JPWO2015093080A1 - Method for producing semipermeable membrane, and semipermeable membrane - Google Patents

Abstract

Provided are a method for producing a semipermeable membrane having both semipermeable properties and strength, and a semipermeable membrane. A method comprising a step of forming a liquid film with a film-forming solution containing the following substances (A) to (C), and a desolvation step of removing the solvent from the liquid film. Substance (A): Polymer substance (B) having a repeating unit structure containing one or more structural sites selected from the group consisting of amide group, imide group, sulfonyl group and heterocyclic ring: Good solvent substance of substance A (C ):salt

Description

  The present invention relates to a method for producing a semipermeable membrane having both good semipermeable properties and sufficient strength, and a semipermeable membrane.

  Currently, composite membranes and asymmetric membranes are mainly used as reverse osmosis membranes or forward osmosis membranes. These membranes have two layers, a separation functional layer and a support layer. The separation functional layer has a substantial separation function. The support layer has a high physical strength, so that the entire membrane is given sufficient strength to be subjected to a pressurized water permeability test.

  In the composite membrane, the support layer has at least one or both of a porous membrane and a substrate. In the composite membrane, the separation functional layer is formed so as to cover the support layer. Many of the composite membranes used industrially are formed by utilizing interfacial polycondensation on a porous membrane. As a main example of such a composite membrane, Patent Document 1 describes a membrane having a separation functional layer formed of polyamide.

  The asymmetric membrane is different from the composite membrane in that it is composed of a single material, but is substantially different from the composite membrane in that it has a dense layer substantially corresponding to a separation functional layer and a support layer having high mechanical strength. Common. As an asymmetric membrane, for example, Patent Literature 2 describes a membrane using a cellulose acetate material.

  The support layer in these composite membranes and asymmetric membranes usually has a thickness of several tens of μm or more. As described above, the support layer is used to physically support a thin separation functional layer having low mechanical strength. However, by providing a support layer, (1) the water permeability obtained by the whole membrane is lower than the original water permeability of the separation functional layer, and (2) the salt content stays inside the support layer. Problems are known to occur.

First, regarding the problem (1), although there are reports on composite films and asymmetric films having a thickness of about several tens of μm, there are few reports on composite films and asymmetric films having a thickness of less than 20 μm. And as the thickness increases, the water permeability tends to decrease.
Next, regarding (2), when the membrane is used as a forward osmosis membrane, salt polarization stays in the support layer, thereby causing concentration polarization, thereby lowering the osmotic pressure. As a result, there arises a problem that the amount of water permeability is significantly reduced (Non-patent Document 1). In the development of forward osmosis membranes, there is a strong demand for reducing or overcoming such salt retention.

  As a method for preventing the occurrence of concentration polarization, for example, by reducing the parameter defined by “(thickness × hole bending rate) / porosity” of the support layer in the composite membrane, the retention of salt in the support layer is reduced. It has been proposed to do. As an example of the forward osmosis membrane, for example, Patent Document 3 reports a composite membrane in which a separation functional layer is formed on a substrate having a large porosity and a small K value. Patent Document 4 describes a cellulose acetate thin film having a thickness of 1 μm or less.

US Pat. No. 3,744,942 JP 2000-17002 A US Patent Application Publication No. 2011/102680 Japanese Patent Application Laid-Open No. 2011-255312

S. Loeb, J. Membr. Sci., 1, 49-63, 249-269 (1976)

  In the technique of Patent Document 3, there is a concern that the strength of the support film itself should be reduced simultaneously with the reduction of the K value. Moreover, in patent document 4, the use of a base material is assumed, and the strength of the obtained membrane itself is insufficient for use in a pressurized water permeability test. That is, no semi-permeable membrane having both semi-permeability and strength has been reported so far.

  The subject of this invention is providing the manufacturing method and semipermeable membrane of a semipermeable membrane which have favorable semipermeable property and sufficient intensity | strength.

As a result of intensive studies, the inventors have formed a liquid film with a film-forming solution containing the following substances (A) to (C), a desolvation process for removing the solvent from the liquid film,
It has been found that the above problem can be solved by a method comprising
Substance (A): Polymer substance (B) having a repeating unit structure containing one or more structural sites selected from the group consisting of amide group, imide group, sulfonyl group and heterocyclic ring: Good solvent substance of substance (A) (C): Salt

Furthermore, when the following substance (D) was further included, it discovered that a more favorable semi-permeable property could be acquired.
Substance (D): from hydroxyl group and its salt, amino group and its salt, carboxyl group, its salt and its anhydride, sulfo group, its salt and its anhydride, and phosphate group, its salt and its anhydride One or more low molecular weight compounds selected from the group consisting of a low molecular weight compound containing at least one hydrophilic group selected from the group consisting of

In addition, as a result of deep investigations by the inventors, the substance (A) is subjected to two kinds of cross-linking α and cross-linking β at the same time, thereby obtaining a significant semi-permeability improvement effect which could not be predicted at all. Successful.
Crosslink α: Covalent bond via nitrogen atom constituting substance (A) β: Ion bond between oxygen atom, nitrogen atom or hydrophilic group constituting substance (A) and cation derived from the substance (C)

  According to the present invention, it is possible to produce a semipermeable membrane having both good semipermeable properties and sufficient strength.

[I. (Semipermeable membrane)
The semipermeable membrane of the present invention (hereinafter, sometimes simply referred to as “membrane”) has a repeating unit structure containing one or more structural sites selected from the group consisting of an amide group, an imide group, a sulfonyl group, and a heterocyclic ring. Is used as the main component of the membrane. Since these have a hydrogen bonding site in their repeating unit structure, they form a strong intermolecular hydrogen bond in the film. As a result, a film having high mechanical strength can be obtained.

  From the viewpoint of high hydrogen bondability, the main component of the film is preferably polyamide, polyamideimide, or polybenzimidazole, and particularly preferably polyamide having a planar amide bond. By using these polymers as main components, a self-supporting film having sufficient mechanical strength can be obtained.

  Even if this semipermeable membrane is an ultra-thin film having a thickness of about 1 μm, there is no support by a support layer or a base material, and even if it is subjected to a pressurized water permeability test, the supply liquid leaks as it is, etc. Defects are less likely to occur. More specifically, the membrane has an effect that defects are hardly generated even after a pressure permeation test of about 1 to 3 MPa.

  The thickness of the film is set depending on the purpose of use, but is preferably less than 20 μm. Further, the thickness of the film may be 5 μm or less, or 1 μm or less. When the thickness of the film is less than 20 μm, high semi-permeability is obtained.

  Moreover, it is preferable that the thickness of a film | membrane is 0.1 micrometer or more. The thickness of the film may be 0.5 μm or more, or 0.8 μm or more. A particularly high strength is obtained when the thickness of the film is 0.1 μm or more.

