JPWO2019198705A1 - Antifouling paint composition - Google Patents

Antifouling paint composition Download PDF

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JPWO2019198705A1
JPWO2019198705A1 JP2019528597A JP2019528597A JPWO2019198705A1 JP WO2019198705 A1 JPWO2019198705 A1 JP WO2019198705A1 JP 2019528597 A JP2019528597 A JP 2019528597A JP 2019528597 A JP2019528597 A JP 2019528597A JP WO2019198705 A1 JPWO2019198705 A1 JP WO2019198705A1
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acrylate
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JP6624663B1 (en
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英典 和久
英典 和久
崇 松木
崇 松木
慧 小林
慧 小林
永都 岡
永都 岡
拓也 安井
拓也 安井
基道 伊藤
基道 伊藤
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Nitto Kasei Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D143/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing boron, silicon, phosphorus, selenium, tellurium, or a metal; Coating compositions based on derivatives of such polymers
    • C09D143/04Homopolymers or copolymers of monomers containing silicon
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/14Paints containing biocides, e.g. fungicides, insecticides or pesticides
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/16Antifouling paints; Underwater paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/16Antifouling paints; Underwater paints
    • C09D5/1656Antifouling paints; Underwater paints characterised by the film-forming substance
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/16Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
    • C08F220/18Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
    • C08F220/1802C2-(meth)acrylate, e.g. ethyl (meth)acrylate

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  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
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Abstract

長期間太陽光に暴露された後においても長期間にわたり塗膜溶解が持続し、水棲汚損生物の付着が起こりやすい喫水部においても良好な防汚性能を発揮できる、環境安全性の高い防汚塗膜を形成するための組成物を提供する。【解決手段】本発明によれば、共重合体Aと、共重合体Bと、防汚薬剤を含有する防汚塗料組成物であって、前記共重合体A及びBは、それぞれ、単量体(a)と、前記単量体(a)以外の重合性不飽和単量体(b)の混合物を共重合して得られ、前記単量体(a)は、一般式(1)で表され、一般式(1):(式中、R1は水素又はメチル基、R2、R3、R4は炭素数3〜8の分岐状アルキル基、フェニル基から選ばれ、同一であっても異なってもよい)前記共重合体Aは、以下の要件(A1)〜(A2)を充足し、前記共重合体Bは、以下の要件(B1)〜(B2)を充足する、防汚塗料組成物が提供される。(A1)前記単量体(a)の含有量が前記単量体(a)と前記単量体(b)の合計質量に対して30〜50質量%である。(A2)前記単量体(b)中のアクリル酸2−メトキシエチルの含有量が前記単量体(a)と前記単量体(b)の合計質量に対して15〜30質量%である。(B1)前記単量体(a)の含有量が前記単量体(a)と前記単量体(b)の合計質量に対して30〜40質量%である。(B2)前記単量体(b)中のメタクリル酸2−メトキシエチルの含有量が前記単量体(a)と前記単量体(b)の合計質量に対して30〜50質量%である。Anti-fouling coating with high environmental safety, capable of exhibiting good anti-fouling performance even in the draft area where dissolution of the coating film continues for a long time even after exposure to sunlight for a long time and aquatic fouling organisms are likely to attach A composition for forming a film is provided. According to the present invention, there is provided an antifouling coating composition containing a copolymer A, a copolymer B, and an antifouling agent, wherein the copolymers A and B are each a single amount. It is obtained by copolymerizing a mixture of the body (a) and the polymerizable unsaturated monomer (b) other than the monomer (a), and the monomer (a) is represented by the general formula (1). Represented by the general formula (1): (wherein, R1 is hydrogen or a methyl group, R2, R3, and R4 are selected from a branched alkyl group having 3 to 8 carbon atoms and a phenyl group; Also, the copolymer A satisfies the following requirements (A1) to (A2), and the copolymer B satisfies the following requirements (B1) to (B2). Will be provided. (A1) The content of the monomer (a) is 30 to 50 mass% with respect to the total mass of the monomer (a) and the monomer (b). (A2) The content of 2-methoxyethyl acrylate in the monomer (b) is 15 to 30 mass% with respect to the total mass of the monomer (a) and the monomer (b). . (B1) The content of the monomer (a) is 30 to 40 mass% with respect to the total mass of the monomer (a) and the monomer (b). (B2) The content of 2-methoxyethyl methacrylate in the monomer (b) is 30 to 50 mass% with respect to the total mass of the monomer (a) and the monomer (b). .

Description

本発明は、防汚塗料組成物に関する。 The present invention relates to an antifouling coating composition.

フジツボ、セルプラ、ムラサキイガイ、フサコケムシ、ホヤ、アオノリ、アオサ、スライム等の水棲汚損生物が、船舶(特に船底部分)や漁網類、漁網付属具等の漁業具や発電所導水管等の水中構造物に付着することにより、それら船舶等の機能が害される、外観が損なわれる等の問題がある。   Aquatic fouling organisms such as barnacles, serpra, mussels, hemlock worms, ascidians, sea squirts, sea lions, slimes, etc., are used in underwater structures such as vessels (especially the bottom of the ship), fishing nets, fishing net accessories, and power plant water pipes. The adhesion causes problems such as impairing the functions of the ships and the like, and impairing the appearance.

このような問題を防ぐために、船舶等に防汚塗料組成物を塗布して防汚塗膜を形成し、防汚塗膜から防汚薬剤を徐放させることによって、長期間に渡って防汚性能を発揮させる技術が知られている(特許文献1)。   In order to prevent such problems, an antifouling coating composition is applied to a ship or the like to form an antifouling coating film, and the antifouling agent is gradually released from the antifouling coating film, so that the antifouling coating agent can be treated for a long period of time. A technique for exerting performance is known (Patent Document 1).

特開2000−17203号公報JP, 2000-17203, A

しかし、特許文献1の技術を採用しても、海水中に常に没水されている塗膜部分は長期防汚性能を維持するものの、水中と水上との境界である喫水部においては、ドライアンドウェットが繰り返され、日照などの影響を受けやすいなど様々影響を受けることから、防汚性が十分に発揮されないという問題があった。   However, even if the technique of Patent Document 1 is adopted, the coating film portion that is always submerged in seawater maintains long-term antifouling performance, but in the draft section that is the boundary between water and above water, dry and There is a problem that the antifouling property is not sufficiently exerted because it is repeatedly wet and is affected by various factors such as being easily affected by sunlight.

本発明はこのような事情に鑑みてなされたものであり、長期間太陽光に暴露された後においても長期間にわたり塗膜溶解が持続し、水棲汚損生物の付着が起こりやすい喫水部においても良好な防汚性能を発揮できる、環境安全性の高い防汚塗膜を形成するための組成物を提供するものである。   The present invention has been made in view of such circumstances, good coating film dissolution is continued for a long period of time even after being exposed to sunlight for a long time, and is also good in a draft section where aquatic fouling organisms are likely to adhere. The present invention provides a composition for forming an antifouling coating film having high environmental safety and capable of exhibiting excellent antifouling performance.

