加飾用部材から形成した金属調加飾成形体の形状を保持したりする役割を有する。<Backer layer>
The backer layer may, for example, increase the strength of the metal-like decorative laminate and the metal-like decorative molded product, adjust the color of the metal-like decorative laminate and the metal-like decorative molded product, or adjust the color tones of the metal-like decorative molded product. It has a role of maintaining the shape of a metallic decorative molded body formed from a decorative member.
バッカー層はプラスチックフィルムであることが好ましい。バッカー層としてのプラスチックフィルムは、成形性を良好にする観点から、ポリプロピレン、ABS樹脂及び塩化ビニル樹脂から選ばれる1以上の樹脂を含むことが好ましく、ポリプロピレン及びABS樹脂から選ばれる1以上の樹脂を含むことがより好ましく、ABS樹脂を含むことがさらに好ましい。
バッカー層の全樹脂成分に対する、ポリプロピレン、ABS樹脂及び塩化ビニル樹脂から選ばれる1以上の樹脂の割合は、50質量%以上であることが好ましく、70質量%以上であることがより好ましく、90質量%以上であることがさらに好ましく、99質量%以上であることがよりさらに好ましく、100質量%であることが最も好ましい。前述した樹脂の割合は、ポリプロピレン及びABS樹脂から選ばれる1以上の樹脂で満たすことがより好ましく、ABS樹脂で満たすことがさらに好ましい。The backer layer is preferably a plastic film. The plastic film as the backer layer preferably contains one or more resins selected from polypropylene, ABS resin and vinyl chloride resin from the viewpoint of improving moldability, and one or more resins selected from polypropylene and ABS resin. It is more preferable to contain ABS resin, and it is further preferable to contain ABS resin.
The ratio of one or more resins selected from polypropylene, ABS resin, and vinyl chloride resin to the total resin components of the backer layer is preferably 50% by mass or more, more preferably 70% by mass or more, and 90% by mass. % Or more, more preferably 99% by mass or more, and most preferably 100% by mass. The ratio of the above-mentioned resin is more preferably filled with one or more resins selected from polypropylene and ABS resin, and even more preferably filled with ABS resin.
バッカー層は、顔料を含有していてもよい。顔料は着色層で例示したものと同様のものを用いることができる。バッカー層が顔料を含む場合、バッカー層は上述した着色層を兼用することができる。 The backer layer may contain a pigment. As the pigment, the same pigment as those exemplified in the colored layer can be used. When the backer layer contains a pigment, the backer layer can also serve as the above-mentioned colored layer.
バッカー層の厚みは、100μm以上1000μm未満が好ましく、200〜450μmがより好ましい。 The thickness of the backer layer is preferably 100 μm or more and less than 1000 μm, more preferably 200 to 450 μm.
<樹脂板>
樹脂板は、例えば、金属調加飾用部材の強度を高めたり、金属調加飾用部材から形成した金属調加飾成形体の形状を保持したりする役割を有する。<Resin plate>
The resin plate has, for example, a role of increasing the strength of the metal-like decoration member and maintaining the shape of the metal-like decoration molded body formed from the metal-like decoration member.
樹脂板の厚みは、1〜7mmであることが好ましく、1.5〜5mmであることがより好ましく、2〜4mmであることがさらに好ましい。 The thickness of the resin plate is preferably 1 to 7 mm, more preferably 1.5 to 5 mm, and even more preferably 2 to 4 mm.
樹脂板は、樹脂板の表面反射を抑制するために、白を除く無彩色(灰色、黒色)であることが好ましく、黒色であることがより好ましい。
このため、樹脂板は、無彩色とするための顔料を含むことが好ましい。樹脂板の顔料としては、黒色顔料の単独でもよいし、黒色顔料と他の顔料(白色顔料等)との混合であってもよい。The resin plate is preferably an achromatic color (gray, black) excluding white, and more preferably black in order to suppress surface reflection of the resin plate.
Therefore, it is preferable that the resin plate contains a pigment for making it achromatic. The pigment of the resin plate may be a black pigment alone or a mixture of a black pigment and another pigment (white pigment or the like).
樹脂板のバインダー樹脂は、ABS樹脂を含むことが好ましい。樹脂板がバインダー樹脂としてABS樹脂を含むことにより、成形時に樹脂板にクラックが生じることを抑制できる。
樹脂板はABS樹脂以外のバインダー樹脂を含有していてもよい。樹脂板の全バインダー樹脂に対するABS樹脂の割合は、50質量%以上であることが好ましく、70質量%以上であることがより好ましく、90質量%以上であることがさらに好ましく、99質量%以上であることがよりさらに好ましく、100質量%であることが最も好ましい。The binder resin of the resin plate preferably contains ABS resin. Since the resin plate contains ABS resin as the binder resin, it is possible to suppress the occurrence of cracks in the resin plate during molding.
The resin plate may contain a binder resin other than ABS resin. The ratio of the ABS resin to the total binder resin of the resin plate is preferably 50% by mass or more, more preferably 70% by mass or more, further preferably 90% by mass or more, and 99% by mass or more. It is more preferably present, and most preferably 100% by mass.
樹脂板には、必要に応じて、例えば、紫外線吸収剤等の光安定剤、可塑剤、粘度調整剤、充填剤、安定剤、酸化防止剤、分散剤、乾燥剤、滑剤、帯電防止剤、架橋剤等の任意の添加剤を添加することができる。 If necessary, the resin plate may contain, for example, a light stabilizer such as an ultraviolet absorber, a plasticizer, a viscosity modifier, a filler, a stabilizer, an antioxidant, a dispersant, a desiccant, a lubricant, an antistatic agent, and the like. Any additive such as a cross-linking agent can be added.
