JPWO2019026349A1 - Pouch container transport device with spout - Google Patents

Pouch container transport device with spout Download PDF

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Publication number
JPWO2019026349A1
JPWO2019026349A1 JP2019533893A JP2019533893A JPWO2019026349A1 JP WO2019026349 A1 JPWO2019026349 A1 JP WO2019026349A1 JP 2019533893 A JP2019533893 A JP 2019533893A JP 2019533893 A JP2019533893 A JP 2019533893A JP WO2019026349 A1 JPWO2019026349 A1 JP WO2019026349A1
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Prior art keywords
pouch
spout
wheel member
pouch container
spouts
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JP7123936B2 (en
Inventor
孝朗 加納
孝朗 加納
大介 伊丹
大介 伊丹
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Fuji Seal International Inc
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Fuji Seal International Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/48Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using reciprocating or oscillating pushers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G25/00Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement
    • B65G25/04Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement the carrier or impeller having identical forward and return paths of movement, e.g. reciprocating conveyors
    • B65G25/08Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement the carrier or impeller having identical forward and return paths of movement, e.g. reciprocating conveyors having impellers, e.g. pushers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types

Abstract

内容物充填前のスパウト付き容器について、一定数のスパウト付きパウチ容器を効率よく分離するのに適したスパウト付きパウチ容器搬送装置を提供する。各々が袋体およびスパウトを有する複数のパウチ容器9を整列した状態で搬送するパウチ容器搬送装置A1であって、複数のパウチ容器9を前記スパウトにて吊り下げた状態で支持する支持レール1と、複数のパウチ容器9を搬送方向下流側X2に送り出す搬送部2と、前記スパウトが嵌入し得る複数の凹部311が外周部に一定ピッチで配列され、かつ垂直軸線Ox周りに回転可能なホイール部材31を有するパウチ容器計数部3と、搬送部2およびパウチ容器計数部3の動作を制御し、かつホイール部材31の回転角度に基づいてホイール部材31を通過するパウチ容器9の数を数える制御部4と、を備える。(EN) Provided is a pouch container transporting device suitable for efficiently separating a certain number of pouch containers with spouts before filling the contents. A pouch container transporting device A1 for transporting a plurality of pouch containers 9 each having a bag body and a spout in an aligned state, the support rail 1 supporting the plurality of pouch containers 9 in a state of being suspended by the spout. A transport unit 2 for delivering a plurality of pouch containers 9 to the downstream side X2 in the transport direction, and a plurality of recesses 311 into which the spouts can be fitted are arranged at a constant pitch on the outer peripheral portion, and a wheel member rotatable about a vertical axis Ox. A control unit that controls the operations of the pouch container counting unit 3 having 31 and the transport unit 2 and the pouch container counting unit 3, and counts the number of pouch containers 9 that pass through the wheel member 31 based on the rotation angle of the wheel member 31. 4 and.

Description

本発明は、スパウトを有するスパウト付きパウチ容器を整列して搬送するスパウト付きパウチ容器搬送装置に関する。 The present invention relates to a spout-equipped pouch container transporting device for aligning and carrying spout-equipped pouch containers having spouts.

スパウト付きパウチ容器は、スポーツドリンク等の飲料、アイスクリームやゼリー等の食品等の容器として広く使用されている。スパウト付きパウチ容器は、不定形状の袋体およびこの袋体の端部に設けられたスパウト(口栓部)を有する。スパウト付きパウチ容器の製造時には、所定構造の袋体が作製された後に当該袋体にスパウトが取り付けられる。
スパウト付きパウチ容器の製造後においては、リークチェック等の検査を行った後、複数のスパウト付きパウチ容器が整列して搬送され、必要に応じて内容物が充填される(例えば特許文献1を参照)。
Pouch containers with spouts are widely used as containers for beverages such as sports drinks and foods such as ice cream and jelly. The spout-equipped pouch container has an irregularly shaped bag body and a spout (spout portion) provided at an end of the bag body. When manufacturing the pouch container with spout, the spout is attached to the bag body after the bag body having a predetermined structure is manufactured.
After manufacturing the pouch container with a spout, after performing inspection such as leak check, a plurality of pouch containers with a spout are aligned and conveyed, and the contents are filled as necessary (see, for example, Patent Document 1). ).

また、製造後のスパウト付きパウチ容器の取り扱いにおいては、内容物を充填する前に輸送し、輸送先で内容物が充填される場合がある。このように内容物を充填する前にスパウト付きパウチ容器を一旦輸送する場合、例えばリークチェック等の検査後に一定数のスパウト付きパウチ容器をまとめて輸送することが要請される。袋体のみからなるパウチ容器等においては、内容物充填前に袋体を積み重ねて輸送するなどの手段を採用することができる。しかしながら、スパウト付きパウチ容器においては、スパウト部分が嵩張っているので袋体を積み重ねようとしても上手くまとめることができない。このように、内容物充填前のスパウト付きパウチ容器については、一定数を分離してまとめる際に取り扱いにくく、効率よく搬送して集積させる手段が求められていた。 Further, in the handling of the pouch container with spout after manufacturing, the contents may be transported before being filled and the contents may be filled at the destination of transportation. When the spout-equipped pouch containers are once transported before being filled with the contents as described above, it is required to collectively transport a certain number of spout-equipped pouch containers after inspection such as a leak check. In the case of a pouch container or the like composed only of bags, means such as stacking and transporting bags before filling the contents can be adopted. However, in the spout-equipped pouch container, since the spout portion is bulky, even if the bags are stacked, they cannot be put together well. As described above, regarding the pouch container with spout before filling the contents, it is difficult to handle when a certain number of the pouch containers are separated and collected, and a means for efficiently transporting and accumulating the pouch containers has been required.

特開2001−278442号公報JP, 2001-278442, A

本発明は、このような事情のもとで考え出されたものであって、内容物充填前のスパウト付き容器について、一定数のスパウト付きパウチ容器を効率よく分離するのに適したスパウト付きパウチ容器搬送装置を提供することを主たる課題とする。 The present invention was devised under such circumstances, and with respect to the spout-equipped container before filling the contents, a spout-equipped pouch suitable for efficiently separating a certain number of spout-equipped pouch containers. The main object is to provide a container transport device.

上記の課題を解決するため、本発明では、次の技術的手段を講じている。 In order to solve the above problems, the present invention takes the following technical means.

本発明によって提供されるスパウト付きパウチ容器搬送装置は、各々が袋体およびスパウトを有する複数のスパウト付きパウチ容器を搬送するスパウト付きパウチ容器搬送装置であって、搬送方向に延びており、前記複数のスパウト付きパウチ容器を前記スパウトにて吊り下げた状態で支持する支持レールと、前記支持レールに支持された前記複数のスパウト付きパウチ容器を前記搬送方向の下流側に送り出す搬送部と、前記搬送部に対して前記搬送方向の下流側に配置されており、前記スパウトが嵌入し得る複数の凹部が外周部に一定ピッチで配列され、かつ垂直軸線周りに回転可能なホイール部材を有するパウチ容器計数部と、前記搬送部および前記パウチ容器計数部の動作を制御し、かつ前記ホイール部材の回転角度に基づいて前記ホイール部材を通過する前記スパウト付きパウチ容器の数を数える制御部と、を備えることを特徴とする。 The spout-equipped pouch container carrier provided by the present invention is a spout-equipped pouch container carrier that conveys a plurality of spout-equipped pouch containers each having a bag body and a spout, and extends in the carrying direction. A support rail for supporting the spout-equipped pouch container in a state of being suspended by the spout, and a conveyance unit for feeding the plurality of spout-equipped pouch containers supported by the support rail to the downstream side in the conveyance direction, and the conveyance. A pouch container count having a wheel member which is arranged on the downstream side in the transport direction with respect to a portion, in which a plurality of recesses into which the spout can be fitted are arranged at a constant pitch on the outer peripheral portion, and which is rotatable around a vertical axis. And a control unit that controls the operations of the transport unit and the pouch container counting unit, and that counts the number of the pouch containers with spouts that pass through the wheel member based on the rotation angle of the wheel member. Is characterized by.

