JPWO2016132516A1 - Junction structure - Google Patents

Junction structure Download PDF

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JPWO2016132516A1
JPWO2016132516A1 JP2017500227A JP2017500227A JPWO2016132516A1 JP WO2016132516 A1 JPWO2016132516 A1 JP WO2016132516A1 JP 2017500227 A JP2017500227 A JP 2017500227A JP 2017500227 A JP2017500227 A JP 2017500227A JP WO2016132516 A1 JPWO2016132516 A1 JP WO2016132516A1
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curved surface
convex curved
receiving
fixed
concave curved
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JP6535728B2 (en
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伊藤 敦
敦 伊藤
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Next Energy and Resources Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D27/00Foundations as substructures
    • E02D27/32Foundations for special purposes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16MFRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M11/00Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
    • F16M11/02Heads
    • F16M11/04Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand
    • F16M11/06Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand allowing pivoting
    • F16M11/12Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand allowing pivoting in more than one direction
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • H02S20/30Supporting structures being movable or adjustable, e.g. for angle adjustment
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Pivots And Pivotal Connections (AREA)
  • Photovoltaic Devices (AREA)

Abstract

接合構造1は、第一凸曲面111を有し固定部材8に連結される受け座部10と、第一凸曲面111に面接触しつつ摺動可能な第一凹曲面21及び第一凹曲面21の裏面側の第二凸曲面22を有する椀状部材20と、第二凸曲面22の中央から突出し被固定部材9に連結される軸部材30と、第二凸曲面22に面接触する第二凹曲面41を有し受け座部10に対して椀状部材20を押し付け固定する押付部材40と、第一凹曲面21の摺動範囲よりも外側で押付部材40を受け座部10又は固定部材8に締結する締結手段62と、を備える。第一凸曲面111、第一凹曲面21、第二凸曲面22及び第二凹曲面41は略同心の略真球面状を呈している。本発明に係る接合構造1によれば、固定部材8に対して被固定部材9の傾き角度及び傾き方向を調整可能であるとともに、傾き角度及び傾き方向によらず被固定部材9を安定して保持可能であり、かつ、被固定部材9の傾き角度及び傾き方向の再調整が容易である。The joining structure 1 includes a first seat surface 10 having a first convex curved surface 111 and connected to the fixing member 8, a first concave curved surface 21 and a first concave curved surface that can slide while being in surface contact with the first convex curved surface 111. 21, a bowl-shaped member 20 having a second convex curved surface 22 on the back surface side, a shaft member 30 projecting from the center of the second convex curved surface 22 and connected to the fixed member 9, and a second one in surface contact with the second convex curved surface 22. A pressing member 40 having a two-concave curved surface 41 and pressing and fixing the flange-shaped member 20 against the receiving seat portion 10, and the pressing member 40 receiving the seat portion 10 or fixed outside the sliding range of the first concave curved surface 21. Fastening means 62 for fastening to the member 8. The first convex curved surface 111, the first concave curved surface 21, the second convex curved surface 22, and the second concave curved surface 41 have a substantially concentric substantially spherical shape. According to the joining structure 1 according to the present invention, the tilt angle and the tilt direction of the fixed member 9 can be adjusted with respect to the fixed member 8, and the fixed member 9 can be stably stabilized regardless of the tilt angle and the tilt direction. It can be held, and it is easy to readjust the tilt angle and tilt direction of the fixed member 9.

Description

本発明は、被固定部材を固定部材に固定する接合構造に関し、詳しくは、固定部材に対して被固定部材の傾き角度及び傾き方向を調整可能な接合構造に関するものである。   The present invention relates to a joining structure for fixing a member to be fixed to a fixing member, and more particularly, to a joining structure capable of adjusting an inclination angle and an inclination direction of a member to be fixed with respect to the fixing member.

太陽光発電パネル設置用架台、大型のアンテナ装置、建築物の基礎梁等の比較的大型の被固定部材を地上に設置する場合には、地盤に支持杭等の固定部材を立設して、その上端部に被固定部材が取付けられることが多い。   When installing a relatively large fixed member such as a photovoltaic power generation panel installation base, a large antenna device, a foundation beam of a building on the ground, a fixing member such as a support pile is erected on the ground, A fixed member is often attached to the upper end portion.

急傾斜地、硬い地盤、地中障害物が多いなどの厳しい施工環境において支持杭の打設を行う場合には、杭の倒れ、ねじれ、高さの誤差(総称して施工誤差)が発生し易い。従って、支持杭等の固定部材に上部構造等の被固定部材を固定する際には、前記の施工誤差を吸収できる調整機能付きの接合構造が必要とされる。この種の調整機能付きの接合構造として、例えば、特許文献1及び2に開示された構造がある。   When placing support piles in harsh construction environments such as steep slopes, hard ground, and many obstacles in the ground, pile errors, twists, and height errors (collectively construction errors) are likely to occur. . Therefore, when a fixed member such as an upper structure is fixed to a fixing member such as a support pile, a joining structure with an adjustment function that can absorb the construction error is required. As this type of joint structure with an adjustment function, for example, there are structures disclosed in Patent Documents 1 and 2.

特許文献1に開示されている取付物支持ユニット11(接合構造)は、球座部23を具備する受け座部28Uと、球座部23の湾曲受け面23aに凹曲面38を面接触させ取付物が固定される取付台座部材30と、取付台座部材30を球座部23に締め付け固定する固定用ボルト50とを有している。そして、取付台座部材30の凹曲面の中央部に開口されたボルト挿通孔35内に、球座部23の湾曲受け面に沿う取付台座部材30のスライド移動を可能にするクリアランスが確保されている。取付物支持ユニット11の取付台座部材30は、受け座部28Uの球座部23に固定されていない状態において、球座部23の湾曲受け面23aに沿ってスライド移動可能であるため、受け座部28Uに対する向きを簡単に調整できる。また、取付台座部材30が受け座部28Uにボルト固定された後、再度、取付台座部材30の向きを調整したい場合には、固定用ボルト50を緩めることで簡単に再調整ができる。   The attachment support unit 11 (joint structure) disclosed in Patent Document 1 is mounted by bringing a concave curved surface 38 into surface contact with a receiving seat portion 28U having a ball seat portion 23 and a curved receiving surface 23a of the ball seat portion 23. A mounting base member 30 to which an object is fixed and a fixing bolt 50 for fastening and fixing the mounting base member 30 to the ball seat portion 23 are provided. And the clearance which enables the slide movement of the mounting base member 30 along the curved receiving surface of the ball seat part 23 is ensured in the bolt insertion hole 35 opened in the center part of the concave curved surface of the mounting base member 30. . The mounting base member 30 of the attachment support unit 11 is slidable along the curved receiving surface 23a of the ball seat 23 in a state where it is not fixed to the ball seat 23 of the receiving seat 28U. The direction with respect to the portion 28U can be easily adjusted. In addition, after the mounting base member 30 is bolted to the receiving seat portion 28U, when it is desired to adjust the direction of the mounting base member 30 again, the fixing bolt 50 can be loosened and the readjustment can be easily performed.

特許文献2に開示されている接合構造7は、基礎梁5と鋼管杭3とを接続する構造であり、杭頭キャップ19に支承される凸面11bを有した球座頭ボルト11と、球座頭ボルト11の一方の端部である頭部11cを杭頭キャップ19に固定する位置調整部21(固定手段)と、球座頭ボルト11の他方の端部と基礎梁5とを連結する基礎梁固定プレート9とを備えている。位置調整部21は、球座頭ボルト11の他方の端部が挿通する挿通孔Haを有し、挿通孔Haは、球座頭ボルト11が揺動自在の孔径を有している。そして、位置調整部21が球座頭ボルト11の径方向への張出し部に当接することによって、球座頭ボルト11が位置調整部21の挿通孔Haから抜け出さないように係止される。従って、杭頭キャップ19に支承される凸面11bを支点として、球座頭ボルト11を挿通孔Ha内で傾けながら調整することで、基礎梁5の設置状態の傾きの誤差を簡単に調整でき、寸法精度よく基礎梁5を鋼管杭3に容易に接続することができる。   The joint structure 7 disclosed in Patent Document 2 is a structure for connecting the foundation beam 5 and the steel pipe pile 3, and a ball seat head bolt 11 having a convex surface 11 b supported by a pile head cap 19 and a ball seat head bolt. A base beam fixing plate for connecting the other end of the ball head bolt 11 and the base beam 5 to a position adjusting portion 21 (fixing means) for fixing the head 11c, which is one end of the head 11, to the pile head cap 19. 9 and. The position adjusting unit 21 has an insertion hole Ha through which the other end of the ball head bolt 11 is inserted, and the insertion hole Ha has a hole diameter that allows the ball head bolt 11 to swing. Then, when the position adjusting portion 21 comes into contact with the radially extending portion of the ball head bolt 11, the ball head bolt 11 is locked so as not to come out of the insertion hole Ha of the position adjusting portion 21. Therefore, by adjusting the ball head bolt 11 while tilting the ball head bolt 11 in the insertion hole Ha with the convex surface 11b supported by the pile head cap 19 as a fulcrum, the tilt error of the installed state of the foundation beam 5 can be easily adjusted. The foundation beam 5 can be easily connected to the steel pipe pile 3 with high accuracy.

