JPWO2018011900A1 - Winding device and coil winding method - Google Patents

Winding device and coil winding method Download PDF

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JPWO2018011900A1
JPWO2018011900A1 JP2018527298A JP2018527298A JPWO2018011900A1 JP WO2018011900 A1 JPWO2018011900 A1 JP WO2018011900A1 JP 2018527298 A JP2018527298 A JP 2018527298A JP 2018527298 A JP2018527298 A JP 2018527298A JP WO2018011900 A1 JPWO2018011900 A1 JP WO2018011900A1
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insulating sheet
insulating
core
fixing
inner peripheral
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JP6567188B2 (en
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啓介 岡崎
啓介 岡崎
啓生 大藤
啓生 大藤
順一 大田
順一 大田
浩明 黒瀬
浩明 黒瀬
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Mitsubishi Electric Corp
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    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08—Forming windings by laying conductors into or around core parts
    • H02K15/095—Forming windings by laying conductors into or around core parts by laying conductors around salient poles
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/10—Applying solid insulation to windings, stators or rotors

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Abstract

コア固定部（３０）と、フライヤ部（２０）と、一対の絶縁シート（４）を分割コア（５）に固定する第二絶縁シート押圧部（１０）とを備え、第二絶縁シート押圧部（１０）は、絶縁シート（４）の外周側絶縁部（４ｏｕｔ）を、ヨーク部（５ｙ）の周方向側面（５ｙｓ）に押し当てる、ＸＹＺ方向に移動可能な一対の絶縁シート押圧板（１１ａ、１１ｂ）を備え、フライヤ部（２０）は、絶縁シート（４）の内周側絶縁部（４ｉｎ）を外周側に押圧して分割コア（５）に固定する第一絶縁シート押圧部（２２）を備える巻線装置（１００）を提供する。A second insulating sheet pressing part, comprising: a core fixing part (30); a flyer part (20); and a second insulating sheet pressing part (10) for fixing the pair of insulating sheets (4) to the split core (5). (10) is a pair of insulating sheet pressing plates (11a) that can move in the XYZ directions, pressing the outer peripheral insulating portion (4out) of the insulating sheet (4) against the circumferential side surface (5ys) of the yoke portion (5y). 11b), and the flyer part (20) presses the inner peripheral side insulating part (4in) of the insulating sheet (4) to the outer peripheral side and fixes the first insulating sheet pressing part (22) to the split core (5). A winding device (100) is provided.

Description

この発明は、コア部材のティース部に絶縁シートを装着して巻線を施す巻線装置、及びコイルの巻線方法に関するものである。   The present invention relates to a winding device that attaches an insulating sheet to a tooth portion of a core member to perform winding, and a coil winding method.

従来、固定子鉄心の軸心方向の両端に配設された一対の絶縁端板と固定子鉄心に形成されたスロット内に配設された絶縁シートとを介し、固定子鉄心の歯部に電線を集中巻線する集中巻固定子の巻線方法において、絶縁シートを、この絶縁シートの一端を一方の絶縁端板に形成された段部に押し付けて位置決めする巻線方法及び巻線装置が提案されている（例えば、特許文献１参照）。   Conventionally, electric wires are connected to the teeth of the stator core via a pair of insulating end plates disposed at both ends in the axial direction of the stator core and insulating sheets disposed in slots formed in the stator core. In a concentrated winding stator winding method, a winding method and a winding device for positioning an insulating sheet by pressing one end of the insulating sheet against a step formed on one insulating end plate are proposed. (For example, refer to Patent Document 1).

特開２００９−０６５８０１号公報JP 2009-066581 A

このような巻線方法及び巻線装置にあっては、絶縁シートをスロット内に沿って装着する際に、絶縁シートを上下方向に押圧するために、絶縁シートにたるみ、歪み、皺が発生する場合がある。絶縁シートのたるみ、歪み、皺は、コイルの整列性を低減させる要因となる。また、絶縁シートの周方向端部を固定することができないため、コイルの巻回時に絶縁シートを巻き込んで巻線不良が発生する可能性がある。   In such a winding method and winding device, when the insulating sheet is mounted along the slot, the insulating sheet is pressed in the vertical direction, so that the insulating sheet is slack, distorted, and wrinkled. There is a case. The sagging, distortion, and wrinkles of the insulating sheet are factors that reduce the alignment of the coils. Moreover, since the edge part of the circumferential direction of an insulating sheet cannot be fixed, there exists a possibility that winding defect may generate | occur | produce by winding an insulating sheet at the time of winding of a coil.

この発明は、上記のような課題を解決するためになされたものであり、絶縁シートのたるみ、歪み、皺など、絶縁シートの装着不良に起因するコイルの巻線不良を低減させることができる、巻線装置、及びコイルの巻線方法を提供することを目的とする。   This invention has been made to solve the above-described problems, and can reduce coil winding defects caused by defective mounting of the insulating sheet, such as sagging, distortion, and wrinkles of the insulating sheet. It is an object of the present invention to provide a winding device and a coil winding method.

