JPWO2014207794A1 - Containment storage device and storage method - Google Patents

Containment storage device and storage method Download PDF

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JPWO2014207794A1
JPWO2014207794A1 JP2015523675A JP2015523675A JPWO2014207794A1 JP WO2014207794 A1 JPWO2014207794 A1 JP WO2014207794A1 JP 2015523675 A JP2015523675 A JP 2015523675A JP 2015523675 A JP2015523675 A JP 2015523675A JP WO2014207794 A1 JPWO2014207794 A1 JP WO2014207794A1
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press
opening
closing means
fitting
container
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JP6202350B2 (en
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和宏 小野瀬
和宏 小野瀬
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Hokkaido Tokushushiryou KK
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    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F9/00Fertilisers from household or town refuse
    • C05F9/02Apparatus for the manufacture
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/30Presses specially adapted for particular purposes for baling; Compression boxes therefor
    • B30B9/3003Details
    • B30B9/301Feed means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/30Presses specially adapted for particular purposes for baling; Compression boxes therefor
    • B30B9/3003Details
    • B30B9/3032Press boxes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Processing Of Solid Wastes (AREA)
  • Basic Packing Technique (AREA)
  • Refuse Receptacles (AREA)
  • Refuse Collection And Transfer (AREA)

Abstract

被収容物を容器内に収容する収容装置(1)であって、往復運動しながら被収容物(21)を圧入する圧入部材(10)と、圧入部材(10)を該往復運動させるためのリンク機構(14)とから構成される。圧入部材(10)の非圧入面(10a)から該被収容物を導入し、圧入面から該容器内に放出するための圧入部材内を貫通する貫通路(13)と、圧入面(10b)近傍に、貫通路を開閉する第1開閉手段(11)と,第1開閉手段(11)よりも非圧入面側(10b)において、該貫通路を開閉する第2開閉手段(12)とを備え、該第1開閉手段(11)は該第2開閉手段(12)よりも同時又は遅延して閉成し、該第2開閉手段(12)は該第1開閉手段(11)よりも同時又は遅延して開成するように構成し、被収容物(21)が圧入部材(10)への導入時の温度を維持した状態で、該容器内において加圧されて収容されることを特徴とする。A storage device (1) for storing an object to be stored in a container, the press-fitting member (10) for press-fitting the object (21) while reciprocating, and a reciprocating motion of the press-fitting member (10) And a link mechanism (14). A through-passage (13) penetrating the inside of the press-fitting member for introducing the object to be accommodated from the non-press-fitting surface (10a) of the press-fitting member (10) and releasing it from the press-fitting surface into the container, and a press-fitting surface (10b) In the vicinity, a first opening / closing means (11) for opening and closing the through-passage and a second opening / closing means (12) for opening and closing the through-passage on the non-press-fit surface side (10b) from the first opening / closing means (11). The first opening / closing means (11) is closed at the same time or delayed from the second opening / closing means (12), and the second opening / closing means (12) is simultaneously closed than the first opening / closing means (11). Alternatively, it is configured to be opened with a delay, and the object (21) is pressurized and accommodated in the container while maintaining the temperature at the time of introduction into the press-fitting member (10). To do.

Description

本発明は湿潤物等の被収容物を容器内に収容する収容装置及び収容方法に関し、特に容器内に往復運動する圧入部材を用いて圧入する技術に係る。  The present invention relates to an accommodation apparatus and an accommodation method for accommodating an object such as a wet substance in a container, and particularly relates to a technique for press-fitting using a press-fitting member that reciprocates in the container.

農産物の加工工程や、食品の製造工程において、多量の湿潤物、例えば動植物性の残渣物が副産物として生じることが従来から問題となっている。このような残渣物は廃棄物として廃棄することは、生産者にとってはコストがかかる上に、環境保護の観点からも好ましくない。
また、一部は飼料や肥料として再利用されているが、残渣物の性質上、腐敗しやすいためにすぐに消費できる地元で活用するか、あるいは乾燥や殺菌などの工程を経てから流通させる必要があった。
In the processing process of agricultural products and the manufacturing process of foods, it has been a problem that a large amount of wet products, for example, animal and vegetable residues are generated as by-products. Disposing such residue as waste is costly for the producer and is not preferable from the viewpoint of environmental protection.
Some of them are reused as feed and fertilizers, but due to the nature of the residue, it is easy to rot, so it must be used locally or after being dried and sterilized. was there.

