JPWO2019186121A5 - - Google Patents
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- JPWO2019186121A5 JPWO2019186121A5 JP2020548782A JP2020548782A JPWO2019186121A5 JP WO2019186121 A5 JPWO2019186121 A5 JP WO2019186121A5 JP 2020548782 A JP2020548782 A JP 2020548782A JP 2020548782 A JP2020548782 A JP 2020548782A JP WO2019186121 A5 JPWO2019186121 A5 JP WO2019186121A5
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更なる態様によれば、本発明の触媒物品による触媒物品の製造方法が提供され、該方法は、銅、鉄、セリウム、マグネシウム、若しくはジルコニウム、又はこれらのうちのいずれか2つ以上の混合物の水性塩溶液を用いて、押出バナジウム含有SCR触媒材料で形成された触媒活性基材の1つ以上のチャネルの第1の表面を含浸させることと、含浸させた基材を乾燥させることと、第1の表面に粒子状金属酸化物担体材料上に担持された1つ以上の白金族金属を含むアンモニアスリップ触媒組成物のウォッシュコートを適用することと、を含み、該粒子状金属酸化物担体材料上に担持された1つ以上の白金族金属を含むアンモニアスリップ触媒組成物のウォッシュコートを含む第1の層を前記第1の表面に配置させる。 According to a further aspect, there is provided a method of making a catalytic article with the catalytic article of the present invention , comprising: impregnating a first surface of one or more channels of a catalytically active substrate formed of an extruded vanadium-containing SCR catalyst material with an aqueous salt solution ; drying the impregnated substrate; applying to the first surface a washcoat of an ammonia slip catalyst composition comprising one or more platinum group metals supported on a particulate metal oxide support material , said particulate metal oxide. A first layer comprising a washcoat of an ammonia slip catalyst composition comprising one or more platinum group metals supported on a support material is disposed on said first surface.
疑義を回避するために、本明細書に確認された全ての文書の内容全体が、参照により本明細書中に組み込まれる。
本明細書の開示内容は、以下の態様を含み得る。
(態様1)
燃焼排ガスの流れを処理するための触媒物品であって、前記物品が、
その軸方向長さに沿って延びる1つ以上のチャネルを含む触媒活性基材であって、前記チャネルを通って、使用中に燃焼排ガスが流れ、前記1つ以上のチャネルが、燃焼排ガスの流れに接触するための第1の表面を有する、触媒活性基材を含み、
前記基材が、押出バナジウム含有SCR触媒材料から形成され、
第1の層が、前記第1の表面の少なくとも一部分上に配置され、前記第1の層が、粒子状金属酸化物担体材料上に担持された1つ以上の白金族金属を含むアンモニアスリップ触媒組成物のウォッシュコートを含み、
SCR触媒組成物のウォッシュコートを含む層が、前記1つ以上のチャネルの表面上に配置され、
前記第1の層が配置される前記第1の表面の少なくとも一部が、銅、鉄、セリウム、若しくはジルコニウムの化合物、又はこれらのうちのいずれか2つ以上の混合物を含む、触媒物品。
(態様2)
前記化合物が鉄化合物である、態様1に記載の触媒物品。
(態様3)
前記SCR触媒組成物のウォッシュコートを含む前記層が、前記第1の表面の少なくとも一部分上に配置された前記第1の層であり、前記第1の層が、前記SCR触媒組成物とアンモニアスリップ触媒組成物との混合物である、態様1又は2に記載の触媒物品。
(態様4)