この発明に係る巻線装置は、
分割コアを固定するコア固定部と、
前記分割コアのティース部の周方向両側面に装着された一対の絶縁シートを介して電線を巻回してコイルを形成するフライヤアームを有するフライヤ部と、前記絶縁シートを前記分割コアに固定する第二絶縁シート押圧部とを備え、
前記第二絶縁シート押圧部は、前記絶縁シートのうち、前記分割コアの前記ティース部の、ヨーク部側の付け根から、前記分割コアの周方向に曲げられて突出する外周側絶縁部を、前記ヨーク部の周方向側面に押し当てる、ＸＹＺ方向に移動可能な一対の絶縁シート押圧板を備え、
前記フライヤ部は、前記フライヤアームの回転軸と同軸に進退可能であり、前記コア固定部に固定された前記分割コアの前記ティース部の内周面上に折り曲げられた前記絶縁シートの内周側絶縁部を前記分割コアの外周側に押圧して前記分割コアに固定する第一絶縁シート押圧部を備えるものである。The winding device according to the present invention is:
A core fixing part for fixing the split core;
A flyer portion having a flyer arm that forms a coil by winding an electric wire through a pair of insulating sheets attached to both sides in the circumferential direction of the teeth portion of the split core, and a first portion that fixes the insulating sheet to the split core. Two insulating sheet pressing parts,
The second insulating sheet pressing portion includes, on the insulating sheet, an outer peripheral insulating portion that is bent and protrudes in a circumferential direction of the divided core from a root on the yoke portion side of the teeth portion of the divided core, A pair of insulating sheet pressing plates that can be moved in the XYZ directions and pressed against the circumferential side surface of the yoke part,
The flyer portion is capable of advancing and retreating coaxially with the rotation axis of the flyer arm, and is bent on the inner peripheral surface of the teeth portion of the divided core fixed to the core fixing portion. A first insulating sheet pressing portion that presses the insulating portion toward the outer peripheral side of the divided core and fixes the insulating portion to the divided core is provided.

この発明に係るコイルの巻線方法は、
ティース部の周方向両側面に一対の絶縁シートを装着した分割コアを固定する分割コア固定工程と、
前記絶縁シートのうち、前記ティース部の内周側先端から、周方向に突出する内周側絶縁部の外周側の面を前記分割コアより内周側に押し曲げる移動工程と、
２つの前記内周側絶縁部を前記ティース部の内周面上に折りたたむ絶縁シート折りたたみ工程と、
前記絶縁シート折りたたみ工程により折りたたまれた前記内周側絶縁部を、前記分割コアの外周側に押圧する第一絶縁シート固定工程と、
前記絶縁シートのうち、前記分割コアの前記ティース部の、ヨーク部側の付け根から、前記分割コアの周方向に曲げられて突出する外周側絶縁部を、前記分割コアのヨーク部の周方向側面に押し当てて固定する第二絶縁シート固定工程と、
前記分割コアの前記ティース部にコイルを形成する巻線工程とを備えるものである。The coil winding method according to the present invention is as follows:
A split core fixing step of fixing a split core having a pair of insulating sheets attached to both sides in the circumferential direction of the teeth portion;
Among the insulating sheets, from the inner peripheral side tip of the teeth portion, a moving step of pushing and bending the outer peripheral side surface of the inner peripheral side insulating portion protruding in the circumferential direction from the divided core to the inner peripheral side;
An insulating sheet folding step of folding the two inner peripheral insulating portions on the inner peripheral surface of the teeth portion;
A first insulating sheet fixing step of pressing the inner peripheral insulating portion folded by the insulating sheet folding step against the outer peripheral side of the split core;
Out of the insulating sheet, an outer peripheral side insulating portion that is bent and protrudes in a circumferential direction of the divided core from a yoke portion side base of the teeth portion of the divided core is a circumferential side surface of the yoke portion of the divided core. A second insulating sheet fixing step of pressing against and fixing to,
A winding step of forming a coil on the teeth portion of the split core.

この発明に係る巻線装置、及びコイルの巻線方法によれば、絶縁シートの外周側絶縁部と内周側絶縁部を分割コアに確実に固定して巻線することにより、絶縁シートのたるみ、歪み、皺を抑制できるためコイルの整列性、占積率を向上できる。   According to the winding device and the winding method of the coil according to the present invention, the outer peripheral side insulating portion and the inner peripheral side insulating portion of the insulating sheet are securely fixed to the split core and wound to thereby sag the insulating sheet. Since distortion and wrinkles can be suppressed, coil alignment and space factor can be improved.