<<接着剤層>>
接着剤層は、金属調加飾用部材を構成する各層の接着性を高めるために、必要に応じて形成される層である。
接着剤層は、感熱性接着剤層及び感圧性接着剤層(粘着層)が挙げられる。感圧性接着剤層(粘着層)は、貼り合せプロセスの簡便さからより好ましい。<< Adhesive layer >>
The adhesive layer is a layer formed as needed in order to enhance the adhesiveness of each layer constituting the metallic decorative member.
Examples of the adhesive layer include a heat-sensitive adhesive layer and a pressure-sensitive adhesive layer (adhesive layer). The pressure-sensitive adhesive layer (adhesive layer) is more preferable because of the simplicity of the bonding process.
感熱性又は感圧性の樹脂としては、汎用のアクリル系樹脂、ウレタン系樹脂、ポリエステル系樹脂、シリコーン系樹脂、塩化ビニル系樹脂若しくは酢酸ビニル系樹脂、又はこれらの2種以上の混合物若しくは共重合体を用いることができる。
接着剤層の厚みは、接着剤の種類に応じて、0.1〜100μm程度の範囲で調整すればよい。
なお、金属調加飾用部材を構成する各層(例えば光輝性印刷層、着色層)が接着性を兼ね備えるものであれば、接着剤層を別途形成する必要がなく、薄膜化及びコスト削減の点で好ましい。Examples of the heat-sensitive or pressure-sensitive resin include general-purpose acrylic resins, urethane resins, polyester resins, silicone resins, vinyl chloride resins or vinyl acetate resins, or mixtures or copolymers of two or more of these. Can be used.
The thickness of the adhesive layer may be adjusted in the range of about 0.1 to 100 μm depending on the type of adhesive.
If each layer (for example, a brilliant printing layer and a colored layer) constituting the metal-like decorative member also has adhesiveness, it is not necessary to separately form an adhesive layer, which is a point of thinning and cost reduction. Is preferable.
<金属調加飾用部材の積層構成>
金属調加飾用部材の積層構成の具体例としては、例えば、下記(1)〜(7)が挙げられる。上述したように、着色層(フィルム型)はバッカー層を兼用することができる場合があり、バッカー層は着色層を兼用することができる場合がある。
なお、「/」は各層の境界を意味する。また、左側が金属調加飾用部材の外層側、右側は内層側を意味する。
(1)保護層(透明基材)/光輝性印刷層
(2)保護層(透明基材)/光輝性印刷層/着色層(塗布型)/樹脂板
(3)保護層(透明基材)/光輝性印刷層/着色層(塗布型)/感圧接着剤層(粘着層)/着色層(フィルム型)/樹脂板
(4)保護層1(透明樹脂層)/保護層2(透明基材)/光輝性印刷層/着色層(塗布型)/樹脂板
(5)保護層(透明基材)/光輝性印刷層/着色層(塗布型)/着色層(フィルム型)/感圧接着剤層(粘着層)/着色層(フィルム型)/樹脂板
(6)保護層(透明基材)/光輝性印刷層/着色層(塗布型)/感圧接着剤層(粘着層)/バッカー層/樹脂板
(7)保護層(透明基材)/光輝性印刷層/着色層(塗布型)/着色層(フィルム型)/感圧接着剤層(粘着層)/バッカー層/樹脂板<Laminated structure of metal-like decorative members>
Specific examples of the laminated structure of the metal-like decorative member include the following (1) to (7). As described above, the colored layer (film type) may also serve as a backer layer, and the backer layer may also serve as a colored layer.
In addition, "/" means the boundary of each layer. The left side means the outer layer side of the metal-like decorative member, and the right side means the inner layer side.
(1) Protective layer (transparent base material) / brilliant printing layer (2) Protective layer (transparent base material) / brilliant printing layer / colored layer (coating type) / resin plate (3) Protective layer (transparent base material) / Bright printing layer / Colored layer (coating type) / Pressure-sensitive adhesive layer (adhesive layer) / Colored layer (film type) / Resin plate (4) Protective layer 1 (transparent resin layer) / Protective layer 2 (transparent group) Material) / Bright printing layer / Colored layer (coating type) / Resin plate (5) Protective layer (transparent base material) / Bright printing layer / Colored layer (coating type) / Colored layer (film type) / Pressure-sensitive adhesion Agent layer (adhesive layer) / colored layer (film type) / resin plate (6) protective layer (transparent base material) / brilliant printing layer / colored layer (coating type) / pressure sensitive adhesive layer (adhesive layer) / backer Layer / Resin plate (7) Protective layer (transparent base material) / Bright printing layer / Colored layer (coating type) / Colored layer (film type) / Pressure-sensitive adhesive layer (adhesive layer) / Backer layer / Resin plate
<金属調加飾用部材の用途>
本発明の金属調加飾用部材は、高度な意匠性が求められる各種の成形体(例えば、通信機器、自動車等の車両体の内外装、家電製品、家具等の部材)に好適に用いることができる。<Use of metal-like decorative members>
The metal-like decorative member of the present invention is suitably used for various molded bodies (for example, communication equipment, interior / exterior of a vehicle body such as an automobile, home appliances, furniture, etc.) that require a high degree of design. Can be done.
[金属調加飾成形体]
本発明の金属調加飾成形体は、上述した本発明の金属調加飾用部材から形成されてなるものである。[Metallic decorative molded body]
The metal-like decorative molded body of the present invention is formed from the above-mentioned metal-like decoration member of the present invention.