  The form of the film is not particularly limited, and may be appropriately selected as necessary. For example, in the case of a pressure permeation test of about 1 to 3 MPa, sufficient strength can be secured even with a self-supporting membrane of about 1 μm thickness, and by ensuring a necessary semi-permeability, a composite membrane can be obtained. You may ensure more sufficient intensity | strength. Furthermore, as long as sufficient semi-permeability and strength are ensured in use, it may be a flat membrane or a hollow fiber membrane, and flexibly select the form of the membrane according to the desired semi-permeability and strength. The present invention has the advantage that it can.

  Note that “semi-permeable” means having water permeability and solute removal performance. Specifically, the membrane has the following paragraphs [0076], [0077] and [0078] when measured at a pressure of 1 MPa, a sodium chloride concentration of the supply liquid: 500 ppm, a temperature of 25 ° C., and a pH of 6.5. The (A / B) value, which is the ratio of the A and B values calculated based on the formula for deriving the pure water permeability coefficient A and the salt permeability coefficient B described in the above, is preferably 0.1 or more. It is more preferably 3 or more, and further preferably 0.6 or more. Further, the (A / B) value may be 1.5 or less, or 1.2 or less, 1.1 or less, or 1.0 or less. Specifically, according to the present invention, a film having (A / B) of about 0.3 to 1.5 is obtained. According to the intended use, each condition of the production method may be selected in order to develop suitable semi-permeability.

  Furthermore, when the semipermeable membrane of the present invention contains the cross-linking α, the cross-linking β, and the substance (D), the semi-permeable membrane can have more excellent semi-permeability. Specifically, a semipermeable membrane having A / B, which is an index indicating semipermeable property, is generally 5 or more and 20 or less. Although details will be described later, in general, A / B increases or decreases by about 0.1 to 0.5 depending on the presence or absence of the crosslinking α. On the other hand, A / B increases or decreases by about 0.1 to 0.5 depending on the presence or absence of cross-linking β. A / B increases or decreases by about 0.3 to 1 depending on the presence or absence of the crosslinking β and the substance (D). Therefore, the semi-permeable improvement effect of the bridge α, the bridge β, and the substance (D) is about 2 at the maximum when the numerical values are added. However, as a result of intensive studies by the present inventors, it has been found that the semi-permeability improvement effect when these are combined reaches about 5 to 20 with a change in A / B. This effect was completely unexpected at first, and the inventors found it uniquely.

[I-1. Crosslinking α]
The bridge α is a covalent bridge through a nitrogen atom in the main chain skeleton of the substance (A). The crosslinking α can be formed by various methods such as heat treatment, electron beam irradiation, ultraviolet irradiation, and plasma treatment, and may be formed by using a chemical reaction between the substance (A) and various crosslinking agents. . As the cross-linking agent, various compounds capable of forming a covalent bond by a chemical reaction with the nitrogen atom in the substance (A) can be used, and the type is not particularly limited. Examples thereof include polyfunctional halides and melamine compounds. The crosslinking agent may be mixed in advance in the film forming solution. By forming the cross-linking α, effects such as improvement of semi-permeability and improvement of mechanical strength can be obtained. The formation of the bridge α can be detected by measurements such as FT-IR (Fourier transform infrared spectroscopy), NMR (nuclear magnetic resonance), and X-ray analysis. It can be confirmed whether or not the film is dissolved by immersing it in a good solvent of A) and heating it appropriately. When the covalent bond crosslink α is present, the film is insolubilized, and therefore the presence or absence of the crosslink α can be confirmed by solubility / insolubility.

[I-2. Cross-linked β and substance (D)]
The bridge β is formed between an oxygen atom, a nitrogen atom or a hydrophilic group in the hydrogen bonding atomic group in the main chain skeleton of the substance (A) and a cation derived from the substance (C). The bridge β is formed by dissolving a salt in a solution containing the substance (A). The hydrogen bonding atomic group indicates, for example, an amide bond in the main chain in the case of polyamide, and an imidazole ring structure in the case of polybenzimidazole. The bridge β is formed by an electrostatic interaction between an anionic atom and a salt-derived cation. By the crosslinking β, effects such as improvement of semi-permeability and mechanical strength can be obtained. Formation of bridge | crosslinking (beta) can be detected by measurement, such as FT-IR, NMR, and X-ray analysis, and the elemental analysis of the structural component of a semipermeable membrane. For elemental analysis, various methods such as ICP emission spectroscopy, ESCA, EPMA, SIMS, and the like can be selected, whereby the cations derived from the substance (C) in the semipermeable membrane can be quantified. For example, the amount of the substance (C) contained in the film can be clarified by thermally decomposing the film with sulfuric acid, nitric acid, or a mixed solution thereof, then forming a solution, and performing ICP emission spectroscopic analysis. it can. Further, it can be confirmed by FT-IR analysis. When the bridge β is formed, the peak of the anionic atom in the substance (A) is shifted, and this can be judged. In the present invention, the cation derived from the substance (C) is preferably contained in an amount of 0.1% or more, more preferably 1% or more, based on the weight of the membrane.

  The semipermeable membrane of the present invention is characterized by containing a substance (D). The substance (D) is used for the purpose of improving the semipermeable property of the semipermeable membrane. The substance (D) is a poor solvent for the substance (A). Therefore, the substance (A) and the substance (D) are not compatible by simply mixing them, and the effect of improving the semi-permeability by the substance (D) cannot be obtained. In the present invention, the substance (C) is used in order to make these compatible. By the addition of this, the above-mentioned cross-linking β is formed. However, hydrogen bonds that are intermolecular interactions between the substances (A) are attenuated. When the substance (D) is added to the solution containing the substances (A) and (C) in this state, the substance (D) is surprisingly dissolved in the solution. This is because the mobility of the substance (A) is improved because the hydrogen bond is attenuated, and the free volume is improved, so that a gap is generated between the molecules of the substance (A), and the substance (D) is present in the gap. It is thought that compatibilization became possible by insertion. That is, in order for a semipermeable membrane to contain a substance (D), it is that bridge | crosslinking (beta) is required. The “inside of the membrane” in the present invention is not the surface of the membrane or the pores (defects) on the order of micrometers, but the space between the polymer chains of the substance (A) and refers to the space on the order of nanometers. Further, the space serves as a water permeation path and determines the semi-permeability of the semi-permeable membrane of the present invention. The space is good from a semi-permeable point of view when there are more smaller spaces. Although details will be described later, the inventors think that the cross-linking α generally has an effect of reducing the size of the space, and the cross-linking β has an effect of increasing the space. It is considered that the substance (D) exists in the space. The substance (D) may be removed to some extent in a desolvation step described later and a washing step with hot water. The substance (D) finally present in the film can be confirmed from the presence or absence of a peak derived from the substance (D) by analyzing the film by a technique such as FT-IR, solid state NMR, DSC or the like. Furthermore, it is possible to quantify from the peak intensity. The carbon derived from the substance (D) in the present invention preferably accounts for 1% or more, more preferably 5% or more, based on the total carbon contained in the film.