この発明の実施の形態１に係る巻線装置の斜視図である。1 is a perspective view of a winding device according to Embodiment 1 of the present invention. この発明の実施の形態１に係るフライヤ部の斜視図である。It is a perspective view of the flyer part which concerns on Embodiment 1 of this invention. この発明の実施の形態１に係るフライヤ部の側面図である。It is a side view of the flyer part which concerns on Embodiment 1 of this invention. この発明の実施の形態１に係るコア固定部と、コア固定部に装着された絶縁シート及びインシュレータ付きの分割コアの斜視図である。It is a perspective view of the core fixing | fixed part which concerns on Embodiment 1 of this invention, and the division | segmentation core with an insulation sheet and the insulator with which the core fixing | fixed part was mounted | worn. この発明の実施の形態１に係る絶縁シートの斜視図である。It is a perspective view of the insulating sheet which concerns on Embodiment 1 of this invention. この発明の実施の形態１に係る巻線方法のフロー図である。It is a flowchart of the winding method which concerns on Embodiment 1 of this invention. この発明の実施の形態１に係る押圧板上昇工程後の巻線装置の要部拡大斜視図である。It is a principal part expansion perspective view of the winding apparatus after the press plate raising process which concerns on Embodiment 1 of this invention. この発明の実施の形態１に係る押圧板移動工程後の巻線装置の要部拡大斜視図である。It is a principal part expansion perspective view of the winding apparatus after the press plate moving process which concerns on Embodiment 1 of this invention. この発明の実施の形態１に係る絶縁シート折りたたみ工程後の巻線装置の要部拡大斜視図である。It is a principal part expansion perspective view of the winding apparatus after the insulating sheet folding process which concerns on Embodiment 1 of this invention. この発明の実施の形態１に係る第一絶縁シート固定工程後の巻線装置の要部拡大斜視図である。It is a principal part expansion perspective view of the winding apparatus after the 1st insulating sheet fixing process which concerns on Embodiment 1 of this invention. この発明の実施の形態１に係る絶縁シート押圧板退避工程後の巻線装置の要部拡大斜視図である。It is a principal part expansion perspective view of the coil | winding apparatus after the insulation sheet press board evacuation process which concerns on Embodiment 1 of this invention. この発明の実施の形態１に係る第二絶縁シート固定工程後の巻線装置の要部拡大斜視図である。It is a principal part expansion perspective view of the winding apparatus after the 2nd insulating sheet fixing process which concerns on Embodiment 1 of this invention. この発明の実施の形態１に係る巻線工程にある巻線装置の要部拡大斜視図である。It is a principal part expansion perspective view of the winding apparatus in the winding process which concerns on Embodiment 1 of this invention. この発明の実施の形態１に係る最終退避工程にある巻線装置の要部拡大斜視図である。It is a principal part expansion perspective view of the winding apparatus in the final evacuation process concerning Embodiment 1 of this invention. この発明の実施の形態２に係る巻線装置の要部拡大上面図である。It is a principal part enlarged top view of the winding apparatus which concerns on Embodiment 2 of this invention.

実施の形態１．
以下、この発明の実施の形態１に係る巻線装置、及びコイルの巻線方法を図を用いて説明する。
本明細書において、特に断り無く「軸方向」、「周方向」、「径方向」、「内周側」、「外周側」、「内周面」、「外周面」、「内側」、「外側」というときは、コア固定部に固定された分割コアの「軸方向」、「周方向」、「径方向」、「内周側」、「外周側」、「内周面」、「外周面」、「内側」、「外側」をいうものとする。
図１は、巻線装置１００の斜視図である。
図２は、フライヤ部２０の斜視図である。
図３は、フライヤ部２０の側面図である。
図４は、コア固定部３０と、コア固定部３０に装着された絶縁シート４及びインシュレータ６ａ、６ｂ付きの分割コア５の斜視図である。
図５は、絶縁シート４の斜視図である。
図１に示すように、巻線装置１００は、一対の絶縁シート４を分割コア５に固定する絶縁シート押圧部１０（第二絶縁シート押圧部）と、電線を分割コア５に巻回するフライヤ部２０と、電線を巻回される分割コア５を固定するコア固定部３０とで構成されている。Embodiment 1 FIG.
Hereinafter, a winding device and a winding method of a coil according to Embodiment 1 of the present invention will be described with reference to the drawings.
In this specification, unless otherwise specified, “axial direction”, “circumferential direction”, “radial direction”, “inner peripheral side”, “outer peripheral side”, “inner peripheral surface”, “outer peripheral surface”, “inner side”, “ “Outside” refers to the “axial direction”, “circumferential direction”, “radial direction”, “inner side”, “outer side”, “inner side”, “outer side” of the split core fixed to the core fixing part. “Face”, “inside”, “outside”.
FIG. 1 is a perspective view of the winding device 100.
FIG. 2 is a perspective view of the flyer unit 20.
FIG. 3 is a side view of the flyer unit 20.
FIG. 4 is a perspective view of the core fixing portion 30 and the split core 5 with the insulating sheet 4 and the insulators 6a and 6b attached to the core fixing portion 30. FIG.
FIG. 5 is a perspective view of the insulating sheet 4.
As shown in FIG. 1, the winding device 100 includes an insulating sheet pressing portion 10 (second insulating sheet pressing portion) that fixes a pair of insulating sheets 4 to the split core 5 and a flyer that winds an electric wire around the split core 5. It is comprised by the part 20 and the core fixing | fixed part 30 which fixes the division | segmentation core 5 by which an electric wire is wound.

絶縁シート押圧部１０は、絶縁シート４を分割コア５に押圧する一対の絶縁シート押圧板１１ａ、１１ｂと、絶縁シート押圧板１１ａ、１１ｂをＺ方向に動作させる直動ガイド１２ｚと直動動力１３ｚ、絶縁シート押圧板１１ａ、１１ｂをＸ方向に動作させる直動ガイド１２ｘと直動動力１３ｘ、絶縁シート押圧板１１ａ、１１ｂをＹ方向に動作させる直動ガイド１２ｙと直動動力１３ｙとで構成されている。   The insulating sheet pressing unit 10 includes a pair of insulating sheet pressing plates 11a and 11b that press the insulating sheet 4 against the split core 5, a linear motion guide 12z that operates the insulating sheet pressing plates 11a and 11b in the Z direction, and a linear power 13z. The linear guide 12x and the linear motion power 13x for operating the insulating sheet pressing plates 11a and 11b in the X direction, and the linear guide 12y and the linear power 13y for operating the insulating sheet pressing plates 11a and 11b in the Y direction are configured. ing.