本発明によれば、共重合体Aと、共重合体Bと、防汚薬剤を含有する防汚塗料組成物であって、前記共重合体A及びBは、それぞれ、単量体(a)と、前記単量体(a)以外の重合性不飽和単量体(b)の混合物を共重合して得られ、前記単量体(a)は、一般式(1)で表され、
一般式(1):

(式中、Rは水素又はメチル基、R、R、Rは炭素数3〜8の分岐状アルキル基、フェニル基から選ばれ、同一であっても異なってもよい)
前記共重合体Aは、以下の要件(A1)〜(A2)を充足し、
前記共重合体Bは、以下の要件(B1)〜(B2)を充足する、防汚塗料組成物が提供される。
(A1)前記単量体(a)の含有量が前記単量体(a)と前記単量体(b)の合計質量に対して30〜50質量%である。
(A2)前記単量体(b)中のアクリル酸2−メトキシエチルの含有量が前記単量体(a)と前記単量体(b)の合計質量に対して15〜30質量%である。
(B1)前記単量体(a)の含有量が前記単量体(a)と前記単量体(b)の合計質量に対して30〜40質量%である。
(B2)前記単量体(b)中のメタクリル酸2−メトキシエチルの含有量が前記単量体(a)と前記単量体(b)の合計質量に対して30〜50質量%である。
According to the present invention, there is provided an antifouling coating composition containing a copolymer A, a copolymer B and an antifouling agent, wherein the copolymers A and B are each a monomer (a). And a mixture of a polymerizable unsaturated monomer (b) other than the monomer (a), and the monomer (a) is represented by the general formula (1):
General formula (1):

(In the formula, R 1 is hydrogen or a methyl group, R 2 , R 3 , and R 4 are selected from a branched alkyl group having 3 to 8 carbon atoms and a phenyl group, and may be the same or different.)
The copolymer A satisfies the following requirements (A1) to (A2),
The copolymer B provides an antifouling coating composition that satisfies the following requirements (B1) to (B2).
(A1) The content of the monomer (a) is 30 to 50 mass% with respect to the total mass of the monomer (a) and the monomer (b).
(A2) The content of 2-methoxyethyl acrylate in the monomer (b) is 15 to 30 mass% with respect to the total mass of the monomer (a) and the monomer (b). .
(B1) The content of the monomer (a) is 30 to 40 mass% with respect to the total mass of the monomer (a) and the monomer (b).
(B2) The content of 2-methoxyethyl methacrylate in the monomer (b) is 30 to 50 mass% with respect to the total mass of the monomer (a) and the monomer (b). .

本発明者が鋭意検討を行ったところ、シリルエステル単量体とアクリル酸2−メトキシエチルをそれぞれ特定量含む混合物を共重合体して得られる共重合体Aと、シリルエステル単量体とメタクリル酸2−メトキシエチルをそれぞれ特定量含む混合物を共重合体して得られる共重合体Bを含む組成物を用いて防汚塗膜を形成したところ、喫水部においても良好な防汚性能が発揮されることを見出し、本発明の完成に到った。   As a result of intensive studies by the present inventor, a copolymer A obtained by copolymerizing a mixture containing a silyl ester monomer and 2-methoxyethyl acrylate in specific amounts, a silyl ester monomer and methacryl When an antifouling coating film was formed using a composition containing the copolymer B obtained by copolymerizing a mixture containing 2-methoxyethyl acid in a specific amount, good antifouling performance is exhibited even in a draft section. The present invention has been completed and the present invention has been completed.

以下、本発明について詳細を説明する。   Hereinafter, the present invention will be described in detail.

1.防汚塗料組成物
本発明の防汚塗料組成物は、共重合体Aと、共重合体Bと、防汚薬剤を含有する。
1. Antifouling Paint Composition The antifouling paint composition of the present invention contains a copolymer A, a copolymer B, and an antifouling agent.

1−1.共重合体A及びB
共重合体A及びBは、それぞれ、(メタ)アクリル酸トリオルガノシリルエステル共重合体であり、単量体(a)と、前記単量体(a)以外の重合性不飽和単量体(b)の混合物を共重合して得られる。従って、共重合体A及びBは、それぞれ、単量体(a)及び(b)に由来する単量体単位を含む。単量体(a)に含まれる化合物及びその配合割合は、共重合体AとBで同じであっても異なっていてもよい。単量体(b)に含まれる化合物は、共重合体AとBで同じであっても異なっていてもよい。単量体(b)に含まれる化合物が共重合体AとBで同じである場合、その配合割合が異なる。
1-1. Copolymers A and B
Each of the copolymers A and B is a (meth) acrylic acid triorganosilyl ester copolymer, and includes a monomer (a) and a polymerizable unsaturated monomer other than the monomer (a) ( It is obtained by copolymerizing the mixture of b). Therefore, the copolymers A and B contain the monomer units derived from the monomers (a) and (b), respectively. The compounds contained in the monomer (a) and the compounding ratio thereof may be the same or different between the copolymers A and B. The compounds contained in the monomer (b) may be the same or different in the copolymers A and B. When the compounds contained in the monomer (b) are the same in the copolymers A and B, the compounding ratios are different.

<単量体(a)>
単量体(a)は、(メタ)アクリル酸トリオルガノシリルエステル単量体であり、一般式(1)で表される。
<Monomer (a)>
The monomer (a) is a (meth) acrylic acid triorganosilyl ester monomer and is represented by the general formula (1).

一般式(1):
(式中、Rは水素又はメチル基、R、R、Rは炭素数3〜8の分岐状アルキル基、フェニル基から選ばれ、同一であっても異なってもよい)
General formula (1):
(In the formula, R 1 is hydrogen or a methyl group, R 2 , R 3 , and R 4 are selected from a branched alkyl group having 3 to 8 carbon atoms and a phenyl group, and may be the same or different.)

本発明において、一般式(1)で表される単量体(a)としては、例えば、(メタ)アクリル酸トリイソプロピルシリル、(メタ)アクリル酸トリイソブチルシリル、(メタ)アクリル酸トリs−ブチルシリル、(メタ)アクリル酸トリイソアミルシリル、(メタ)アクリル酸トリス(2−エチルヘキシル)シリル、(メタ)アクリル酸トリフェニルシリル、(メタ)アクリル酸ジイソプロピルイソブチルシリル、(メタ)アクリル酸ジイソプロピルイソアミルシリル、(メタ)アクリル酸ジイソプロピル(2−エチルヘキシル)シリル、(メタ)アクリル酸ジイソプロピルフェニルシリル、(メタ)アクリル酸ジイソプロピルシクロヘキシルシリル、(メタ)アクリル酸t−ブチルジイソプロピルシリル、(メタ)アクリル酸t−ブチルジイソブチルシリル、(メタ)アクリル酸t−ブチルジイソアミルシリル、(メタ)アクリル酸t−ブチルジフェニルシリル、などが挙げられ、好ましくは、(メタ)アクリル酸トリイソプロピルシリルで、特に好ましくはメタクリル酸トリイソプロピルシリルである。これらの単量体は、それぞれ一種又は二種以上で使用さる。   In the present invention, examples of the monomer (a) represented by the general formula (1) include triisopropylsilyl (meth) acrylate, triisobutylsilyl (meth) acrylate, and tris-methacrylic acid s-. Butylsilyl, triisoamylsilyl (meth) acrylate, tris (2-ethylhexyl) silyl (meth) acrylate, triphenylsilyl (meth) acrylate, diisopropylisobutylsilyl (meth) acrylate, diisopropylisoamylsilyl (meth) acrylate , (Meth) acrylate diisopropyl (2-ethylhexyl) silyl, (meth) acrylate diisopropylphenylsilyl, (meth) acrylate diisopropylcyclohexylsilyl, (meth) acrylate t-butyldiisopropylsilyl, (meth) acrylate t- Butyldi Sobutylsilyl, t-butyldiisoamylsilyl (meth) acrylate, t-butyldiphenylsilyl (meth) acrylate, and the like are preferable, and triisopropylsilyl (meth) acrylate is particularly preferable, and triisopropyl methacrylate is particularly preferable. It's Cyril. These monomers are used alone or in combination of two or more.