このような構成によれば、複数のスパウト付きパウチ容器が支持レールにより整列状態で支持され、搬送部により複数のスパウト付きパウチ容器を搬送方向下流側に順次送り出すことができる。搬送部により搬送されたスパウト付きパウチ容器はパウチ容器計数部のホイール部材を通過し、これにより当該ホイール部材が回転させられる。そして、制御部によって、ホイール部材の回転角度が一定数のスパウト付きパウチ容器の通過に相当する角度に到達した時点で、当該一定数のスパウト付きパウチ容器が分離される。したがって、本発明によれば、一定数のスパウト付きパウチ容器を効率よく分離することができる。 With such a configuration, the plurality of pouch containers with spouts are supported in an aligned state by the support rails, and the plurality of pouch containers with spouts can be sequentially sent out to the downstream side in the transport direction by the transport unit. The pouch container with spout transported by the transport unit passes through the wheel member of the pouch container counting unit, whereby the wheel member is rotated. Then, when the rotation angle of the wheel member reaches an angle corresponding to the passage of a certain number of pouch containers with spouts, the control unit separates the certain number of pouch containers with spouts. Therefore, according to the present invention, a certain number of pouch containers with spouts can be efficiently separated.

好ましい実施の形態においては、前記パウチ容器計数部は、前記ホイール部材に対して前記垂直軸線周りの回転トルクを付与するホイール部材用サーボモータを有する。 In a preferred embodiment, the pouch container counter includes a wheel member servomotor that applies a rotational torque about the vertical axis to the wheel member.

このような構成によれば、ホイール部材に対してトルク制御により回転トルクを付与することができる。 According to such a configuration, the rotational torque can be applied to the wheel member by torque control.

好ましい実施の形態においては、前記制御部は、前記搬送部に前記複数のスパウト付きパウチ容器を送り出させ、かつ前記スパウト付きパウチ容器の通過による前記ホイール部材の回転方向とは反対方向に前記ホイール部材に対して回転トルクを付与するように前記ホイール部材用サーボモータを制御する、計数モードを有する。 In a preferred embodiment, the control unit sends the plurality of spout-equipped pouch containers to the transport unit, and the wheel member is rotated in a direction opposite to a rotation direction of the wheel member due to passage of the spout-equipped pouch container. Has a counting mode for controlling the wheel member servomotor so as to apply a rotational torque to.

このような構成によれば、搬送部により複数のスパウト付きパウチ容器を搬送方向下流側に送り出す際、隣り合うスパウト付きパウチ容器のスパウト同士の間に隙間が生じることを回避することが可能であり、これらのスパウト同士を密着した状態で搬送することができる。このため、ホイール部材を通過する際には各スパウト付きパウチ容器が、ホイール部材において一定ピッチで配列された凹部に的確に嵌入しながらホイール部材を通過する。したがって、ホイール部材を通過するスパウト付きパウチ容器の数を誤りなく正確に数えることができる。 According to such a configuration, when the plurality of spout-equipped pouch containers are sent out to the downstream side in the conveyance direction by the conveying unit, it is possible to avoid a gap between spouts of the adjacent spout-equipped pouch containers. The spouts can be conveyed in close contact with each other. Therefore, when passing through the wheel member, the respective pouch containers with spouts pass through the wheel member while accurately fitting into the recesses arranged at a constant pitch in the wheel member. Therefore, the number of pouch containers with spouts that pass through the wheel member can be accurately counted without error.

好ましい実施の形態においては、前記搬送部は、隣接する前記スパウト付きパウチ容器における前記スパウトの間に進入可能な爪部材と、前記爪部材を前記搬送方向に沿って往復移動させる直線移動機構と、前記直線移動機構を駆動させる搬送用サーボモータと、を含む。 In a preferred embodiment, the transport unit is a claw member that can enter between the spouts in the adjacent pouch container with the spout, and a linear movement mechanism that reciprocates the claw member along the transport direction, And a servo motor for conveyance that drives the linear movement mechanism.

このような構成によれば、搬送用サーボモータの駆動時において、爪部材は位置制御されながら搬送方向に沿って移動させられる。そして、搬送用サーボモータを用いれば、爪部材について、搬送開始時および終了時に所望の加減速制御が可能である。これにより、搬送の平均速度を高めても、搬送開始時や搬送終了時に搬送が不安定となったりスパウト付きパウチ容器のスパウトが損傷するといった不具合を抑制することが可能である。 With such a configuration, when the transfer servo motor is driven, the claw member is moved along the transfer direction while being position-controlled. By using the carrying servo motor, desired acceleration/deceleration control can be performed on the pawl member at the start and end of the carrying. Thereby, even if the average speed of the conveyance is increased, it is possible to prevent the inconvenience of the conveyance at the start or the end of the conveyance and the damage of the spout of the pouch container with the spout.

好ましい実施の形態においては、前記爪部材が進入すべき位置を検出する位置検出センサをさらに備え、前記制御部は、前記位置検出センサによる検出結果に基づいて前記搬送用サーボモータの駆動を制御する。 In a preferred embodiment, a position detection sensor for detecting a position where the claw member should enter is further provided, and the control unit controls driving of the transport servomotor based on a detection result of the position detection sensor. ..

このような構成によれば、例えばスパウト付きパウチ容器の製造時に多少の寸法誤差があっても、爪部材が進入すべき位置を的確に検出し、爪部材を適切に進入させることができる。その結果、爪部材が誤ってスパウトを直接突いて傷付けるといった不都合を回避することができる。 According to such a configuration, even if there is some dimensional error in manufacturing the pouch container with a spout, for example, the position where the claw member should enter can be accurately detected, and the claw member can be appropriately entered. As a result, it is possible to avoid the inconvenience that the claw member accidentally directly hits and damages the spout.

本発明のその他の特徴および利点は、添付図面を参照して以下に行う詳細な説明によって、より明らかとなろう。 Other features and advantages of the present invention will become more apparent from the detailed description given below with reference to the accompanying drawings.