[II. Production method〕
Examples of the method for producing the membrane include a production method including a step of forming a liquid film with a film-forming solution containing substances (A) to (C) described later, and a desolvation step of removing the solvent from the liquid film. It is done. Hereinafter, a more specific manufacturing method will be described.

(II-1) Solution Preparation Step The film manufacturing method of this embodiment includes preparing a film forming solution containing the following substances (A) to (C).
(1) Film-forming solution <Substance (A)>
From the viewpoint of securing the strength of the semipermeable membrane, the inventors consider that the solution used for film formation (hereinafter referred to as “film formation solution”) preferably has a high viscosity. Therefore, the polymer concentration of the film forming solution and the molecular weight of the polymer contained in the film forming solution are preferably high as long as the solubility in the substance (B) is not impaired and the ease of filtration can be secured.

  The polymer contained in the film forming solution is preferably a polymer capable of forming hydrogen bonds in the film forming solution. A polymer capable of forming hydrogen bonds can improve the viscosity of the film-forming solution by a network formed by hydrogen bonds. Furthermore, even if the polymer capable of forming a hydrogen bond is not an ultra-high molecular weight polymer, it can achieve a solution viscosity sufficient to carry out the film forming step, which is preferable from the viewpoint of reducing the labor of synthesis. It is. A polymer capable of forming hydrogen bonds is also preferable from the viewpoint of economy because the concentration in the film-forming solution may be relatively low. In addition, a film formed of a polymer capable of forming a hydrogen bond can achieve high mechanical strength, and thus is preferable as a self-supporting film that does not include a support layer. The higher the strength of the hydrogen bonds formed by the polymer, the higher the mechanical strength of the formed film.

  In view of the above, the inventors have determined that the film-forming solution has a repeating unit structure containing one or more structural sites selected from an amide group, an imide group, a sulfonyl group, and a heterocyclic ring as the substance (A). It is preferable to provide. A more specific form of the substance (A) is shown below.

  (I) As the substance (A), polyamide, polyimide, polyamideimide, polybenzimidazole, polysulfone, polyethersulfone and the like are suitable. More specifically, the substance (A) is preferably polyamide, polybenzimidazole, or polyamideimide having a relatively rigid structure, and polyamide is particularly preferable because the hydrogen bond network is particularly strong. Further, the substance (A) may be one or more kinds of aromatic polyamides, and may be a meta-substituted aromatic polyamide. Further, the substance (A) may be a meta-substituted aromatic polyamide having a repeating unit containing an ether bond.

  (Ii) From the viewpoint of water permeability of the membrane, the substance (A) may contain at least one of a hydrophilic group and a halogen atom. A hydrophilic group and a halogen atom can be contained as a substituent in the repeating unit of the substance (A). These substituents may be included in a part of the repeating unit structure or may be included in all repeating units. The ratio of the “repeating unit structure into which the substituent is introduced” to the ratio of “the repeating unit structure into which the substituent is introduced” to the ratio of the “repeating unit structure into which the substituent is introduced” is 1 to 100 in all the repeating unit structures. It is preferably ˜100 to 100. In addition, the hydrophilic group and the halogen atom should just be introduce | transduced into at least 1 among the groups which can be substituted in one repeating single structure position.

  Examples of the hydrophilic group include a carboxyl group, a sulfo group, a phosphate group, an amino group, a hydroxyl group, and a salt thereof. The hydrophilic group may be contained in the repeating unit structure of the substance (A).

  The polymer corresponding to the substance (A) may contain only one kind of group as the hydrophilic group, or one polymer may contain two or more kinds of hydrophilic groups.

  The halogen atom can further strengthen the interaction with the cation derived from the substance (C) described later. Examples of the halogen atom include a chlorine atom, a bromine atom, an iodine atom, and a fluorine atom. The hydrophilic group and the halogen group are preferably introduced as substituents of the polymer chain.

  The polymer corresponding to the substance (A) may contain only one type of halogen atom, or one polymer may contain two or more types of halogen atoms.

  The hydrophilic group and the halogen atom can be combined according to the properties of the desired semipermeable membrane.

(Iii) The polymer used for the substance (A) may have a polarizable atomic group in combination with the above structure. Examples of the polar atomic group include a hydroxy group, an N-hydroxy group, a thiol group, a carboxyl group, a sulfo group, a phosphoric acid group, an amino group, a nitro group, a nitroso group, a halogen group, a diazo group, an azide group, and a cyano group. , Acyl group, acetyl group, ketene group, isocyanate group, thioisocyanate group, methoxy group, ethoxy group, carbonyl group, sulfonyl group, ester group, amide group, thioamide group, imide group, diimide group, imino group, N-oxide Group, S-oxide group, oxy group, oxo group, azo group, phosphino group, thio group, thionyl group, thioxy group and the like. A part or all of the atomic group containing a hydrogen atom may be substituted with any alkyl group.
In addition, the polymer which has the said atomic group may contain only 1 type in the said atomic group, and may be provided with the said several atomic group.
The inclusion of these polarizable atomic groups is not an essential requirement for the substance (A).

  (Iv) The polymer corresponding to the substance (A) may have any primary structure such as linear, branched, star, block polymer, gradient polymer, and solar.

The items included in each of the above items can be freely combined.
For example, the film-forming solution may contain one or more polymers selected from polyamide and polybenzimidazole and having a hydrophilic group in the repeating unit structure. The film-forming solution may contain a meta-substituted aromatic polyamide having a repeating unit containing an ether bond and a hydrophilic group.

  In addition, the kind of substance (A) is not limited to the above illustration. The substance (A) has solubility in the substance (B), can give a solution viscosity sufficient for carrying out the liquid film forming step to the film forming solution, and further has a hydrogen bond forming ability. . The substance (A) is selected according to the strength, performance, etc. of the target semipermeable membrane.

  In addition, the film forming solution may contain only one type of polymer as the substance (A), or may contain two or more types of polymers.

<Substance (B)>
The substance (B) is a good solvent for the substance (A). As the substance (B), various general-purpose organic solvents are mainly used. In the solution preparation step, only a single solvent may be used as the substance (B), or a mixed solvent composed of two or more types may be used. The substance (B) can be selected as long as the solubility of the substance (A) is not impaired.

  Specifically, when polyamide, polybenzimidazole, polyamideimide or the like is used as the substance (A), N-methyl-2-pyrrolidone, which is a good solvent for these substances, dimethyl sulfoxide, dimethylformamide is used as the substance (B). Amides such as, or sulfoxide solvents are preferred.

<Substance (C)>
Substance (C) is a salt. With the substance (C), the effect of improving the water permeability of the obtained film is obtained.
The inventors consider the reason why the water permeability of the membrane is improved as follows. Generally, when a membrane is formed by heating and drying a membrane-forming solution, the interaction between polymer chains works very strongly, so it is difficult to form pores that are water flow paths, and the water permeability of the membrane is reduced. Lower. On the other hand, the substance (C) can weaken the intermolecular interaction between the substances (A) by interacting with the substance (A). By forming a film in such a state that the intermolecular interaction is weakened, more pores are formed.