本発明の金属調加飾成形体は、下記条件1’を満たすことが好ましい。
<条件1’>
前記金属調加飾成形体の外層側の表面に対して、仰角45度で任意の方位角(方位角a)から可視光線を入射する。該入射光の正反射方向から仰角が入射光側に25度傾いた方向の反射光の分光スペクトルから算出されるL*a*b*表色系のL*値をm-L* 1-25とする。
前記金属調加飾用部材の外層側の表面に対して、仰角45度で前記任意の方位角とは正反対の方位角(方位角b)から可視光線を入射する。該入射光の正反射方向から仰角が入射光側に25度傾いた方向の反射光の分光スペクトルから算出されるL*a*b*表色系のL*値をm-L* 2-25とする。
上記の前提において、少なくとも一部の方位角において、m-L* 1-25及びm-L* 2-25との関係が、下記式(1’)及び(2’)を満たす。
m-L* 1-25 > m-L* 2-25 (1’)
1.00<{(m-L* 1-25−m-L* 2-25)/m-L* 1-25}×100 (2’)The metallic decorative molded article of the present invention preferably satisfies the following condition 1'.
<Condition 1'>
Visible light is incident on the outer layer side surface of the metallic decorative molded body from an arbitrary azimuth angle (azimuth angle a) at an elevation angle of 45 degrees. The L * a * b * color system L * value calculated from the spectral spectrum of the reflected light in the direction in which the elevation angle is tilted 25 degrees toward the incident light side from the specular reflection direction of the incident light is m-L * 1-25. And.
Visible light is incident on the outer layer side surface of the metallic decorative member from an azimuth angle (azimuth angle b) opposite to the arbitrary azimuth angle at an elevation angle of 45 degrees. The L * a * b * color system L * value calculated from the spectral spectrum of the reflected light in the direction in which the elevation angle is tilted 25 degrees toward the incident light side from the specular reflection direction of the incident light is m-L * 2-25. And.
Under the above premise, the relationship between m-L * 1-25 and m-L * 2-25 satisfies the following equations (1') and (2') at least in some azimuth angles.
m-L * 1-25 > m-L * 2-25 (1')
1.00 <{(m-L * 1-25 -m-L * 2-25 ) / mL * 1-25 } x 100 (2')
金属調加飾用部材を成形した前後で光輝性の異方性はほぼ変わらないことから、条件1を満たす金属調加飾用部材を用いれば、条件1’を満たす金属調加飾成形体を得やすくすることができる。 Since the anisotropy of brilliance is almost the same before and after molding the metal-like decoration member, if a metal-like decoration member satisfying condition 1 is used, a metal-like decoration molded body satisfying condition 1'can be obtained. It can be easily obtained.
本発明の金属調加飾成形体は、下記条件2’を満たすことが好ましい。
<条件2’>
前記金属調加飾成形体の外層側の表面に対して、仰角45度で任意の方位角(方位角a)から可視光線を入射する。該入射光の正反射方向から仰角が入射光側に45度傾いた方向の反射光の分光スペクトルから算出されるL*a*b*表色系のL*値をm-L* 1-45とする。
前記金属調加飾用部材の外層側の表面に対して、仰角45度で前記任意の方位角とは正反対の方位角(方位角b)から可視光線を入射する。該入射光の正反射方向から仰角が入射光側に45度傾いた方向の反射光の分光スペクトルから算出されるL*a*b*表色系のL*値をm-L* 2-45とする。
上記の前提において、少なくとも一部の方位角において、前記m-L* 1-25、前記m-L* 2-25、m-L* 1-45及びm-L* 2-45との関係が、下記式(1’)及び(3’)を満たす。
m-L* 1-25 > m-L* 2-25 (1’)
1.00<(m-L* 1-15/m-L* 1-45)/(m-L* 2-15/m-L* 2-45) (3’)The metallic decorative molded article of the present invention preferably satisfies the following condition 2'.
<Condition 2'>
Visible light is incident on the outer layer side surface of the metallic decorative molded body from an arbitrary azimuth angle (azimuth angle a) at an elevation angle of 45 degrees. The L * a * b * color system L * value calculated from the spectral spectrum of the reflected light in the direction in which the elevation angle is tilted 45 degrees toward the incident light side from the specular reflection direction of the incident light is m-L * 1-45. And.
Visible light is incident on the outer layer side surface of the metallic decorative member from an azimuth angle (azimuth angle b) opposite to the arbitrary azimuth angle at an elevation angle of 45 degrees. The L * a * b * color system L * value calculated from the spectral spectrum of the reflected light in the direction in which the elevation angle is tilted 45 degrees toward the incident light side from the specular reflection direction of the incident light is m-L * 2-45. And.
Under the above premise, at least in some azimuth angles, the relationship with the mL * 1-25 , the mL * 2-25 , the mL * 1-45, and the mL * 2-45 , The following equations (1') and (3') are satisfied.
m-L * 1-25 > m-L * 2-25 (1')
1.00 <(m-L * 1-15 / m-L * 1-45 ) / (m-L * 2-15 / mL * 2-45 ) (3')
金属調加飾用部材を成形した前後で光輝性の異方性はほぼ変わらないことから、条件2を満たす金属調加飾用部材を用いれば、条件2’を満たす金属調加飾成形体を得やすくすることができる。 Since the anisotropy of brilliance is almost the same before and after molding the metal-like decoration member, if a metal-like decoration member satisfying condition 2 is used, a metal-like decoration molded body satisfying condition 2'can be obtained. It can be easily obtained.
<金属調加飾成形体の製造方法>
金属調加飾成形体は、例えば、下記(y1)〜(y2)の工程を有する真空成形により、製造することができる。
(y1)金属調加飾用部材を、所定形状の成形面を有する成形型上に設置した後、当該金属調加飾用部材を加熱、軟化させる。成形型が雄型の場合は、金属調加飾用部材の保護層とは反対側(例えば樹脂板側)が成形型(雄型)側を向くように配置し、成形型が雌型の場合は、金属調加飾用部材の保護層(例えば透明基材)側が成形型(雌型)側を向くように配置する。
(y2)成形型側から真空吸引して、軟化した金属調加飾用部材を成形型の成形面に沿って密着させることにより、金属調加飾用部材を成形する。<Manufacturing method of metallic decorative molded body>
The metallic decorative molded body can be produced, for example, by vacuum forming having the following steps (y1) to (y2).