農産物から発生する残渣物は、同じ地域で同時に多量が生じるために、地元での利用には大きな制限がある。また、消費側としては継続的に供給を受けられることが好ましい。従って、保存可能な状態に加工した上で、流通性を向上することが試みられてきた。  Residues generated from agricultural products are produced in large quantities at the same time in the same area, so there are significant restrictions on local use. Moreover, it is preferable that the supply side can receive supply continuously. Therefore, it has been attempted to improve the flowability after processing into a storable state.

例えば、本件出願人による特許文献1は、動植物性残渣物に由来の乾燥発酵肥料等の製造装置を提供する。本発明では、発酵槽内で残渣物を貯留・堆積し、発酵熱を利用して効率的に乾燥させることによって肥料等を製造する技術を開示している。  For example, Patent Document 1 by the present applicant provides a manufacturing apparatus for dry fertilizer and the like derived from animal and plant residue. In this invention, the technique which manufactures fertilizer etc. by storing and depositing a residue in a fermenter and drying efficiently using fermentation heat is disclosed.

また、特許文献2に開示される堆肥製造装置では、農林畜産廃棄物、生ゴミ等の処理物に発酵菌溶液を浸透させて一次処理を行い、さらに水分調整剤を攪拌混合させた上で、好気発酵した処理物を密封上に袋詰する技術を開示している。  In addition, in the compost manufacturing apparatus disclosed in Patent Document 2, primary treatment is performed by infiltrating the fermented bacteria solution into processed products such as agricultural and forestry livestock waste and raw garbage, and further, the moisture adjusting agent is stirred and mixed. A technique for packaging aerobically fermented processed products on a seal is disclosed.

特許第4221617号Patent No. 4221617 特許公開平11−314990号Patent Publication No. 11-314990

上述したように、動植物性残渣物を流通させる場合の課題である腐敗しやすい、悪臭を生じやすいといった問題を解決するために、従来は乾燥、発酵等の手段を用いて加工する方法が一般的であった。
しかし、これらの方法は手間とコストがかかる上、ある程度の規模の生産設備が要求されるために、様々な生産現場で容易に導入可能なものとは言えない。
As described above, in order to solve the problems such as the tendency to rot and the generation of bad odor, which are problems when distributing animal and vegetable residues, conventionally, a method of processing using means such as drying and fermentation is generally used. Met.
However, these methods are laborious and costly, and require production facilities of a certain scale, so that they cannot be easily introduced at various production sites.

本発明は上記従来技術の有する問題点に鑑みて創出されたものであり、湿潤物を流通可能な状態に容器に収容する収容装置及び方法であって、特に多量の湿潤物の収容を簡便な装置構成で実現しながら、長時間の流通にも耐えうる技術を提供することを目的とする。  The present invention was created in view of the above-described problems of the prior art, and is a storage device and method for storing a wet substance in a container in a state where it can be circulated. An object is to provide a technology that can withstand long-term distribution while realizing the device configuration.

上記課題を解決するため本発明は次の手段を用いる。
請求項1に記載の発明によれば、被収容物を容器内に収容する収容装置であって、容器の開口部に対して往復運動しながら被収容物を圧入する圧入部材と、圧入部材を往復運動させるためのリンク機構とから構成される。
上記圧入部材において、圧入部材の非圧入面から被収容物を導入し、圧入面から容器内に放出するための圧入部材内を貫通する貫通路と、圧入面近傍に、貫通路を開閉する第1開閉手段とを備える。そして、第1開閉手段が、被収容物の圧入時に閉成すると共に、被収容物の放出時に開成するように構成し、被収容物が圧入部材への導入時の温度を維持した状態で、容器内において加圧されて収容されることを特徴とする被収容物の収容装置を提供する。
In order to solve the above problems, the present invention uses the following means.
According to the first aspect of the present invention, there is provided a storage device for storing an object to be stored in a container, the press-fitting member for press-fitting the object to be stored while reciprocating with respect to the opening of the container, and the press-fitting member. And a link mechanism for reciprocating motion.
In the press-fitting member, the object to be accommodated is introduced from the non-press-fitting surface of the press-fitting member, and the through-passage passes through the press-fitting member for discharging the press-fitting surface into the container. 1 opening and closing means. The first opening and closing means is configured to be closed when the object to be pressed is inserted and to be opened when the object is discharged, and the object to be stored maintains the temperature at the time of introduction to the press-fitting member. Provided is a storage device for an object to be stored, which is pressurized and stored in a container.