図４に示すように、分割コア５のＺ方向両端面には、インシュレータ６ａ、６ｂが装着されている。そして、ティース部５ｔの周方向両側面には、コ字形に折り曲げられた絶縁シート４が装着されている。図５に示す絶縁シート４のうち、ティース部５ｔの側面に沿う部分が、ティース側面絶縁部４ｔである。ティース部５ｔのヨーク部５ｙ側の付け根から、分割コア５を組み立てて固定子を構成した場合における周方向に曲げられて突出する部分が外周側絶縁部４ｏｕｔである。そして、ティース部５ｔの内周側先端から、分割コア５を組み立てて固定子を構成した場合における周方向に曲げられて突出する部分が内周側絶縁部４ｉｎである。   As shown in FIG. 4, insulators 6 a and 6 b are attached to both end surfaces of the split core 5 in the Z direction. And the insulation sheet 4 bent by the U shape is mounted | worn on the both sides of the circumferential direction of the teeth part 5t. In the insulating sheet 4 shown in FIG. 5, a portion along the side surface of the tooth portion 5 t is the tooth side surface insulating portion 4 t. A portion that is bent and protrudes in the circumferential direction when the split core 5 is assembled to form a stator from the root of the tooth portion 5t on the yoke portion 5y side is the outer peripheral side insulating portion 4out. And the part which is bent and protrudes in the circumferential direction in the case where the split core 5 is assembled to form the stator from the inner peripheral side tip of the tooth part 5t is the inner peripheral side insulating part 4in.

フライヤ部２０は、分割コア５に電線を繰り出してコイルを巻回するフライヤアーム２１と、絶縁シート４の内周側絶縁部４ｉｎを分割コア５の内周面に固定するプッシャ２２（第一絶縁シート押圧部）と、フライヤアーム２１及びプッシャ２２を個別にＸ方向に動作させる直動機構２３と、フライヤアーム２１を回転させる回転機構２４とで構成されている。また、図３に示すようにプッシャ２２は、先端にシート固定部２２ｋを備え、シート固定部２２ｋは、ベアリング２２ｂを介してプッシャ２２の本体に回転自在に装着されている。シート固定部２２ｋは、フライヤアーム２１の回転軸と同軸に設けられているので、フライヤアーム２１が回転しても、シート固定部２２ｋの位置は変わらない。   The flyer unit 20 includes a flyer arm 21 that feeds an electric wire to the split core 5 and winds a coil, and a pusher 22 that fixes the inner peripheral side insulating portion 4 in of the insulating sheet 4 to the inner peripheral surface of the split core 5 (first insulation). Sheet pressing portion), a linear motion mechanism 23 that individually operates the flyer arm 21 and the pusher 22 in the X direction, and a rotation mechanism 24 that rotates the flyer arm 21. As shown in FIG. 3, the pusher 22 includes a sheet fixing portion 22k at the tip, and the sheet fixing portion 22k is rotatably attached to the main body of the pusher 22 via a bearing 22b. Since the seat fixing portion 22k is provided coaxially with the rotational axis of the flyer arm 21, the position of the seat fixing portion 22k does not change even if the flyer arm 21 rotates.

分割コア５は、ヨーク部５ｙの両端面の外周側の縁をＺ方向の両側からコア固定部３０の把持板３１ａ、３１ｂによって把持されて固定されている。更に、コア固定部３０は、図示しない固定装置によって、コイルの巻回中に動かないように固定されている。   The split core 5 is fixed by gripping the outer peripheral edges of both end faces of the yoke portion 5y by gripping plates 31a and 31b of the core fixing portion 30 from both sides in the Z direction. Furthermore, the core fixing part 30 is fixed so as not to move during winding of the coil by a fixing device (not shown).

インシュレータ６ａ、６ｂと絶縁シート４とは、接着によって固定されているが、それ以外の方法、例えば溶着等で固定されていてもよい。   The insulators 6a and 6b and the insulating sheet 4 are fixed by adhesion, but may be fixed by other methods such as welding.

次に、この発明に係るコイル巻線方法について説明する。
図６は、本実施の形態に係るコイル巻線方法のフロー図である。
まず、図１に示すように、インシュレータ６ａ、６ｂ、絶縁シート４を装着した分割コア５をコア固定部３０の把持板３１ａ、３１ｂにより上下から挟んで固定する（ステップＳ００１：分割コア固定工程）。Next, the coil winding method according to the present invention will be described.
FIG. 6 is a flowchart of the coil winding method according to the present embodiment.
First, as shown in FIG. 1, the split cores 5 to which the insulators 6a and 6b and the insulating sheet 4 are attached are sandwiched and fixed from above and below by the grip plates 31a and 31b of the core fixing part 30 (step S001: split core fixing step). .