<単量体(b)>
単量体(b)は、単量体(a)と共重合可能な単量体であり、例えば、以下のものが挙げられる。(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸n−ブチル、(メタ)アクリル酸i−ブチル、(メタ)アクリル酸t−ブチル、(メタ)アクリル酸2一エチルヘキシル、(メタ)アクリル酸フェニル、(メタ)アクリル酸シクロヘキシル、(メタ)アクリル酸ベンジル、(メタ)アクリル酸2−ヒドロキシエチル、(メタ)アクリル酸4−ヒドロキシブチル、(メタ)アクリル酸2−メトキシエチル、(メタ)アクリル酸2−メトキシプロピル、(メタ)アクリル酸4−メトキシブチル、(メタ)アクリル酸2−エトキシエチル、(メタ)アクリル酸ポリエチレングリコールメチルエーテル、(メタ)アクリル酸ジメチルアミノエチル、(メタ)アクリル酸ジエチルアミノエチル等の(メタ)アクリル酸エステル類。
バーサチック酸亜鉛(メタ)アクリレート、バーサチック酸マグネシウム(メタ)アクリレート、バーサチック酸銅(メタ)アクリレート、オクチル酸亜鉛(メタ)アクリレート、オクチル酸マグネシウム(メタ)アクリレート、オクチル酸銅(メタ)アクリレート、ラウリン酸亜鉛(メタ)アクリレート、ラウリン酸マグネシウム(メタ)アクリレート、ラウリン酸銅(メタ)アクリレート、ステアリン酸亜鉛(メタ)アクリレート、ステアリン酸マグネシウム(メタ)アクリレート、ステアリン酸銅(メタ)アクリレート等の(メタ)アクリル酸金属ペンダント類、亜鉛(メタ)アクリレート、銅(メタ)アクリレート等の金属(メタ)アクリレート類。
塩化ビニル、塩化ビニリデン、アクリロニトリル、メタクリロニトリル、酢酸ビニル、安息香酸ビニル、ビニルブチレート、ブチルビニルエーテル、ラウリルビニルエーテル、N一ビニルピロリドン等の官能基を有するビニル化合物。
スチレン、ビニルトルエン、α一メチルスチレン等の芳香族化合物。
ジメチルマレート、ジブチルマレート、ジメチルフマレート等の不飽和二塩基酸のジアルキルエステル化合物。
<Monomer (b)>
The monomer (b) is a monomer copolymerizable with the monomer (a), and examples thereof include the following. Methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, i-butyl (meth) acrylate, t-butyl (meth) acrylate, 21-ethylhexyl (meth) acrylate, Phenyl (meth) acrylate, cyclohexyl (meth) acrylate, benzyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 2-methoxyethyl (meth) acrylate , 2-methoxypropyl (meth) acrylate, 4-methoxybutyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, polyethylene glycol methyl ether (meth) acrylate, dimethylaminoethyl (meth) acrylate, (Meth) acrylic acid ester such as diethylaminoethyl (meth) acrylate Kind.
Zinc (meth) acrylate versatate, Magnesium (meth) acrylate versatate, Copper (meth) acrylate versatate, Zinc (meth) octylate acrylate, Magnesium octylate (meth) acrylate, Copper octylate (meth) acrylate, Lauric acid (Meth) such as zinc (meth) acrylate, magnesium (meth) acrylate laurate, copper (meth) acrylate laurate, zinc (meth) acrylate stearate, magnesium (meth) acrylate stearate, copper (meth) acrylate stearate Metal (meth) acrylates such as metal acrylate pendants, zinc (meth) acrylate, and copper (meth) acrylate.
Vinyl compounds having a functional group such as vinyl chloride, vinylidene chloride, acrylonitrile, methacrylonitrile, vinyl acetate, vinyl benzoate, vinyl butyrate, butyl vinyl ether, lauryl vinyl ether, and N-vinylpyrrolidone.
Aromatic compounds such as styrene, vinyltoluene and α-methylstyrene.
Dialkyl ester compounds of unsaturated dibasic acids such as dimethylmalate, dibutylmalate, and dimethylfumarate.

単量体(b)は、それぞれ一種又は二種以上で使用され、好ましくは、(メタ)アクリル酸エステル類である。   The monomer (b) is used alone or in combination of two or more, and preferably (meth) acrylic acid esters.

<要件(A1)〜(A2)及び(B1)〜(B2)>
本発明では、共重合体Aが要件(A1)〜(A2)を充足し、且つ共重合体Bが要件(B1)〜(B2)を充足することを必須の要件としている。
<Requirements (A1) to (A2) and (B1) to (B2)>
In the present invention, it is essential that the copolymer A satisfies the requirements (A1) to (A2) and the copolymer B satisfies the requirements (B1) to (B2).

(A1)単量体(a)の含有量が単量体(a)と単量体(b)の合計質量に対して30〜50質量%である。
(A2)単量体(b)中のアクリル酸2−メトキシエチルの含有量が単量体(a)と単量体(b)の合計質量に対して15〜30質量%である。
(B1)単量体(a)の含有量が単量体(a)と単量体(b)の合計質量に対して30〜40質量%である。
(B2)単量体(b)中のメタクリル酸2−メトキシエチルの含有量が単量体(a)と単量体(b)の合計質量に対して30〜50質量%である。
The content of the monomer (a) (A1) is 30 to 50 mass% with respect to the total mass of the monomer (a) and the monomer (b).
The content of 2-methoxyethyl acrylate in the monomer (b) (A2) is 15 to 30 mass% with respect to the total mass of the monomer (a) and the monomer (b).
The content of the monomer (a) (B1) is 30 to 40 mass% with respect to the total mass of the monomer (a) and the monomer (b).
The content of 2-methoxyethyl methacrylate in the monomer (b2) (b) is 30 to 50 mass% with respect to the total mass of the monomer (a) and the monomer (b).

特筆すべき点は、以下の通りである。
(1)単量体(a)の含有量が共重合体Aでは30〜50質量%、共重合体Bでは30〜40量%であり、どちらも比較的少ない量であること。
(2)共重合体Aでは、単量体(b)がアクリル酸2−メトキシエチルを含有し、共重合体Bでは、単量体(b)がメタクリル酸2−メトキシエチルを含有すること。
Notable points are as follows.
(1) The content of the monomer (a) is 30 to 50% by mass in the copolymer A and 30 to 40% by mass in the copolymer B, both of which are relatively small amounts.
(2) In the copolymer A, the monomer (b) contains 2-methoxyethyl acrylate, and in the copolymer B, the monomer (b) contains 2-methoxyethyl methacrylate.

このように、本発明は、シリルエステル単量体単位の割合が比較的小さな2種類の共重合体を用い、その一方がアクリル酸2−メトキシエチル単位を含み、他方がメタクリル酸2−メトキシエチル単位を含むことを特徴としている。そして、後述の実施例で示すように、このような特徴を備えることによって、塗膜の親水性が向上し、ガラス等の極性が高い表面への塗膜接着性が向上し、ウェット&ドライサイクル試験での耐性が向上するという技術的効果を奏される。これは、旧塗膜表面に塗料を上塗りする際の接着性が向上するという技術的効果に等しい。   Thus, the present invention uses two types of copolymers having a relatively small proportion of silyl ester monomer units, one of which contains 2-methoxyethyl acrylate units and the other of which contains 2-methoxyethyl methacrylate. It is characterized by including units. And, as will be shown in Examples described later, by having such characteristics, the hydrophilicity of the coating film is improved, the coating film adhesion property to a highly polar surface such as glass is improved, and the wet and dry cycle is performed. It has the technical effect of improving the resistance in the test. This is equivalent to the technical effect that the adhesiveness at the time of overcoating the surface of the old coating film is improved.