(Y1) After the metal-like decoration member is placed on a molding die having a molding surface having a predetermined shape, the metal-like decoration member is heated and softened. When the molding mold is a male mold, the side opposite to the protective layer of the metal-like decoration member (for example, the resin plate side) is arranged so as to face the molding mold (male mold) side, and when the molding mold is a female mold. Is arranged so that the protective layer (for example, transparent base material) side of the metal-like decorative member faces the molding mold (female mold) side.
(Y2) The metal-like decoration member is molded by vacuum suctioning from the molding mold side and bringing the softened metal-like decoration member into close contact with the molding surface of the mold.
なお、工程(y1)の前に、必要に応じて、加熱による水分除去工程を行ってもよい。 If necessary, a water removal step by heating may be performed before the step (y1).
以下、実施例及び比較例を挙げて本発明を具体的に説明する。なお、本発明は、実施例に記載の形態に限定されるものではない。 Hereinafter, the present invention will be specifically described with reference to Examples and Comparative Examples. The present invention is not limited to the embodiments described in the examples.
1.金属調加飾用部材の作製
[実施例1]
厚み125μmのゴム粒子を含有するアクリル樹脂系フィルムからなる透明基材(全光線透過率:92%、ヘイズ:0.6%)上に、下記処方の光輝性印刷層用インキ1をコンマコーター印刷により、塗布、乾燥し、厚み10μmの光輝性印刷層を形成した。次いで、光輝性印刷層上に、下記処方の白色層用インキをコンマコーター印刷で塗布、乾燥し、厚み10μmの白色層を形成し、保護層(透明基材)、光輝性印刷層及び白色層からなる積層体A1を得た。
次いで、厚み350μmのグレー調の着色フィルム(バインダー樹脂成分:ABS樹脂)と、厚み3mmの樹脂板(バインダー樹脂成分をABS樹脂とする黒色板)とを熱ラミネートし、積層体B1を得た。
次いで、積層体A1の白色層側と、積層体B1の着色フィルム側とを対向させて熱ラミネートし、外層側から、保護層(透明基材)、光輝性印刷層、着色層A(白色層(塗布型))、着色層B(着色フィルム)及び樹脂板(黒色板)をこの順に有する、実施例1の金属調加飾用部材を得た。1. 1. Fabrication of Metallic Decoration Member [Example 1]
On a transparent base material (total light transmittance: 92%, haze: 0.6%) made of an acrylic resin-based film containing rubber particles having a thickness of 125 μm, the ink 1 for a glitter printing layer having the following formulation is printed by a comma coater. A bright print layer having a thickness of 10 μm was formed by coating and drying. Next, the white layer ink of the following formulation is applied and dried on the brilliant printing layer by comma coater printing to form a white layer having a thickness of 10 μm, and a protective layer (transparent substrate), a brilliant printing layer and a white layer are formed. A laminate A1 composed of the above was obtained.
Next, a gray-like colored film having a thickness of 350 μm (binder resin component: ABS resin) and a resin plate having a thickness of 3 mm (a black plate having the binder resin component as ABS resin) were heat-laminated to obtain a laminate B1.
Next, the white layer side of the laminated body A1 and the colored film side of the laminated body B1 are heat-laminated so as to face each other, and from the outer layer side, the protective layer (transparent base material), the brilliant printing layer, and the colored layer A (white layer). (Coating type)), a colored layer B (colored film), and a resin plate (black plate) were obtained in this order to obtain a metal-like decorative member of Example 1.
<光輝性印刷層用インキ1>
・アクリル系樹脂(A):8質量部
(質量平均分子量7万、ガラス転移温度100℃)
・アクリル系樹脂(B):7質量部
(質量平均分子量30万、ガラス転移温度100℃)
・パール顔料:5質量部
(母体がアルミナで被覆層が二酸化チタンのパール顔料)
(平均長さ:27.5μm、平均厚み:0.4μm)
・沈降防止剤:0.1質量部
(シリカ、平均一次粒子径:20nm)
・フタル酸ジイソデシル:2質量部
・配向剤(雲母):2質量部
・溶剤:適量<Ink for brilliant printing layer 1>
-Acrylic resin (A): 8 parts by mass (mass average molecular weight 70,000,
-Acrylic resin (B): 7 parts by mass (mass average molecular weight 300,000,
-Pearl pigment: 5 parts by mass (pearl pigment with alumina as the base and titanium dioxide as the coating layer)
(Average length: 27.5 μm, average thickness: 0.4 μm)
-Sedimentation inhibitor: 0.1 parts by mass (silica, average primary particle size: 20 nm)
・ Diisodecyl phthalate: 2 parts by mass ・ Aligning agent (mica): 2 parts by mass ・ Solvent: Appropriate amount
<白色層用インキ>
・アクリル系樹脂(A):16質量部
(質量平均分子量7万、ガラス転移温度100℃)
・アクリル系樹脂(B):7質量部
(質量平均分子量30万、ガラス転移温度100℃)
・白色顔料:16質量部
(二酸化チタン)
・溶剤:適量<Ink for white layer>
-Acrylic resin (A): 16 parts by mass (mass average molecular weight 70,000,
-Acrylic resin (B): 7 parts by mass (mass average molecular weight 300,000,
・ White pigment: 16 parts by mass (titanium dioxide)
・ Solvent: Appropriate amount
[実施例2〜4]
光輝性顔料の含有量、光輝性印刷層の厚み及び白色層の厚みを表1のように変更した以外は、実施例1と同様にして、実施例2〜4の金属調加飾用部材を得た。[Examples 2 to 4]
The metal-like decorative members of Examples 2 to 4 were prepared in the same manner as in Example 1 except that the content of the glitter pigment, the thickness of the glitter print layer, and the thickness of the white layer were changed as shown in Table 1. Obtained.