図７は、押圧板上昇工程後の巻線装置１００の要部拡大斜視図である。
次に、直動動力１３ｚにより、絶縁シート押圧板１１ａ、１１ｂを直動ガイド１２ｚに沿って上方（Ｚ＋方向）に、絶縁シート押圧板１１ａ、１１ｂが絶縁シート４の外周側絶縁部４ｏｕｔの内側に、周方向両側から配置されるように移動させる（ステップＳ００２：押圧板上昇工程）。FIG. 7 is an enlarged perspective view of a main part of the winding device 100 after the pressing plate raising process.
Next, due to the linear motion power 13z, the insulating sheet pressing plates 11a and 11b are moved upward (Z + direction) along the linear motion guide 12z, and the insulating sheet pressing plates 11a and 11b are located inside the outer peripheral insulating portion 4out of the insulating sheet 4. Next, it moves so that it may be arrange | positioned from the circumferential direction both sides (step S002: press plate raising process).

図８は、押圧板移動工程後の巻線装置１００の要部拡大斜視図である。
次に、直動動力１３ｘにより、絶縁シート押圧板１１ａ、１１ｂを直動ガイド１２ｘに沿ってＸ＋方向に、絶縁シート押圧板１１ａ、１１ｂが、絶縁シート４の内周側絶縁部４ｉｎの外周側の面を押しながら、ティース部５ｔの内側先端に沿うようにＸ＋方向（分割コア５の内周側）に移動させる（ステップＳ００３：押圧板移動工程）。このとき、絶縁シート押圧板１１ａ、１１ｂのＸ方向の位置は、分割コア５のティース部５ｔの内側先端を僅かにＸ＋側に越えた位置にあり、内周側絶縁部４ｉｎがティース部５ｔの先端の位置を越えて内周側に押し曲げられている。FIG. 8 is an enlarged perspective view of a main part of the winding device 100 after the pressing plate moving process.
Next, with the linear motion power 13x, the insulation sheet pressing plates 11a and 11b are moved in the X + direction along the linear motion guide 12x, and the insulation sheet pressing plates 11a and 11b are arranged on the outer peripheral side of the inner peripheral insulating portion 4in of the insulating sheet 4. While pushing the surface of the teeth, it is moved in the X + direction (inner peripheral side of the split core 5) along the inner tip of the tooth portion 5t (step S003: pressing plate moving step). At this time, the position of the insulating sheet pressing plates 11a and 11b in the X direction is a position slightly beyond the inner tip of the tooth portion 5t of the split core 5 to the X + side, and the inner peripheral insulating portion 4in is located on the tooth portion 5t. It is pushed and bent to the inner peripheral side beyond the position of the tip.

図９は、絶縁シート折りたたみ工程後の巻線装置１００の要部拡大斜視図である。
次に、直動動力１３ｙにより、絶縁シート押圧板１１ａを直動ガイド１２ｙに沿ってＹ＋方向に、絶縁シート押圧板１１ｂを直動ガイド１２ｙに沿ってＹ−方向に、絶縁シート押圧板１１ａ、１１ｂ同士が互いに近づくように移動させる。このとき、絶縁シート押圧板１１ａ、１１ｂのティース部５ｔ側の先端が、それぞれティース部５ｔの内周面に沿うように移動し、２つの内周側絶縁部４ｉｎをティース部５ｔの内周面上に折りたたむ（ステップＳ００４：絶縁シート折りたたみ工程）。FIG. 9 is an enlarged perspective view of a main part of the winding device 100 after the insulating sheet folding step.
Next, the insulating sheet pressing plate 11a is moved in the Y + direction along the linear guide 12y and the insulating sheet pressing plate 11b is moved in the Y-direction along the linear guide 12y by the linear motion power 13y. It moves so that 11b may mutually approach. At this time, the tips of the insulating sheet pressing plates 11a and 11b on the tooth portion 5t side move along the inner peripheral surface of the tooth portion 5t, and the two inner peripheral insulating portions 4in are connected to the inner peripheral surface of the tooth portion 5t. Fold up (step S004: insulating sheet folding step).

図１０は、第一絶縁シート固定工程後の巻線装置１００の要部拡大斜視図である。
次に、プッシャ２２をによりコア固定部３０の方向（Ｘ−方向）に移動し、絶縁シート折りたたみ工程において絶縁シート押圧板１１ａ、１１ｂにより折りたたまれた、内周側絶縁部４ｉｎをティース部５ｔに対して、プッシャ２２のシート固定部２２ｋにより、分割コア５の外周側に向かって押圧して固定する（ステップＳ００５：第一絶縁シート固定工程）。FIG. 10 is an enlarged perspective view of a main part of the winding device 100 after the first insulating sheet fixing step.
Next, the pusher 22 is moved in the direction of the core fixing portion 30 (X-direction) by the pusher 22, and the inner peripheral side insulating portion 4in folded by the insulating sheet pressing plates 11a and 11b in the insulating sheet folding step is turned into the tooth portion 5t. On the other hand, the sheet fixing portion 22k of the pusher 22 is pressed and fixed toward the outer peripheral side of the split core 5 (step S005: first insulating sheet fixing step).