要件(A1)において、単量体(a)の含有量は、単量体(a)と単量体(b)の合計質量に対して、例えば、30、35、40、45、50質量%であり、ここで例示した数値の何れか2つの間の範囲内であってもよい。   In the requirement (A1), the content of the monomer (a) is, for example, 30, 35, 40, 45, 50 mass% with respect to the total mass of the monomer (a) and the monomer (b). And may be within a range between any two of the numerical values exemplified here.

要件(A2)において、アクリル酸2−メトキシエチルの含有量は、単量体(a)と単量体(b)の合計質量に対して、例えば、15、20、25、30質量%であり、ここで例示した数値の何れか2つの間の範囲内であってもよい。共重合体Aの単量体(b)は、メタクリル酸2−メトキシエチルを含んでもよいが、その含有量は、共重合体Bの単量体(b)中のメタクリル酸2−メトキシエチルの含有量よりも少ないことが好ましく、共重合体Bの単量体(b)中のメタクリル酸2−メトキシエチルの含有量の1/2以下が好ましい。共重合体Aの単量体(b)は、メタクリル酸2−メトキシエチルを含まないことが好ましい。   In the requirement (A2), the content of 2-methoxyethyl acrylate is, for example, 15, 20, 25, 30 mass% with respect to the total mass of the monomer (a) and the monomer (b). , And may be within a range between any two of the numerical values exemplified here. The monomer (b) of the copolymer A may contain 2-methoxyethyl methacrylate, but the content of the monomer (b) of the copolymer B is the amount of 2-methoxyethyl methacrylate. The content is preferably smaller than the content, and is preferably 1/2 or less of the content of 2-methoxyethyl methacrylate in the monomer (b) of the copolymer B. The monomer (b) of the copolymer A preferably does not contain 2-methoxyethyl methacrylate.

要件(B1)において、単量体(a)の含有量は、単量体(a)と単量体(b)の合計質量に対して、例えば、30、35、40質量%であり、ここで例示した数値の何れか2つの間の範囲内であってもよい。   In the requirement (B1), the content of the monomer (a) is, for example, 30, 35, 40 mass% with respect to the total mass of the monomer (a) and the monomer (b). It may be within a range between any two of the numerical values exemplified in.

要件(B2)において、メタクリル酸2−メトキシエチルの含有量は、単量体(a)と単量体(b)の合計質量に対して、例えば、30、35、40、45、50質量%であり、ここで例示した数値の何れか2つの間の範囲内であってもよい。共重合体Bの単量体(b)は、アクリル酸2−メトキシエチルを含んでもよいが、その含有量は、共重合体Aの単量体(b)中のアクリル酸2−メトキシエチルの含有量よりも少ないことが好ましく、共重合体Aの単量体(b)中のアクリル酸2−メトキシエチルの含有量の1/2以下が好ましい。共重合体Bの単量体(b)は、アクリル酸2−メトキシエチルを含まないことが好ましい。   In the requirement (B2), the content of 2-methoxyethyl methacrylate is, for example, 30, 35, 40, 45, 50 mass% with respect to the total mass of the monomer (a) and the monomer (b). And may be within a range between any two of the numerical values exemplified here. The monomer (b) of the copolymer B may contain 2-methoxyethyl acrylate, but the content of the 2-methoxyethyl acrylate of the monomer (b) of the copolymer A is The content is preferably less than the content, and is preferably 1/2 or less of the content of 2-methoxyethyl acrylate in the monomer (b) of the copolymer A. The monomer (b) of the copolymer B preferably does not contain 2-methoxyethyl acrylate.

なお、共重合体A及びBにおいて、単量体(b)には、単量体(a)以外のシリルエステルが含まれていてもよい。その場合、単量体(a)と単量体(b)の合計質量に対する全シリルエステルの含有量は、例えば30〜60質量%であり、具体的には例えば、30、35、40、45、50、55,60質量%であり、ここで例示した数値の何れか2つの間の範囲内であってもよい。また、単量体(a)以外のシリルエステルの含有量は、単量体(a)の含有量よりも少ないことが好ましく、単量体(a)の含有量の1/2以下であることが好ましく、1/5以下であることがさらに好ましい。   In the copolymers A and B, the monomer (b) may contain a silyl ester other than the monomer (a). In that case, the content of the total silyl ester with respect to the total mass of the monomer (a) and the monomer (b) is, for example, 30 to 60 mass%, and specifically, 30, 35, 40, 45, for example. , 50, 55, 60% by mass, and may be in a range between any two of the numerical values exemplified here. The content of the silyl ester other than the monomer (a) is preferably smaller than the content of the monomer (a), and is 1/2 or less of the content of the monomer (a). Is preferable and 1/5 or less is more preferable.

共重合体Aの含有量は、共重合体Aと共重合体Bの合計質量に対して、25〜75質量%であることが好ましい。この場合、ウェット&ドライサイクル試験での耐性向上の効果が著しい。共重合体Aの含有量は、具体的には例えば、25、30、35、40、45、50、55、60、65、70、75質量%であり、ここで例示した数値の何れか2つの間の範囲内であってもよい。   The content of the copolymer A is preferably 25 to 75 mass% with respect to the total mass of the copolymer A and the copolymer B. In this case, the effect of improving the resistance in the wet and dry cycle test is remarkable. Specifically, the content of the copolymer A is, for example, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, or 75 mass%, and any one of the numerical values exemplified here 2 It may be in the range between two.

<共重合体A及びBの合成>
共重合体A及びBは、単量体(a)と単量体(b)の混合物を共重合することにより得ることができる。前記共重合は、例えば、重合開始剤の存在下で行われる。
<Synthesis of Copolymers A and B>
The copolymers A and B can be obtained by copolymerizing a mixture of the monomer (a) and the monomer (b). The copolymerization is performed in the presence of a polymerization initiator, for example.

共重合体A及びBの重量平均分子量は、5000〜300000であることが望ましい。分子量が5000未満であれば、防汚塗料の塗膜が脆弱となり、剥離やクラックを起こし易く、また、300000を超えると、共重合体溶液の粘度が上昇し、取扱いが困難となるからである。この重量平均分子量は、具体的には例えば、5000、10000、20000、30000、40000、50000、60000、70000、80000、90000、100000、200000、300000であり、ここで例示した数値の何れか2つの間の範囲内であってもよい。   The weight average molecular weight of the copolymers A and B is preferably 5,000 to 300,000. When the molecular weight is less than 5,000, the coating film of the antifouling paint becomes fragile and easily peels off or cracks, and when it exceeds 300,000, the viscosity of the copolymer solution increases and the handling becomes difficult. . This weight average molecular weight is, for example, 5,000, 10,000, 20,000, 30,000, 40,000, 50,000, 60,000, 70,000, 80,000, 90,000, 100,000, 200,000, 300,000, and any two of the numerical values exemplified here are used. It may be in the range between.