  Thus, as described above, mechanical strength can be realized by the substance (A), and water permeability can be realized by the substance (C). A film having water permeability can be realized by the action of the substance (C).

  As the substance (C), for example, various metal salts, ammonium salts, acetates and the like are preferably used. Examples of the metal salt include halides such as lithium, sodium, potassium, copper, calcium, barium, magnesium, mercury, and silver. Since trivalent or higher valent metal salts are easily oxidized, it is preferable to use divalent or lower valent metal salts for convenience in storage and handling. In order to form a stronger interaction with the substance (A), the substance (C) is particularly preferably a divalent metal salt.

  The film-forming solution may contain only one type of salt as the substance (C), or may contain two or more types of salt. As the substance (C), an inorganic salt having not only the above-described effect but also an effect as a dissolution aid for the substance (A) can be selected.

  The content of the substance (C) in the film-forming solution (ratio of the weight of the substance (C) to the total weight of the film-forming solution) is 0.1% by weight or more with respect to the total weight of the film-forming solution. It is preferably 1% by weight or more. When the content of the substance (C) in the film-forming solution is 0.1% by weight or more, the effect of improving the semi-permeability of the film is particularly high. In addition, the content of the substance (C) in the film forming solution is preferably 20% by weight or less, and more preferably 10% by weight or less. When the content ratio of the substance (C) is 20% by weight or less, the substance (C) is easily dissolved in the film forming solution and hardly precipitated.

<Substance (D)>
The film forming solution may further contain a substance (D). The substance (D) is at least one compound selected from the group consisting of the following substances (a) and (b).
(A) hydroxyl group and salt thereof; amino group and salt thereof; carboxyl group, salt and anhydride thereof; sulfo group, salt and anhydride thereof; and group consisting of phosphate group, salt and anhydride thereof Compound (b) water having at least one kind of hydrophilic group selected from

  Since the substance (D) is a hydrophilic substance, when the substance (D) is contained in the film forming solution, more pores serving as water channels are more easily formed, and water permeability is improved. An effect is obtained.

  Even when the substance (D) itself is not compatible with the substance (A), the substance (D) is soluble in the film-forming solution containing the substances (A) to (C). This is because the substance (D) is soluble in the substance (B). The substance (D) can be present in the space generated by the effect of the substance (C) in the film forming solution and the obtained film by dissolving in the substance (B). Thus, the substance (D) can be compatible with the substance (A). That is, the substance (C) can act as a compatibilizer when a substance that is not compatible with the substance (A) is used as the substance (D).

  Even when the substance (D) is compatible with the substance (A), the solubility of the substance (D) is improved when the substance (C) is used in combination. That is, the substance (C) is preferably used when many substances (D) are added.

  More specifically, the substance (D) includes compounds having two or more hydrophilic groups such as various diols, triols, and metal salts thereof; and two or more acidic compounds such as dicarboxylic acid and disulfonic acid. Examples thereof include organic acids having a group, salts thereof and anhydrides thereof. Examples of the polymer compound that can be used as the substance (D) include hydrophilic or water-soluble polymers such as polyvinyl alcohol, polyacrylic acid, polyvinyl sulfonic acid, polybenzoic acid, and polystyrene sulfonic acid, and metal salts thereof.

These are merely examples of the substance (D), and are not necessarily limited thereto.
The substance (D) may be a low molecular compound. Moreover, the substance (D) which is a low molecular weight compound may have 1-3 hydrophilic groups, its salt, or its anhydride. Here, the “low molecular compound” means a compound having no repetitive structure, particularly a compound having a molecular weight of less than 100.

  Further, the substance (D) may be a polymer. Here, the “polymer” is a compound having a repeating structure, particularly a compound having a molecular weight of 100 or more or a compound having a number average degree of polymerization of 500 or less.

  In addition, the substance (D) may be a diol, a triol, or a dicarboxylic acid anhydride.

  The addition amount of the substance (D) in the film forming solution is not limited to a specific numerical value, and depends on the kind and amount of the substance (A), the kind and amount of the substance (C), the target water permeability, and the like. Is set. However, when the substance (D) is a poor solvent for the substance (A) or is not compatible with the substance (A), the amount of the substance (D) added is set so that the substance (A) is insoluble and does not precipitate. Is done.

  Specifically, the content of the substance (D) (the ratio of the weight of the substance (D) to the total weight of the film-forming solution) is 0.001% by weight to 40% by weight, or 1% by weight or more. It is preferably 20% by weight or less. When the content of the substance D is 0.001% by weight or more, the water permeability is particularly improved, and when it is 40% by weight or less, a uniform film forming solution is easily obtained.

(2) Aspect of Solution Preparation Step As a solution preparation step, a step of preparing a film forming stock solution (solution adjustment step) will be described below. Specifically, the solution adjustment step includes a step of mixing the components of the film-forming stock solution listed in the column (1) above. In order to prepare a uniform transparent film-forming solution, this process can comprise a plurality of steps. For example, the solution adjustment step may include stirring the solution containing each component while heating. The mixing ratio and addition order of the substances (A) to (D) are not particularly limited. Furthermore, you may mix a crosslinking agent as needed.

  The amount of each substance added to the volume of the film forming solution is preferably set so as to ensure the uniformity of the film forming solution. However, when insoluble matter is generated, it may be removed by a separation method such as filtration, and the filtrate may be used as a membrane-forming solution. By filtering the film-forming solution before coating, good coating properties can be obtained, and the occurrence of defects after film formation can be prevented. In the filtration, a pressure filter can be used according to the high viscosity of the solution. In order to obtain a high effect by filtration, in particular, the filtration diameter is 3 μm or less, preferably 1 μm or less, more preferably 0.4 μm or less, and further preferably 0.2 μm or less.

(II-2) Liquid film formation process The manufacturing method may comprise a process of forming a liquid film with a film forming solution (liquid film formation process).
Various methods such as dip coating, spin coating, and application using an applicator can be used to form the liquid film. When it is desired to reduce the film thickness to several μm or less, application by spin coating is particularly preferable. Specifically, the formation of the liquid film can be realized by applying a film forming solution to the substrate.

(II-3) Desolvation and cross-linking step The production method of the present invention includes performing desolvation and, if necessary, cross-linking after the liquid film forming step.
In the present solvent removal step, as a method for removing the solvent, a method by heating and drying, and immersion in a liquid that is compatible with the substance (B) as a solvent and is a poor solvent for the substance (A) as a polymer. There are two methods:

  In the case of solvent removal by heat drying, the material (B) is evaporated by heat drying to promote aggregation of the polymer and form a film. At this time, when a crosslinking agent is added in advance, the crosslinking may proceed simultaneously by heating, and the crosslinking α may be formed. The cross-linking α may be formed by various methods such as heat treatment, electron beam irradiation, ultraviolet irradiation, and plasma treatment. These steps may be performed before or after the solvent removal, and can be appropriately incorporated as necessary.