請求項2に記載の発明によれば、上記の収容装置において、第1開閉手段よりも非圧入面側において、貫通路を開閉する第2開閉手段をさらに備え、第1開閉手段は第2開閉手段よりも同時又は遅延して閉成し、該第2開閉手段は該第1開閉手段よりも同時又は遅延して開成するように構成してもよい。  According to the second aspect of the present invention, the storage device further includes second opening / closing means for opening / closing the through path on the non-press-fit surface side of the first opening / closing means, and the first opening / closing means is the second opening / closing means. The second opening / closing means may be closed at the same time or later than the first opening / closing means, and the second opening / closing means may be opened at the same time or later than the first opening / closing means.

請求項3に記載の発明によれば、上記の被収容物が湿潤物である構成でもよい。  According to the third aspect of the present invention, the object to be accommodated may be a wet object.

請求項4に記載の発明によれば、第1開閉手段は、閉成状態において、圧入部材の圧入面の少なくとも一部を構成するようにしてもよい。  According to the invention described in claim 4, the first opening / closing means may constitute at least a part of the press-fitting surface of the press-fitting member in the closed state.

請求項5に記載の発明によれば、貫通路において、第1開閉手段又は第2開閉手段の少なくともいずれかが配設される部位の口径が漸次拡大する形状としてもよい。  According to the fifth aspect of the present invention, the through-passage may have a shape in which the diameter of a portion where at least one of the first opening / closing means and the second opening / closing means is disposed gradually increases.

請求項6に記載の発明によれば、第1開閉手段が、容器内に収容された収容済み被収容物を押圧する際の反発力により閉成するようにしてもよい。  According to the sixth aspect of the present invention, the first opening / closing means may be closed by a repulsive force when pressing the accommodated object accommodated in the container.

請求項7に記載の発明によれば、上記の収容装置において、圧入部材の往復運動における位置を検出するセンサ手段を備え、下死点近傍の所定位置において第1開閉手段と第2開閉手段とを閉成する制御を行う構成でもよい。  According to the seventh aspect of the present invention, the storage device includes a sensor unit that detects a position of the press-fitting member in the reciprocating motion, and the first opening and closing unit and the second opening and closing unit at a predetermined position near the bottom dead center. The structure which performs control which closes may be sufficient.

請求項8に記載の発明によれば、収容装置に、容器である袋体の固定部を設け、被収容物を袋体内に圧入する構成でもよい。  According to invention of Claim 8, the structure which provides the fixing | fixed part of the bag body which is a container in an accommodation apparatus, and press-fits a to-be-contained object in a bag body may be sufficient.

請求項9に記載の発明によれば、被収容物が、動植物性残渣物であってもよい。  According to the invention described in claim 9, the object to be accommodated may be an animal or plant residue.

請求項10に記載の発明によれば、被収容物を容器内に収容する収容方法を提供することもできる。
本方法では、容器の開口部に対して往復運動しながら被収容物を圧入する圧入部材を用い、被収容物を圧入部材の非圧入面側から貫通路を通して圧入面側に向けて導入する。
そして、被収容物を放出する工程では、圧入面近傍で貫通路を開閉する第1開閉手段を開成して被収容物を容器内に放出する。
一方、被収容物を圧入する工程では、第1開閉手段を閉成し、閉成した状態の第1開閉手段も含んで構成された圧入面を容器内の被収容物に対して押圧することにより圧入を行い、被収容物が圧入部材への導入時の温度を維持した状態で、容器内において加圧されて収容されることを特徴とする。
According to invention of Claim 10, the accommodation method which accommodates a to-be-contained object in a container can also be provided.
In this method, a press-fitting member that press-fits the object while reciprocating with respect to the opening of the container is used, and the object is introduced from the non-press-fitting surface side of the press-fitting member toward the press-fitting surface side through the through passage.
Then, in the step of discharging the object to be stored, the first opening / closing means for opening and closing the through passage in the vicinity of the press-fitting surface is opened to discharge the object to be stored in the container.
On the other hand, in the step of press-fitting the object to be contained, the first opening / closing means is closed, and the press-fitting surface including the first opening / closing means in the closed state is pressed against the object to be contained in the container. And the object to be accommodated is pressurized and accommodated in the container while maintaining the temperature at the time of introduction into the press-fitting member.