前記重合開始剤としては、例えば、2,2'−アゾビスイソブチロニトリル(AIBN)、2,2'−アゾビス−2−メチルブチロニトリル、ジメチル−2,2'−アゾビスイソブチレート等のアゾ化合物;ベンゾイルパーオキサイド、ジ−tert−ブチルパーオキサイド、tert−ブチルパーオキシベンゾエート、tert−ブチルパーオキシイソプロピルカーボネート、t−ブチルパーオキシ−2−エチルヘキサノエート、1,1,3,3−テトラメチルブチルパーオキシー2−エチルヘキサノエート等の過酸化物等が挙げられる。これら重合開始剤は、単独又は2種以上を組み合わせて使用できる。前記重合開始剤としては、特に、2,2'−アゾビスイソブチロニトリル及び1,1,3,3−テトラメチルブチルパーオキシー2−エチルヘキサノエートが好ましい。   Examples of the polymerization initiator include 2,2′-azobisisobutyronitrile (AIBN), 2,2′-azobis-2-methylbutyronitrile, dimethyl-2,2′-azobisisobutyrate. Azo compounds such as benzoyl peroxide, di-tert-butyl peroxide, tert-butyl peroxybenzoate, tert-butyl peroxyisopropyl carbonate, t-butyl peroxy-2-ethylhexanoate, 1,1,3 , 3-tetramethylbutylperoxy-2-ethylhexanoate and the like. These polymerization initiators may be used alone or in combination of two or more. As the polymerization initiator, 2,2′-azobisisobutyronitrile and 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate are particularly preferable.

前記重合開始剤の使用量を適宜設定することにより、前記トリオルガノシリルエステル含有共重合体の分子量を調整することができる。   The molecular weight of the triorganosilyl ester-containing copolymer can be adjusted by appropriately setting the amount of the polymerization initiator used.

重合方法としては、例えば、溶液重合、塊状重合、乳化重合、懸濁重合等が挙げられる。この中でも特に、簡便に、且つ、精度良く、前記共重合体を合成できる点で、溶液重合が好ましい。   Examples of the polymerization method include solution polymerization, bulk polymerization, emulsion polymerization, suspension polymerization and the like. Of these, solution polymerization is particularly preferable in that the copolymer can be synthesized easily and accurately.

前記重合反応においては、必要に応じて有機溶媒を用いてもよい。有機溶剤としては、例えば、キシレン、エチルベンゼン、トルエン等の芳香族炭化水素系溶剤。ヘキサン、ヘプタン等の脂肪族炭化水素系溶剤。酢酸エチル、酢酸ブチル、酢酸イソブチル、酢酸メトキシプロピル等のエステル系溶剤。イソプロピルアルコール、ブチルアルコール等のアルコール系溶剤。ジオキサン、ジエチルエーテル、ジブチルエーテル等のエーテル系溶剤。メチルエチルケトン、メチルイソブチルケトン等のケトン系溶剤等が挙げられる。この中でも特に、芳香族炭化水素系溶剤が好ましく、キシレンがより好ましい。これら溶媒については、単独あるいは2種以上を組み合わせて使用できる。   In the polymerization reaction, an organic solvent may be used if necessary. Examples of the organic solvent include aromatic hydrocarbon solvents such as xylene, ethylbenzene and toluene. Aliphatic hydrocarbon solvents such as hexane and heptane. Ester solvents such as ethyl acetate, butyl acetate, isobutyl acetate, methoxypropyl acetate. Alcoholic solvents such as isopropyl alcohol and butyl alcohol. Ether-based solvents such as dioxane, diethyl ether, dibutyl ether. Examples include ketone solvents such as methyl ethyl ketone and methyl isobutyl ketone. Among these, aromatic hydrocarbon solvents are particularly preferable, and xylene is more preferable. These solvents may be used alone or in combination of two or more.

重合反応における反応温度は、重合開始剤の種類等に応じて適宜設定すればよく、通常70〜120℃程度、好ましくは70〜100℃程度である。重合反応における反応時間は、反応温度等に応じて適宜設定すればよく、通常4〜8時間程度である。   The reaction temperature in the polymerization reaction may be appropriately set depending on the type of the polymerization initiator and the like, and is usually about 70 to 120 ° C, preferably about 70 to 100 ° C. The reaction time in the polymerization reaction may be appropriately set according to the reaction temperature and the like, and is usually about 4 to 8 hours.

重合反応は、窒素ガス、アルゴンガス等の不活性ガス雰囲気下で行われることが好ましい。   The polymerization reaction is preferably performed in an inert gas atmosphere such as nitrogen gas or argon gas.

1−2.防汚薬剤
防汚薬剤としては、例えば無機薬剤及び有機薬剤が挙げられる。
無機薬剤としては、例えば、亜酸化銅、チオシアン酸銅(一般名:ロダン銅)、銅粉等が挙げられる。この中でも特に、亜酸化銅とロダン銅が好ましく、亜酸化銅はグリセリン、ショ糖、ステアリン酸、ラウリン酸、リシチン、鉱物油などで表面処理されているものが、貯蔵時の長期安定性の点でより好ましい。
有機薬剤としては、例えば、2−メルカプトピリジン−N−オキシド銅(一般名:カッパーピリチオン)、2−メルカプトピリジン−N−オキシド亜鉛(一般名:ジンクピリチオン)、ジンクエチレンビスジチオカーバメート(一般名:ジネブ)、4,5−ジクロロ−2−n−オクチル−3−イソチアゾロン(一般名:シーナイン211)、3,4−ジクロロフェニル−N−N−ジメチルウレア(一般名:ジウロン)、2−メチルチオ−4−t−ブチルアミノ−6−シクロプロピルアミノ−s−トリアジン(一般名:イルガロール1051)、2−(p−クロロフェニル)−3−シアノ−4−ブロモ−5−トリフルオロメチルピロール(一般名:Econea28)、4−[1−(2,3−ジメチルフェニル)エチル]−1H−イミダゾール(一般名:メデトミジン)等が挙げられる。
これらの防汚薬剤は1種又は2種以上併用して使用できる。
1-2. Antifouling agents Examples of antifouling agents include inorganic agents and organic agents.
Examples of the inorganic agent include cuprous oxide, copper thiocyanate (general name: copper rhodanide), and copper powder. Among these, in particular, cuprous oxide and rhodan copper are preferred, and cuprous oxide having a surface treated with glycerin, sucrose, stearic acid, lauric acid, lysine, mineral oil, etc. has a long-term stability during storage. Is more preferable.
Examples of the organic drug include 2-mercaptopyridine-N-oxide copper (generic name: copperpyrithione), 2-mercaptopyridine-N-oxide zinc (generic name: zinc pyrithione), zinc ethylenebisdithiocarbamate (generic name: zineb). ), 4,5-Dichloro-2-n-octyl-3-isothiazolone (generic name: Sinaine 211), 3,4-dichlorophenyl-NN-dimethylurea (generic name: diuron), 2-methylthio-4-. t-Butylamino-6-cyclopropylamino-s-triazine (generic name: Irgalol 1051), 2- (p-chlorophenyl) -3-cyano-4-bromo-5-trifluoromethylpyrrole (generic name: Econea28) , 4- [1- (2,3-dimethylphenyl) ethyl] -1H-imidazole Generic name: medetomidine), and the like.
These antifouling agents can be used alone or in combination of two or more.