特開2013−174089号公報JP 2013-174089 A 特開2009−209557号公報JP 2009-209557 A

ここで、特許文献1に開示されている取付物支持ユニット11は、取付台座部材30の凹曲面の中央部に開口されたボルト挿通孔35に固定用ボルト50が挿通されている。従って、取付台座部材30に取付物が固定された状態では、固定用ボルト50の頭部が取付物に覆われてしまう場合があり、固定用ボルト50を緩めての再調整が不可能になる虞がある。   Here, in the attachment support unit 11 disclosed in Patent Document 1, the fixing bolt 50 is inserted into the bolt insertion hole 35 opened at the center of the concave surface of the mounting base member 30. Therefore, in a state where the attachment is fixed to the attachment base member 30, the head of the fixing bolt 50 may be covered with the attachment, and the readjustment after loosening the fixing bolt 50 becomes impossible. There is a fear.

また、特許文献2に開示されている接合構造7は、球座頭ボルト11が頭部11cに形成された凸面11bを支点として揺動自在となっている。すなわち、球座頭ボルト11は、一点支持の点接触の状態となっている。また、球座頭ボルト11の頭部11cの張り出した側面が、位置調整部21の挿通孔Haの内周面に当接することによって、球座頭ボルト11が位置調整部21の挿通孔Haから抜け出さないように係止される。このため、傾いた状態の球座頭ボルト11を保持する際には、球座頭ボルト11の頭部11cの側面と位置調整部21の挿通孔Haの内周面との接触面積が減少し、二点接触の状態で保持されることとなる。   Further, in the joint structure 7 disclosed in Patent Document 2, the ball head bolt 11 is swingable with a convex surface 11b formed on the head 11c as a fulcrum. That is, the ball head bolt 11 is in a point contact state with one point support. Further, the protruding side surface of the head 11 c of the ball head bolt 11 comes into contact with the inner peripheral surface of the insertion hole Ha of the position adjustment unit 21, so that the ball head bolt 11 does not come out of the insertion hole Ha of the position adjustment unit 21. It is locked as follows. For this reason, when the tilted ball head bolt 11 is held, the contact area between the side surface of the head 11c of the ball head bolt 11 and the inner peripheral surface of the insertion hole Ha of the position adjusting portion 21 is reduced. It will be held in a point contact state.

すなわち、傾いた状態の球座頭ボルト11は、頭部11cが凸部の一点と張出し部の二点の合計三点で保持された状態となっている。この状態では、球座頭ボルト11の傾きを固定する方向に対しては保持力が強いが、傾き方向に直交する方向に対しては保持力が最も弱く、傾いた状態の球座頭ボルト11の保持力の強さに方向性が生じるという問題がある。また、点接触の保持では、接触点に荷重が集中するため、長期的に接触点が凹み易く(クリープ変形)、これにより、接触点の接触圧が低下して、球座頭ボルト11の保持力が長期的に損なわれる虞がある。   That is, the ball head bolt 11 in the tilted state is in a state where the head 11c is held at a total of three points, one point of the convex portion and two points of the protruding portion. In this state, the holding force is strong in the direction in which the inclination of the ball head bolt 11 is fixed, but the holding force is weakest in the direction perpendicular to the inclination direction, and the holding of the ball head bolt 11 in the inclined state is held. There is a problem that directionality occurs in the strength of power. Further, in the point contact holding, since the load concentrates on the contact point, the contact point is likely to dent for a long term (creep deformation), thereby reducing the contact pressure at the contact point and holding force of the ball head bolt 11. May be damaged in the long term.

本発明は、上記実情に鑑みてなされたものであり、固定部材に対して被固定部材の傾き角度及び傾き方向を調整可能であるとともに、傾き角度及び傾き方向によらず被固定部材を安定して保持可能であり、かつ、被固定部材の傾き角度及び傾き方向の再調整が容易である接合構造を提供することを目的とする。   The present invention has been made in view of the above circumstances, and can adjust the tilt angle and tilt direction of the fixed member relative to the fixed member, and can stabilize the fixed member regardless of the tilt angle and tilt direction. It is an object of the present invention to provide a joint structure that can be held and can be easily readjusted in the inclination angle and the inclination direction of the fixed member.

上記目的を達成するために、第1に本発明は、第一凸曲面を有し固定部材に連結される受け座部と、前記第一凸曲面に面接触しつつ摺動可能な第一凹曲面及び該第一凹曲面の裏面側の第二凸曲面を有する椀状部材と、前記第二凸曲面の中央から突出し被固定部材に連結される軸部材と、前記第二凸曲面に面接触する第二凹曲面を有し前記受け座部に対して前記椀状部材を押し付け固定する押付部材と、前記第一凹曲面の摺動範囲よりも外側で前記押付部材を前記受け座部又は前記固定部材に締結する締結手段と、を備え、前記第一凸曲面、前記第一凹曲面、前記第二凸曲面及び前記第二凹曲面が略同心の略真球面状を呈していることを特徴とする接合構造を提供する(発明1)。   In order to achieve the above object, first, the present invention includes a receiving seat portion having a first convex curved surface and connected to a fixing member, and a first concave slidable while being in surface contact with the first convex curved surface. A surface-shaped member having a curved surface and a second convex curved surface on the back side of the first concave curved surface, a shaft member protruding from the center of the second convex curved surface and connected to a fixed member, and surface contact with the second convex curved surface A pressing member that has a second concave curved surface and presses and fixes the flange-shaped member against the receiving seat portion, and the pressing member is disposed outside the sliding range of the first concave curved surface. Fastening means for fastening to a fixing member, wherein the first convex curved surface, the first concave curved surface, the second convex curved surface, and the second concave curved surface have a substantially concentric substantially spherical shape. (Invention 1).

上記発明(発明1)によれば、押付部材を受け座部又は固定部材に対して締結している位置が椀状部材の第一凹局面の摺動範囲よりも外側であることにより、接合構造の上部に被固定部材が載せられた状態であっても、押付部材を受け座部又は固定部材に締結する締結手段を緩めることにより椀状部材を受け座部と押付部材との間で摺動させ、固定部材に対する軸部材の傾き角度及び傾き方向を調整できるため、固定部材に対して被固定部材を取り付ける傾き角度及び傾き方向を調整することができる。また、傾き角度及び傾き方向を調整するために、被固定部材を接合構造から取り外す必要がないため、被固定部材は安定的に保持され、何度でも再調整が容易である。   According to the above invention (Invention 1), the position where the pressing member is fastened to the seat portion or the fixing member is outside the sliding range of the first concave aspect of the hook-shaped member, whereby the joining structure Even when the fixed member is placed on the top of the slidable member, the hooked member is slid between the receiving part and the pressing member by loosening the fastening means for fastening the pressing member to the receiving part or the fixing member. Since the tilt angle and tilt direction of the shaft member with respect to the fixing member can be adjusted, the tilt angle and tilt direction for attaching the fixed member to the fixing member can be adjusted. Further, since it is not necessary to remove the member to be fixed from the joining structure in order to adjust the inclination angle and the inclination direction, the member to be fixed is stably held, and readjustment is easy any number of times.

上記発明(発明1)においては、前記軸部材が、外周に雄ねじが形成された雄ねじ部材と、内周に雌ねじが形成された雌ねじ部材と、が螺合された構造よりなり、前記雄ねじ部材と前記雌ねじ部材とを相対回転させることによって、前記軸部材の軸方向の長さの調整が可能であることが好ましい(発明2)。   In the said invention (invention 1), the said shaft member consists of the structure in which the external thread member by which the external thread was formed in the outer periphery, and the internal thread member in which the internal thread was formed in the inner periphery, and the said external thread member, It is preferable that the axial length of the shaft member can be adjusted by relatively rotating the female screw member (Invention 2).

上記発明(発明2)によれば、固定部材に対する被固定部材の傾き角度及び傾き方向の調整に加えて、雄ねじ部材と雌ねじ部材とを相対回転させるという簡易な操作だけで固定部材に対する被固定部材の高さの調整も容易に行うことができる。   According to the above invention (Invention 2), in addition to the adjustment of the tilt angle and the tilt direction of the fixed member with respect to the fixed member, the fixed member with respect to the fixed member can be simply operated by relatively rotating the male screw member and the female screw member. The height can be easily adjusted.

上記発明(発明2)においては、前記軸部材と前記被固定部材とを第一挟持部及び第二挟持部によって挟み込み、もって前記軸部材を前記被固定部材に連結する挟持部材を更に備え、前記第一挟持部と前記第二挟持部とが締緩自在に構成されていることが好ましい(発明3)。   In the said invention (invention 2), the said shaft member and the said to-be-fixed member are further pinched | interposed by the 1st clamping part and the 2nd clamping part, and are further provided with the clamping member which connects the said shaft member to the said to-be-fixed member, It is preferable that the first clamping part and the second clamping part are configured to be freely tightenable (Invention 3).