  In general, when a film is formed by heat drying, the following problems are considered. That is, when a film is formed by heat drying, a compound having solubility in a solvent is used as a polymer that is a substantial component of the film. Therefore, it is desirable that the polymer has a structure close to a straight chain rather than a cross-linked product. However, a polymer on a straight chain tends to have a very strong interaction between polymer chains by heat drying. Thereby, although self-sustainability and high mechanical strength are imparted to the membrane, since the intermolecular interaction is strong, it is difficult to form pores serving as water flow paths, and the water permeability is considered to be extremely low.

  However, according to the present invention, the substance (C) is used while the strong intermolecular interaction of the substance (A) is relaxed to form pores that serve as water flow paths, and good water permeability is exhibited. Sufficient mechanical strength can be maintained. Furthermore, as described above, the water permeability can be further improved by the substance (D).

  In the solvent removal step, the liquid film is made of water, a monohydric or higher alcohol, a mixture of water and a monohydric or higher alcohol, or a mixture of the substance (B) and at least one of water or a monohydric or higher alcohol. Solvent removal may be performed by contacting any of them.

  Since the substance (A) is a water-insoluble polymer and a salt is used for the substance (C) for the purpose of swelling the polymer, water that can solubilize it is used for the immersion liquid. The immersion liquid may be dissolved in advance with additives such as salts, alcohols, and good solvents for the polymer, if necessary.

  When the boiling point of the substance (B) is higher than the boiling point of the substance (D), the substance (D) may be evaporated at the same time by heat drying, and therefore, solvent removal by liquid immersion is preferable. On the other hand, when the boiling point of the substance (B) is lower than the boiling point of the substance (D), the substance (D) does not evaporate by heat drying and remains in the film. The method of solvent removal may be performed by either the liquid immersion method or the liquid immersion method, and which method is selected may be appropriately selected according to the type of the substance to be used. Liquid immersion may be performed later, or heat drying may be performed after liquid immersion.

(II-4) Other processes The manufacturing method may further include other processes. As another process, for example, the semipermeable membrane formed in the solvent removal process is washed with hot water. Such hot water washing treatment improves the mobility of the polymer and promotes the reorganization of the polymer phase. As a result, a denser film can be obtained. Since this step can improve the desalting property of the semipermeable membrane, it may be carried out as necessary.
The hot water cleaning treatment refers to immersing the semipermeable membrane in hot water at a predetermined temperature for a predetermined time. Specifically, it may be immersed in hot water at 90 ° C. for 5 minutes. Furthermore, the substance (D) in the semipermeable membrane of the present invention exists in the membrane even after the hot water cleaning treatment. The substance (D) finally present inside the film can be confirmed from the presence of a peak derived from the substance (D) by analyzing the film by a technique such as FT-IR, solid-state NMR, DSC. Furthermore, it is possible to quantify from the peak intensity.

  The present invention will be described in more detail with reference to the following examples, but the present invention is not limited to these examples. Various changes and modifications can be made without departing from the technical scope of the present invention.

1. Film formation conditions and water permeation performance Tables 1 to 7 summarize the film production conditions, the membrane structure parameters, and the performance values obtained by the water permeation experiment. Table 8 shows the chemical structure of the substance (A). The mixing ratios of the substances (A) to (D) are as follows for all the experiment numbers in Table 1 unless otherwise specified in the remarks column of Table 1 (A) vs. (B) vs. (C) vs. (D1) vs. (D2) = 15: 60: 10: 10: 5 (weight ratio). D1 and D2 both correspond to the substance (D).
Substances A-6 to A-10 do not apply to the definition of the substance (A) described above, but are represented as the substance (A) for convenience.

(1) Solution preparation After taking a predetermined amount of substance (A) into a glass container, adding substance (B) and stirring at 70 ° C. to prepare a transparent uniform solution, substances (C) and (D2) Further, stirring is performed at the same temperature to obtain a transparent and uniform solution. Finally, the substance (D1) is gradually added and dissolved while continuing stirring at the same temperature to obtain a transparent and uniform film-forming solution. It was. This was filtered using a PVDF (polyvinylidene fluoride) membrane filter having a pore size of 0.2 μm, vacuum degassed, and allowed to stand for 24 hours, and then used for film formation.

(2) Liquid film formation Film formation was performed by the coating method of the polymer solution. A polymer solution was applied onto a silicon wafer by spin coating, and the coating amount, rotation speed, and time were appropriately adjusted so that the film thickness was about 1 μm.

(3) Desolvation etc. Thereafter, the silicon wafer coated with the polymer solution was heat dried or immersed in an aqueous solution to remove the solvent. After removing the solvent, the membrane was peeled off in pure water at room temperature and then used for a water permeability test. When the hot water washing treatment is performed, the remarks column in Tables 1 to 7 is particularly rejected.

(4) Pressurized water permeability test Before the water permeability test, all the membrane samples were immersed in an isopropyl alcohol aqueous solution for a predetermined time. The water permeability test was performed at a pressure of 1 MPa, a sodium chloride concentration of the feed solution: 500 ppm, a temperature of 25 ° C., and a pH of 6.5. In all experiments, the membrane area and measurement time were all unified.

In the following examples, the pure water permeability coefficient A (m ³ / m ² / day / MPa) and the salt (solute) permeability coefficient B (m / day) are expressed by the following transport equation (1 ) And (2).
Jv = A (ΔP−σ · Δπ) (1)
Js = B (Cm−Cp) + (1−σ) C × Flux Formula (2)
Cm = Cp + (salt concentration of supply liquid−Cp) × exp (Jv / Js) (3)
Here, Jv is the water membrane permeation flux (mol / m ² / s), ΔP is the pressure difference (MPa) on both sides of the membrane, σ is the solute reflection coefficient, Δπ is the osmotic pressure difference (MPa) on both sides of the membrane, and Js is Membrane flux of solute (mol / m ² / s), Cm is the concentration of solute on the membrane surface (mol / m ³ ), Cp is the concentration of solute in the permeate (mol / m ³ ), and C is the concentration on both sides of the membrane (Mol / m ³ ).

However, C has no substantial meaning when the concentration difference between both sides of the membrane is relatively large as in the pressurized water permeability test shown in this embodiment. Therefore, Formula (4) obtained by integrating Formula (2) with respect to the film thickness was used. Expression (4) is frequently used as an approximate expression.
R = σ (1-F) / (1-aF) (4)
In addition, F is shown by Formula (5). R is a true rejection rate, and is expressed by equation (6).
F = exp {− (1−σ) Jv / p} (5)
R = 1-Cp / Cm (6)
Here, A was calculated from the equation (1) by variously changing Δp. In addition, R was measured with various changes in Jv, and B (salt permeability coefficient) and σ (solute) were obtained by curve fitting equations (2) and (4) to a plot of R and 1 / Jv. (Reflection coefficient).