1−3.他の添加剤
さらに本発明の防汚塗料用樹脂には、必要に応じて溶出調整剤、可塑剤、顔料、染料、消泡剤、脱水剤、揺変剤、有機溶剤等を添加して防汚塗料とすることができる
溶出調整剤としては、例えば、ロジン、ロジン誘導体、ナフテン酸、シクロアルケニルカルボン酸、ビシクロアルケニルカルボン酸、バーサチック酸、トリメチルイソブテニルシクロヘキセンカルボン酸、及びこれらの金属塩等の、モノカルボン酸及びその塩、又は前記脂環式炭化水素樹脂が挙げられる。これらは単独又は2種以上で使用できる。
前記ロジン誘導体としては、水添ロジン、不均化ロジン、マレイン化ロジン、ホルミル化ロジン、重合ロジン等を例示できる。前記脂環式炭化水素樹脂としては、市販品として、例えば、クイントン1500、1525L、1700(商品名、日本ゼオン社製)等が挙げられる。
可塑剤としては、例えば、燐酸エステテル類、フタル酸エステル類、アジピン酸エステル類、セバシン酸エステル類、エポキシ化大豆油、アルキルビニルエーテル重合体、ポリアルキレングリコール類、t−ノニルペンタスルフィド、ワセリン、ポリブテン、トリメリット酸トリス(2−エチルヘキシル)、シリコーンオイル、流動パラフィン、塩素化パラフィン等が挙げられる。これらは単独又は2種以上で使用できる。
脱水剤としては、例えば、合成ゼオライト系吸着剤、オルソエステル類、テトラメトキシシラン、テトラエトキシシラン等のシリケート類やイソシアネート類、カルボジイミド類、カルボジイミダゾール類等が挙げられる。これらは単独または2種以上を組み合わせて使用することができる。
1-3. Other additives Further, the resin for antifouling paint of the present invention may be added with an elution regulator, a plasticizer, a pigment, a dye, a defoaming agent, a dehydrating agent, a thixotropic agent, an organic solvent or the like as necessary to prevent the resin. Examples of dissolution modifiers that can be used as stain paints include rosin, rosin derivatives, naphthenic acid, cycloalkenylcarboxylic acid, bicycloalkenylcarboxylic acid, versatic acid, trimethylisobutenylcyclohexenecarboxylic acid, and metal salts thereof. , Monocarboxylic acid and salts thereof, or the alicyclic hydrocarbon resin. These can be used alone or in combination of two or more.
Examples of the rosin derivative include hydrogenated rosin, disproportionated rosin, maleated rosin, formylated rosin, and polymerized rosin. Examples of the alicyclic hydrocarbon resin include commercially available products such as Quinton 1500, 1525L, 1700 (trade name, manufactured by Nippon Zeon Co., Ltd.).
Examples of the plasticizer include phosphoric acid ester, phthalic acid ester, adipic acid ester, sebacic acid ester, epoxidized soybean oil, alkyl vinyl ether polymer, polyalkylene glycols, t-nonyl pentasulfide, petrolatum, polybutene. , Tris (2-ethylhexyl) trimellitate, silicone oil, liquid paraffin, chlorinated paraffin and the like. These can be used alone or in combination of two or more.
Examples of the dehydrating agent include synthetic zeolite adsorbents, orthoesters, silicates such as tetramethoxysilane and tetraethoxysilane, isocyanates, carbodiimides, carbodiimidazoles and the like. These can be used alone or in combination of two or more.

2.防汚塗料組成物の製造方法
本発明の防汚塗料組成物は、例えば、共重合体A、共重合体B、防汚薬剤及び他の添加剤等を含有する混合液を、分散機を用いて混合分散することにより製造できる。
前記混合液としては、共重合体及び防汚薬剤等の各種材料を溶媒に溶解または分散させたものであることが好ましい。
前記分散機としては、例えば、微粉砕機として使用できるものを好適に用いることができる。例えば、市販のホモミキサー、サンドミル、ビーズミル等を使用することができる。また、撹拌機を備えた容器に混合分散用のガラスビーズ等を加えたものを用い、前記混合液を混合分散してもよい。
2. Method for Producing Antifouling Paint Composition The antifouling paint composition of the present invention uses, for example, a mixed solution containing a copolymer A, a copolymer B, an antifouling agent, and other additives by using a disperser. It can be produced by mixing and dispersing.
The mixed solution is preferably a solution in which various materials such as a copolymer and an antifouling agent are dissolved or dispersed in a solvent.
As the disperser, for example, one that can be used as a fine pulverizer can be preferably used. For example, a commercially available homomixer, sand mill, bead mill and the like can be used. Further, the mixed liquid may be mixed and dispersed by using a container equipped with a stirrer to which glass beads for mixing and dispersing are added.

3.防汚処理方法、防汚塗膜、および塗装物
本発明の防汚処理方法は、上記防汚塗料組成物を用いて被塗膜形成物の表面に防汚塗膜を形成する。本発明の防汚処理方法によれば、前記防汚塗膜が表面から徐々に溶解し塗膜表面が常に更新されることにより、水棲汚損生物の付着防止を図ることができる。
被塗膜形成物としては、例えば、船舶(特に船底)、漁業具、水中構造物等が挙げられる。
防汚塗膜の厚みは、被塗膜形成物の種類、船舶の航行速度、海水温度等に応じて適宜設定すればよい。例えば、被塗膜形成物が船舶の船底の場合、防汚塗膜の厚みは通常50〜700μm、好ましくは100〜600μmである。
3. Antifouling Treatment Method, Antifouling Coating Film, and Painted Material The antifouling treatment method of the present invention forms an antifouling coating film on the surface of a film-forming target using the above antifouling coating composition. According to the antifouling treatment method of the present invention, the antifouling coating film is gradually dissolved from the surface and the coating film surface is constantly renewed, so that adhesion of aquatic fouling organisms can be prevented.
Examples of the film forming object include ships (especially ship bottoms), fishing gear, underwater structures and the like.
The thickness of the antifouling coating film may be appropriately set according to the type of the film-forming material, the navigation speed of the ship, the seawater temperature, and the like. For example, when the material to be coated is the bottom of a ship, the thickness of the antifouling coating is usually 50 to 700 μm, preferably 100 to 600 μm.

以下に、実施例等を示し本発明の特徴とするところをより一層明確にする。ただし、本発明は実施例等に限定されるものではない。
各製造例、比較製造例、実施例及び比較例中の%は質量%を示す。粘度は、25℃での測定値であり、B形粘度計により求めた値である。重量平均分子量(Mw)は、GPCにより求めた値(ポリスチレン換算値)である。GPCの条件は下記の通りである。
装置・・・ 東ソー株式会社製 HLC−8220GPC
カラム・・・ TSKgel SuperHZM−M 2本
流量・・・ 0.35 mL/min
検出器・・・ RI
カラム恒温槽温度・・・ 40℃
溶離液・・・ THF
加熱残分は、JIS K 5601−1−2:1999(ISO 3251:1993)「塗料成分試験方法−加熱残分」に準拠して測定した値である。
また、表中の各成分の配合量の単位はgである。
Hereinafter, the features of the present invention will be further clarified by showing Examples and the like. However, the present invention is not limited to the examples.
In each Production Example, Comparative Production Example, Example and Comparative Example,% means mass%. The viscosity is a measured value at 25 ° C., and is a value obtained by a B-type viscometer. The weight average molecular weight (Mw) is a value (polystyrene conversion value) obtained by GPC. The conditions of GPC are as follows.
Device: Tosoh Corporation HLC-8220GPC
Column: TSKgel Super HZM-M 2 flow rate: 0.35 mL / min
Detector ・ ・ ・ RI
Column temperature bath temperature ・ ・ ・ 40 ℃
Eluent ... THF
The heating residue is a value measured according to JIS K 5601-1-2: 1999 (ISO 3251: 1993) "Paint component test method-heating residue".
The unit of the blending amount of each component in the table is g.