上記発明(発明3)によれば、第一挟持部と第二挟持部とが締緩自在に構成されていることにより、第一挟持部及び第二挟持部による軸部材及び被固定部材の挟持状態を解除することができるため、被固定部材を完全に接合構造から取り外すことなく軸部材の雄ねじ部材及び雌ねじ部材の相対回転が可能になる。それにより、一旦決めた軸部材の傾き角度及び傾き方向を維持したまま固定部材に対する被固定部材の高さのみを容易に微調整・再調整することができる。   According to the said invention (invention 3), since the 1st clamping part and the 2nd clamping part are comprised so that loosening is possible, clamping of the shaft member and to-be-fixed member by a 1st clamping part and a 2nd clamping part Since the state can be released, the male screw member and the female screw member of the shaft member can be relatively rotated without completely removing the member to be fixed from the joining structure. Thereby, only the height of the fixed member relative to the fixing member can be easily finely adjusted / re-adjusted while maintaining the inclination angle and the inclination direction of the shaft member once determined.

上記発明(発明1〜3)においては、前記受け座部が、前記第一凸曲面を有する受け部材と、該受け部材を取り付けて前記固定部材に連結する取付部材とを備え、前記受け部材を前記取付部材に取り付ける位置を変えることによって、前記固定部材に対する前記第一凸曲面の相対的な位置の調整が可能であることが好ましい(発明4)。   In the said invention (invention 1-3), the said receiving seat part is provided with the receiving member which has said 1st convex curved surface, and the attachment member which attaches this receiving member and connects to the said fixing member, The said receiving member It is preferable that the relative position of the first convex curved surface with respect to the fixing member can be adjusted by changing the position of attachment to the attachment member (Invention 4).

上記発明(発明4)によれば、固定部材に対する被固定部材の傾き角度及び傾き方向の調整に加えて、受け部材を取付部材に取り付ける位置を変えるという簡易な操作だけで固定部材に対する被固定部材の平面位置の調整も容易に行うことができる。   According to the above invention (Invention 4), in addition to the adjustment of the tilt angle and tilt direction of the fixed member with respect to the fixed member, the fixed member with respect to the fixed member can be simply operated by changing the position where the receiving member is attached to the mounting member. It is possible to easily adjust the plane position.

本発明に係る接合構造によれば、固定部材に対して被固定部材の傾き角度及び傾き方向を調整可能であるとともに、傾き角度及び傾き方向によらず被固定部材を安定して保持可能であり、かつ、被固定部材の傾き角度及び傾き方向の再調整が容易である。   According to the joining structure of the present invention, the tilt angle and tilt direction of the fixed member can be adjusted with respect to the fixed member, and the fixed member can be stably held regardless of the tilt angle and tilt direction. Moreover, it is easy to readjust the tilt angle and tilt direction of the fixed member.

本発明の一実施形態に係るコネクタ(接合構造)を用いて太陽光発電パネル設置用架台(縦桟先行構造)の上部構造を支持杭に取り付ける様子を示す説明図である。It is explanatory drawing which shows a mode that the superstructure of a photovoltaic power generation panel installation mount (vertical beam precedence structure) is attached to a support pile using the connector (joining structure) which concerns on one Embodiment of this invention. 図1に示した太陽光発電パネル設置用架台の縦桟の断面構造を示す説明図である。It is explanatory drawing which shows the cross-sectional structure of the vertical cross of the stand for photovoltaic power generation panel installation shown in FIG. 図1に示した太陽光発電パネル設置用架台の支持杭の断面構造を示す説明図である。It is explanatory drawing which shows the cross-section of the support pile of the photovoltaic power generation panel installation mount shown in FIG. 同実施形態に係るコネクタの使用状態を示す説明図である。It is explanatory drawing which shows the use condition of the connector which concerns on the same embodiment. 同実施形態に係るコネクタの構造を示す分解斜視図である。It is a disassembled perspective view which shows the structure of the connector which concerns on the same embodiment. 同実施形態に係るコネクタの構造を示す断面図であり、(a)は東西方向の断面図、(b)は南北方向の断面図である。It is sectional drawing which shows the structure of the connector which concerns on the embodiment, (a) is sectional drawing of the east-west direction, (b) is sectional drawing of the north-south direction. 同実施形態に係るコネクタを構成する押付部材の構造を示す平面図である。It is a top view which shows the structure of the pressing member which comprises the connector which concerns on the embodiment. 同実施形態に係るコネクタを用いて太陽光発電パネル設置用架台(横桟先行構造)の上部構造を支持杭に取り付ける様子を示す説明図である。It is explanatory drawing which shows a mode that the superstructure of a photovoltaic power generation panel installation mount (horizontal beam precedence structure) is attached to a support pile using the connector which concerns on the same embodiment.

以下、図面を参照しながら本発明の実施形態について説明する。本実施形態においては、被固定部材たる太陽光発電パネル設置用架台の上部構造9を、コネクタ1(接合構造)を用いて固定部材たる太陽光発電パネル設置用架台の下部構造である支持杭8に固定する。ただし、本発明のコネクタ1を適用する固定部材、被固定部材はこれに限られない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In this embodiment, the support pile 8 which is the lower structure of the photovoltaic power generation panel installation mount, which is a fixing member, using the connector 1 (joining structure) as the upper structure 9 of the photovoltaic power generation panel installation mount, which is a fixed member. Secure to. However, the fixing member and the fixed member to which the connector 1 of the present invention is applied are not limited to this.

太陽光発電パネル設置用架台の上部構造9は、図1に示すように、複数の縦桟91を平行に並べた上に複数の横桟92を縦桟91とは直交する方向に平行に並べ、連結金具、ねじ止め等の公知の固定手段によって縦桟91と横桟92とを固定してなるものである。横桟92上には太陽光発電パネル(不図示)が設置される。なお、本実施形態の説明においては、図1に示すように、便宜上、縦桟91の長手方向を南北方向、横桟92の長手方向を東西方向、鉛直方向を上下方向とするが、これら方向の記載が実際の方位や設置方向と一致するものではない。   As shown in FIG. 1, the upper structure 9 of the photovoltaic power generation panel installation stand has a plurality of vertical bars 91 arranged in parallel and a plurality of horizontal bars 92 arranged in parallel to the direction perpendicular to the vertical bars 91. The vertical beam 91 and the horizontal beam 92 are fixed by a known fixing means such as a connecting metal fitting or a screw. A photovoltaic power generation panel (not shown) is installed on the horizontal rail 92. In the description of this embodiment, as shown in FIG. 1, for the sake of convenience, the longitudinal direction of the vertical beam 91 is the north-south direction, the longitudinal direction of the horizontal beam 92 is the east-west direction, and the vertical direction is the vertical direction. Is not consistent with the actual orientation or installation direction.

太陽光発電パネル設置用架台の上部構造9は、下部を地盤7に打ち込んで鉛直方向に立設されている複数の支持杭8に対して、コネクタ1を介して固定される。具体的には、一つの支持杭8に一つのコネクタ1が取り付けられ、太陽光発電パネル設置用架台の上部構造9を構成する一本の縦桟91を、南北方向に並ぶ二つの支持杭8に対してそれぞれコネクタ1を介して固定する。同様にして複数の縦桟91を平行に並べて支持杭8上にコネクタ1を介して固定し、その複数の縦桟91に直交するように横桟92を縦桟91上に複数平行に並べて固定していく。   The upper structure 9 of the solar panel mounting base is fixed via a connector 1 to a plurality of support piles 8 which are erected in the vertical direction by driving the lower part into the ground 7. Specifically, one connector 1 is attached to one support pile 8, and two support piles 8 arranged in the north-south direction are provided with one vertical beam 91 that constitutes the upper structure 9 of the solar panel mounting base. Are fixed via connectors 1 respectively. Similarly, a plurality of vertical bars 91 are arranged in parallel and fixed on the support pile 8 via the connector 1, and a plurality of horizontal bars 92 are arranged in parallel and fixed on the vertical bars 91 so as to be orthogonal to the plurality of vertical bars 91. I will do it.

なお、図1においては、支持杭8が南北方向に二本、東西方向に三本が並べられ、合計六本の支持杭8が図示されているが、これに限られるものではなく、設置する太陽光発電パネルの大きさや枚数、その設置場所の自然条件等に応じて支持杭8の数や並べ方は変化してもよい。また、本実施形態においては平行する三本の縦桟91に対して四本の横桟92が直交するように並べられているが、これに限られるものではなく、設置する太陽光発電パネルの大きさや枚数、その設置場所の自然条件等に応じて縦桟91及び横桟92の数や並べ方は変化してもよい。縦桟91の長さに応じて横桟92の本数や間隔が変化することや、横桟92の長さに応じて縦桟91の本数や間隔が変化することも当然に許容される。   In FIG. 1, two support piles 8 are arranged in the north-south direction and three in the east-west direction, and a total of six support piles 8 are illustrated. However, the present invention is not limited to this and is installed. The number and arrangement of the support piles 8 may vary depending on the size and number of photovoltaic panels, the natural conditions of the installation location, and the like. Further, in the present embodiment, the four horizontal bars 92 are arranged so as to be orthogonal to the three vertical bars 91 that are parallel to each other. The number and arrangement of the vertical bars 91 and the horizontal bars 92 may vary depending on the size and number of sheets, the natural conditions of the installation location, and the like. Naturally, the number and interval of the horizontal beams 92 are changed according to the length of the vertical beam 91, and the number and interval of the vertical beams 91 are naturally allowed to change according to the length of the horizontal beam 92.