本発明に係るスパウト付きパウチ容器搬送装置の一例を示す概略平面図である。It is a schematic plan view which shows an example of the pouch container conveyance apparatus with a spout which concerns on this invention. 図1に示すスパウト付きパウチ容器搬送装置を搬送方向に直角である水平方向に見た図である。It is the figure which looked at the pouch container conveyance apparatus with a spout shown in FIG. 1 in the horizontal direction orthogonal to a conveyance direction. 支持レールにスパウト付きパウチ容器を吊り下げた状態を示し、(a)は平面図であり、(b)は搬送方向に直角である水平方向に見た図であり、(c)は搬送方向に見た図である。The state which suspended the pouch container with a spout on the support rail is shown, (a) is a top view, (b) is the figure seen in the horizontal direction which is a right angle to a conveyance direction, (c) is a conveyance direction. It is the figure seen. 図1の部分拡大図である。It is a partially expanded view of FIG. 図1の部分拡大図である。It is a partially expanded view of FIG. 爪部材の搬送方向に沿った往復動作1サイクルにおいて、爪部材の出退機構による位置制御と、搬送部による爪部材の搬送方向における位置制御と、パウチ容器計数部によりホイール部材へ付与する回転トルクの制御との関係を示すタイムチャートである。In one cycle of the reciprocating motion of the claw member in the conveying direction, the position control of the claw member by the retracting mechanism, the position control of the claw member in the conveying direction by the conveying unit, and the rotational torque applied to the wheel member by the pouch container counting unit 3 is a time chart showing the relationship with the control of FIG. スパウト付きパウチ容器を集積ハンガーに支持させる状態を示し、(a)は概略平面図であり、(b)は集積ハンガーの長手方向に直角である水平方向に見た図である。The state which supports the pouch container with a spout on an accumulation hanger is shown, (a) is a schematic plan view, (b) is the figure seen in the horizontal direction orthogonal to the longitudinal direction of an accumulation hanger. スパウト付きパウチ容器を集積ハンガーに支持させる状態を示し、集積ハンガーの長手方向に見た図である。It is the figure which showed the state which supports the pouch container with a spout on the accumulation hanger, and was seen in the longitudinal direction of the accumulation hanger. 集積ハンガーの変形状態を示した図8と同様の図である。It is a figure similar to FIG. 8 which showed the deformation|transformation state of an integrated hanger. ガイド部材を用いて集積ハンガーの変形対策を説明するための図であり、(a)は概略平面図、(b)は縦断面図である。It is a figure for demonstrating the deformation|transformation countermeasure of an integrated hanger using a guide member, (a) is a schematic plan view, (b) is a longitudinal cross-sectional view. ガイド部材を用いた集積ハンガーの変形対策を説明するための図であり、集積ハンガーの長手方向に見た図である。It is a figure for demonstrating the deformation|transformation countermeasure of the integrated hanger using a guide member, and is the figure seen in the longitudinal direction of the integrated hanger.

以下、本発明の好ましい実施の形態について、図面を参照して具体的に説明する。 Hereinafter, preferred embodiments of the present invention will be specifically described with reference to the drawings.

図1および図2は、本発明に係るスパウト付きパウチ容器搬送装置の一例を示す概略構成図である。本実施形態のスパウト付きパウチ容器搬送装置A1は、支持レール1と、搬送部2と、パウチ容器計数部3と、制御部4と、を備え、複数のスパウト付きパウチ容器(以下、「スパウト付きパウチ容器」のことを「パウチ容器9」という)を整列した状態で搬送するものである。パウチ容器9は、袋体91およびこの袋体91の上端部に取り付けられたスパウト92を有する。なお、図2においては、理解の便宜上、搬送部2を省略している。 1 and 2 are schematic configuration diagrams showing an example of a pouch container conveying device with a spout according to the present invention. The pouch container carrying device A1 with a spout of the present embodiment includes a support rail 1, a carrying unit 2, a pouch container counting unit 3, and a control unit 4, and has a plurality of pouch containers with a spout (hereinafter, referred to as “with spout”). The "pouch container" is referred to as "pouch container 9") and is conveyed. The pouch container 9 has a bag body 91 and a spout 92 attached to an upper end portion of the bag body 91. Note that, in FIG. 2, the transport unit 2 is omitted for convenience of understanding.

支持レール1は、パウチ容器9をスパウト92にて吊り下げた状態で支持するものである。図3は、支持レール1にパウチ容器9を吊り下げた状態を示すが、理解の便宜のために1つのパウチ容器9のみを表している。支持レール1は、搬送方向Xに沿って延びる一対の平板状の支持板11,11を含んで構成される。これら支持板11,11は、搬送方向Xに直角である水平方向(以下、適宜「方向Y」という。)において、間隔D1を隔てて配置されている。 The support rail 1 supports the pouch container 9 in a suspended state with a spout 92. FIG. 3 shows a state in which the pouch container 9 is suspended on the support rail 1, but for convenience of understanding, only one pouch container 9 is shown. The support rail 1 is configured to include a pair of flat plate-shaped support plates 11 extending in the transport direction X. These support plates 11 and 11 are arranged at a distance D1 in the horizontal direction (hereinafter, appropriately referred to as “direction Y”) which is perpendicular to the transport direction X.

スパウト92は、円筒状の筒部921と、筒部921の外周から鍔状に突出する一対のフランジ部922,923とを有する。一対のフランジ部922,923は、筒部921の軸方向(以下、適宜「方向Z」という。)において間隔を隔てて設けられている。フランジ部922,923の外形部の寸法L1は支持板11,11間の間隔D1より大であり、筒部921の外径寸法L2は当該間隔D1より小である。また、支持板11,11が、フランジ部922,923の間に進入している。これにより、フランジ部923(スパウト92)が一対の支持板11,11(支持レール1)に引っ掛かかり、パウチ容器9が支持レール1に吊り下げられた状態となっている。なお、パウチ容器9が支持レール1に支持された状態において、袋体91の厚さ方向は搬送方向Xと略一致している。 The spout 92 has a cylindrical tubular portion 921 and a pair of flange portions 922 and 923 protruding from the outer periphery of the tubular portion 921 in a brim shape. The pair of flange portions 922 and 923 are provided at intervals in the axial direction of the tubular portion 921 (hereinafter, appropriately referred to as “direction Z”). The dimension L1 of the outer shape of the flange portions 922 and 923 is larger than the distance D1 between the support plates 11 and 11, and the outer diameter dimension L2 of the tubular portion 921 is smaller than the distance D1. Further, the support plates 11 and 11 enter between the flange portions 922 and 923. As a result, the flange portion 923 (spout 92) is hooked on the pair of support plates 11 and 11 (support rail 1), and the pouch container 9 is suspended from the support rail 1. In the state where the pouch container 9 is supported by the support rail 1, the thickness direction of the bag body 91 is substantially the same as the transport direction X.

そして、支持レール1には、図3に示した姿勢で吊り下げられた多数のパウチ容器9が搬送方向Xに沿って整列状態で並んでいる(図1、図2参照)。詳細な図示説明は省略するが、これらパウチ容器9は、リークチェック等の検査を終えた後、搬送方向上流側X1から送られてくる。 Then, on the support rail 1, a large number of pouch containers 9 suspended in the posture shown in FIG. 3 are lined up in an aligned state along the transport direction X (see FIGS. 1 and 2). Although detailed description is omitted, these pouch containers 9 are sent from the upstream side X1 in the transport direction after inspection such as leak check is completed.

搬送部2は、支持レール1に支持された複数のパウチ容器9を搬送方向下流側X2に送り出すものである。本実施形態において、搬送部2は、爪部材21と、直線移動機構22と、搬送用サーボモータ23とを含んで構成される。 The transport unit 2 sends out the plurality of pouch containers 9 supported by the support rail 1 to the downstream side X2 in the transport direction. In the present embodiment, the transport unit 2 includes a claw member 21, a linear movement mechanism 22, and a transport servomotor 23.