<製造例1(共重合体溶液SA−1の製造)>
温度計、還流冷却器、撹拌機及び滴下ロートを備えた2000mlのフラスコに、キシレン400gを仕込んだ後、窒素雰囲気下で83〜87℃に昇温し、撹拌しながらメタクリル酸トリイソプロピルシリル150g、アクリル酸エチル37g、メタクリル酸メチル238g、アクリル酸2−メトキシエチル75g、1,1,3,3−テトラメチルブチルパーオキシー2−エチルヘキサノエート(日本油脂製パーオクタO)5gの混合液を83〜87℃に保ちながら1時間で滴下した。滴下後、83〜87℃に保ちながら1,1,3,3−テトラメチルブチルパーオキシー2−エチルヘキサノエート0.5gを1時間毎に3回添加して重合反応を完結した後、キシレン100gを添加し溶解させることにより、共重合体溶液SA−1を得た。共重合体溶液SA−1の加熱残分は49.8%、重量平均分子量は52000であった。
<Production Example 1 (Production of copolymer solution SA-1)>
After charging 400 g of xylene into a 2000 ml flask equipped with a thermometer, a reflux condenser, a stirrer and a dropping funnel, the temperature was raised to 83 to 87 ° C. under a nitrogen atmosphere, and 150 g of triisopropylsilyl methacrylate was stirred, 83 g of a mixed solution of 37 g of ethyl acrylate, 238 g of methyl methacrylate, 75 g of 2-methoxyethyl acrylate, and 5 g of 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate (Perocta O manufactured by NOF CORPORATION) The solution was added dropwise over 1 hour while maintaining at -87 ° C. After the dropping, 0.5 g of 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate was added 3 times every hour while maintaining the temperature at 83 to 87 ° C. to complete the polymerization reaction, and then xylene was added. Copolymer solution SA-1 was obtained by adding and dissolving 100 g. The heating residue of the copolymer solution SA-1 was 49.8%, and the weight average molecular weight was 52,000.

<製造例2〜20、比較製造例1〜4>
表1〜表3に示す有機溶剤、単量体及び重合開始剤を用いて、製造例1と同様の操作で重合を行い共重合体Aの共重合体溶液SA−2〜SA−10、共重合体Bの共重合体溶液SB−1〜SB−10、その他の共重合体の共重合体溶液T−1〜T−4を得た。得られた各共重合体溶液の加熱残分及び重量平均分子量を測定した。
結果を表1〜表3に示す。
<Production Examples 2 to 20, Comparative Production Examples 1 to 4>
Polymerization was carried out in the same manner as in Production Example 1 using the organic solvents, monomers and polymerization initiators shown in Tables 1 to 3 to obtain copolymer solutions SA-2 to SA-10 of copolymer A. Copolymer solutions SB-1 to SB-10 of the polymer B and copolymer solutions T-1 to T-4 of other copolymers were obtained. The heating residue and weight average molecular weight of each of the obtained copolymer solutions were measured.
The results are shown in Tables 1 to 3.

<製造例21(ロジン金属塩溶液の製造)>
温度計、還流冷却器、及び攪拌機を備えたフラスコに、中国産ガムロジン(WW)240gとキシレン360gをフラスコに入れ、更に、前記ロジン中の樹脂酸が全て亜鉛塩を形成するように酸化亜鉛120gを加え、70〜80℃で3時間、減圧下で還流脱水した。その後、冷却しろ過を行うことにより、ロジン亜鉛塩のキシレン溶液(濃褐色透明液体、固形分50%)を得た。得られた溶液の加熱残分は、50.4%であった。
<Production Example 21 (Production of rosin metal salt solution)>
In a flask equipped with a thermometer, a reflux condenser, and a stirrer, 240 g of Chinese gum rosin (WW) and 360 g of xylene were placed in the flask, and further 120 g of zinc oxide so that the resin acid in the rosin formed a zinc salt. Was added and refluxed and dehydrated under reduced pressure at 70 to 80 ° C. for 3 hours. Then, it cooled and filtered and the xylene solution of rosin zinc salt (dark brown transparent liquid, solid content 50%) was obtained. The heating residue of the obtained solution was 50.4%.

<製造例22(水添ロジン金属塩溶液の製造)>
温度計、還流冷却器、及び攪拌機を備えたフラスコに、ハイペールCH240gとキシレン360gをフラスコに入れ、更に、前記ロジン中の樹脂酸が全て亜鉛塩を形成するように酸化亜鉛120gを加え、70〜80℃で3時間、減圧下で還流脱水した。その後、冷却しろ過を行うことにより、ロジン亜鉛塩のキシレン溶液(濃褐色透明液体、固形分50%)を得た。得られた溶液の加熱残分は、50.3%であった。
<Production Example 22 (Production of hydrogenated rosin metal salt solution)>
In a flask equipped with a thermometer, a reflux condenser, and a stirrer, 240 g of Hypeal CH2 and 360 g of xylene are placed, and 120 g of zinc oxide is added so that the resin acid in the rosin forms a zinc salt. It was refluxed and dehydrated under reduced pressure at 80 ° C. for 3 hours. Then, it cooled and filtered and the xylene solution of rosin zinc salt (dark brown transparent liquid, solid content 50%) was obtained. The heating residue of the obtained solution was 50.3%.

<実施例1〜83、比較例1〜14>
共重合体溶液SA−1〜SA−10、SB−1〜SB−10、T−1〜T−4を用いて、防汚塗料組成物を表4〜表14に示す配合により調製した。
<Examples 1 to 83, Comparative Examples 1 to 14>
Using the copolymer solutions SA-1 to SA-10, SB-1 to SB-10 and T-1 to T-4, antifouling coating compositions were prepared according to the formulations shown in Tables 4 to 14.

(塗膜のウェット&ドライサイクル試験)
ガラス板に400μmのアプリケーターを用い、防汚塗料組成物を塗装し、試験板を得た。
この試験板を12時間の40℃淡水浸漬試験と12時間の空中曝露とを繰り返す試験を6ヵ月行った後、目視にて該試験板の物性評価を行った。
剥離の無いものを○、剥離のあるものを×とした。
(Coating film wet & dry cycle test)
A glass plate was coated with the antifouling coating composition using a 400 μm applicator to obtain a test plate.
This test plate was subjected to a test in which a 12-hour 40 ° C. fresh water immersion test and a 12-hour air exposure test were repeated for 6 months, and then the physical properties of the test plate were visually evaluated.
Those without peeling were marked with ◯, and those with peeling were marked with x.

表4〜表14中の溶出調整剤、可塑剤、防汚薬剤、その他添加剤の詳細は、以下の通りである。   Details of the dissolution modifier, the plasticizer, the antifouling agent, and other additives in Tables 4 to 14 are as follows.

<溶出調整剤>
ロジン金属塩溶液:製造例21で製造したものを使用
水添ロジン金属塩溶液:製造例22で製造したものを使用
ガムロジン溶液:中国産ガムロジン(WW)の固形分50%キシレン溶液
水添ガムロジン溶液:商品名「ハイペールCH」(荒川化学工業(株)製)の固形分50%キシレン溶液。
<Elution regulator>
Rosin metal salt solution: the one produced in Production Example 21 is used Hydrogenated rosin metal salt solution: The one produced in Production Example 22 is used Gum rosin solution: 50% solid content of Chinese gum rosin (WW) xylene solution Hydrogenated gum rosin solution : 50% solid content xylene solution of trade name "HYPER CH" (manufactured by Arakawa Chemical Industry Co., Ltd.)