請求項11に記載の発明によれば、上記の収容方法において、被収容物を放出する工程では、第1開閉手段を開成した後、又は同時に、第1開閉手段よりも非圧入面側において、前記貫通路を開閉する第2開閉手段を開成する一方、被収容物を圧入する工程では、第2開閉手段を閉成した後、又は同時に、該第1開閉手段を閉成し、閉成した状態の第1開閉手段も含んで構成された圧入面を容器内の被収容物に対して押圧することにより圧入を行う構成でもよい。  According to the invention of claim 11, in the housing method, in the step of discharging the object to be accommodated, after opening the first opening / closing means or at the same time, on the non-press-fit surface side than the first opening / closing means, While the second opening / closing means for opening and closing the through passage is opened, the first opening / closing means is closed and closed after the second opening / closing means is closed or simultaneously in the step of press-fitting the object to be accommodated. A configuration may be employed in which press-fitting is performed by pressing a press-fitting surface including the first opening / closing means in a state against an object to be contained in the container.

本発明によれば、被収容物を圧入部材から容器内に収容する際に、加圧して収容することができるので密封状態となり腐敗等を防止することができる。また、第1開閉手段及び第2開閉手段を本発明によるタイミングで開閉することで効率よく収容することができるので収容効率が向上する。
さらに、被収容物が生じると同時に、連続的に収容することができるため、収容過程の温度変化によって被収容物の品質変化を防止することができる。
According to the present invention, when the object to be accommodated is accommodated in the container from the press-fitting member, it can be pressurized and accommodated, so that it becomes sealed and can be prevented from decaying. In addition, since the first opening / closing means and the second opening / closing means can be efficiently accommodated by opening and closing at the timing according to the present invention, the accommodation efficiency is improved.
Furthermore, since the objects to be stored can be stored continuously at the same time, the quality change of the objects to be stored can be prevented by the temperature change in the storing process.

本発明の収容装置の実施例である。It is an Example of the accommodating apparatus of this invention. 本発明の収容方法のフローチャートである。It is a flowchart of the accommodation method of this invention. 本発明の収容装置の第2の態様である。It is a 2nd aspect of the accommodation apparatus of this invention. 本発明の収容装置の第3の態様である。It is a 3rd aspect of the accommodation apparatus of this invention. 本発明の収容装置の第4の態様である。It is a 4th aspect of the accommodation apparatus of this invention.

本発明に係る収容装置の実施例を以下、図面に基づいて説明する。なお本発明は請求項に記載される範囲内において適宜変更することができ、本実施例に限定されるものではない。  Embodiments of a storage device according to the present invention will be described below with reference to the drawings. In addition, this invention can be suitably changed within the range described in a claim, and is not limited to a present Example.

図1は本発明の第1の実施形態である。本発明は、容器として例えば樹脂製の袋体(2)内に被収容物、例えば湿潤物(21)を収容する収容装置(1)であって、袋体(2)の開口部(20)に対して往復運動しながら湿潤物(21)を圧入するピストン様の圧入部材(10)と、圧入部材(10)を往復運動させるためのリンク機構(14)とから構成される。  FIG. 1 shows a first embodiment of the present invention. The present invention is a container (1) for accommodating an object to be accommodated, for example, a wet substance (21) in a resin bag (2) as a container, for example, and an opening (20) of the bag (2). The piston-like press-fitting member (10) that press-fits the wet substance (21) while reciprocating with respect to the head, and the link mechanism (14) for reciprocating the press-fitting member (10).

リンク機構(14)は、圧入部材(10)を開口部(20)に対して往復運動可能な機構であれば、周知のいかなる形状でもよい。本発明において、リンク機構はモーター等の動力源によって動作される構成でもよいし、手動で運動させる構成でもよい。以下の実施例ではリンク機構については説明を省略するが、どの実施例においても、図示しないリンク機構を備えるものとする。  The link mechanism (14) may have any known shape as long as it can reciprocate the press-fitting member (10) with respect to the opening (20). In the present invention, the link mechanism may be operated by a power source such as a motor, or may be manually moved. In the following embodiments, the description of the link mechanism is omitted, but in any embodiment, a link mechanism (not shown) is provided.

上記の圧入部材(10)において、圧入部材(10)の非圧入面(10a)から湿潤物(21)を導入し、圧入面(10b)から容器内に放出するための圧入部材内を貫通する貫通路(13)を配設する。該貫通路(13)は、図示のように非圧入面(10a)からさらに上方に延伸していてもよく、例えば湿潤物(21)を搬送する搬送路と連結されていてもよい。  In the press-fitting member (10), the wet material (21) is introduced from the non-press-fitting surface (10a) of the press-fitting member (10), and penetrates through the press-fitting member for discharging into the container from the press-fitting surface (10b). A through passage (13) is provided. The through-passage (13) may extend further upward from the non-press-fit surface (10a) as shown, and may be connected to, for example, a transport path for transporting the wet substance (21).