前記SCR触媒組成物のウォッシュコートを含む前記層が、前記第1の層の少なくとも一部分上に配置された第2の層である、態様1又は2に記載の触媒物品。
(態様5)
前記基材がハニカムフロースルーモノリス基材である、態様1、2、3又は4に記載の触媒物品。
(態様6)
前記粒子状金属酸化物担体材料が、アルミナ、シリカ-チタニア混合酸化物、Ce-Zr混合酸化物、セリア、チタニア、シリカ、ジルコニア、及びゼオライト、又はこれらのいずれか2つ以上の混合物からなる群から選択される、態様1~5のいずれか一項に記載の触媒物品。
(態様7)
前記基材が、1~3重量%、好ましくは1.5~2.5重量%の酸化バナジウムを含む、態様1~6のいずれか一項に記載の触媒物品。
(態様8)
前記第1の層が、0.05~0.5重量%の前記白金族金属を含む、態様1~7のいずれか一項に記載の触媒物品。
(態様9)
前記白金族金属が、Pt又はPtとPdとの組み合わせである、態様1~8のいずれか一項に記載の触媒物品。
(態様10)
前記第1の層が、前記基材の前記軸方向長さの最大50%、好ましくは前記軸方向長さの10~40%を被覆し、好ましくは前記物品の端部から延びている、態様1~9のいずれか一項に記載の触媒物品。
(態様11)
前記第2の層が、前記基材の前記軸方向長さの少なくとも50%、好ましくは前記軸方向長さの100%を被覆する、態様4に付随する場合の態様10に記載の触媒物品。
(態様12)
前記第1の層が、前記基材の前記軸方向長さの少なくとも50%、好ましくは前記軸方向長さの100%を被覆する、態様1~9のいずれか一項に記載の触媒物品。
(態様13)
前記第2の層の前記SCR触媒組成物が、銅促進ゼオライト、鉄促進ゼオライト、又はこれらの組み合わせを含む、態様1~12のいずれか一項に記載の触媒物品。
(態様14)
前記SCR触媒が、骨格型AEI、AFX、CHA、DDR、ERI、ITE、LEV、LTA、STI、又はSFWを有する、銅又は鉄促進小細孔ゼオライトである、態様13に記載の触媒物品。
(態様15)
前記第2の層が、200℃で測定したときに、前記第2の層1g当たり最大0.1gのアンモニア吸蔵容量を有する、態様1~14のいずれか一項に記載の触媒物品。
(態様16)
前記第2の層が、面積で前記第1の層の100%を被覆する、態様4、及び態様4に従属する場合の態様1~15のいずれか一項に記載の触媒物品。
(態様17)
燃焼排ガスの流れを処理するための排出処理システムであって、態様1~16のいずれか一項に記載の触媒物品と流体連通する燃焼排ガス源と、前記物品の上流に配置された窒素系還元剤源と、を含む、排出処理システム。
(態様18)
前記第1の層が、前記基材の前記軸方向長さの最大50%を被覆し、前記物品の下流端から延びるように設けられている、態様17に記載の排出処理システム。
(態様19)
前記燃焼排ガス源がディーゼルエンジンである、態様17又は18に記載の排出処理システム。
(態様20)
燃焼排ガスの流れを処理するための方法であって、窒素系還元剤の存在下で、燃焼排ガスの流れを、態様1~16のいずれか一項に記載の触媒物品と接触させることを含む、方法。
(態様21)
態様1~14のいずれか一項に記載の触媒物品の製造方法であって、前記方法が、銅、鉄、セリウム、マグネシウム、若しくはジルコニウム、又はこれらのうちのいずれか2つ以上の混合物の水性塩溶液を用いて、押出バナジウム含有SCR触媒材料で形成された触媒活性基材の1つ以上のチャネルの第1の表面を含浸させることと、前記含浸させた基材を乾燥させることと、前記第1の表面に粒子状金属酸化物担体材料上に担持された1つ以上の白金族金属を含むアンモニアスリップ触媒組成物のウォッシュコートを適用することと、を含み、前記粒子状金属酸化物担体材料上に担持された1つ以上の白金族金属を含むアンモニアスリップ触媒組成物のウォッシュコートを含む第1の層を前記第1の表面に配置させる、方法。
(態様22)
態様1~14のいずれか一項に記載の触媒物品の製造方法であって、前記方法が、バナジウム含有SCR触媒材料と、永久結合剤と、銅、鉄、セリウム、マグネシウム若しくはジルコニウムの化合物又はこれらのうちのいずれか2つ以上の混合物と、を含む押出可能なペーストを形成することと、前記ペーストを、その軸方向長さに沿って延びる1つ以上のチャネルを含むハニカム形態に押し出すことであって、前記チャネルを通って、使用中に燃焼排ガスが流れ、前記1つ以上のチャネルが、燃焼排ガスの流れに接触するための第1の表面を有する、押し出すことと、前記押し出されたハニカム形態ペーストを乾燥及び焼成することと、前記第1の表面上の粒子状金属酸化物担体材料上に担持された1つ以上の白金族金属を含むアンモニアスリップ触媒組成物のウォッシュコートを適用することと、を含む、方法。
For the avoidance of doubt, the entire contents of all documents identified herein are incorporated herein by reference.