[実施例5〜6]
光輝性顔料の含有量、光輝性印刷層の厚み及び白色層の厚みを表1のように変更するとともに、積層体A1の白色層側と、厚み3mmの樹脂板(バインダー樹脂成分をABS樹脂とする黒色板)とを熱ラミネートした以外は、実施例1と同様にして、実施例5〜6の金属調加飾用部材を得た。実施例5〜6の金属調加飾用部材は、外層側から、保護層(透明基材)、光輝性印刷層、着色層(白色層(塗布型))及び樹脂板(黒色板)をこの順に有するものであった。[Examples 5 to 6]
The content of the glitter pigment, the thickness of the glitter print layer, and the thickness of the white layer are changed as shown in Table 1, and the white layer side of the laminate A1 and the resin plate having a thickness of 3 mm (the binder resin component is ABS resin). A metal-like decorative member of Examples 5 to 6 was obtained in the same manner as in Example 1 except that the black plate was heat-laminated. The metal-like decorative members of Examples 5 to 6 include a protective layer (transparent base material), a brilliant printing layer, a colored layer (white layer (coating type)), and a resin plate (black plate) from the outer layer side. It had in order.
[実施例7]
厚み125μmのゴム粒子を含有するアクリル樹脂系フィルムからなる透明基材(全光線透過率:92%、ヘイズ:0.6%)上に、下記処方の光輝性印刷層用インキ2をコンマコーター印刷により、塗布、乾燥し、厚み11μmの光輝性印刷層を形成した。次いで、光輝性印刷層上に、下記処方の黒色層用インキをコンマコーター印刷で塗布、乾燥し、厚み10μmの黒色層を形成し、保護層(透明基材)、光輝性印刷層及び黒色層からなる積層体A2を得た。[Example 7]
On a transparent base material (total light transmittance: 92%, haze: 0.6%) made of an acrylic resin film containing rubber particles having a thickness of 125 μm, the ink 2 for a glitter printing layer having the following formulation is printed by a comma coater. A bright print layer having a thickness of 11 μm was formed by coating and drying. Next, the black layer ink of the following formulation is applied on the glitter printing layer by comma coater printing and dried to form a black layer having a thickness of 10 μm, and a protective layer (transparent base material), a glitter print layer and a black layer are formed. A laminated body A2 composed of the above was obtained.
<光輝性印刷層用インキ2>
・アクリル系樹脂(A):11.4質量部
(質量平均分子量7万、ガラス転移温度100℃)
・アクリル系樹脂(B):10.2質量部
(質量平均分子量30万、ガラス転移温度100℃)
・金属鱗片(アルミフレーク):0.036質量部
(平均長さ:12.5μm、平均厚み:0.4μm)
・沈降防止剤:0.1質量部
(シリカ、平均一次粒子径:20nm)
・フタル酸ジイソデシル:2質量部
・配向剤(雲母):2質量部<Ink for brilliant print layer 2>
-Acrylic resin (A): 11.4 parts by mass (mass average molecular weight 70,000,
-Acrylic resin (B): 10.2 parts by mass (mass average molecular weight 300,000,
-Metal scales (aluminum flakes): 0.036 parts by mass (average length: 12.5 μm, average thickness: 0.4 μm)
-Sedimentation inhibitor: 0.1 parts by mass (silica, average primary particle size: 20 nm)
・ Diisodecyl phthalate: 2 parts by mass ・ Aligning agent (mica): 2 parts by mass
次いで、積層体A2の黒色層側と、厚み3mmの樹脂板(バインダー樹脂成分をABS樹脂とする黒色板)とを熱ラミネートし、外層側から、保護層(透明基材)、光輝性印刷層、着色層(黒色層)及び樹脂板(黒色板)をこの順に有する、実施例7の金属調加飾用部材を得た。 Next, the black layer side of the laminated body A2 and a resin plate having a thickness of 3 mm (a black plate having a binder resin component of ABS resin) are heat-laminated, and from the outer layer side, a protective layer (transparent base material) and a brilliant printing layer are formed. , A colored layer (black layer) and a resin plate (black plate) were obtained in this order, and a metal-like decorative member of Example 7 was obtained.
<黒色層用インキ>
・アクリル系樹脂(A):14質量部
(質量平均分子量7万、ガラス転移温度100℃)
・アクリル系樹脂(B):7質量部
(質量平均分子量30万、ガラス転移温度100℃)
・黒色顔料:13部
(カーボンブラック)
・溶剤:適量<Ink for black layer>
-Acrylic resin (A): 14 parts by mass (mass average molecular weight 70,000,
-Acrylic resin (B): 7 parts by mass (mass average molecular weight 300,000,
・ Black pigment: 13 parts (carbon black)
・ Solvent: Appropriate amount
[実施例8〜12]
光輝性顔料の含有量及び光輝性印刷層の厚みを表2のように変更した以外は、実施例7と同様にして、実施例8〜12の金属調加飾用部材を得た。[Examples 8 to 12]
Metallic decorative members of Examples 8 to 12 were obtained in the same manner as in Example 7 except that the content of the glitter pigment and the thickness of the glitter print layer were changed as shown in Table 2.
[比較例1]
比較例1の金属調加飾用部材として、パール顔料を含む光輝性印刷層用インキが鋼板上にスプレー塗装されてなる、市販の金属調加飾用部材を準備した。[Comparative Example 1]
As the metal-like decoration member of Comparative Example 1, a commercially available metal-like decoration member in which an ink for a glittering printing layer containing a pearl pigment was spray-painted on a steel sheet was prepared.
[比較例2]
光輝性印刷層の印刷方式をスクリーン印刷(200メッシュ使用)に変更した以外は、実施例1と同様にして、比較例2の金属調加飾用部材を得た。[Comparative Example 2]
A metallic decorative member of Comparative Example 2 was obtained in the same manner as in Example 1 except that the printing method of the glitter printing layer was changed to screen printing (using 200 mesh).