縦桟91は、図2に示すように、略コの字形状の断面形状を有し、開口側の両端辺は内側に向かって折り曲げられて係止部911を構成している。また、横桟92は、太陽光発電パネルを設置するに適した形状、かつ縦桟91に固定するに適した形状を有していればその形状は特に限定されないが、例えば縦桟91と同様の略コの字形状の断面形状を有するものや、略Z字形状の断面形状を有するものが挙げられる。縦桟91及び横桟92の材質はいずれも鉄であり、例えば鋼板のベンダー加工やロール鋼板のロールフォーミングによって製造されるが、これに限られるものではなく、例えば押し出し成形によって製造されるアルミニウム合金製であってもよい。   As shown in FIG. 2, the vertical beam 91 has a substantially U-shaped cross-sectional shape, and both end sides on the opening side are bent inward to form a locking portion 911. Further, the shape of the horizontal beam 92 is not particularly limited as long as the horizontal beam 92 has a shape suitable for installing the photovoltaic power generation panel and a shape suitable for fixing to the vertical beam 91. And those having a substantially U-shaped cross-sectional shape and those having a substantially Z-shaped cross-sectional shape. The material of the vertical beam 91 and the horizontal beam 92 is both iron, and is manufactured by, for example, bender processing of a steel plate or roll forming of a rolled steel plate, but is not limited to this, for example, an aluminum alloy manufactured by extrusion molding It may be made.

支持杭8は、それぞれ下部を地盤7に打ち込んで固定され、鉛直に立設されている。図3に示すように、支持杭8の断面形状は略コの字形状であり、両側面の開口側の両端辺が外側に向かって略直角に折り曲げられたフランジ部81を有している。支持杭8の両側面の上部には、図5に示すように、取付部材連結孔82がそれぞれ三つずつ設けられている。支持杭8の材質は溶融亜鉛メッキされた鋼であり、例えばロール成形によって製造されるが、これに限られるものではない。本実施形態においては、支持杭8は、縦桟91の長手方向(すなわち南北方向)ではなく横桟92の長手方向(すなわち東西方向)に開口側が来るように地盤7に打ち込まれて立設されている。   The support piles 8 are each fixed at a lower portion by being driven into the ground 7 and are erected vertically. As shown in FIG. 3, the support pile 8 has a substantially U-shaped cross-section, and has flange portions 81 whose both ends on the opening sides of both side surfaces are bent at substantially right angles toward the outside. As shown in FIG. 5, three attachment member connecting holes 82 are provided in the upper portions on both side surfaces of the support pile 8. The material of the support pile 8 is hot-dip galvanized steel and is manufactured by, for example, roll forming, but is not limited thereto. In this embodiment, the support pile 8 is erected by being driven into the ground 7 so that the opening side comes in the longitudinal direction of the horizontal beam 92 (that is, the east-west direction) instead of the longitudinal direction of the vertical beam 91 (that is, the north-south direction). ing.

コネクタ1は、図4〜6に示すように、受け座部10、椀状部材20、軸部材30、押付部材40及び挟持部材50を組み合わせて構成され、受け座部10が支持杭8に連結され、軸部材30が挟持部材50を介して太陽光発電パネル設置用架台の上部構造9の縦桟91に連結されることにより、太陽光発電パネル設置用架台の上部構造9を支持杭8に固定するものである。本実施形態のコネクタ1の材質は鉄であり、例えば鋼板をプレス加工することによって製造されるが、これに限られるものではない。   As shown in FIGS. 4 to 6, the connector 1 is configured by combining a receiving seat portion 10, a bowl-shaped member 20, a shaft member 30, a pressing member 40, and a clamping member 50, and the receiving seat portion 10 is connected to the support pile 8. Then, the shaft member 30 is connected to the vertical beam 91 of the upper structure 9 of the solar panel installation stand via the sandwiching member 50, so that the upper structure 9 of the solar panel installation base is used as the support pile 8. It is to be fixed. The material of the connector 1 of this embodiment is iron, and is manufactured by, for example, pressing a steel plate, but is not limited thereto.

なお、図4はコネクタ1の使用状態を示す説明図であり、図1中の一つのコネクタ1周辺部分を拡大したものである。実際に太陽光発電パネル設置用架台の上部構造9を設置する際は、主に南側に太陽光発電パネルが向くように角度を付けて支持杭8に固定される。そのため図4においては、太陽光発電パネル設置用架台の上部構造9を支持杭8に対して所定の角度でコネクタ1によって固定する様子が示されている。また、説明の都合上、地盤7は平坦とし、支持杭8は鉛直方向に立設するものとしているが、実際には傾斜地において支持杭8を地盤7に対して角度を付けて打ち込むこともある。一方、図4とは異なり、図5及び6においては、コネクタ1の構造を説明するに適した図とするために、支持杭8に対して角度を付けずに太陽光発電パネル設置用架台の上部構造9を固定する様子を示している。すなわち、太陽光発電パネル設置用架台の上部構造9の縦桟91は支持杭8上に水平に固定されている。   FIG. 4 is an explanatory view showing the usage state of the connector 1, and is an enlarged view of the peripheral portion of one connector 1 in FIG. When actually installing the superstructure 9 for the solar panel installation stand, the solar panel is mainly fixed to the support pile 8 at an angle so that the solar panel faces the south side. Therefore, in FIG. 4, a state in which the upper structure 9 of the solar panel mounting base is fixed to the support pile 8 by the connector 1 at a predetermined angle is shown. In addition, for the convenience of explanation, the ground 7 is flat and the support pile 8 is erected in the vertical direction, but actually, the support pile 8 may be driven at an angle with respect to the ground 7 on an inclined ground. . On the other hand, unlike FIG. 4, in FIGS. 5 and 6, in order to make the figure suitable for explaining the structure of the connector 1, the photovoltaic power generation panel installation platform is not inclined with respect to the support pile 8. A state in which the upper structure 9 is fixed is shown. That is, the vertical beam 91 of the upper structure 9 of the gantry for installing the photovoltaic power generation panel is fixed horizontally on the support pile 8.

まず、コネクタ1を構成する各部材の構造について説明する。受け座部10は、図6に示すように、椀状部材接触面111(第一凸曲面)を中央部に有する受け部材11と、受け部材11を取り付けて支持杭8に連結する左右一対の取付部材12a,12bとから構成される。取付部材12aと取付部材12bとは同一の部材である。   First, the structure of each member constituting the connector 1 will be described. As shown in FIG. 6, the receiving seat portion 10 includes a receiving member 11 having a hook-shaped member contact surface 111 (first convex curved surface) at the center, and a pair of left and right connecting the receiving member 11 and connecting to the support pile 8. It is comprised from the attachment members 12a and 12b. The attachment member 12a and the attachment member 12b are the same member.

受け部材11は平面視略正方形状の平板形状を有し、その中央部に椀状部材接触面111が形成されている。椀状部材接触面111は、受け部材11の中央部を下側から半球形状に押し出して当該半球の上部を水平に切り取った形状を有する。椀状部材接触面111の中央部には正円形状の開口部112が形成されている。   The receiving member 11 has a substantially square flat plate shape in plan view, and a hook-shaped member contact surface 111 is formed at the center thereof. The hook-shaped member contact surface 111 has a shape in which the central portion of the receiving member 11 is extruded from the lower side into a hemispherical shape and the upper portion of the hemispherical surface is cut horizontally. A round-shaped opening 112 is formed at the center of the hook-shaped member contact surface 111.

受け部材11の対向する二つの辺115a,115cの中央部近傍には、それらの辺115a,115cに沿って矩形長孔形状の取付部材締結孔113a,113bが設けられている。また、受け部材11を支持杭8に取り付けた際に支持杭8の開口側に位置する辺115bの中央部近傍と、その辺115bに対向する辺115dの両隅近傍の合計三カ所に角孔形状の押付部材締結孔114a,114b,114cが設けられている。(辺115bの中央部近傍に設けられていたものを押付部材締結孔114a、辺115dの両隅近傍に設けられたものを押付部材締結孔114b,114cとする。)   In the vicinity of the central portion of the two opposing sides 115a and 115c of the receiving member 11, rectangular long hole-shaped attachment member fastening holes 113a and 113b are provided along the sides 115a and 115c. Further, when the receiving member 11 is attached to the support pile 8, square holes are formed in a total of three locations near the center of the side 115b located on the opening side of the support pile 8 and near both corners of the side 115d facing the side 115b. Shaped pressing member fastening holes 114a, 114b, 114c are provided. (Those provided near the center of the side 115b are referred to as pressing member fastening holes 114a, and those provided near both corners of the side 115d are referred to as pressing member fastening holes 114b, 114c.)