直線移動機構22は、爪部材21を搬送方向Xに沿って往復移動させるものである。本実施形態において、直線移動機構22は、ベルト機構(図示略)を用いて構成されており、ガイドレール221およびこれに支持されたスライダ222を有する。スライダ222は、ベルト駆動によって搬送方向Xに沿って移動する。スライダ222が往復移動するストロークは、例えば500mm程度である。 The linear movement mechanism 22 reciprocates the claw member 21 along the transport direction X. In the present embodiment, the linear movement mechanism 22 is configured by using a belt mechanism (not shown), and has a guide rail 221 and a slider 222 supported by the guide rail 221. The slider 222 moves along the transport direction X by driving the belt. The stroke in which the slider 222 reciprocates is, for example, about 500 mm.

爪部材21は、スライダ222に支持されており、当該スライダ222の移動に伴ってパウチ容器9を搬送方向下流側X2に送り出すものである。本実施形態において、スライダ222には爪部材21を方向Yに沿って変位させるための進退機構223が設けられている。図4に示すように、進退機構223により、爪部材21は、隣接するパウチ容器9におけるスパウト92の間に進入する進入位置(同図において仮想線で表す)と、当該スパウト92の間から退避した退避位置(同図において実線で表す)との間を方向Yに沿って移動可能である。より具体的には、爪部材21は、隣接するパウチ容器9において筒部921の間に進入させられる。そして、爪部材21は、パウチ容器9を搬送方向下流側X2へ搬送する際に進入位置をとり、当該搬送後に爪部材21(スライダ222)を搬送方向上流側X1へ移動させる際に退避位置をとる。 The claw member 21 is supported by the slider 222 and sends out the pouch container 9 to the downstream side X2 in the transport direction with the movement of the slider 222. In the present embodiment, the slider 222 is provided with an advancing/retreating mechanism 223 for displacing the claw member 21 in the direction Y. As shown in FIG. 4, by the advancing/retreating mechanism 223, the claw member 21 retracts from the space between the spouts 92 in the adjacent pouch containers 9 (shown by phantom lines in the figure) and the space between the spouts 92. It is movable in the direction Y between the retracted position (represented by a solid line in the figure). More specifically, the claw member 21 is inserted between the cylindrical portions 921 in the adjacent pouch containers 9. The claw member 21 takes the entry position when the pouch container 9 is transported to the downstream side X2 in the transport direction, and the retracted position when the claw member 21 (slider 222) is moved to the upstream side X1 in the transport direction after the transport. To take.

本実施形態において、スライダ222には、爪部材21が進入すべき位置を検出するための位置検出センサ224が設けられている。位置検出センサ224としては、例えば反射型フォトセンサが挙げられる。 In the present embodiment, the slider 222 is provided with a position detection sensor 224 for detecting the position where the claw member 21 should enter. As the position detection sensor 224, for example, a reflection type photo sensor can be cited.

搬送用サーボモータ23は、直線移動機構22(スライダ222)を駆動させるための駆動源である。詳細は後述するが、爪部材21は、搬送用サーボモータ23によって位置制御されながら搬送方向Xに沿って移動する。 The conveyance servomotor 23 is a drive source for driving the linear movement mechanism 22 (slider 222). Although details will be described later, the claw member 21 moves along the transport direction X while being position-controlled by the transport servomotor 23.

パウチ容器計数部3は、搬送部2により搬送されるパウチ容器9の数を数えるためのものである。本実施形態において、パウチ容器計数部3は、ホイール部材31、ホイール部材用サーボモータ32および軸部材33を含んで構成される。 The pouch container counting unit 3 is for counting the number of pouch containers 9 transported by the transport unit 2. In the present embodiment, the pouch container counting unit 3 includes a wheel member 31, a wheel member servomotor 32, and a shaft member 33.

ホイール部材31は、直線移動機構22(搬送部2)に対して搬送方向下流側X2に配置されている。ホイール部材31の外周部には、複数の凹部311が一定ピッチで配列されており、各凹部311にはパウチ容器9のスパウト92が嵌入し得る。ホイール部材31は、垂直軸線Ox周りに回転可能とされている。図5に示すように、垂直軸線Oxはパウチ容器9の搬送経路O1(搬送されるパウチ容器9の搬送方向Xにおける中心線)から所定距離離れた位置にある。図5において一点鎖線で示す円C1は、各凹部311に嵌入するスパウト92の中心位置を通る円を示している。そして、円C1がパウチ容器9の搬送経路O1と接している。 The wheel member 31 is arranged on the downstream side X2 in the transport direction with respect to the linear movement mechanism 22 (transport unit 2). A plurality of recesses 311 are arranged at a constant pitch on the outer peripheral portion of the wheel member 31, and the spouts 92 of the pouch container 9 can be fitted into each recess 311. The wheel member 31 is rotatable around the vertical axis Ox. As shown in FIG. 5, the vertical axis Ox is located at a predetermined distance from the transport path O1 of the pouch container 9 (the center line of the pouch container 9 being transported in the transport direction X). A circle C1 indicated by a one-dot chain line in FIG. 5 indicates a circle passing through the center position of the spout 92 fitted into each recess 311. The circle C1 is in contact with the transport path O1 of the pouch container 9.

複数の凹部311に嵌入する複数のスパウト92は、円C1における中心距離が配列ピッチP1となるように配列されている。支持レール1に支持された複数のパウチ容器9は、搬送方向Xにおける中心距離が配列ピッチP2となるように配列されている。配列ピッチP1と配列ピッチP2とは、実質的に同一である。これにより、パウチ容器9が搬送方向下流側X2へ送り出されると、当該パウチ容器9は、搬送経路O1上に位置する凹部311(前記円C1と搬送経路O1の接点である嵌入位置α)に嵌入しつつ、隣接する凹部311との間の突出歯312を押す。その結果、ホイール部材31は、図5において順方向である時計回りに回転する。パウチ容器9が配列ピッチP2で搬送方向下流側X2へ順次送り出されると、ホイール部材31(嵌入位置α)を通過したパウチ容器9の数に相当する角度だけホイール部材31が回転する。 The plurality of spouts 92 fitted into the plurality of recesses 311 are arranged such that the center distance in the circle C1 is the arrangement pitch P1. The plurality of pouch containers 9 supported by the support rails 1 are arranged such that the center distance in the transport direction X is the arrangement pitch P2. The arrangement pitch P1 and the arrangement pitch P2 are substantially the same. As a result, when the pouch container 9 is sent to the downstream side X2 in the transport direction, the pouch container 9 is fitted into the concave portion 311 (the fitting position α which is the contact point between the circle C1 and the transport path O1) located on the transport path O1. At the same time, the protruding teeth 312 between the adjacent recesses 311 are pushed. As a result, the wheel member 31 rotates clockwise, which is the forward direction in FIG. When the pouch containers 9 are sequentially sent out at the arrangement pitch P2 to the downstream side X2 in the transport direction, the wheel members 31 rotate by an angle corresponding to the number of the pouch containers 9 that have passed through the wheel member 31 (fitting position α).