図１１は、絶縁シート押圧板退避工程後の巻線装置１００の要部拡大斜視図である。
次に、絶縁シート押圧板１１ａ、１１ｂを、それぞれＹ−、Ｙ＋方向に、絶縁シート押圧板１１ａと絶縁シート押圧板１１ｂとの間隔がティース部５ｔの内側先端の周方向の幅よりも広くなる程度に移動させる。このとき、内周側絶縁部４ｉｎは、依然としてプッシャ２２のシート固定部２２ｋにより、ティース部５ｔに固定されている（ステップＳ００６：絶縁シート押圧板退避工程）。FIG. 11 is an enlarged perspective view of a main part of the winding device 100 after the insulating sheet pressing plate retracting step.
Next, the insulating sheet pressing plates 11a and 11b are arranged in the Y- and Y + directions, respectively, and the distance between the insulating sheet pressing plate 11a and the insulating sheet pressing plate 11b is wider than the circumferential width of the inner end of the tooth portion 5t. Move to a degree. At this time, the inner peripheral side insulating portion 4in is still fixed to the tooth portion 5t by the sheet fixing portion 22k of the pusher 22 (step S006: insulating sheet pressing plate retracting step).

図１２は、第二絶縁シート固定工程後の巻線装置１００の要部拡大斜視図である。
次に、絶縁シート押圧板１１ａ、１１ｂをＸ−方向に、絶縁シート押圧板１１ａ、１１ｂが、それぞれ、絶縁シート４の外周側絶縁部４ｏｕｔを分割コア５のヨーク部５ｙの周方向側面５ｙｓに押し当てるまで移動させる。これにより、外周側絶縁部４ｏｕｔを分割コア５に固定する（ステップＳ００７：第二絶縁シート固定工程）。FIG. 12 is an enlarged perspective view of a main part of the winding device 100 after the second insulating sheet fixing step.
Next, the insulating sheet pressing plates 11a and 11b are arranged in the X-direction, and the insulating sheet pressing plates 11a and 11b are arranged on the outer peripheral side insulating portion 4out of the insulating sheet 4 on the circumferential side surface 5ys of the yoke portion 5y of the split core 5, respectively. Move until pressed. Thereby, the outer peripheral side insulating part 4out is fixed to the split core 5 (step S007: second insulating sheet fixing step).

図１３は、巻線工程にある巻線装置１００の要部拡大斜視図である。
次に、フライヤアーム２１を、回転機構２４により、図１２の矢印Ｒ方向に回転させて、分割コア５のティース部５ｔに電線７を巻回してコイルを形成する（ステップＳ００８：巻線工程）。このとき、プッシャ２２の本体と、シート固定部２２ｋとの間には、ベアリング２２ｂを備えるので、シート固定部２２ｋがフライヤアーム２１と共に回転することはない。FIG. 13 is an enlarged perspective view of a main part of the winding device 100 in the winding process.
Next, the flyer arm 21 is rotated in the direction of arrow R in FIG. 12 by the rotation mechanism 24, and the electric wire 7 is wound around the tooth portion 5t of the split core 5 to form a coil (step S008: winding process). . At this time, since the bearing 22b is provided between the main body of the pusher 22 and the seat fixing portion 22k, the seat fixing portion 22k does not rotate together with the flyer arm 21.

図１４は、最終退避工程にある巻線装置１００の要部拡大斜視図である。
巻線工程を終了したら、絶縁シート押圧板１１ａ、１１ｂを僅かにＸ＋方向に移動させた後、Ｚ−方向に移動させ、プッシャ２２を元の位置に退避させて分割コア５に対するコイルの巻線を終了する（ステップＳ００９：最終退避工程）。このとき、折りたたまれていた絶縁シート４の内周側絶縁部４ｉｎは、自然に開いてもとの形状に復帰する。FIG. 14 is an enlarged perspective view of a main part of the winding device 100 in the final retracting process.
When the winding process is completed, the insulating sheet pressing plates 11a and 11b are moved slightly in the X + direction, then moved in the Z− direction, and the pusher 22 is retracted to the original position to wind the coil around the split core 5. Is finished (step S009: final saving step). At this time, the inner peripheral side insulating portion 4in of the folded insulating sheet 4 returns to its original shape even when it is naturally opened.

本発明の実施の形態１に係る巻線装置、及びコイルの巻線方法によれば、絶縁シート４の外周側絶縁部４ｏｕｔと内周側絶縁部４ｉｎを分割コア５に確実に固定して巻線することにより、絶縁シート４のたるみ、歪み、皺を抑制できるためコイルの整列性、占積率を向上できる。また、コイル巻回中にフライヤアーム２１から供給される電線７に絶縁シート４を巻き込むことがないのでコイルの巻線不良率を大幅に低減することができる。   According to the winding device and the coil winding method according to Embodiment 1 of the present invention, the outer peripheral side insulating portion 4out and the inner peripheral side insulating portion 4in of the insulating sheet 4 are securely fixed to the split core 5 and wound. Since the sagging, distortion, and wrinkle of the insulating sheet 4 can be suppressed by performing the wiring, the coil alignment and space factor can be improved. Further, since the insulating sheet 4 is not wound around the electric wire 7 supplied from the flyer arm 21 during coil winding, the coil winding defect rate can be greatly reduced.