[参考例1]
光輝性印刷層の印刷方式をスクリーン印刷(200メッシュ使用)に変更した以外は、実施例7と同様にして、参考例1の金属調加飾用部材を得た。[Reference example 1]
A metal-like decorative member of Reference Example 1 was obtained in the same manner as in Example 7 except that the printing method of the glitter printing layer was changed to screen printing (using 200 mesh).
2.評価、測定
金属調加飾用部材について以下の評価、測定を行った。結果を表1に示す。2. Evaluation and measurement The following evaluation and measurement were performed on the metal-like decorative members. The results are shown in Table 1.
2−1.L* 1-25、L* 2-25、L* 1-45及びL* 2-45の測定
エックスライト社製の多角度分光測色計の品番「MA−96」を用い、実施例及び比較例で得られた金属調加飾用部材のL* 1-25、L* 2-25、L* 1-45及びL* 2-45を測定した。光源はD65、視野は10度視野とした。また、該測定器の測定波長範囲は400〜700nmであり、分光間隔は10nmである。
実施例1〜12に関しては、測定時の方位角a及び方位角bは、金属調加飾用部材の流れ方向と平行とした。L* 1-25及びL* 1-45を測定する際の入射光の向きが、金属調加飾用部材を作製する際の機械の流れ方向に該当する。
なお、比較例1は流れ方向が存在しないため、方位角aは任意の方向とした。
また、比較例2は、測定時の方位角a及び方位角bは、スキージの移動方向と平行とした。L* 1-25及びL* 1-45を測定する際の入射光の向きが、スキージが移動する方向に該当する。2-1. Measurement of L * 1-25 , L * 2-25 , L * 1-45 and L * 2-45 Examples and comparisons using the part number "MA-96" of the multi-angle spectrophotometer manufactured by X-Rite. L * 1-25 , L * 2-25 , L * 1-45 and L * 2-45 of the metal-like decorative members obtained in the example were measured. The light source was D65 and the field of view was a 10-degree field of view. The measurement wavelength range of the measuring instrument is 400 to 700 nm, and the spectral interval is 10 nm.
In Examples 1 to 12, the azimuth angle a and the azimuth angle b at the time of measurement were parallel to the flow direction of the metal-like decoration member. The direction of the incident light when measuring L * 1-25 and L * 1-45 corresponds to the flow direction of the machine when manufacturing the metal-like decoration member.
Since there is no flow direction in Comparative Example 1, the azimuth angle a is set to an arbitrary direction.
Further, in Comparative Example 2, the azimuth angle a and the azimuth angle b at the time of measurement were set to be parallel to the moving direction of the squeegee. The direction of the incident light when measuring L * 1-25 and L * 1-45 corresponds to the direction in which the squeegee moves.
2−2.意匠性1(白色系の金属調加飾用部材同士の対比)
蛍光灯照明下の室内で、実施例1〜6及び比較例1〜2で得られた金属調加飾用部材を、保護層側から、頭を動かしながら様々な角度から観察した。比較例2の金属調加飾用部材をリファレンスとして、リファレンスよりも意匠性が優れるものを2点、どちらとも言えないものを1点、リファレンスよりも意匠性が劣るものを0点として、20人が評価し、平均点を算出した。そして、平均点ごとに下記の基準でランク分けした。なお、比較例2はリファレンスであるため比較できないが、1点を含む「C」にランクさせた。
AA:平均点が1.7以上
A:平均点が1.5以上1.7未満
B:平均点が1.3以上1.5未満
C:平均点が1.0以上1.3未満
D:平均点が1.0未満2-2. Design 1 (Comparison between white metal-like decorative members)
In a room under fluorescent lighting, the metal-like decorative members obtained in Examples 1 to 6 and Comparative Examples 1 and 2 were observed from the protective layer side from various angles while moving their heads. Using the metal-like decorative member of Comparative Example 2 as a reference, 20 people were given 2 points that were superior in design to the reference, 1 point that could not be said to be either, and 0 points that were inferior in design to the reference. Evaluated and calculated the average score. Then, each average score was ranked according to the following criteria. Since Comparative Example 2 is a reference, it cannot be compared, but it was ranked as "C" including one point.
AA: Average score is 1.7 or more A: Average score is 1.5 or more and less than 1.7 B: Average score is 1.3 or more and less than 1.5 C: Average score is 1.0 or more and less than 1.3 D: Average score is less than 1.0
2−3.意匠性2(黒色系の金属調加飾用部材同士の対比)
蛍光灯照明下の室内で、実施例7〜12及び参考例1で得られた金属調加飾用部材を、保護層側から、頭を動かしながら様々な角度から観察した。参考例1の金属調加飾用部材をリファレンスとして、リファレンスよりも意匠性が優れるものを2点、どちらとも言えないものを1点、リファレンスよりも意匠性が劣るものを0点として、20人が評価し、平均点を算出した。そして、平均点ごとに下記の基準でランク分けした。なお、意匠性は、金属光沢感及び観る方向による外観の変化を評価のポイントとした。
AA:平均点が1.7以上
A:平均点が1.5以上1.7未満
B:平均点が1.3以上1.5未満
C:平均点が1.0以上1.3未満
D:平均点が1.0未満2-3. Designability 2 (Comparison between black metal-like decorative members)
In a room under fluorescent lighting, the metal-like decorative members obtained in Examples 7 to 12 and Reference Example 1 were observed from the protective layer side from various angles while moving their heads. Using the metal-like decorative material of Reference Example 1 as a reference, 20 people, with 2 points having a better design than the reference, 1 point that cannot be said to be either, and 0 points having a design that is inferior to the reference. Evaluated and calculated the average score. Then, each average score was ranked according to the following criteria. As for the design, the points of evaluation were the metallic luster and the change in appearance depending on the viewing direction.