取付部材12a,12bは、支持杭8に取り付けられるときに支持杭8に接触する支持杭取付部121a,121bと、受け部材11に取り付けられるときに受け部材11に接触する受け部材取付部123a,123bとを有している。取付部材12a,12bは一枚の矩形平板がL字形状に折り曲げられた形状を有するアングル部材であり、受け部材取付部123a,123bが支持杭取付部121a,121bの上端部から略直角に延設されている。支持杭取付部121a,121bの下端部近傍には角孔形状の支持杭取付孔122a,122bがそれぞれ一つずつ設けられている。一方、受け部材取付部123a,123bにはその中央部に長角孔形状の受け部材取付孔124a,124bがそれぞれ一つずつ設けられている。   The attachment members 12a and 12b include support pile attachment portions 121a and 121b that contact the support pile 8 when attached to the support pile 8, and receiving member attachment portions 123a that contact the reception member 11 when attached to the reception member 11. 123b. The mounting members 12a and 12b are angle members having a shape in which one rectangular flat plate is bent into an L shape, and the receiving member mounting portions 123a and 123b extend from the upper ends of the support pile mounting portions 121a and 121b at a substantially right angle. It is installed. In the vicinity of the lower ends of the support pile mounting portions 121a and 121b, square hole-shaped support pile mounting holes 122a and 122b are respectively provided. On the other hand, the receiving member mounting portions 123a and 123b are provided with receiving member mounting holes 124a and 124b each having a long hole shape at the center thereof.

椀状部材20は半球面形状を有し、内側が椀状部材接触面111に面接触しつつ摺動可能な受け座部接触面21(第一凹曲面)、その裏側、すなわち外側が押付部材接触面22(第二凸曲面)となっている。   The bowl-shaped member 20 has a hemispherical shape, and the inner side is in contact with the bowl-shaped member contact surface 111 and is slidable on the receiving seat portion contact surface 21 (first concave curved surface). It is a contact surface 22 (second convex curved surface).

軸部材30は、外周に雄ねじが形成された雄ねじ部材31と、内周に雌ねじが形成された雌ねじ部材32とが螺合された構造よりなり、雄ねじ部材31が椀状部材20の押付部材接触面22の中央から突出し、雌ねじ部材32が太陽光発電パネル設置用架台の上部構造9の縦桟91に連結される。雄ねじ部材31はその外周に雄ねじが形成された中空円筒形状を有し、椀状部材20の押付部材接触面22中央部に溶接、ねじ止め等の公知の固定手段を用いて立設されている。雌ねじ部材32は円盤状の頭部321と、その内周に雌ねじが形成された中空円筒形状の胴部322とを有し、挟持部材50を介して太陽光発電パネル設置用架台の上部構造9の縦桟91に連結される。胴部322には切り欠き323が平行に二つ形成されており(図5において一つは胴部322の裏面側にあるため不図示)、二つの切り欠き323をスパナ等で掴むことで、容易に雌ねじ部材32を回転させることが可能となっている。このような構造を有することにより、本実施形態においては、雄ねじ部材31と雌ねじ部材32とを相対回転させることによって軸部材30の軸方向の長さの調整が可能となっている。   The shaft member 30 has a structure in which a male screw member 31 with a male screw formed on the outer periphery and a female screw member 32 with a female screw formed on the inner periphery are screwed together, and the male screw member 31 is in contact with the pressing member of the bowl-shaped member 20. The female screw member 32 protrudes from the center of the surface 22 and is connected to the vertical beam 91 of the upper structure 9 of the solar panel mounting base. The male screw member 31 has a hollow cylindrical shape with a male screw formed on the outer periphery thereof, and is erected at the center of the pressing member contact surface 22 of the flange-like member 20 by using known fixing means such as welding and screwing. . The female screw member 32 has a disk-shaped head portion 321 and a hollow cylindrical body portion 322 having a female screw formed on the inner periphery thereof, and the upper structure 9 of the photovoltaic power generation panel installation stand via the clamping member 50. It is connected to the vertical beam 91. Two notches 323 are formed in the body portion 322 in parallel (in FIG. 5, one is not shown because it is on the back side of the body portion 322), and by holding the two notches 323 with a spanner or the like, The female screw member 32 can be easily rotated. By having such a structure, in this embodiment, the axial length of the shaft member 30 can be adjusted by rotating the male screw member 31 and the female screw member 32 relative to each other.

押付部材40は、受け座部10に対して椀状部材20を押し付け固定するための部材であり、半球面形状を有する椀状の部材からその底部を水平に切り取った形状を有し、その内側に、椀状部材20の押付部材接触面22に面接触する椀状部材押付面41(第二凹曲面)を有する。押付部材40(椀状部材押付面41)の中央部には正円形状の開口部42が形成されている。また、図7に示すように、押付部材40の下端周縁部からは三方向に三つの締結片43a,43b,43cが延設されており、三つの締結片43a,43b,43cのそれぞれに角孔形状の締結孔431a,431b,431cが一つずつ設けられている。   The pressing member 40 is a member for pressing and fixing the flange-shaped member 20 against the receiving seat portion 10, and has a shape obtained by horizontally cutting the bottom portion of the flange-shaped member having a hemispherical shape, In addition, it has a hook-shaped member pressing surface 41 (second concave curved surface) in surface contact with the pressing member contact surface 22 of the hook-shaped member 20. A round-shaped opening 42 is formed at the center of the pressing member 40 (the hook-shaped member pressing surface 41). Further, as shown in FIG. 7, three fastening pieces 43a, 43b, 43c are extended in three directions from the lower peripheral edge of the pressing member 40, and each of the three fastening pieces 43a, 43b, 43c has a corner. Hole-shaped fastening holes 431a, 431b, and 431c are provided one by one.

図7に示すように、締結片43aは平面視略正方形状の板状部材であり、締結片43b,43cは略長方形状の板片に略二等辺三角形状の板片を組み合わせた平面視剣先形状の板状部材である。三つの締結片43a,43b,43cの設けられている位置関係は、椀状部材押付面41が椀状部材20の押付部材接触面22に面接触し、椀状部材20の受け部材接触面21が受け部材11の椀状部材接触面111に面接触するように、押付部材40と受け部材11との間に椀状部材20を挟み込んで組み合わせたとき、締結孔431aが受け部材11の辺115bの中央部近傍に設けられた押付部材締結孔114aに対応する位置に合わせると、締結孔431b,431cが受け部材11の辺115dの両隅近傍に設けられた二つの押付部材締結孔114b,114cにそれぞれ対応する位置に来るように配されている。   As shown in FIG. 7, the fastening piece 43a is a plate-like member having a substantially square shape in plan view, and the fastening pieces 43b and 43c are blade tips in a plan view in which a substantially rectangular plate piece is combined with a plate piece having a substantially isosceles triangle shape. It is a plate-shaped member. The positional relationship in which the three fastening pieces 43a, 43b, and 43c are provided is that the hook-shaped member pressing surface 41 is in surface contact with the pressing member contact surface 22 of the hook-shaped member 20 and the receiving member contact surface 21 of the hook-shaped member 20 is. When the hook-shaped member 20 is sandwiched and combined between the pressing member 40 and the receiving member 11 so as to be in surface contact with the hook-shaped member contact surface 111 of the receiving member 11, the fastening hole 431 a has a side 115 b of the receiving member 11. The fastening holes 431b and 431c are two pressing member fastening holes 114b and 114c provided in the vicinity of both corners of the side 115d of the receiving member 11 when matched with the positions corresponding to the pressing member fastening holes 114a provided in the vicinity of the center of the receiving member 11. It is arranged to come to the position corresponding to each.

ここで、押付部材40と受け部材11との間に椀状部材20を挟み込んで組み合わせたときに、押付部材40の椀状部材押付面41(第二凹曲面)が椀状部材20の押付部材接触面22(第二凸曲面)に摺動可能に面接触し、椀状部材20の受け部材接触面21(第一凹曲面)が受け部材11の椀状部材接触面111(第一凸曲面)に摺動可能に面接触するように、椀状部材接触面111(第一凸曲面)、受け座部接触面21(第一凹曲面)、押付部材接触面22(第二凸曲面)及び椀状部材押付面41(第二凹曲面)は略同心の略真球面状を呈している。   Here, when the hook-like member 20 is sandwiched between the pressing member 40 and the receiving member 11 and combined, the hook-like member pressing surface 41 (second concave curved surface) of the pressing member 40 is the pressing member of the hook-like member 20. The contact surface 22 (second convex curved surface) is slidably brought into surface contact, and the receiving member contact surface 21 (first concave curved surface) of the flange-shaped member 20 is the flange-shaped member contacting surface 111 (first convex curved surface) of the receiving member 11. ) In a slidable surface contact manner, the saddle member contact surface 111 (first convex curved surface), the receiving portion contact surface 21 (first concave curved surface), the pressing member contact surface 22 (second convex curved surface), and The flange-shaped member pressing surface 41 (second concave curved surface) has a substantially concentric substantially spherical shape.