  The higher the pure water permeability coefficient A, the higher the water permeability of the membrane. On the other hand, the lower the salt permeability coefficient B, the higher the salt removal property of the membrane. Therefore, the higher the value of (pure water permeability coefficient A / salt permeability coefficient B), the better the semi-permeability of the membrane. Hereinafter, this value is referred to as an A / B value. In other words, when a pressurized water permeability test is performed on a plurality of membrane samples under the same conditions, the performance as a semipermeable membrane is superior or inferior in comparison between a plurality of membrane samples by evaluating the A / B value. The higher the A / B value, the better the semipermeable membrane.

The abbreviations in each table have the following meanings.
EG: ethylene glycol Gly: glycerin MA: maleic anhydride PVA: polyvinyl alcohol NMP: N-methyl-2-pyrrolidone DMF: N, N-dimethylformamide LiCl: lithium chloride MgCl ₂ : magnesium chloride ZnCl ₂ : zinc chloride

2. Evaluation results In Tables 1 to 7 and Table 9 below, A / B represents the ratio of pure water permeability coefficient / salt permeability coefficient.
From Table 1, in No. 1, water permeability was not obtained. On the other hand, the water permeability was seen in the numbers 2 to 4 where inorganic salts were added to the film forming solution. In particular, in the case of No. 3 to which magnesium chloride was added, the highest A / B value among the experimental results of Nos. 2 to 4 was obtained.

  Subsequent to this, numbers 5 to 7 are the results when various aqueous solutions or water were further added. By adding water or an aqueous solution, the water permeability was further improved as compared with Nos. 2-4. Among them, the case of No. 5 to which only water was added had the highest A / B value.

  In No. 8 of Table 2, when ethylene glycol was further added, the ratio (pure water permeability coefficient A / salt permeability coefficient B) was greatly increased.

  On the other hand, the case where the hot water washing treatment was further performed was No. 9. In this case, although the water permeability was lowered, the desalting property was greatly increased and the A / B value was increased.

  In contrast to the case of No. 9, in Nos. 10 and 11 in which the addition amount of ethylene glycol was further increased, the water permeability was greatly improved as the addition amount of ethylene glycol was increased, and at the same time the desalting property was improved. Increased.

  In Tables 12 through 14, alternatives to ethylene glycol were considered. In general, as the molecular size of the substitute increased, the water permeability improved and the desalting property decreased, but good semi-permeability was exhibited.

  In numbers 15 to 17 in Table 4, water or ethylene glycol was added without adding magnesium chloride. In these examples, since the polymer was precipitated and insolubilized in the absence of magnesium chloride, the film formation itself was difficult. From this, it was found that the addition of the salt as the substance (C) is important for obtaining a membrane having water permeability.

  In No. 18, magnesium chloride and ethylene glycol were added without adding water. In this case, it was solubilized and water permeability and desalting property were expressed.

  From the above results, the metal cation derived from the inorganic salt interacts with the anionic portion of the polymer chain, and furthermore, water or ethylene glycol can be solubilized in the solution only through this metal cation. The space between the chains is considered to be swollen with water or ethylene glycol.

  In Nos. 19 to 23, the solvent was removed by heating and drying, not by immersion in water. In the film of No. 19, water permeability was not expressed, but in No. 20, when the case where an inorganic salt was further added to the composition of No. 19 was verified, semi-permeability was expressed. When water was further added at No. 21, there was not much difference between No. 20 and water permeability. This is presumably because no water remained in the film because the heat drying was performed at a temperature higher than the boiling point of water. In the numbers 22 and 23, the A / B value was further improved as compared with the samples of the numbers 20 and 21. This is considered to be because ethylene glycol (boiling point of about 200 ° C.) remained in the film. In general, films obtained by immersion in water had higher A / B values when compared with the same composition than films obtained by heat drying.

  Furthermore, in the numbers 24 to 35 in Tables 5 to 7, the types of the substance (A) were variously changed as shown in Table 8 in the composition of the representative number 11 and examined. As a result, when a polymer having an amide group, an imide group, a sulfonyl group, or a heterocyclic structure as a repeating unit is used, the solution composition found in the examination up to No. 23, good semi-permeability using the desolvation method It was possible to form a semipermeable membrane satisfying both sufficient strength and sufficient strength.

  On the other hand, the materials in Nos. 28 to 33 are all amide groups, imide groups, sulfonyl groups, complex groups, because it is difficult to produce a uniform film-forming solution itself or there is a problem in the mechanical strength of the thin film. It was judged to be inferior to a polymer having a repeating unit structure containing a ring.

  With the numbers 34 and 35, it was possible to produce a film having water permeability, and the effects of the present invention were confirmed.

  As described above, a membrane (No. 2) whose main component is a polymer having a repeating unit structure including one or more kinds of structural sites selected from the group consisting of an amide group, an imide group, a sulfonyl group, and a heterocyclic ring. -14, 18-27, 34-37) did not cause any defects even after the above-described pressurized water permeability test, and was able to realize strength as a film. Moreover, favorable water permeability was obtained in Experiment Nos. 2-14, 18-27, and 34-37 due to the effect of the salt during film formation.

Next, the semipermeable membrane containing the crosslinking α, the crosslinking β, and the substance (D) will be described.
3. Film formation conditions, water permeability performance Film formation conditions, film structure parameters, and performance values obtained by water permeability experiments are summarized in Table 9. The mixing ratios of the substances (A) to (D) are all unified to (A) vs. (B) vs. (C) vs. (D1) vs. (D2) = 15 vs. 60 vs. 10 vs. 10: 5 (weight ratio) did. D1 and D2 both correspond to the substance (D). In Tables 38 to 55, all the substances (B) are NMP. In Nos. 40 to 46 and 49 to 55, all the substances (C) are magnesium chloride. For numbers 38, 39, 47 and 48, no substance (C) was added.

  Furthermore, as a cross-linking agent, 1 mol% of Cymel 303 (manufactured by Nippon Cytec Co., Ltd.), which is a polyfunctional melamine compound, was mixed with the substance (A). The presence or absence of cross-linking and each substance is described in detail in Table 9.

(1) Solution preparation After taking a predetermined amount of substance (A) into a glass container, adding substance (B) (all NMP) and stirring at 70 ° C. to prepare a transparent and uniform solution, substance (C) ( All, magnesium chloride) and (D2) are added in predetermined amounts, and further stirred at the same temperature to obtain a transparent and uniform solution. Finally, the substance (D1) is gradually added while stirring at the same temperature is continued. Then, a predetermined amount of Cymel 303 as a cross-linking agent was added, and after stirring, a transparent and uniform film forming solution was obtained. This was filtered using a PVDF membrane filter having a pore size of 0.2 μm, vacuum degassed, and allowed to stand for 24 hours, and then used for film formation.

(2) Liquid film formation Film formation was performed by the coating method of the polymer solution. A polymer solution was applied onto a silicon wafer by spin coating, and the coating amount, rotation speed, and time were appropriately adjusted so that the film thickness was about 1 μm.