実施の形態２．
以下、この発明の実施の形態２に係る巻線装置、及びコイル巻線方法を、実施の形態１と異なる部分を中心に説明する。
図１５は、本実施の形態に係る巻線装置２００の要部拡大上面図である。
絶縁シート押圧板２１１ａ、２１１ｂと、コア固定部３０と、プッシャ２２のシート固定部２２ｋの要部を描いている。Embodiment 2. FIG.
Hereinafter, the winding device and the coil winding method according to the second embodiment of the present invention will be described with a focus on differences from the first embodiment.
FIG. 15 is an enlarged top view of a main part of the winding apparatus 200 according to the present embodiment.
The main parts of the insulating sheet pressing plates 211a and 211b, the core fixing part 30, and the sheet fixing part 22k of the pusher 22 are depicted.

巻線装置２００と、実施の形態１の巻線装置１００との異なる部分は、絶縁シート押圧板２１１ａ、２１１ｂの形状である。図に示すように、絶縁シート押圧板２１１ａ、２１１ｂの分割コア５側の先端Ｓａ、Ｓｂは、分割コア５の周方向側面５ｙｓに沿うように構成されている。これにより、絶縁シート４を分割コア５の周方向側面５ｙｓに密着するように確実に固定することができるので、絶縁シート４に生じる、たるみ、歪み、皺を高度に抑制できる。 A different part between the winding device 200 and the winding device 100 of the first embodiment is the shape of the insulating sheet pressing plates 211a and 211b. As shown in the drawing, the tips Sa and Sb of the insulating sheet pressing plates 211a and 211b on the split core 5 side are configured to be along the circumferential side surface 5ys of the split core 5. Thereby, since the insulating sheet 4 can be reliably fixed so as to be in close contact with the circumferential side surface 5ys of the split core 5, sagging, distortion, and wrinkles generated in the insulating sheet 4 can be highly suppressed.

尚、本発明は、その発明の範囲内において、各実施の形態を自由に組み合わせたり、各実施の形態を適宜、変形、省略することが可能である。   It should be noted that the present invention can be freely combined with each other within the scope of the invention, and each embodiment can be appropriately modified or omitted.

この発明に係る巻線装置は、
分割コアを固定するコア固定部と、
前記分割コアのティース部の周方向両側面に装着された一対の絶縁シートを介して電線を巻回してコイルを形成するフライヤアームを有するフライヤ部と、
前記絶縁シートを前記分割コアに固定する第一絶縁シート押圧部及び第二絶縁シート押圧部とを備え、
前記第一絶縁シート押圧部は、前記フライヤアームの回転軸と同軸に進退可能であり、前記コア固定部に固定された前記分割コアの前記ティース部の内周面上に折り曲げられた前記絶縁シートの内周側絶縁部を前記分割コアの外周側に押圧して前記分割コアに固定し、
前記第二絶縁シート押圧部は、前記絶縁シートのうち、前記分割コアの前記ティース部の、ヨーク部側の付け根から、前記分割コアの周方向に曲げられて突出する外周側絶縁部を、前記ヨーク部の周方向側面の両側から押し当てて固定するものである。
また、この発明に係る巻線装置は、
分割コアを固定するコア固定部と、
前記分割コアのティース部の周方向両側面に装着された一対の絶縁シートを介して電線を巻回してコイルを形成するフライヤアームを有するフライヤ部と、前記絶縁シートを前記分割コアに固定する第二絶縁シート押圧部とを備え、
前記第二絶縁シート押圧部は、前記絶縁シートのうち、前記分割コアの前記ティース部の、ヨーク部側の付け根から、前記分割コアの周方向に曲げられて突出する外周側絶縁部を、前記ヨーク部の周方向側面に押し当てる、ＸＹＺ方向に移動可能な一対の絶縁シート押圧板を備え、
前記フライヤ部は、前記フライヤアームの回転軸と同軸に進退可能であり、前記コア固定部に固定された前記分割コアの前記ティース部の内周面上に折り曲げられた前記絶縁シートの内周側絶縁部を前記分割コアの外周側に押圧して前記分割コアに固定する第一絶縁シート押圧部を備えるものである。 The winding device according to the present invention is:
A core fixing part for fixing the split core;
A flyer portion having a flyer arm that forms a coil by winding an electric wire through a pair of insulating sheets attached to both sides in the circumferential direction of the teeth portion of the split core;
A first insulating sheet pressing part and a second insulating sheet pressing part for fixing the insulating sheet to the split core;
The first insulating sheet pressing portion is capable of advancing and retreating coaxially with the rotation axis of the flyer arm, and is bent on the inner peripheral surface of the teeth portion of the divided core fixed to the core fixing portion. Pressing the inner peripheral side insulating portion of the split core to the outer peripheral side of the split core and fixing the split core to the split core,
The second insulating sheet pressing portion includes, on the insulating sheet, an outer peripheral insulating portion that is bent and protrudes in a circumferential direction of the divided core from a root on the yoke portion side of the teeth portion of the divided core, The yoke portion is pressed and fixed from both sides of the side surface in the circumferential direction.
The winding device according to the present invention is
A core fixing part for fixing the split core;
A flyer portion having a flyer arm that forms a coil by winding an electric wire through a pair of insulating sheets attached to both sides in the circumferential direction of the teeth portion of the split core, and a first portion that fixes the insulating sheet to the split core. Two insulating sheet pressing parts,
The second insulating sheet pressing portion includes, on the insulating sheet, an outer peripheral insulating portion that is bent and protrudes in a circumferential direction of the divided core from a root on the yoke portion side of the teeth portion of the divided core, A pair of insulating sheet pressing plates that can be moved in the XYZ directions and pressed against the circumferential side surface of the yoke part,
The flyer portion is capable of advancing and retreating coaxially with the rotation axis of the flyer arm, and is bent on the inner peripheral surface of the teeth portion of the divided core fixed to the core fixing portion. A first insulating sheet pressing portion that presses the insulating portion toward the outer peripheral side of the divided core and fixes the insulating portion to the divided core is provided.