AA: Average score is 1.7 or more A: Average score is 1.5 or more and less than 1.7 B: Average score is 1.3 or more and less than 1.5 C: Average score is 1.0 or more and less than 1.3 D: Average score is less than 1.0
表1及び表2の結果から、実施例の金属調加飾用部材は、ロール・ツー・ロール方式によって安価に得ることができ、かつ光輝性に異方性を有し、高レベルの意匠性を付与できるものであることが確認できる。
一方、比較例1及び2の金属調加飾用部材は、光輝性に異方性がないため、実施例の金属調加飾用部材に比べて意匠性に劣るものであった。From the results of Tables 1 and 2, the metal-like decorative member of the example can be obtained inexpensively by the roll-to-roll method, has anisotropy in brilliance, and has a high level of designability. Can be confirmed.
On the other hand, the metal-like decoration members of Comparative Examples 1 and 2 were inferior in design to the metal-like decoration members of Examples because they had no anisotropy in brilliance.
3.金属調加飾成形体の作製及び評価
実施例1〜12の金属調加飾用部材を、75℃3日間、加熱乾燥した後、所望の成形形状の型を用い、該金属調加飾用部材の樹脂板(黒色板)側の面を該型に向けて配置して真空成形し(黒色板到達温度150℃)、実施例1〜12の金属調加飾成形体を得た。
得られた金属調加飾成形体を、保護層側から蛍光灯の照明下の室内で目視で観察したところ、何れもクラックは確認できなかった。また、得られた金属調加飾成形体を、保護層側から、蛍光灯照明下の室内で、頭を動かしながら様々な角度から目視観察したところ、何れも意匠性に優れるものであった。3. 3. Fabrication and Evaluation of Metal-like Decorative Mold The metal-like decoration members of Examples 1 to 12 are heat-dried at 75 ° C. for 3 days, and then the metal-like decoration member is used using a mold having a desired molding shape. The surface on the resin plate (black plate) side of the above was arranged toward the mold and vacuum formed (black plate reaching temperature 150 ° C.) to obtain metal-like decorative molded articles of Examples 1 to 12.
When the obtained metallic decorative molded product was visually observed from the protective layer side in a room under fluorescent lighting, no cracks could be confirmed. Further, when the obtained metallic decorative molded body was visually observed from the protective layer side in a room under fluorescent lighting from various angles while moving the head, all of them were excellent in design.
10:保護層
11:透明基材
20:光輝性印刷層
21:光輝性顔料
30、30A、30B:着色層
40:樹脂板
50:接着剤層
100:金属調加飾用部材
201:コンマロール
202:コーティングロール
203:光輝性印刷層用インキの液溜まり
204:液面
205:被塗布材10: Protective layer 11: Transparent base material 20: Bright printing layer 21: Bright pigments 30, 30A, 30B: Colored layer 40: Resin plate 50: Adhesive layer 100: Metallic decorative member 201: Commalol 202 : Coating roll 203: Liquid pool of ink for brilliant printing layer 204: Liquid level 205: Material to be coated
Claims (10)
<条件1>
前記金属調加飾用部材の外層側の表面に対して、仰角45度で任意の方位角(方位角a)から可視光線を入射する。該入射光の正反射方向から仰角が入射光側に25度傾いた方向の反射光の分光スペクトルから算出されるL*a*b*表色系のL*値をL* 1-25とする。
前記金属調加飾用部材の外層側の表面に対して、仰角45度で前記任意の方位角とは正反対の方位角(方位角b)から可視光線を入射する。該入射光の正反射方向から仰角が入射光側に25度傾いた方向の反射光の分光スペクトルから算出されるL*a*b*表色系のL*値をL* 2-25とする。
上記の前提において、少なくとも一部の方位角において、L* 1-25及びL* 2-25との関係が、下記式(1)及び(2)を満たす。
L* 1-25 > L* 2-25 (1)
1.00<{(L* 1-25−L* 2-25)/L* 1-25}×100 (2)A metallic decorative member having a protective layer and a bright printing layer containing a bright pigment and a binder resin in this order from the outer layer side, and satisfying the following condition 1.
<Condition 1>
Visible light is incident on the outer layer side surface of the metallic decorative member from an arbitrary azimuth angle (azimuth angle a) at an elevation angle of 45 degrees. Let L * a * b * L * value of the color system be L * 1-25 calculated from the spectral spectrum of the reflected light in the direction in which the elevation angle is tilted 25 degrees toward the incident light side from the specular reflection direction of the incident light. ..
Visible light is incident on the outer layer side surface of the metallic decorative member from an azimuth angle (azimuth angle b) opposite to the arbitrary azimuth angle at an elevation angle of 45 degrees. Let L * a * b * L * value of the color system be L * 2-25 calculated from the spectral spectrum of the reflected light in the direction in which the elevation angle is tilted 25 degrees toward the incident light side from the specular reflection direction of the incident light. ..
Under the above premise, the relationship with L * 1-25 and L * 2-25 satisfies the following equations (1) and (2) at least in some azimuth angles.
L * 1-25 > L * 2-25 (1)
1.00 <{(L * 1-25- L * 2-25 ) / L * 1-25 } x 100 (2)
<条件2>
前記金属調加飾用部材の外層側の表面に対して、仰角45度で任意の方位角(方位角a)から可視光線を入射する。該入射光の正反射方向から仰角が入射光側に45度傾いた方向の反射光の分光スペクトルから算出されるL*a*b*表色系のL*値をL* 1-45とする。
前記金属調加飾用部材の外層側の表面に対して、仰角45度で前記任意の方位角とは正反対の方位角(方位角b)から可視光線を入射する。該入射光の正反射方向から仰角が入射光側に45度傾いた方向の反射光の分光スペクトルから算出されるL*a*b*表色系のL*値をL* 2-45とする。
上記の前提において、少なくとも一部の方位角において、前記L* 1-25、前記L* 2-25、L* 1-45及びL* 2-45との関係が、下記式(1)及び(3)を満たす。
L* 1-25 > L* 2-25 (1)
1.00<(L* 1-25/L* 1-45)/(L* 2-25/L* 2-45) (3)Further, the metal-like decorative member according to claim 1, which satisfies the following condition 2.