ホイール部材用サーボモータ32は、軸部材33を介してホイール部材31の中心部に連結されている。ホイール部材用サーボモータ32は、ホイール部材31に対して垂直軸線Ox周りの回転トルクを付与するものであり、駆動時にトルク制御がなされる。詳細は後述するが、搬送用サーボモータ23の駆動によりパウチ容器9が搬送方向下流側X2に送り出されてホイール部材31を通過するように搬送される際、ホイール部材31には、例えば、ホイール部材用サーボモータ32により順方向とは反対方向に回転トルクが付与される。 The wheel member servomotor 32 is connected to the center of the wheel member 31 via a shaft member 33. The wheel member servomotor 32 applies a rotational torque about the vertical axis Ox to the wheel member 31, and torque control is performed during driving. Although details will be described later, when the pouch container 9 is sent to the downstream side X2 in the transport direction by the driving of the transport servomotor 23 and is transported so as to pass through the wheel member 31, the wheel member 31 may be, for example, a wheel member. A rotation torque is applied by the use servo motor 32 in a direction opposite to the forward direction.

なお、図示説明は省略するが、パウチ容器計数部3は、ホイール部材31の回転角度を検出するためのエンコーダ(回転角度検出器)を有する。当該回転角度検出器は、例えばホイール部材用サーボモータ32に内蔵されるが、ホイール部材用サーボモータ32とホイール部材31との間に介在するものであってもよい。 Although illustration is omitted, the pouch container counting unit 3 has an encoder (rotation angle detector) for detecting the rotation angle of the wheel member 31. The rotation angle detector is built in, for example, the wheel member servomotor 32, but may be interposed between the wheel member servomotor 32 and the wheel member 31.

制御部4は、搬送部2およびパウチ容器計数部3の動作を制御するものである。本実施形態においては、制御部4は、搬送用サーボモータ23、進退機構223およびホイール部材用サーボモータ32の駆動制御と、ホイール部材31の回転角度に基づいてホイール部材31を通過するパウチ容器9の数を数える計数制御と、を行う。 The control unit 4 controls the operations of the transport unit 2 and the pouch container counting unit 3. In the present embodiment, the control unit 4 controls the drive of the transport servo motor 23, the advancing/retreating mechanism 223, and the wheel member servo motor 32, and the pouch container 9 that passes through the wheel member 31 based on the rotation angle of the wheel member 31. And counting control for counting the number of.

次に、スパウト付きパウチ容器搬送装置A1の動作の一例について、図6を参照して説明する。 Next, an example of the operation of the pouch container transporting device A1 with spout will be described with reference to FIG.

図6は、爪部材21の搬送方向Xに沿った往復動作1サイクルにおいて、爪部材21の進退機構223による位置制御と、搬送部2による爪部材21の搬送方向Xにおける位置制御と、パウチ容器計数部3によりホイール部材31へ付与する回転トルクの制御との関係を示すタイムチャートである。 FIG. 6 shows the position control of the claw member 21 by the advancing/retreating mechanism 223, the position control of the claw member 21 in the transport direction X by the transport unit 2, and the pouch container in one cycle of the reciprocating motion of the claw member 21 in the transport direction X. 6 is a time chart showing the relationship with the control of the rotational torque applied to the wheel member 31 by the counting unit 3.

図6に示した1サイクルは、例えば動作状態が異なる4つのモード(待機モードM1、探索モードM2、計数モードM3、復帰モードM4)により構成される。待機モードM1は、直線移動機構22によりパウチ容器9を搬送する前の待機状態である。爪部材21の往復動作1サイクルが繰り返される際、待機モードM1においては、直前の復帰モードM4により爪部材21が搬送方向上流側X1へ移動した後の始点位置にある。待機モードM1において、進退機構223により爪部材21は退避位置をとる(爪部材の進退機構:OFF)。 One cycle shown in FIG. 6 is configured by, for example, four modes (standby mode M1, search mode M2, counting mode M3, return mode M4) having different operation states. The standby mode M1 is a standby state before the pouch container 9 is conveyed by the linear movement mechanism 22. When one cycle of the reciprocating operation of the claw member 21 is repeated, in the standby mode M1, the claw member 21 is at the starting point position after moving to the upstream side X1 in the transport direction by the immediately preceding return mode M4. In the standby mode M1, the pawl member 21 takes the retracted position by the advancing/retreating mechanism 223 (progress/retreat mechanism of the pawl member: OFF).

次に、探索モードM2においては、隣接するパウチ容器9のスパウト92間において爪部材21が進入すべき位置に当該爪部材21を移動させる。ここで、爪部材21が進入すべき位置は位置検出センサ224により検出し、直線移動機構22(搬送部2)により爪部材21を搬送方向Xにおける適切な位置に微調整移動させる。探索モードM2の完了時には、進退機構223により、爪部材21を隣接するパウチ容器9のスパウト92間に進入させて当該爪部材21に進入位置をとらせる(爪部材の進退機構:ON)。 Next, in the search mode M2, the claw member 21 is moved to a position where the claw member 21 should enter between the spouts 92 of the adjacent pouch containers 9. Here, the position where the claw member 21 should enter is detected by the position detection sensor 224, and the linear movement mechanism 22 (transport unit 2) finely moves the claw member 21 to an appropriate position in the transport direction X. Upon completion of the search mode M2, the advancing/retreating mechanism 223 causes the claw member 21 to enter between the spouts 92 of the adjacent pouch containers 9 to take the entry position of the claw member 21 (claw member advancing/retreating mechanism: ON).

次に、計数モードM3においては、搬送部2により複数のパウチ容器9を搬送方向Xに沿って送り出す。ここで、直線移動機構22(搬送部2)の駆動により爪部材21を搬送方向下流側X2へ移動させ、それに伴い複数のパウチ容器9が搬送方向下流側X2に送り出される。この際、複数のパウチ容器9はホイール部材31を順次通過し、ホイール部材31(嵌入位置α)を通過したパウチ容器9の数量に相当する角度だけホイール部材31が回転する。また、このとき、パウチ容器9の通過によるホイール部材31の回転方向とは反対方向(図1、図5において反時計回り)に、ホイール部材用サーボモータ32によりホイール部材31に対して回転トルクが付与される(ホイール部材のトルク制御:ON)。ホイール部材用サーボモータ32によりホイール部材31に対して付与される回転トルクの大きさは、位置制御される搬送用サーボモータ23の動作を阻害しない大きさとされている。好ましくは、隣り合うパウチ容器9のスパウト92同士が衝突によって意図しない損傷を受けない程度の大きさである。 Next, in the counting mode M3, the transport unit 2 feeds the plurality of pouch containers 9 along the transport direction X. Here, the linear movement mechanism 22 (transport unit 2) is driven to move the claw member 21 to the downstream side X2 in the transport direction, and the plurality of pouch containers 9 are sent out to the downstream side X2 in the transport direction accordingly. At this time, the plurality of pouch containers 9 sequentially pass through the wheel member 31, and the wheel member 31 rotates by an angle corresponding to the number of pouch containers 9 that have passed through the wheel member 31 (fitting position α). Further, at this time, a rotation torque is applied to the wheel member 31 by the wheel member servomotor 32 in a direction (counterclockwise in FIGS. 1 and 5) opposite to the rotation direction of the wheel member 31 due to the passage of the pouch container 9. It is given (torque control of wheel member: ON). The magnitude of the rotational torque applied to the wheel member 31 by the wheel member servo motor 32 is set to a value that does not hinder the operation of the position-controlled transport servo motor 23. The size is preferably such that spouts 92 of adjacent pouch containers 9 are not unintentionally damaged by collision.