挟持部材50は、軸部材30を太陽光発電パネル設置用架台の上部構造9へと連結するための部材であり、第一挟持板部材51と第二挟持板部材52とから構成される。第一挟持板部材51と第二挟持板部材52との間に、軸部材30の雌ねじ部材32と太陽光発電パネル設置用架台の上部構造9の縦桟91とが締緩自在に挟持される。本実施形態においては第一挟持板部材51と第二挟持板部材52とは全く同一の形状を有するため、第一挟持板部材51についてのみその構造を説明する。   The sandwiching member 50 is a member for connecting the shaft member 30 to the upper structure 9 of the photovoltaic power generation panel installation stand, and includes a first sandwiching plate member 51 and a second sandwiching plate member 52. Between the 1st clamping board member 51 and the 2nd clamping board member 52, the internal thread member 32 of the shaft member 30 and the vertical beam 91 of the upper structure 9 of a photovoltaic power generation panel installation stand are clamped freely. . In the present embodiment, since the first clamping plate member 51 and the second clamping plate member 52 have exactly the same shape, only the structure of the first clamping plate member 51 will be described.

第一挟持部材51は、縦桟91を挟持するための平板形状の桟接触部511と、桟接触部511の下側に位置し、軸部材30の雌ねじ部材32の形状に対応する略半円柱形状の窪みが設けられた軸接触部514とを有している。また、縦桟91を挟持したときに縦桟91が上方向にずれて抜けることがないように、桟接触部511の上端部は内側に向かって折り曲げられて返し512を構成しており、当該返し512は縦桟91を挟持したときに縦桟91の係止部911を覆うような形状となっている。軸接触部514の両側部には、第一挟持板部材51と第二挟持板部材52とを対向させ、縦桟91及び雌ねじ部材32を間に挟んで固定するためのボルト・ナット63を通す丸孔513が設けられている。ボルト・ナット63をきつく締めることにより、第一挟持板部材51と第二挟持板部材52とよって縦桟91及び雌ねじ部材32を間に挟持して固定状態となり、ボルト・ナット63を緩めることにより、固定状態が解除される。ボルト・ナット63を緩めて固定状態が解除された場合にも雌ねじ部材32が第一挟持板部材51及び第二挟持板部材52の間から抜けることがないように、軸接触部514には、雌ねじ部材32を挟持したときに雌ねじ部材32の頭部321が嵌合する溝515が形成されている。   The first clamping member 51 is located on the lower side of the flat bar contact portion 511 for holding the vertical cross beam 91 and the cross bar contact portion 511, and is a substantially semi-cylindrical shape corresponding to the shape of the female screw member 32 of the shaft member 30. And a shaft contact portion 514 provided with a shaped recess. Further, the upper end portion of the crosspiece contact portion 511 is bent inward so as to prevent the vertical crosspiece 91 from slipping upward and being pulled out when the vertical crosspiece 91 is sandwiched, and a return 512 is formed. The return 512 is shaped to cover the locking portion 911 of the vertical beam 91 when the vertical beam 91 is sandwiched. On both sides of the shaft contact portion 514, the first clamping plate member 51 and the second clamping plate member 52 are opposed to each other, and a bolt and nut 63 for fixing the vertical beam 91 and the female screw member 32 therebetween is passed. A round hole 513 is provided. By tightening the bolts and nuts 63, the first sandwiching plate member 51 and the second sandwiching plate member 52 sandwich the vertical beam 91 and the female screw member 32 between them, and the bolts and nuts 63 are loosened. The fixed state is released. In order to prevent the female screw member 32 from coming out from between the first clamping plate member 51 and the second clamping plate member 52 even when the bolt and nut 63 are loosened and the fixed state is released, the shaft contact portion 514 includes: A groove 515 into which the head 321 of the female screw member 32 is fitted when the female screw member 32 is sandwiched is formed.

以上に説明したコネクタ1を構成する各部材を組み合わせ、コネクタ1を使用して縦桟91を支持杭8に固定する方法を説明する。まず、取付部材12a,12bの受け部材取付部123a,123bが支持杭8の上端から外側に位置するように、取付部材12a,12bの支持杭取付孔122a,122bと支持杭8の取付部材連結孔82とをボルト・ナット60で締めて取付部材12a,12bを支持杭8に取り付ける。支持杭取付孔122a,122bは角孔形状を有しているため、この角孔形状に対応した角根丸頭ボルト60を用いると、ボルト・ナットの締結作業が容易になる。支持杭8の取付部材連結孔82は両側面にそれぞれ三つずつ穿設されているが、求められる縦桟91の設置高さに合わせて三つの中から任意に選択することができる。   A method of combining the members constituting the connector 1 described above and fixing the vertical beam 91 to the support pile 8 using the connector 1 will be described. First, the support member attachment portions 122a and 122b of the attachment members 12a and 12b are connected to the attachment members of the support pile 8 so that the receiving member attachment portions 123a and 123b of the attachment members 12a and 12b are located outward from the upper end of the support pile 8. The mounting members 12 a and 12 b are attached to the support pile 8 by tightening the holes 82 with bolts and nuts 60. Since the support pile mounting holes 122a and 122b have a square hole shape, the use of the round-headed round head bolt 60 corresponding to the square hole shape facilitates the bolt / nut fastening operation. The attachment member connecting holes 82 of the support pile 8 are formed in three on each side, but can be arbitrarily selected from three according to the required installation height of the vertical beam 91.

続いて、受け部材取付孔124a,124b上に取付部材締結孔113a,113bが来るように、取付部材12a,12bの受け部材取付部123a,123b上に受け部材11を載置し、受け部材取付孔124a,124bと取付部材締結孔113a,113bとをボルト・ナット61で締めて受け部材11を取付部材12a,12bに取り付ける。このとき受け部材11は、受け部材11の各辺が支持杭8の各辺と平行になるように、取付部材12a,12bに取り付けることになるが、取付部材締結孔113a,113bが矩形長孔形状に形成されていることにより、受け部材11の支持杭8に対する東西方向の取り付け位置はこの取付部材締結孔113a,113bの東西方向長さの範囲内で自由に動かすことができる。また、受け部材取付孔124a,124bも長角孔形状に形成されているため、受け部材11の支持杭8に対する南北方向の取り付け位置もこの受け部材取付孔124a,124bの南北方向長さの範囲内で調整することが可能となっている。なお、受け部材11の支持杭8に対する南北方向の取り付け位置の調整幅は東西方向の調整幅より小さいが、南北方向の位置調整は縦桟91を挟持部材50に挟持させる位置自体を動かすことによってより広範囲に調整可能である。   Subsequently, the receiving member 11 is placed on the receiving member mounting portions 123a and 123b of the mounting members 12a and 12b so that the mounting member fastening holes 113a and 113b come on the receiving member mounting holes 124a and 124b. The receiving member 11 is attached to the attachment members 12a and 12b by tightening the holes 124a and 124b and the attachment member fastening holes 113a and 113b with bolts and nuts 61. At this time, the receiving member 11 is attached to the attachment members 12a and 12b so that each side of the receiving member 11 is parallel to each side of the support pile 8, but the attachment member fastening holes 113a and 113b are rectangular long holes. Due to the shape, the mounting position of the receiving member 11 with respect to the support pile 8 in the east-west direction can be freely moved within the range of the east-west length of the mounting member fastening holes 113a, 113b. In addition, since the receiving member mounting holes 124a and 124b are also formed in an oblong hole shape, the mounting position of the receiving member 11 with respect to the support pile 8 in the north-south direction is also within the range of the length of the receiving member mounting holes 124a and 124b in the north-south direction It is possible to adjust within. Although the adjustment width of the attachment position of the receiving member 11 in the north-south direction with respect to the support pile 8 is smaller than the adjustment width in the east-west direction, the position adjustment in the north-south direction is performed by moving the position itself that holds the vertical beam 91 between the holding members 50. A wider range of adjustment is possible.

このように、本実施形態においては、受け部材11を取付部材12a,12bに取り付ける位置を変えることによって、支持杭8に対する受け部材11や受け部材11に設けられた椀状部材接触面111の相対的な位置の調整が可能となっている。そのため、受け部材11を取付部材12a,12bに取り付ける位置を変えるという簡易な操作だけで支持杭8に対する太陽光発電パネル設置用架台の上部構造9の平面位置の調整も容易に行うことができる。   Thus, in this embodiment, by changing the position where the receiving member 11 is attached to the attaching members 12a and 12b, the relative position of the receiving member 11 and the hook-shaped member contact surface 111 provided on the receiving member 11 with respect to the support pile 8 is increased. Position adjustment is possible. Therefore, it is possible to easily adjust the planar position of the upper structure 9 of the solar panel mounting base with respect to the support pile 8 only by a simple operation of changing the position where the receiving member 11 is attached to the attachment members 12a and 12b.