(3) Desolvation etc. Thereafter, the silicon wafer coated with the polymer solution was heated and dried to remove the solvent and form the cross-linking α. After removing the solvent, the membrane was peeled off in pure water at room temperature and then used for a water permeability test.

4). Evaluation results Referring to Table 9, as shown in Experiment Nos. 38 and 47, the substance (A) alone showed almost no semi-permeability. On the other hand, in Experiment Nos. 39 and 48, the semi-permeable improvement was observed due to the effect of the crosslinking α, and the improvement effect was about 0.1 to 0.15. In Experiment Nos. 40 and 49, due to the effects of cross-linking α and cross-linking β, improvement in semi-permeability was confirmed as compared with Experiment Nos. 38 and 47, and the improvement effect was about 0.35 to 0.4. In Experiment Nos. 41, 42, 43, and 50, 51, 52, when various substances (D) were added in addition to the crosslinking α and the crosslinking β, a dramatic improvement in A / B was confirmed. On the other hand, in Experiment Nos. 44 and 53, when the effect of only the bridge β was verified, when the substance is A-1, compared with the value of A / B of Experiment No. 40 having the effect of the bridge α and the bridge β. The A / B value of Experiment No. 44, which has only the effect of cross-linking β, is low. However, when the substance is A-13, the value of A / B of Experiment No. 53 having only the effect of crosslinking β is higher than the value of A / B of Experiment No. 49 having the effect of crosslinking α and β. ing. Further, in Experiment Nos. 45, 46 and 54, 55, the effect of adding the cross-linked β and various substances (D) was verified, and the improvement of A / B was about 0.1 to 0.5. From the above, the effects of the cross-linking α and the cross-linking β were limited to each of them alone or in combination with these two, but by combining the three of the cross-linking α, the cross-linking β and the substance (D), High semi-permeability improvement effect was obtained.

5). Analysis of membrane structure <Confirmation of cross-linking α>
When 5 g of each of the membrane samples of Experiment Nos. 38 to 55 were immersed in 100 mL of NMP and allowed to stand for 12 hours while being heated to 70 ° C., the membrane was not dissolved in NMP in all the samples with cross-linking α. The sample which did not melt | dissolve was taken out, the NMP adhering was evaporated by heating-drying at 200 degreeC, Then, when the weight was measured again, the weight was unchanged with all the samples. All the samples without cross-linking α were dissolved in NMP and became a uniform solution. From the above, it was confirmed that the cross-linking α progressed in all the samples prepared by adding a cross-linking agent and displayed as having cross-linking α in Table 9.

<Confirmation of cross-linked β>
The stretching vibration peak of the carbonyl group in the amide bond of the substance (A) was traced using FT-IR measurement. The results are shown in Table 10. In Experiment Nos. 38 and 47, since the substance (C) was not added, the bridge β was not formed, and an intermolecular hydrogen bond was formed between the amide bonds. On the other hand, in Experiment Nos. 44, 42, 53, and 55, the substance (C) was added, and this caused the carbonyl group stretching vibration peak in the amide bond of the substance (A) to shift by about 15. This shift indicates that the bonding force between the carbon and oxygen atoms of the carbonyl group is enhanced by the presence of the substance (C), that is, the intermolecular hydrogen bond of the carbonyl group is weakened. From this, it was found that the intermolecular hydrogen bond formed by the carbonyl group was cleaved at a certain rate, and that the magnesium ion derived from the substance (C) was ion-bonded, that is, a bridge β was newly formed. . Further, for the experiment numbers 38, 47, 42, 44, 53, and 55, the fabricated films were thermally decomposed with sulfuric acid and nitric acid, dissolved by warming with dilute nitric acid to obtain a constant volume, and then subjected to ICP emission spectroscopic analysis. Analysis was performed to determine the abundance of magnesium as the substance (C). The results are shown in Table 11. In Experiment Nos. 38 and 47 where the substance (C) was not added, magnesium was not detected. On the other hand, in the experiment numbers 42, 44, 53, and 55, unlike the experiment numbers 38 and 47, magnesium was detected, and it was found that magnesium was present inside the film.

<About confirmation of substance (D) and semi-permeable improvement effect>
The location of substance (D) in the membrane was followed. The results are shown in Table 12. The analysis method is a differential scanning calorimetry (DSC method). The melting point of ice confined in nano-sized pores and clusters is lower than that of normal bulk ice (melting point: 0 ° C.). By utilizing this phenomenon, the moisture content can be calculated from the distribution of the melting points of the DSC curve and the distribution of clusters and pore radii and the heat of fusion. Specifically, a sample immersed in water was taken out immediately before DSC measurement, and excess surface adhering water (bulk water) was removed, followed by sealing in a sealed sample container.

Measurement conditions DSC device: DSC Q100 manufactured by TA Instruments
Data processing: Toray Research Center analysis program "TRC-THADAP-DSC"
Measurement temperature range: about -55 to 5 ° C
Temperature increase rate: 0.3 ° C / min
Sample amount: about 5mg
Sample container: Aluminum sealed sample container Temperature / calorie calibration: Pure water (melting point 0.0 ° C, heat of fusion 79.7 cal / g)

  Referring to Table 11, the experiment numbers 38 and 47 are the results for the substance (A) alone. Although the presence of water was confirmed, the endotherm was as small as about 1 (mcal / sec) and the melting point was 0 ° C. This result was that water slightly remaining on the membrane surface was detected, and the presence of water inside the membrane could not be confirmed. On the other hand, in Experiment Nos. 45 and 54, the substance (C) was added to form the crosslinked β, and water was further added as the substance (D). In these cases, the endothermic amount increased significantly to about 10 times the experiment numbers 38 and 47, and at the same time, the melting point of water decreased to below freezing point. From this, it was found that in Experiment Nos. 45 and 54, water added as the substance (D) was present inside the membrane. This is due to the presence of the bridge β. This is because the cation derived from the substance (C) is ionically bonded to the substance (A), but at the same time, the cation has a very high affinity with water, and the substance (C It is considered that the water added as D) is specifically adsorbed and coordinated to the cation. Actually, since the substance (D) is a poor solvent for the substance (A) and does not mix with each other, it is well mixed, so that the water added as the substance (D) is the cation. Therefore, it can be concluded that the substance (D) in this case exists inside the membrane. This also supports the good formation of the bridge β.