計数モードM3は、パウチ容器計数部3により検出されるホイール部材31の回転角度が、ホイール部材31を通過するパウチ容器9の目標数(例えば50個)に対応する回転角度に到達するまで行う。図6に示すように、計数モードM3においては、爪部材21は、搬送開始から搬送終盤付近まで、略一定速度で搬送方向下流側X2に移動させられる。
爪部材21の搬送過程の終盤では搬送速度が相対的に低速となり、爪部材21が搬送方向Xにおける終点位置に到着した時点で搬送用サーボモータ23を停止させる。これにより、計数モードM3は終了する。
The counting mode M3 is performed until the rotation angle of the wheel member 31 detected by the pouch container counting unit 3 reaches a rotation angle corresponding to the target number (for example, 50) of the pouch containers 9 passing through the wheel member 31. As shown in FIG. 6, in the counting mode M3, the claw member 21 is moved to the downstream side X2 in the transport direction at a substantially constant speed from the transport start to the vicinity of the transport end plate.
In the final stage of the conveyance process of the pawl member 21, the conveyance speed becomes relatively low, and the conveyance servomotor 23 is stopped when the pawl member 21 reaches the end point position in the conveyance direction X. This ends the counting mode M3.

また、前記のホイール部材用サーボモータ32によるホイール部材31への回転トルクの付与は、計数モードM3の開始から終了まで継続する(ホイール部材のトルク制御:ON)。したがって、計数モードM3の開始から終了までの間、ホイール部材31に対してホイール部材31の回転方向とは反対方向(図1、図5において反時計回り)に一定の回転トルクが付与される。 Further, the application of the rotational torque to the wheel member 31 by the wheel member servomotor 32 is continued from the start to the end of the counting mode M3 (wheel member torque control: ON). Therefore, from the start to the end of the counting mode M3, a constant rotational torque is applied to the wheel member 31 in the direction opposite to the rotational direction of the wheel member 31 (counterclockwise in FIGS. 1 and 5).

次に、復帰モードM4においては、搬送部2により爪部材21を終点位置から搬送方向上流側X1の始点位置まで移動させる。また、ホイール部材用サーボモータ32によるトルク付与は行わない(ホイール部材トルク制御:OFF)。ここで、復帰モードM4において爪部材21を搬送方向上流側X1に移動させる前に、進退機構223により爪部材21を退避させて当該爪部材21に退避位置をとらせる(爪部材の進退機構:OFF)。そして、直線移動機構22(搬送部2)の駆動により爪部材21を搬送方向上流側X1へ移動させる。 Next, in the return mode M4, the transport unit 2 moves the claw member 21 from the end point position to the start point position on the upstream side X1 in the transport direction. Further, torque is not applied by the wheel member servomotor 32 (wheel member torque control: OFF). Here, in the return mode M4, before moving the claw member 21 to the upstream side X1 in the transport direction, the claw member 21 is retracted by the advancing/retreating mechanism 223 to set the claw member 21 at the retracted position (the claw member advancing/retracting mechanism: OFF). Then, the pawl member 21 is moved to the upstream side X1 in the transport direction by driving the linear movement mechanism 22 (transport unit 2).

前記の待機モードM1、探索モードM2、計数モードM3、復帰モードM4からなる1サイクルにより、一定数(目標数)のパウチ容器9が分離され、パウチ容器計数部3よりも下流側の後工程に送られる。そして、図6に示した1サイクルが繰り返される毎に、一定数のパウチ容器9の分離が順次繰り返される。後工程では、分離された一定数のパウチ容器9を例えば集積ハンガーに押し込み、輸送されて需要者に納品される。 One cycle consisting of the standby mode M1, the search mode M2, the counting mode M3, and the return mode M4 separates a fixed number (target number) of the pouch containers 9 to the subsequent process downstream of the pouch container counting unit 3. Sent. Then, every time one cycle shown in FIG. 6 is repeated, the separation of the fixed number of pouch containers 9 is sequentially repeated. In a post process, a fixed number of separated pouch containers 9 are pushed into, for example, an integrated hanger, transported, and delivered to a consumer.

図7、図8は、パウチ容器9を集積ハンガー5に支持させる状態を示す図である。集積ハンガー5は、一定数のパウチ容器9を整列状態で支持するものである。集積ハンガー5は、断面略矩形状で一定方向に延びる長状とされており、一対の下端壁51を有している。一対の下端壁51は、各々が方向Zに対して略直角であり、開口511を挟んで平行に配置されている。開口511は、集積ハンガー5の中央において長手方向に延びている。集積ハンガー5に送られたパウチ容器9においては、スパウト92の筒部921におけるフランジ部922,923間に下端壁が開口511に進入している。これにより、フランジ部923(スパウト92)が集積ハンガー5に引っ掛かって吊り下げられた状態となっている。集積ハンガー5は、例えば合成樹脂製である。 7 and 8 are views showing a state in which the pouch container 9 is supported by the stacking hanger 5. The integrated hanger 5 supports a fixed number of pouch containers 9 in an aligned state. The integrated hanger 5 has a substantially rectangular cross section and is elongated in a certain direction, and has a pair of lower end walls 51. Each of the pair of lower end walls 51 is substantially perpendicular to the direction Z and is arranged in parallel with the opening 511 interposed therebetween. The opening 511 extends in the longitudinal direction at the center of the integrated hanger 5. In the pouch container 9 sent to the accumulation hanger 5, the lower end wall enters the opening 511 between the flange portions 922 and 923 of the tubular portion 921 of the spout 92. As a result, the flange portion 923 (spout 92) is hooked on the accumulation hanger 5 and is in a suspended state. The integrated hanger 5 is made of synthetic resin, for example.

集積ハンガー5に整列状態で支持された一定数のパウチ容器9が需要者に納品された後、例えばパウチ容器9には内容物が充填される。使用済みの空となった集積ハンガー5については、返却されて再利用される。集積ハンガー5を繰り返し利用すると、図9に示すように、開口511が狭まるように変形する場合がある。このように集積ハンガー5が変形した状態では、下端壁51が、スパウト92の筒部921と干渉して、パウチ容器9を集積ハンガー5に押し込めなくなるといった事態が生じ得る。 After a certain number of pouch containers 9 supported by the stacking hangers 5 in an aligned state are delivered to the consumer, for example, the pouch containers 9 are filled with contents. The used empty hanger 5 is returned and reused. When the integrated hanger 5 is repeatedly used, as shown in FIG. 9, the opening 511 may be deformed so as to be narrowed. In such a deformed state of the stacking hanger 5, the lower end wall 51 may interfere with the tubular portion 921 of the spout 92, and the pouch container 9 may not be pushed into the stacking hanger 5.