次に、受け部材11の椀状部材接触面111に椀状部材20の受け座部接触面21が当接するように、受け部材11上に椀状部材20を載置し、椀状部材20から突出する軸部材30(雄ねじ部材31に雌ねじ部材32を螺合させた状態にしておく)が開口部42から突き出すように、更に押付部材40を椀状部材20及び受け部材11上に載置する。この結果、押付部材40と受け部材11との間に椀状部材20が挟み込まれた状態となり、押付部材40の椀状部材押付面41が椀状部材20の押付部材接触面22に面接触し、椀状部材20の受け部材接触面21が受け部材11の椀状部材接触面111に面接触する。このとき、押付部材の締結孔431aが受け部材11の押付部材締結孔114a上に来るように、押付部材の締結孔431b,431cが受け部材11の押付部材締結孔114b,114cそれぞれの上に来るように、押付部材40の載置位置を決め、締結孔431a,431b,431cと押付部材締結孔114a,114b,114cとをボルト・ナット62で締めて押付部材40を受け座部10の受け部材11に締結する。ここまでの作業を各支持杭8に対して繰り返し、挟持部材50を除くコネクタ1を各支持杭8の上部に取り付ける。   Next, the hook-shaped member 20 is placed on the receiving member 11 so that the receiving seat contact surface 21 of the hook-shaped member 20 contacts the hook-shaped member contact surface 111 of the receiving member 11. The pressing member 40 is further placed on the flange-shaped member 20 and the receiving member 11 so that the protruding shaft member 30 (with the female screw member 32 screwed to the male screw member 31) protrudes from the opening 42. . As a result, the hook member 20 is sandwiched between the pressing member 40 and the receiving member 11, and the hook member pressing surface 41 of the pressing member 40 comes into surface contact with the pressing member contact surface 22 of the hook member 20. The receiving member contact surface 21 of the hook-shaped member 20 comes into surface contact with the hook-shaped member contact surface 111 of the receiving member 11. At this time, the fastening holes 431b and 431c of the pressing member are respectively on the pressing member fastening holes 114b and 114c of the receiving member 11 so that the fastening hole 431a of the pressing member is on the pressing member fastening hole 114a of the receiving member 11. Thus, the mounting position of the pressing member 40 is determined, and the fastening holes 431a, 431b, 431c and the pressing member fastening holes 114a, 114b, 114c are tightened with the bolts and nuts 62 to receive the pressing member 40 and the receiving member of the seat portion 10 11 to fasten. The operation so far is repeated for each support pile 8, and the connector 1 excluding the clamping member 50 is attached to the upper portion of each support pile 8.

続いて、軸部材30の雌ねじ部材32の頭部321が第一挟持板部材51及び第二挟持板部材52の溝515に嵌合するように第一挟持板部材51と第二挟持板部材52とで軸部材30を挟持し、縦桟91を第一挟持板部材51及び第二挟持板部材52の桟接触部511の間に通した状態で、第一挟持板部材51及び第二挟持板部材52の丸孔513をボルト・ナット63で締める。この作業を各支持孔8において繰り返し、支持杭8上に複数の縦桟91を平行に並べて取り付けていく。   Subsequently, the first clamping plate member 51 and the second clamping plate member 52 so that the head portion 321 of the female screw member 32 of the shaft member 30 is fitted in the grooves 515 of the first clamping plate member 51 and the second clamping plate member 52. The first clamping plate member 51 and the second clamping plate in a state where the shaft member 30 is clamped between the first clamping plate member 51 and the second clamping plate member 52. The round hole 513 of the member 52 is tightened with the bolt and nut 63. This operation is repeated in each support hole 8, and a plurality of vertical bars 91 are mounted in parallel on the support pile 8.

縦桟91を平行に並べて取り付けた後、今度は縦桟91上に複数の横桟92を平行に並べ、連結金具、ねじ止め等の公知の固定手段によって縦桟91と横桟92とを固定して太陽光発電パネル設置用架台の上部構造9を支持杭8上で組み立てる。   After the vertical bars 91 are mounted in parallel, a plurality of horizontal bars 92 are arranged in parallel on the vertical bars 91, and the vertical bars 91 and the horizontal bars 92 are fixed by known fixing means such as connecting brackets and screws. Then, the upper structure 9 of the mount for installing the photovoltaic power generation panel is assembled on the support pile 8.

ここで、押付部材40を受け座部10の受け部材11に対して締結している位置は、図6に示すように、椀状部材20の受け座部接触面21の摺動範囲よりも外側にある。このように押付部材40を受け座部10の受け部材11に対して締結していることにより、コネクタ1の上部に太陽光発電パネル設置用架台の上部構造9が載せられた状態であっても、ボルト・ナット62を緩めることにより椀状部材20を受け座部10と押付部材40との間で摺動させ、支持杭8に対する軸部材30の傾き角度及び傾き方向を調整できるため、支持杭8に対して太陽光発電パネル設置用架台の上部構造9を取り付ける傾き角度及び傾き方向を調整することができる。傾き角度及び傾き方向を調整するために、太陽光発電パネル設置用架台の上部構造9をコネクタ1から取り外す必要がないため、太陽光発電パネル設置用架台の上部構造9は安定的に保持され、何度でも再調整が容易である。   Here, the position where the pressing member 40 is fastened to the receiving member 11 of the receiving portion 10 is outside the sliding range of the receiving portion contact surface 21 of the bowl-shaped member 20 as shown in FIG. It is in. Thus, even if it is in the state by which the upper structure 9 of the mount for photovoltaic power generation panel installation was mounted on the upper part of the connector 1 by fastening with respect to the receiving member 11 of the receiving part 10 by the pressing member 40 Since the flanged member 20 is slid between the seat 10 and the pressing member 40 by loosening the bolts and nuts 62, the inclination angle and the inclination direction of the shaft member 30 with respect to the support pile 8 can be adjusted. The inclination angle and the inclination direction for attaching the upper structure 9 of the solar power panel installation base to 8 can be adjusted. In order to adjust the tilt angle and the tilt direction, it is not necessary to remove the upper structure 9 of the solar panel installation stand from the connector 1, so that the upper structure 9 of the solar panel installation base is stably held, It is easy to readjust again and again.

また、第一挟持板部材51と第二挟持板部材52とはボルト・ナット63によって締緩自在に連結されていることにより、当該ボルト・ナット63を緩めることにより第一挟持板部材51及び第二挟持板部材52による軸部材30及び縦桟92の挟持状態を解除することができる。このように挟持状態を解除すると、太陽光発電パネル設置用架台の上部構造9を完全にコネクタ1から取り外すことなく軸部材30の雄ねじ部材31及び雌ねじ部材32の相対回転が可能になるため、一旦決めた傾き角度及び傾き方向を維持したまま支持杭8に対する太陽光発電パネル設置用架台の上部構造9の設置高さのみを容易に再調整・微調整することができる。   Further, since the first clamping plate member 51 and the second clamping plate member 52 are connected to each other by bolts and nuts 63, the bolts and nuts 63 are loosened to loosen the first clamping plate member 51 and the second clamping plate member 51. The clamping state of the shaft member 30 and the vertical beam 92 by the two clamping plate members 52 can be released. When the clamping state is released in this manner, the male screw member 31 and the female screw member 32 of the shaft member 30 can be rotated relative to each other without completely removing the upper structure 9 of the solar panel mounting base from the connector 1. Only the installation height of the upper structure 9 of the gantry for installing the solar power generation panel with respect to the support pile 8 can be easily readjusted and finely adjusted while maintaining the determined inclination angle and inclination direction.

以上説明した実施形態は、本発明の理解を容易にするために記載されたものであって、本発明を限定するために記載されたものではない。したがって、上記実施形態に開示された各要素は、本発明の技術的範囲に属する全ての設計変更や均等物をも含む趣旨である。   The embodiment described above is described for facilitating understanding of the present invention, and is not described for limiting the present invention. Therefore, each element disclosed in the above embodiment is intended to include all design changes and equivalents belonging to the technical scope of the present invention.

例えば、本実施形態において、挟持部材50は第一挟持板部材51及び第二挟持板部材52の二つの部材からなるものとしたが、軸部材30と被固定部材たる太陽光発電パネル設置用架台の上部構造9等を挟持するための第一挟持部及び第二挟持部を有していればこれに限られるものではなく、一つの部材のみからなるものであってもよい。   For example, in the present embodiment, the sandwiching member 50 is composed of two members, a first sandwiching plate member 51 and a second sandwiching plate member 52, but the solar power generation panel installation stand that is the shaft member 30 and the fixed member. If it has the 1st clamping part and 2nd clamping part for clamping the upper structure 9 grade | etc., It will not be restricted to this, You may consist of only one member.

また、本実施形態においては雄ねじ部材31が椀状部材20に立設されていたが、雄ねじ部材31と椀状部材20とが一体成型された一つの部材として構成されていてもよい。雄ねじ部材31と雌ねじ部材32の位置関係は逆でもよく、例えば雌ねじ部材32が椀状部材20に立設されていてもよい。   Further, in the present embodiment, the male screw member 31 is erected on the bowl-shaped member 20, but the male screw member 31 and the bowl-shaped member 20 may be configured as a single member integrally molded. The positional relationship between the male screw member 31 and the female screw member 32 may be reversed. For example, the female screw member 32 may be erected on the bowl-shaped member 20.