<Condition 2>
Visible light is incident on the outer layer side surface of the metallic decorative member from an arbitrary azimuth angle (azimuth angle a) at an elevation angle of 45 degrees. Let L * a * b * L * value of the color system be L * 1-45 calculated from the spectral spectrum of the reflected light in the direction in which the elevation angle is tilted 45 degrees toward the incident light side from the specular reflection direction of the incident light. ..
Visible light is incident on the outer layer side surface of the metallic decorative member from an azimuth angle (azimuth angle b) opposite to the arbitrary azimuth angle at an elevation angle of 45 degrees. Let L * a * b * L * value of the color system be L * 2-45 calculated from the spectral spectrum of the reflected light in the direction in which the elevation angle is tilted 45 degrees toward the incident light side from the specular reflection direction of the incident light. ..
Under the above premise, the relationship between L * 1-25 , L * 2-25 , L * 1-45 and L * 2-45 is related to the following equations (1) and (1) at least in some azimuth angles. 3) is satisfied.
L * 1-25 > L * 2-25 (1)
1.00 <(L * 1-25 / L * 1-45 ) / (L * 2-25 / L * 2-45 ) (3)
<条件1’>
前記金属調加飾成形体の外層側の表面に対して、仰角45度で任意の方位角(方位角a)から可視光線を入射する。該入射光の正反射方向から仰角が入射光側に25度傾いた方向の反射光の分光スペクトルから算出されるL*a*b*表色系のL*値をm-L* 1-25とする。
前記金属調加飾用部材の外層側の表面に対して、仰角45度で前記任意の方位角とは正反対の方位角(方位角b)から可視光線を入射する。該入射光の正反射方向から仰角が入射光側に25度傾いた方向の反射光の分光スペクトルから算出されるL*a*b*表色系のL*値をm-L* 2-25とする。
上記の前提において、少なくとも一部の方位角において、m-L* 1-25及びm-L* 2-25との関係が、下記式(1’)及び(2’)を満たす。
m-L* 1-25 > m-L* 2-25 (1’)
1.00<{(m-L* 1-25−m-L* 2-25)/m-L* 1-25}×100 (2’)The metallic decorative molded article according to claim 9, which satisfies the following condition 1'.
<Condition 1'>
Visible light is incident on the outer layer side surface of the metallic decorative molded body from an arbitrary azimuth angle (azimuth angle a) at an elevation angle of 45 degrees. The L * a * b * color system L * value calculated from the spectral spectrum of the reflected light in the direction in which the elevation angle is tilted 25 degrees toward the incident light side from the specular reflection direction of the incident light is m-L * 1-25. And.
Visible light is incident on the outer layer side surface of the metallic decorative member from an azimuth angle (azimuth angle b) opposite to the arbitrary azimuth angle at an elevation angle of 45 degrees. The L * a * b * color system L * value calculated from the spectral spectrum of the reflected light in the direction in which the elevation angle is tilted 25 degrees toward the incident light side from the specular reflection direction of the incident light is m-L * 2-25. And.
Under the above premise, the relationship between m-L * 1-25 and m-L * 2-25 satisfies the following equations (1') and (2') at least in some azimuth angles.
m-L * 1-25 > m-L * 2-25 (1')
1.00 <{(m-L * 1-25 -m-L * 2-25 ) / mL * 1-25 } x 100 (2')
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JPH05111991A (en) * | 1991-10-23 | 1993-05-07 | Toppan Printing Co Ltd | Decorative sheet |
JP2002210907A (en) * | 2001-01-19 | 2002-07-31 | Dainippon Printing Co Ltd | Decorating sheet and method for injection molding and in-mold decorating |
JP2004284019A (en) * | 2003-03-19 | 2004-10-14 | Dainippon Ink & Chem Inc | Brilliant sheet |
JP2015066855A (en) * | 2013-09-30 | 2015-04-13 | 大日本印刷株式会社 | Decorative sheet and decorative resin molded body |
JP2016129999A (en) * | 2015-01-15 | 2016-07-21 | 大日本印刷株式会社 | Brilliant substrate, brilliant decorative paper, and production method of brilliant substrate |
WO2017094680A1 (en) * | 2015-12-02 | 2017-06-08 | マツダ株式会社 | Multilayered coating film and coated article |
JP2019209548A (en) * | 2018-06-01 | 2019-12-12 | 大日本印刷株式会社 | Member for metallic decoration and metallic decorative molded body using the same |
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JPH05111991A (en) * | 1991-10-23 | 1993-05-07 | Toppan Printing Co Ltd | Decorative sheet |
JP2002210907A (en) * | 2001-01-19 | 2002-07-31 | Dainippon Printing Co Ltd | Decorating sheet and method for injection molding and in-mold decorating |
JP2004284019A (en) * | 2003-03-19 | 2004-10-14 | Dainippon Ink & Chem Inc | Brilliant sheet |
JP2015066855A (en) * | 2013-09-30 | 2015-04-13 | 大日本印刷株式会社 | Decorative sheet and decorative resin molded body |
JP2016129999A (en) * | 2015-01-15 | 2016-07-21 | 大日本印刷株式会社 | Brilliant substrate, brilliant decorative paper, and production method of brilliant substrate |
WO2017094680A1 (en) * | 2015-12-02 | 2017-06-08 | マツダ株式会社 | Multilayered coating film and coated article |
JP2019209548A (en) * | 2018-06-01 | 2019-12-12 | 大日本印刷株式会社 | Member for metallic decoration and metallic decorative molded body using the same |
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