The disclosure content of this specification may include the following aspects.
(Aspect 1)
A catalytic article for treating a flue gas stream, said article comprising:
A catalytically active substrate comprising one or more channels extending along its axial length, said channels through which flue gas flows in use, said one or more channels through which flue gas flows comprising a catalytically active substrate having a first surface for contacting the
wherein the substrate is formed from an extruded vanadium-containing SCR catalyst material;
An ammonia slip catalyst having a first layer disposed on at least a portion of said first surface, said first layer comprising one or more platinum group metals supported on a particulate metal oxide support material. comprising a washcoat of the composition;
a layer comprising a washcoat of an SCR catalyst composition is disposed on the surface of the one or more channels;
A catalytic article, wherein at least a portion of said first surface on which said first layer is disposed comprises a compound of copper, iron, cerium, or zirconium, or a mixture of any two or more thereof.
(Aspect 2)
A catalytic article according to aspect 1, wherein said compound is an iron compound.
(Aspect 3)
The layer comprising a washcoat of the SCR catalyst composition is the first layer disposed on at least a portion of the first surface, the first layer comprising the SCR catalyst composition and an ammonia slip. 3. A catalytic article according to aspect 1 or 2 in admixture with a catalytic composition.
(Aspect 4)
3. A catalytic article according to aspects 1 or 2, wherein said layer comprising a washcoat of said SCR catalyst composition is a second layer disposed on at least a portion of said first layer.
(Aspect 5)
5. The catalytic article of aspect 1, 2, 3 or 4, wherein the substrate is a honeycomb flow-through monolith substrate.
(Aspect 6)
wherein said particulate metal oxide support material is alumina, silica-titania mixed oxide, Ce--Zr mixed oxide, ceria, titania, silica, zirconia, and zeolite, or mixtures of any two or more thereof The catalytic article according to any one of aspects 1-5, selected from:
(Aspect 7)
7. A catalytic article according to any one of aspects 1-6, wherein the substrate comprises 1-3 wt%, preferably 1.5-2.5 wt% vanadium oxide.
(Aspect 8)
8. The catalytic article of any one of aspects 1-7, wherein the first layer comprises 0.05 to 0.5 wt% of the platinum group metal.
(Aspect 9)
9. The catalytic article of any one of aspects 1-8, wherein the platinum group metal is Pt or a combination of Pt and Pd.
(Mode 10)
Aspect wherein said first layer covers up to 50% of said axial length of said substrate, preferably 10-40% of said axial length, and preferably extends from the edge of said article 10. The catalytic article according to any one of 1-9.
(Aspect 11)
11. The catalytic article of aspect 10, when concomitant to aspect 4, wherein said second layer covers at least 50% of said axial length of said substrate, preferably 100% of said axial length.
(Aspect 12)
A catalytic article according to any one of aspects 1-9, wherein said first layer covers at least 50% of said axial length of said substrate, preferably 100% of said axial length.
(Aspect 13)
13. The catalytic article of any one of aspects 1-12, wherein the SCR catalyst composition of the second layer comprises a copper-promoted zeolite, an iron-promoted zeolite, or a combination thereof.
(Aspect 14)
14. The catalytic article of aspect 13, wherein the SCR catalyst is a copper or iron promoted small pore zeolite having a framework type AEI, AFX, CHA, DDR, ERI, ITE, LEV, LTA, STI, or SFW.
(Aspect 15)
15. The catalytic article of any one of aspects 1-14, wherein said second layer has a maximum ammonia storage capacity of 0.1 g/g of said second layer when measured at 200°C.
(Aspect 16)
16. The catalytic article of any one of aspects 4, and when dependent on aspect 4, wherein said second layer covers 100% of said first layer by area.
(Aspect 17)
An emissions treatment system for treating a flue gas stream, comprising a flue gas source in fluid communication with the catalytic article of any one of aspects 1-16, and a nitrogen-based reduction positioned upstream of the article. and an effluent treatment system.