更に、本実施形態においては押付部材40が受け座部10の受け部材11に対して締結されていたが、これに限られるものではなく、第一凹曲面たる受け座部接触面21の摺動範囲よりも外側において押付部材40が支持杭8に対して締結されていてもよい。また、押付部材40に設ける締結片43a,43b,43cの数及び位置もあくまで一例であり、これに限られるものではなく、例えば受け部材11の辺115bの中央部近傍及び辺115dの中央部近傍の二カ所に押付部材締結孔114を設け、押付部材40のそれに対応する位置に二つの締結片43を設けてもよい。   Further, in this embodiment, the pressing member 40 is fastened to the receiving member 11 of the receiving seat portion 10, but is not limited to this, and the sliding of the receiving seat portion contact surface 21 that is the first concave curved surface. The pressing member 40 may be fastened to the support pile 8 outside the range. In addition, the number and position of the fastening pieces 43a, 43b, and 43c provided on the pressing member 40 are merely examples, and are not limited thereto. For example, the vicinity of the central portion of the side 115b and the central portion of the side 115d of the receiving member 11 The pressing member fastening holes 114 may be provided at the two locations, and the two fastening pieces 43 may be provided at positions corresponding to the pressing member 40.

なお、本発明に係るコネクタ1は、図8に示すように、横桟先行構造の太陽光発電パネル設置用架台の上部構造9Aを支持杭8に取り付ける場合にも適用可能である。横桟先行構造の太陽光発電パネル設置用架台の上部構造9Aは、複数の横桟92Aを平行に並べた上に複数の縦桟91Aを横桟92Aとは直交する方向に平行に並べ、連結金具、ねじ止め等の公知の固定手段によって縦桟91Aと横桟92Aとを固定してなるものである。この場合、支持杭8は、横桟92Aの長手方向(すなわち東西方向)ではなく縦桟91Aの長手方向(すなわち南北方向)に開口側が来るように地盤7に打ち込まれて立設され、コネクタ1も90度回転させて支持杭8に取り付けられる。   The connector 1 according to the present invention can also be applied to the case where the upper structure 9A of the horizontal power panel leading structure solar panel mounting base is attached to the support pile 8, as shown in FIG. The upper structure 9A of the horizontal beam leading structure solar panel mounting structure has a plurality of horizontal beams 92A arranged in parallel and a plurality of vertical beams 91A arranged in parallel in a direction orthogonal to the horizontal beam 92A. The vertical beam 91A and the horizontal beam 92A are fixed by known fixing means such as metal fittings and screws. In this case, the support pile 8 is erected by being driven into the ground 7 so that the opening side comes in the longitudinal direction of the vertical beam 91A (that is, the north-south direction) instead of the longitudinal direction of the horizontal beam 92A (that is, the east-west direction). Is also rotated 90 degrees and attached to the support pile 8.

本発明に係る接合構造(コネクタ)は、太陽光発電パネル設置用架台、大型のアンテナ装置、建築物の基礎梁等の比較的大型の被固定部材を地上に設置するために好適に用いられる。   The joining structure (connector) according to the present invention is suitably used for installing a relatively large fixed member such as a photovoltaic power generation panel installation base, a large antenna device, or a foundation beam of a building on the ground.

1…コネクタ(接合構造)
10…受け座部
11…受け部材
111…椀状部材接触面(第一凸曲面)
112…開口部
113a,113b…取付部材締結孔
114a,114b,114c…押付部材締結孔
12a,12b…取付部材
121a,121b…支持杭取付部
122a,122b…支持杭取付孔
123a,123b…受け部材取付部
124a,124b…受け部材取付孔
20…椀状部材
21…受け座部接触面(第一凹曲面)
22…押付部材接触面(第二凸曲面)
30…軸部材
31…雄ねじ部材
32…雌ねじ部材
321…頭部
322…胴部
323…切り欠き
40…押付部材
41…椀状部材押付面(第二凹曲面)
42…開口部
43a,43b,43c…締結片
431a,431b,431c…締結孔
50…挟持部材
51…第一挟持板部材
511…桟接触部
512…返し
513…丸孔
514…軸接触部
515…溝
52…第二挟持板部材
60,61,62,63…ボルト・ナット
7…地盤
8…支持杭
81…フランジ
82…取付部材連結孔
9,9A…太陽光発電パネル設置用架台の上部構造
91,91A…縦桟
911…係止部
92,92A…横桟
1 ... Connector (joint structure)
DESCRIPTION OF SYMBOLS 10 ... Receiving seat part 11 ... Receiving member 111 ... Gutter-shaped member contact surface (1st convex curve)
DESCRIPTION OF SYMBOLS 112 ... Opening part 113a, 113b ... Mounting member fastening hole 114a, 114b, 114c ... Pushing member fastening hole 12a, 12b ... Mounting member 121a, 121b ... Support pile mounting part 122a, 122b ... Support pile mounting hole 123a, 123b ... Receiving member Mounting portion 124a, 124b ... receiving member mounting hole 20 ... bowl-shaped member 21 ... receiving seat contact surface (first concave curved surface)
22 ... Pressing member contact surface (second convex curved surface)
DESCRIPTION OF SYMBOLS 30 ... Shaft member 31 ... Male screw member 32 ... Female screw member 321 ... Head 322 ... Trunk part 323 ... Notch 40 ... Pushing member 41 ... Saddle-like member pressing surface (second concave curved surface)
42 ... opening 43a, 43b, 43c ... fastening piece 431a, 431b, 431c ... fastening hole 50 ... clamping member 51 ... first clamping plate member 511 ... crosspiece contact portion 512 ... return 513 ... round hole 514 ... shaft contact portion 515 ... Groove 52 ... second clamping plate members 60, 61, 62, 63 ... bolts and nuts 7 ... ground 8 ... support piles 81 ... flange 82 ... mounting member connecting holes 9, 9A ... upper structure of the solar panel mounting base 91 91A ... Vertical beam 911 ... Locking portion 92,92A ... Horizontal beam

Claims (4)

第一凸曲面を有し固定部材に連結される受け座部と、
前記第一凸曲面に面接触しつつ摺動可能な第一凹曲面及び該第一凹曲面の裏面側の第二凸曲面を有する椀状部材と、
前記第二凸曲面の中央から突出し被固定部材に連結される軸部材と、
前記第二凸曲面に面接触する第二凹曲面を有し前記受け座部に対して前記椀状部材を押し付け固定する押付部材と、
前記第一凹曲面の摺動範囲よりも外側で前記押付部材を前記受け座部又は前記固定部材に締結する締結手段と、を備え、
前記第一凸曲面、前記第一凹曲面、前記第二凸曲面及び前記第二凹曲面が略同心の略真球面状を呈していることを特徴とする接合構造。
A receiving seat having a first convex curved surface and connected to the fixing member;
A first concave curved surface slidable while being in surface contact with the first convex curved surface, and a bowl-shaped member having a second convex curved surface on the back side of the first concave curved surface;
A shaft member protruding from the center of the second convex curved surface and connected to the fixed member;
A pressing member that has a second concave curved surface in surface contact with the second convex curved surface and presses and fixes the flange-shaped member against the receiving seat portion;
Fastening means for fastening the pressing member to the receiving seat part or the fixing member outside the sliding range of the first concave curved surface,
The joining structure, wherein the first convex curved surface, the first concave curved surface, the second convex curved surface, and the second concave curved surface have a substantially concentric substantially spherical shape.
前記軸部材が、外周に雄ねじが形成された雄ねじ部材と、内周に雌ねじが形成された雌ねじ部材と、が螺合された構造よりなり、
前記雄ねじ部材と前記雌ねじ部材とを相対回転させることによって、前記軸部材の軸方向の長さの調整が可能であることを特徴とする請求項1に記載の接合構造。
The shaft member has a structure in which a male screw member with a male screw formed on the outer periphery and a female screw member with a female screw formed on the inner periphery are screwed together,
The joining structure according to claim 1, wherein the axial length of the shaft member can be adjusted by rotating the male screw member and the female screw member relative to each other.
前記軸部材と前記被固定部材とを第一挟持部及び第二挟持部によって挟み込み、もって前記軸部材を前記被固定部材に連結する挟持部材を更に備え、
前記第一挟持部と前記第二挟持部とが締緩自在に構成されていることを特徴とする請求項2に記載の接合構造。
The shaft member and the fixed member are further sandwiched by a first sandwiching portion and a second sandwiching portion, and further include a sandwiching member that connects the shaft member to the fixed member,
The joining structure according to claim 2, wherein the first sandwiching portion and the second sandwiching portion are configured to be tightenable.
前記受け座部が、前記第一凸曲面を有する受け部材と、該受け部材を取り付けて前記固定部材に連結する取付部材とを備え、
前記受け部材を前記取付部材に取り付ける位置を変えることによって、前記固定部材に対する前記第一凸曲面の相対的な位置の調整が可能であることを特徴とする請求項1〜3のいずれか1項に記載の接合構造。
The receiving seat portion includes a receiving member having the first convex curved surface, and an attachment member that attaches the receiving member and connects the fixing member.
4. The relative position of the first convex curved surface with respect to the fixing member can be adjusted by changing a position where the receiving member is attached to the attachment member. 5. The joint structure described in 1.
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