Claims (4)

分割コアを固定するコア固定部と、
前記分割コアのティース部の周方向両側面に装着された一対の絶縁シートを介して電線を巻回してコイルを形成するフライヤアームを有するフライヤ部と、前記絶縁シートを前記分割コアに固定する第二絶縁シート押圧部とを備え、
前記第二絶縁シート押圧部は、前記絶縁シートのうち、前記分割コアの前記ティース部の、ヨーク部側の付け根から、前記分割コアの周方向に曲げられて突出する外周側絶縁部を、前記ヨーク部の周方向側面に押し当てる、ＸＹＺ方向に移動可能な一対の絶縁シート押圧板を備え、
前記フライヤ部は、前記フライヤアームの回転軸と同軸に進退可能であり、前記コア固定部に固定された前記分割コアの前記ティース部の内周面上に折り曲げられた前記絶縁シートの内周側絶縁部を前記分割コアの外周側に押圧して前記分割コアに固定する第一絶縁シート押圧部を備える巻線装置。A core fixing part for fixing the split core;
A flyer portion having a flyer arm that forms a coil by winding an electric wire through a pair of insulating sheets attached to both sides in the circumferential direction of the teeth portion of the split core, and a first portion that fixes the insulating sheet to the split core. Two insulating sheet pressing parts,
The second insulating sheet pressing portion includes, on the insulating sheet, an outer peripheral insulating portion that is bent and protrudes in a circumferential direction of the divided core from a root on the yoke portion side of the teeth portion of the divided core, A pair of insulating sheet pressing plates that can be moved in the XYZ directions and pressed against the circumferential side surface of the yoke part,
The flyer portion is capable of advancing and retreating coaxially with the rotation axis of the flyer arm, and is bent on the inner peripheral surface of the teeth portion of the divided core fixed to the core fixing portion. A winding device including a first insulating sheet pressing portion that presses an insulating portion toward an outer peripheral side of the divided core and fixes the insulating portion to the divided core. 前記第一絶縁シート押圧部の前記分割コア側の先端の、前記絶縁シートの内周側絶縁部を前記分割コアの外周側に押圧するシート固定部は、ベアリングを介して前記第一絶縁シート押圧部の本体に回転自在に装着されている請求項１に記載の巻線装置。 A sheet fixing portion that presses an inner peripheral side insulating portion of the insulating sheet to an outer peripheral side of the split core at a tip of the first insulating sheet pressing portion on the split core side is configured to press the first insulating sheet via a bearing. The winding device according to claim 1, wherein the winding device is rotatably attached to a main body of the part. 前記絶縁シート押圧板の前記分割コア側の先端は、前記ヨーク部の周方向側面に沿うように構成されている請求項１又は請求項２に記載の巻線装置。 The winding device according to claim 1 or 2, wherein a tip of the insulating sheet pressing plate on the split core side is configured to be along a circumferential side surface of the yoke portion. ティース部の周方向両側面に一対の絶縁シートを装着した分割コアを固定する分割コア固定工程と、
前記絶縁シートのうち、前記ティース部の内周側先端から、周方向に突出する内周側絶縁部の外周側の面を前記分割コアより内周側に押し曲げる移動工程と、
２つの前記内周側絶縁部を前記ティース部の内周面上に折りたたむ絶縁シート折りたたみ工程と、
前記絶縁シート折りたたみ工程により折りたたまれた前記内周側絶縁部を、前記分割コアの外周側に押圧する第一絶縁シート固定工程と、
前記絶縁シートのうち、前記分割コアの前記ティース部の、ヨーク部側の付け根から、前記分割コアの周方向に曲げられて突出する外周側絶縁部を、前記分割コアのヨーク部の周方向側面に押し当てて固定する第二絶縁シート固定工程と、
前記分割コアの前記ティース部にコイルを形成する巻線工程とを備えるコイルの巻線方法。A split core fixing step of fixing a split core having a pair of insulating sheets attached to both sides in the circumferential direction of the teeth portion;
Among the insulating sheets, from the inner peripheral side tip of the teeth portion, a moving step of pushing and bending the outer peripheral side surface of the inner peripheral side insulating portion protruding in the circumferential direction from the divided core to the inner peripheral side;
An insulating sheet folding step of folding the two inner peripheral insulating portions on the inner peripheral surface of the teeth portion;
A first insulating sheet fixing step of pressing the inner peripheral insulating portion folded by the insulating sheet folding step against the outer peripheral side of the split core;
Out of the insulating sheet, an outer peripheral side insulating portion that is bent and protrudes in a circumferential direction of the divided core from a yoke portion side base of the teeth portion of the divided core is a circumferential side surface of the yoke portion of the divided core. A second insulating sheet fixing step of pressing against and fixing to,
A coil winding method comprising: a winding step of forming a coil on the teeth portion of the split core.
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