<可塑剤>
塩素化パラフィン:商品名「Paraffin Chlorinated (Cl:40%)」(和光純薬工業(株)製)
E−2000H:エポキシ化大豆油:商品名「サンソサイザー E−2000H」(新日本理化(株)製)
トリメリット酸トリス(2−エチルヘキシル):商品名「トリメリット酸トリス(2−エチルヘキシル)」(東京化成工業株式会社製)
Hexamoll(登録商標) DINCH(登録商標):BASF製、非フタル酸系可塑剤
<Plasticizer>
Chlorinated paraffin: trade name "Paraffin chlorinated (Cl: 40%)" (manufactured by Wako Pure Chemical Industries, Ltd.)
E-2000H: Epoxidized soybean oil: Product name "SANSOCIZER E-2000H" (manufactured by Shin Nippon Rika Co., Ltd.)
Tris (2-ethylhexyl) trimellitate: Product name "Tris (2-ethylhexyl) trimellitate" (manufactured by Tokyo Chemical Industry Co., Ltd.)
Hexamol (registered trademark) DINCH (registered trademark): BASF, non-phthalic acid plasticizer

<防汚薬剤>
亜酸化銅:商品名「NC−301」(日進ケムコ(株)製)
銅ピリチオン:商品名「カッパーオマジン」(アーチケミカル(株)製)
亜鉛ピリチオン:商品名「ジンクオマジン」(アーチケミカル(株)製)
Zineb:商品名「ジネブ」(SIGMA−ALDRICH製)
SeaNine:商品名「Sea Nine211」4,5−ジクロロ−2−n−オクチル−3−イソチアゾロン(固形分30%キシレン溶液、ロームアンドハース社製)
medetomidine:商品名「4−(1−(2,3−Dimethylphenyl)ethyl)−1H−imidazole」(和光純薬工業(株) 製)
Econia:商品名「Econea 028」2−(p−クロロフェニル)−3−シアノ−4−ブロモ−5−トリフルオロメチルピロール(ヤンセンPMP製)
<Antifouling agent>
Cuprous oxide: Product name "NC-301" (manufactured by Nisshin Chemco Ltd.)
Copper pyrithione: Product name "Copper Omagine" (manufactured by Arch Chemical Co., Ltd.)
Zinc pyrithione: Product name "Zinc Omadin" (Arch Chemical Co., Ltd.)
Zineb: Product name "Zineb" (manufactured by SIGMA-ALDRICH)
SeaNine: trade name “Sea Nine 211” 4,5-dichloro-2-n-octyl-3-isothiazolone (solid content 30% xylene solution, manufactured by Rohm and Haas)
medetomidine: trade name "4- (1- (2,3-Dimethylphenyl) ethyl) -1H-imidazole" (manufactured by Wako Pure Chemical Industries, Ltd.)
Econia: trade name "Econea 028" 2- (p-chlorophenyl) -3-cyano-4-bromo-5-trifluoromethylpyrrole (manufactured by Janssen PMP)

<その他の添加剤>
タルク(松村産業製、クラウンタルク3S)
酸化亜鉛(正同化学製、酸化亜鉛2種(商品名))
ベンガラ(戸田ピグメント製、TODA COLOR EP−13D)
酸化チタン(古河機械金属製、FR−41)
テトラエトキシシラン:商品名「Tetraethyl Orthosilicate」(東京化成(株)製)
脂肪族アマイド系揺変剤:商品名「ディスパロンA603−20X」(楠本化成(株)製)
<Other additives>
Talc (Matsumura Sangyo, Crown Talc 3S)
Zinc oxide (Shodo Chemical, 2 types of zinc oxide (trade name))
Bengal (TODA COLOR EP-13D, manufactured by Toda Pigment)
Titanium oxide (Furukawa Kikai Metal, FR-41)
Tetraethoxysilane: Product name "Tetraethyl Orthosilicate" (manufactured by Tokyo Kasei Co., Ltd.)
Aliphatic amide thixotropic agent: trade name "Disparlon A603-20X" (manufactured by Kusumoto Kasei Co., Ltd.)

<考察>
表4〜表14から、本発明の塗料組成物(実施例1〜83)を用いて形成された塗膜は、比較例1〜14の塗料組成物を用いて形成された塗膜より、ガラス表面への塗膜接着性が向上し、ウェット&ドライサイクル試験後(6ヶ月後)も塗膜の剥離が起きていない。
<Discussion>
From Tables 4 to 14, the coating film formed using the coating composition of the present invention (Examples 1 to 83) is more glass than the coating film formed using the coating composition of Comparative Examples 1 to 14. The adhesion of the coating film to the surface is improved, and the coating film is not peeled off after the wet and dry cycle test (6 months).

一方、比較例1〜14の塗料組成物中を用いて形成された塗膜は、ガラス表面への接着性が悪く、ウェット&ドライサイクル試験後(3ヶ月後)で塗膜の剥離が起きている。   On the other hand, the coating films formed by using the coating compositions of Comparative Examples 1 to 14 have poor adhesion to the glass surface, and peeling of the coating film occurs after the wet & dry cycle test (after 3 months). There is.

Claims (1)

共重合体Aと、共重合体Bと、防汚薬剤を含有する防汚塗料組成物であって、
前記共重合体A及びBは、それぞれ、単量体(a)と、前記単量体(a)以外の重合性不飽和単量体(b)の混合物を共重合して得られ、
前記単量体(a)は、一般式(1)で表され、
一般式(1):
(式中、Rは水素又はメチル基、R、R、Rは炭素数3〜8の分岐状アルキル基、フェニル基から選ばれ、同一であっても異なってもよい)
前記共重合体Aは、以下の要件(A1)〜(A2)を充足し、
前記共重合体Bは、以下の要件(B1)〜(B2)を充足する、防汚塗料組成物。
(A1)前記単量体(a)の含有量が前記単量体(a)と前記単量体(b)の合計質量に対して30〜50質量%である。
(A2)前記単量体(b)中のアクリル酸2−メトキシエチルの含有量が前記単量体(a)と前記単量体(b)の合計質量に対して15〜30質量%である。
(B1)前記単量体(a)の含有量が前記単量体(a)と前記単量体(b)の合計質量に対して30〜40質量%である。
(B2)前記単量体(b)中のメタクリル酸2−メトキシエチルの含有量が前記単量体(a)と前記単量体(b)の合計質量に対して30〜50質量%である。
An antifouling coating composition containing a copolymer A, a copolymer B and an antifouling agent, comprising:
The copolymers A and B are each obtained by copolymerizing a mixture of a monomer (a) and a polymerizable unsaturated monomer (b) other than the monomer (a),
The monomer (a) is represented by the general formula (1),
General formula (1):
(In the formula, R 1 is hydrogen or a methyl group, R 2 , R 3 , and R 4 are selected from a branched alkyl group having 3 to 8 carbon atoms and a phenyl group, and may be the same or different.)
The copolymer A satisfies the following requirements (A1) to (A2),
The copolymer B is an antifouling coating composition that satisfies the following requirements (B1) and (B2).
(A1) The content of the monomer (a) is 30 to 50 mass% with respect to the total mass of the monomer (a) and the monomer (b).
(A2) The content of 2-methoxyethyl acrylate in the monomer (b) is 15 to 30 mass% with respect to the total mass of the monomer (a) and the monomer (b). .
(B1) The content of the monomer (a) is 30 to 40 mass% with respect to the total mass of the monomer (a) and the monomer (b).
(B2) The content of 2-methoxyethyl methacrylate in the monomer (b) is 30 to 50 mass% with respect to the total mass of the monomer (a) and the monomer (b). .
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