(Aspect 18)
18. The emission treatment system of aspect 17, wherein the first layer covers up to 50% of the axial length of the substrate and extends from a downstream end of the article.
(Aspect 19)
19. An emission treatment system according to aspect 17 or 18, wherein the flue gas source is a diesel engine.
(Aspect 20)
17. A method for treating a flue gas stream, comprising contacting the flue gas stream with a catalytic article according to any one of aspects 1-16 in the presence of a nitrogen-based reducing agent, Method.
(Aspect 21)
15. A method of making a catalytic article according to any one of aspects 1-14, wherein said method comprises aqueous impregnating a first surface of one or more channels of a catalytically active substrate formed of an extruded vanadium-containing SCR catalyst material with a salt solution; drying the impregnated substrate; applying to a first surface a washcoat of an ammonia slip catalyst composition comprising one or more platinum group metals supported on a particulate metal oxide support material, said particulate metal oxide support. disposing on said first surface a first layer comprising a washcoat of an ammonia slip catalyst composition comprising one or more platinum group metals supported on a material.
(Aspect 22)
15. A method of making a catalytic article according to any one of aspects 1-14, said method comprising: vanadium-containing SCR catalyst material; permanent binder; and copper, iron, cerium, magnesium or zirconium compounds or and a mixture of any two or more of; and extruding the paste into a honeycomb form comprising one or more channels extending along its axial length. Extruding and said extruded honeycomb, wherein flue gas flows in use through said channels, said one or more channels having a first surface for contacting said flue gas flow; drying and calcining the form paste and applying a washcoat of an ammonia slip catalyst composition comprising one or more platinum group metals supported on a particulate metal oxide support material on said first surface. and, including, methods.
Claims (23)
その軸方向長さに沿って延びる1つ以上のチャネルを含む触媒活性基材であって、前記チャネルを通って、使用中に燃焼排ガスが流れ、前記1つ以上のチャネルが、燃焼排ガスの流れに接触するための第1の表面を有する、触媒活性基材を含み、
前記基材が、押出バナジウム含有SCR触媒材料から形成され、
第1の層が、前記第1の表面の少なくとも一部分上に配置され、前記第1の層が、粒子状金属酸化物担体材料上に担持された1つ以上の白金族金属を含むアンモニアスリップ触媒組成物のウォッシュコートを含み、
SCR触媒組成物のウォッシュコートを含む層が、前記1つ以上のチャネルの表面上に配置され、
前記第1の層が配置される前記第1の表面の少なくとも一部が、遊離銅、遊離鉄、遊離セリウム、若しくは遊離ジルコニウムの化合物、又はこれらのうちのいずれか2つ以上の混合物を含む、触媒物品。 A catalytic article for treating a flue gas stream, said article comprising:
A catalytically active substrate comprising one or more channels extending along its axial length, said channels through which flue gas flows in use, said one or more channels through which flue gas flows comprising a catalytically active substrate having a first surface for contacting the
wherein the substrate is formed from an extruded vanadium-containing SCR catalyst material;
An ammonia slip catalyst having a first layer disposed on at least a portion of said first surface, said first layer comprising one or more platinum group metals supported on a particulate metal oxide support material. comprising a washcoat of the composition;
a layer comprising a washcoat of an SCR catalyst composition is disposed on the surface of the one or more channels;
at least a portion of the first surface on which the first layer is disposed comprises a compound of free copper, free iron, free cerium, or free zirconium, or a mixture of any two or more thereof; catalytic article.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GBGB1805312.4A GB201805312D0 (en) | 2018-03-29 | 2018-03-29 | Catalyst article for use in emission treatment system |
GB1805312.4 | 2018-03-29 | ||