集積ハンガー5の変形に対しては、図10、図11に示すように、例えばガイド部材6を使用して変形前の形状に戻すといった対策が講じられる。ガイド部材6は、集積ハンガー5の長手方向に見てコの字状をなしている。ガイド部材6は、集積ハンガー5の長手方向に見て左右一対の延出片62,63を有する。これら延出片62,63は、集積ハンガー5の長手方向端部から集積ハンガー5の内側に差し込まれる。これにより、延出片62,63が、左右の側壁52,53の内面に当接しながら当該側壁52,53の間を押し拡げる。その結果、開口511が変形前の元の幅に拡げられる。ガイド部材6は、例えば、シリンダ7により集積ハンガー5の長手方向に沿って移動させられる。このようにガイド部材6を用いれば、集積ハンガー5が変形した場合でも、集積ハンガー5を変形前の形状に戻しつつパウチ容器9を集積ハンガー5に適切に押し込むことが可能となる。 With respect to the deformation of the integrated hanger 5, as shown in FIGS. 10 and 11, for example, a guide member 6 is used to restore the shape before the deformation. The guide member 6 is U-shaped when viewed in the longitudinal direction of the integrated hanger 5. The guide member 6 has a pair of left and right extending pieces 62 and 63 when viewed in the longitudinal direction of the integrated hanger 5. These extending pieces 62, 63 are inserted into the inside of the stacking hanger 5 from the longitudinal ends of the stacking hanger 5. As a result, the extending pieces 62 and 63 push the space between the side walls 52 and 53 while abutting the inner surfaces of the left and right side walls 52 and 53. As a result, the opening 511 is expanded to its original width before deformation. The guide member 6 is moved, for example, by the cylinder 7 along the longitudinal direction of the integrated hanger 5. By using the guide member 6 in this way, even when the stacking hanger 5 is deformed, the pouch container 9 can be appropriately pushed into the stacking hanger 5 while returning the stacking hanger 5 to the shape before the deformation.

次に、スパウト付きパウチ容器搬送装置A1の作用について説明する。 Next, the operation of the pouch container carrying device A1 with spout will be described.

本実施形態によれば、パウチ容器計数部3は、ホイール部材31およびホイール部材用サーボモータ32を有する。ホイール部材31は搬送部2に対して搬送方向下流側X2に配置されており、ホイール部材用サーボモータ32は、ホイール部材31に対して垂直軸線Ox周りの回転トルクを付与する。本実施形態においては、図6で示した計数モードM3のように、一定数のパウチ容器9の分離動作において、搬送部2により複数のパウチ容器9が搬送方向下流側X2に送り出されてホイール部材31を通過する際、ホイール部材用サーボモータ32は、パウチ容器9の通過によるホイール部材31の回転方向とは反対方向にホイール部材31に対して回転トルクを付与する。これにより、隣り合うパウチ容器9のスパウト92同士の間に隙間が生じることを回避することが可能であり、これらのスパウト92同士を密着した状態で搬送することができる。このため、ホイール部材31を通過する際には各パウチ容器9がホイール部材31の凹部311に的確に嵌入しながらホイール部材31を通過する。したがって、ホイール部材31を通過するパウチ容器9の数を誤りなく正確に数えることができる。ホイール部材31の回転が停止する際にも、スパウト92に傷が付くといった不都合を回避することができる。 According to the present embodiment, the pouch container counting unit 3 has the wheel member 31 and the wheel member servomotor 32. The wheel member 31 is arranged on the downstream side X2 in the carrying direction with respect to the carrying unit 2, and the wheel member servomotor 32 applies a rotational torque about the vertical axis Ox to the wheel member 31. In the present embodiment, as in the counting mode M3 shown in FIG. 6, in the operation of separating a fixed number of pouch containers 9, the transport unit 2 sends the plurality of pouch containers 9 to the downstream side X2 in the transport direction and the wheel member. When passing through 31, the wheel member servomotor 32 applies a rotation torque to the wheel member 31 in a direction opposite to the rotation direction of the wheel member 31 due to the passage of the pouch container 9. Accordingly, it is possible to avoid a gap from being formed between the spouts 92 of the adjacent pouch containers 9, and the spouts 92 can be conveyed in a close contact state. Therefore, when passing through the wheel member 31, each pouch container 9 passes through the wheel member 31 while being accurately fitted into the recess 311 of the wheel member 31. Therefore, the number of pouch containers 9 passing through the wheel member 31 can be accurately counted without error. Even when the rotation of the wheel member 31 is stopped, it is possible to avoid the inconvenience that the spout 92 is scratched.

搬送部2は、爪部材21と、爪部材21を搬送方向Xに沿って往復移動させる直線移動機構22と、当該直線移動機構22を駆動させる搬送用サーボモータ23と、を含む。このように搬送用サーボモータ23を駆動源として用いる構成によれば、搬送用サーボモータ23の駆動時において、爪部材21は、位置制御されながら搬送方向Xに沿って移動させられる。そして、搬送用サーボモータ23を用いれば、爪部材21について、搬送開始時および終了時に所望の加減速制御が可能である。これにより、搬送の平均速度を高めても、搬送開始時や搬送終了時に搬送が不安定となったりパウチ容器9のスパウト92が損傷するといった不具合を抑制することが可能である。さらに、前記のように、複数のパウチ容器9が搬送方向下流側X2に送り出される際、ホイール部材用サーボモータ32の駆動により、パウチ容器9の通過によるホイール部材31の回転方向とは反対方向にホイール部材31に対して回転トルクを付与する。したがって、本実施形態によれば、搬送用サーボモータ23およびホイール部材用サーボモータ32の協働により、複数のパウチ容器9は、隣接するパウチ容器9のスパウト92同士が密着した状態でスムーズに高速搬送される。 The transport unit 2 includes a claw member 21, a linear movement mechanism 22 that reciprocates the claw member 21 in the transport direction X, and a transport servomotor 23 that drives the linear movement mechanism 22. According to the configuration in which the transport servo motor 23 is used as a drive source in this manner, the pawl member 21 is moved along the transport direction X while being position-controlled when the transport servo motor 23 is driven. Then, by using the carrying servo motor 23, the claw member 21 can be subjected to desired acceleration/deceleration control at the start and end of the carrying. Thereby, even if the average speed of the conveyance is increased, it is possible to suppress the inconvenience of the conveyance at the start or the end of the conveyance and the damage to the spout 92 of the pouch container 9. Further, as described above, when the plurality of pouch containers 9 are sent to the downstream side X2 in the transport direction, the wheel member servomotor 32 is driven to move in a direction opposite to the rotation direction of the wheel member 31 due to the passage of the pouch containers 9. Rotational torque is applied to the wheel member 31. Therefore, according to the present embodiment, the plurality of pouch containers 9 can be smoothly and smoothly operated with the spouts 92 of the adjacent pouch containers 9 in close contact with each other by the cooperation of the transport servomotor 23 and the wheel member servomotor 32. Be transported.

本実施形態において、爪部材21が搭載されるスライダ222には、爪部材21が進入すべき位置を検出するための位置検出センサ224が設けられている。このような構成によれば、例えばパウチ容器9の製造時に多少の寸法誤差があっても、爪部材21が進入すべき位置(隣接するパウチ容器9における筒部921の間)を的確に検出し、爪部材21を適切に進入させることができる。その結果、爪部材21が誤ってスパウト92の筒部921を直接突いて傷付けるといった不都合を回避することができる。 In the present embodiment, the slider 222 on which the claw member 21 is mounted is provided with the position detection sensor 224 for detecting the position where the claw member 21 should enter. According to such a configuration, even if there is some dimensional error in manufacturing the pouch container 9, for example, the position where the claw member 21 should enter (between the cylinder parts 921 of the adjacent pouch containers 9) is accurately detected. The claw member 21 can be properly inserted. As a result, it is possible to avoid the inconvenience that the claw member 21 accidentally directly hits and damages the tubular portion 921 of the spout 92.

以上、本発明の具体的な実施形態を説明したが、本発明はこれに限定されるものではなく、発明の思想から逸脱しない範囲内で種々な変更が可能である。本発明に係るスパウト付きパウチ容器搬送装置の各部の具体的な構成は、種々に設計変更自在である。 The specific embodiment of the present invention has been described above, but the present invention is not limited to this, and various modifications can be made without departing from the spirit of the invention. The specific configuration of each part of the pouch container transporting device with spout according to the present invention can be variously changed in design.