In Experiment Nos. 41 and 50, similarly to 45 and 54, it can be seen that the substance (D) exists inside the film. In the case of 41 and 50, the melting point of water inside the film was further lowered. This indicates that the semipermeable membranes 41 and 50 have smaller pores than the semipermeable membranes 45 and 54, respectively. As for the value of A / B indicating semi-permeability, 41 and 50 were superior to 45 and 54, respectively. From this, it was confirmed that the pores were narrowed and the semi-permeability was improved by the effect of the crosslinking α. That is, it can be seen that when the cross-linking β and the substance (D) are present inside the film, the semi-permeable improvement effect by the cross-linking α is significantly increased as compared with the case where there is no cross-linking β and the substance (D). .
Furthermore, after heating the film | membrane of the experiment number 51 with 90 degreeC hot water for 5 minutes, it vacuum-dried and performed FT-IR measurement and solid-state NMR measurement, In FT-IR measurement, it originates in ethylene glycol. Aliphatic hydrocarbon groups and alcohol peaks were observed. Similarly, in solid DD / MAS NMR measurement, peaks derived from ethylene glycol were observed at 15 to 20 ppm and 55 to 60 ppm, and the presence of ethylene glycol inside the film was confirmed. From the conversion based on the peak intensity, the ethylene glycol present in the film was 7% in the total carbon.

Claims (30)

Forming a liquid film with a film-forming solution containing the following substances (A) to (C);
A desolvation step of removing the solvent from the liquid film;
A method for producing a semipermeable membrane.
Substance (A): Polymer substance (B) having a repeating unit structure containing one or more structural sites selected from the group consisting of amide group, imide group, sulfonyl group and heterocyclic ring: Good solvent substance of substance (A) (C): Salt The method for producing a semipermeable membrane according to claim 1, wherein the membrane-forming solution further contains the following substance (D).
Substance (D): from hydroxyl group and its salt, amino group and its salt, carboxyl group, its salt and its anhydride, sulfo group, its salt and its anhydride, and phosphate group, its salt and its anhydride One or more low molecular weight compounds selected from the group consisting of a low molecular weight compound containing at least one hydrophilic group selected from the group consisting of In the desolvation step, the liquid film is
(1) water,
(2) a monohydric or higher alcohol (3) a mixture of water and a monohydric or higher alcohol, or (4) a substance (B) and a mixture of water or at least one of a monohydric or higher alcohol. Including that,
The manufacturing method of the semipermeable membrane of Claim 1 or 2. The desolvation step includes drying the substance (B) from the liquid film.
The manufacturing method of the semipermeable membrane of Claim 1 or 2. The method for producing a semipermeable membrane according to claim 1, further comprising a step of washing the formed semipermeable membrane with hot water. The film-forming solution contains at least one polymer selected from the group consisting of polyamide, polybenzimidazole, polyamideimide, polyimide, polysulfone, and polyethersulfone as the substance (A).
The manufacturing method of the semipermeable membrane in any one of Claims 1-5. The film-forming solution contains at least a polymer having at least one of a hydrophilic group and a halogen atom as the substance (A).
The manufacturing method of the semipermeable membrane in any one of Claims 1-6. The film-forming solution contains at least an aromatic polyamide as the substance (A).
The manufacturing method of the semipermeable membrane in any one of Claims 1-7. The film-forming solution contains at least a meta-substituted aromatic polyamide as the substance (A).
The manufacturing method of the semipermeable membrane in any one of Claims 1-8. The film-forming solution contains at least one or more monovalent or divalent inorganic salts as the substance (C).
The manufacturing method of the semipermeable membrane in any one of Claims 1-9. The content of the substance (C) in the film-forming solution is 0.1% by weight or more and 20% by weight or less.
The manufacturing method of the semipermeable membrane in any one of Claims 1-10. The content of the substance (D) in the film-forming solution is 0.001 wt% or more and 40 wt% or less,
The manufacturing method of the semipermeable membrane in any one of Claims 1-11. The film-forming solution contains, as the substance (D), at least one substance selected from water, diol, triol, and dicarboxylic acid anhydride.
The manufacturing method of the semipermeable membrane in any one of Claims 1-12. The film-forming solution contains at least a polymer comprising a repeating unit having a hydrophilic group or a salt thereof or an anhydride thereof as the substance (D).
The manufacturing method of the semipermeable membrane in any one of Claims 1-13. The film-forming solution contains at least a polymer having a number average polymerization degree of 500 or less as the substance (D).
The manufacturing method of the semipermeable membrane in any one of Claims 1-14. A semipermeable membrane obtained by crosslinking a membrane obtained by forming a liquid membrane with a membrane-forming solution containing the following substances (A) to (D) and then removing the solvent. Semipermeable membrane, characterized in that it comprises street crosslinks α and β.
Substance (A): Polymer substance (B) having a repeating unit structure containing one or more structural sites selected from the group consisting of amide group, imide group, sulfonyl group and heterocyclic ring: Good solvent substance of substance (A) (C): salt substance (D): hydroxyl group and salt thereof, amino group and salt thereof, carboxyl group, salt and anhydride thereof, sulfo group, salt and anhydride thereof, and phosphate group and salt thereof And a low molecular compound containing at least one hydrophilic group selected from the group consisting of the anhydrides thereof and one or more low molecular compound bridges selected from the group consisting of water: nitrogen constituting the substance (A) Covalent bond bridge β via atoms: ionic bond between oxygen atom, nitrogen atom or hydrophilic group constituting substance (A) and cation derived from substance (C)   The substance (A) is a polymer having a repeating unit structure including one or more kinds of structural sites selected from the group consisting of an amide group, an imide group, and a heterocyclic ring. Semipermeable membrane.   The semipermeable membrane according to claim 16, characterized in that the substance (A) is polyamide or polybenzimidazole.   The semipermeable membrane according to claim 16, characterized in that the substance (A) is polyamide.   The semipermeable membrane according to claim 16, wherein the substance (A) is a meta-substituted polyamide.   The semipermeable membrane according to claim 16, wherein the substance (A) is a linear meta-substituted polyamide.   The substance (A) contains a hydrophilic group selected from a hydroxy group, a carboxylic acid group, a sulfonic acid group, a phosphoric acid group, or a salt thereof, according to any one of claims 16 to 21. Semipermeable membrane.   The semipermeable membrane according to any one of claims 16 to 22, wherein the cross-linking α is formed using a polyfunctional melamine-based compound or divinyl sulfone as a cross-linking agent.   The semipermeable membrane according to any one of claims 16 to 23, wherein the substance (C) used for the crosslinking β is a metal salt.   The semipermeable membrane according to any one of claims 16 to 24, wherein the substance (C) used for the crosslinking β is a divalent or higher-valent metal salt.   The semipermeable membrane according to any one of claims 16 to 25, wherein the substance (D) is water or alcohol.   The semipermeable membrane according to any one of claims 16 to 26, wherein the substance (D) is water, diol, or triol.   The semipermeable membrane according to any one of claims 16 to 27, wherein the substance (D) is present inside the membrane even after washing with hot water at 90 ° C for 5 minutes.   The semipermeable membrane according to any one of claims 16 to 28, comprising ethylene glycol as the substance (D). Forming a liquid film with a film-forming solution containing substances (A) to (D);
A desolvation step of removing the solvent from the liquid film;
Forming a crosslink;
The manufacturing method of the semipermeable membrane in any one of Claims 16-29 provided with these.