PCT/GB2019/050825 WO2019186121A1 (en) | 2018-03-29 | 2019-03-22 | Catalyst article for use in an emission treatment system |
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JP2021517508A JP2021517508A (en) | 2021-07-26 |
JPWO2019186121A5 true JPWO2019186121A5 (en) | 2023-05-26 |
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JP2020548782A Ceased JP2021517508A (en) | 2018-03-29 | 2019-03-22 | Catalytic articles for use in emission treatment systems |
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US (1) | US11225895B2 (en) |
EP (1) | EP3774032A1 (en) |
JP (1) | JP2021517508A (en) |
CN (1) | CN111818999B (en) |
BR (1) | BR112020018712A2 (en) |
GB (2) | GB201805312D0 (en) |
WO (1) | WO2019186121A1 (en) |
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US10201807B2 (en) * | 2015-06-18 | 2019-02-12 | Johnson Matthey Public Limited Company | Ammonia slip catalyst designed to be first in an SCR system |
GB2544858B (en) * | 2015-09-29 | 2020-04-15 | Johnson Matthey Plc | Catalytic filter having a soot catalyst and an SCR catalyst |
CN108138624B (en) * | 2015-09-29 | 2021-06-11 | 庄信万丰股份有限公司 | Zoned ammonia slip catalyst for gas turbines |
GB2547288B (en) * | 2016-02-03 | 2021-03-17 | Johnson Matthey Plc | Catalyst for oxidising ammonia |
EP3484602B1 (en) * | 2016-07-14 | 2020-02-19 | Umicore AG & Co. KG | Vanadium trapping scr system |
GB2556187A (en) * | 2016-09-22 | 2018-05-23 | Johnson Matthey Plc | Ruthenium supported on supports having a rutile phase as stable catalysts for NH3-SLIP applications |
GB2556453A (en) * | 2016-10-26 | 2018-05-30 | Johnson Matthey Plc | Hydrocarbon injection through small pore CU-zeolite catalyst |
BR112019008626A2 (en) * | 2016-10-31 | 2019-07-09 | Johnson Matthey Plc | catalyst composition, catalytic article, system and method for treating an exhaust gas, engine, and vehicle. |
GB2562160B (en) * | 2017-03-20 | 2021-06-23 | Johnson Matthey Plc | Catalytic wall-flow filter with an ammonia slip catalyst |
CN110582342B (en) * | 2017-03-29 | 2022-02-15 | 庄信万丰股份有限公司 | ASC with platinum group metals in multiple layers |
BR112019020282A2 (en) * | 2017-03-30 | 2020-04-28 | Johnson Matthey Plc | catalyst article, and, method to reduce emissions from an exhaust stream. |
US10828603B2 (en) * | 2017-03-30 | 2020-11-10 | Johnson Matthey Public Limited Company | SCR with turbo and ASC/DOC close-coupled system |
CN110709152B (en) * | 2017-03-30 | 2021-10-22 | 庄信万丰股份有限公司 | Platinum group metals and base metals on molecular sieves for PNA-SCR-ASC close coupled systems |
GB201705158D0 (en) * | 2017-03-30 | 2017-05-17 | Johnson Matthey Plc | Catalyst article for use in a emission treatment system |
BR112019020349B1 (en) * | 2017-03-30 | 2023-01-10 | Johnson Matthey Public Limited Company | CATALYST ARTICLE |
GB201705241D0 (en) * | 2017-03-31 | 2017-05-17 | Johnson Matthey Catalysts (Germany) Gmbh | Catalyst composition |
JP7213251B2 (en) * | 2017-12-13 | 2023-01-26 | ジョンソン、マッセイ、パブリック、リミテッド、カンパニー | Improved NH3 reduction with higher N2 selectivity |
US11779913B2 (en) * | 2018-03-14 | 2023-10-10 | Johnson Matthey Public Limited Company | Ammonia slip catalyst with in-situ PT fixing |
-
2018
- 2018-03-29 GB GBGB1805312.4A patent/GB201805312D0/en not_active Ceased
-
2019
- 2019-03-22 BR BR112020018712-7A patent/BR112020018712A2/en not_active Application Discontinuation
- 2019-03-22 GB GB1903962.7A patent/GB2574097B/en active Active
- 2019-03-22 JP JP2020548782A patent/JP2021517508A/en not_active Ceased
- 2019-03-22 CN CN201980018158.2A patent/CN111818999B/en active Active
- 2019-03-22 WO PCT/GB2019/050825 patent/WO2019186121A1/en active Application Filing
- 2019-03-22 EP EP19714759.8A patent/EP3774032A1/en active Pending
- 2019-03-22 US US16/361,450 patent/US11225895B2/en active Active
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