上記実施形態において、搬送部2の駆動源としてサーボモータ(搬送用サーボモータ23)を用いる場合について説明したが、これに限定されない。搬送部2の駆動源としては、例えばシリンダを用いてもよく、シリンダを用いる場合、ロッドレスエアシリンダが好適である。搬送部2の駆動源としてシリンダを用いる場合においても、当該シリンダおよびホイール部材用サーボモータ32の協働により、搬送方向下流側X2に搬送される複数のパウチ容器9については、隣接するパウチ容器9のスパウト92同士が密着した状態で搬送することができる。 In the above embodiment, the case where the servo motor (transport servo motor 23) is used as the drive source of the transport unit 2 has been described, but the present invention is not limited to this. For example, a cylinder may be used as a drive source of the transport unit 2, and when using a cylinder, a rodless air cylinder is preferable. Even when a cylinder is used as a drive source of the transport unit 2, the plurality of pouch containers 9 transported to the downstream side X2 in the transport direction by the cooperation of the cylinder and the wheel member servomotor 32 are adjacent to each other. The spouts 92 can be conveyed in a state where they are in close contact with each other.

上記実施形態において、パウチ容器計数部3がホイール部材用サーボモータ32を具備する場合について説明したが、ホイール部材用サーボモータ32は必ずしも必要ではない。パウチ容器計数部がホイール部材用サーボモータを具備しない場合、搬送部によりスパウト付きパウチ容器を搬送する際に、ホイール部材の回転角度が一定数のスパウト付きパウチ容器の通過に相当する角度に到達した時点でホイール部材を強制的に停止させて、一定数のスパウト付きパウチ容器を分離してもよい。 Although the case where the pouch container counting unit 3 includes the wheel member servomotor 32 has been described in the above embodiment, the wheel member servomotor 32 is not always necessary. When the pouch container counting unit does not include the servo motor for the wheel member, when the pouch container with the spout is conveyed by the conveying unit, the rotation angle of the wheel member has reached an angle equivalent to the passage of a certain number of pouch containers with the spout. The wheel member may be forcibly stopped at this point to separate a certain number of spouted pouch containers.

A1 スパウト付きパウチ容器搬送装置
1 支持レール
11 支持板
2 搬送部
21 爪部材
22 直線移動機構
221 ガイドレール
222 スライダ
223 進退機構
224 位置検出センサ
23 搬送用サーボモータ
3 パウチ容器計数部
31 ホイール部材
311 凹部
312 突出歯
32 ホイール部材用サーボモータ
33 軸部材
4 制御部
5 集積ハンガー
51 下端壁
511 開口
52 側壁
53 側壁
6 ガイド部材
62 延出片
63 延出片
7 シリンダ
9 パウチ容器(スパウト付きパウチ容器)
91 袋体
92 スパウト
921 筒部
922 フランジ部
923 フランジ部
C1 円
D1 間隔
L1 寸法
L2 外径寸法
M1 待機モード
M2 探索モード
M3 計数モード
M4 復帰モード
O1 搬送経路
Ox 垂直軸線
P1 配列ピッチ
P2 配列ピッチ
X 搬送方向
X1 搬送方向上流側
X2 搬送方向下流側
Y 方向(搬送方向に直角である水平方向)
Z 方向(スパウトの筒部の軸方向)
α 嵌入位置
A1 Pouch container transport device with spout 1 Support rail 11 Support plate 2 Transport unit 21 Claw member 22 Linear movement mechanism 221 Guide rail 222 Slider 223 Forward/backward mechanism 224 Position detection sensor 23 Servo motor 3 Pouch container counter 31 Wheel member 311 Recess 312 Projecting teeth 32 Servo motor for wheel member 33 Shaft member 4 Control unit 5 Integrated hanger 51 Lower end wall 511 Opening 52 Side wall 53 Side wall 6 Guide member 62 Extending piece 63 Extending piece 7 Cylinder 9 Pouch container (pouch container with spout)
91 bag body 92 spout 921 cylinder portion 922 flange portion 923 flange portion C1 circle D1 interval L1 dimension L2 outer diameter dimension M1 standby mode M2 search mode M3 counting mode M4 return mode O1 transport path Ox vertical axis P1 array pitch P2 array pitch X transport Direction X1 Transport direction upstream X2 Transport direction downstream Y direction (Horizontal direction perpendicular to the transport direction)
Z direction (axial direction of spout cylinder)
α insertion position

Claims (3)

各々が袋体およびスパウトを有する複数のスパウト付きパウチ容器を搬送するスパウト付きパウチ容器搬送装置であって、
搬送方向に延びており、前記複数のスパウト付きパウチ容器を前記スパウトにて吊り下げた状態で支持する支持レールと、
前記支持レールに支持された前記複数のスパウト付きパウチ容器を前記搬送方向の下流側に送り出す搬送部と、
前記搬送部に対して前記搬送方向の下流側に配置されており、前記スパウトが嵌入し得る複数の凹部が外周部に一定ピッチで配列され、かつ垂直軸線周りに回転可能なホイール部材を有するパウチ容器計数部と、
前記搬送部および前記パウチ容器計数部の動作を制御し、かつ前記ホイール部材の回転角度に基づいて前記ホイール部材を通過する前記スパウト付きパウチ容器の数を数える制御部と、を備えることを特徴とする、スパウト付きパウチ容器搬送装置。
A pouch container carrying device for carrying a plurality of pouch containers with spouts, each of which has a bag body and a spout,
A support rail that extends in the transport direction and that supports the plurality of pouch containers with spouts in a state of being suspended by the spouts,
A transport unit that sends the plurality of pouch containers with spouts supported by the support rails to the downstream side in the transport direction,
A pouch having a wheel member which is arranged on the downstream side in the carrying direction with respect to the carrying unit, and in which a plurality of recesses into which the spouts can be fitted are arranged at a constant pitch on the outer peripheral portion and which is rotatable about a vertical axis. A container counter,
A control unit that controls the operations of the transport unit and the pouch container counting unit, and that counts the number of the spout-equipped pouch containers that pass through the wheel member based on the rotation angle of the wheel member. A pouch container carrier with a spout.
前記パウチ容器計数部は、前記ホイール部材に対して前記垂直軸線周りの回転トルクを付与するホイール部材用サーボモータを有する、請求項1に記載のスパウト付きパウチ容器搬送装置。 The pouch container conveying device with a spout according to claim 1, wherein the pouch container counting unit includes a wheel member servomotor that applies a rotational torque about the vertical axis to the wheel member. 前記搬送部は、隣接する前記スパウト付きパウチ容器における前記スパウトの間に進入可能な爪部材と、前記爪部材を前記搬送方向に沿って往復移動させる直線移動機構と、前記直線移動機構を駆動させる搬送用サーボモータと、を含む、請求項1または2に記載のスパウト付きパウチ容器搬送装置。 The conveyance unit drives a pawl member that can enter between the spouts of the adjacent pouch containers with spouts, a linear movement mechanism that reciprocates the pawl member along the conveyance direction, and the linear movement mechanism. The pouch container conveyance device with a spout according to claim 1 or 2, further comprising a conveyance servomotor.
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