また、被圧入面(10a)は、本実施例のように上面とする場合に限らず、圧入面以外のいかなる面でもよい。例えば本実施例の側面(10c)から圧入面(10b)に向けて貫通路(13)を設けてもよい。  Further, the press-fit surface (10a) is not limited to the upper surface as in the present embodiment, and may be any surface other than the press-fit surface. For example, the through path (13) may be provided from the side surface (10c) of the present embodiment toward the press-fitting surface (10b).

本発明では、圧入面(10b)近傍に、貫通路を開閉する第1開閉手段として第1シャッター(11)を設ける。第1シャッター(11)は、図示しない開閉機構によって開成・閉成動作が可能である。開閉の態様は、本実施例のように蝶番で開閉する機構でもよいし、横方向のスライドによって開閉する機構でもよい。開閉手段の機構は限定されない。  In the present invention, the first shutter (11) is provided in the vicinity of the press-fitting surface (10b) as the first opening / closing means for opening and closing the through passage. The first shutter (11) can be opened and closed by an opening / closing mechanism (not shown). The opening / closing mode may be a mechanism that opens and closes with a hinge as in the present embodiment, or may be a mechanism that opens and closes by a lateral slide. The mechanism of the opening / closing means is not limited.

本発明の最小限の実施形態としては、少なくとも上記の第1開閉手段のみを備えればよい。しかし、湿潤物のような被収容物を収容する際には、次に述べるように第2開閉手段を備えることが好ましい。
第1シャッター(11)よりも非圧入面側において、貫通路(13)を開閉する第2開閉手段として第2シャッター(12)を備える。第2シャッター(12)も同様に、開成・閉成動作が可能であり、その機構は限定されない。
As a minimum embodiment of the present invention, it is only necessary to provide at least the first opening / closing means. However, when accommodating an object to be stored such as a wet material, it is preferable to include the second opening / closing means as described below.
A second shutter (12) is provided as second opening / closing means for opening and closing the through passage (13) on the non-press-fit surface side of the first shutter (11). Similarly, the second shutter (12) can be opened and closed, and its mechanism is not limited.

以上の構成において、第1シャッター(11)は第2シャッター(12)よりも遅延して閉成し、第2シャッター(12)は第1シャッター(11)よりも遅延して開成するように構成する。本発明に係る具体的な被収容物の収容方法を説明するフローチャートを図2に示す。  In the above configuration, the first shutter (11) is closed later than the second shutter (12), and the second shutter (12) is opened later than the first shutter (11). To do. FIG. 2 is a flowchart for explaining a specific method for housing an object according to the present invention.

まず、湿潤物(21)を貫通路(13)の上端から導入(S1)する。導入された湿潤物(21)はこの時点で閉成している第2シャッター(12)の上面まで充満した状態で待機する。そして、後述する制御により第1シャッター(11)を開成(S2)した後に、第2シャッター(12)を開成(S3)する。  First, the wet material (21) is introduced from the upper end of the through passage (13) (S1). The introduced wet substance (21) waits in a state where the upper surface of the second shutter (12) closed at this time is filled. Then, after the first shutter (11) is opened (S2) by the control described later, the second shutter (12) is opened (S3).

第1シャッター(11)と第2シャッター(12)の間には、貫通路(13)の一部である空間(13a)が介在し、第2シャッター(12)の開成後に湿潤物(21)が滑らかに袋体(2)の開口部(20)に向けて放出するようになっている。空間(13a)が介在しない場合、第2シャッター(12)の上面に滞留した湿潤物(21)が、すでに圧入された湿潤物(21)や貫通路(13)の中途に付着した湿潤物(21)に干渉することがあるが、本構成によれば湿潤物の圧入と放出を連続的に行っても安定して湿潤物を放出可能となる。  Between the first shutter (11) and the second shutter (12), a space (13a) that is a part of the through-passage (13) is interposed, and the wet substance (21) after the opening of the second shutter (12). Is smoothly discharged toward the opening (20) of the bag (2). When the space (13a) is not interposed, the wet substance (21) staying on the upper surface of the second shutter (12) is already pressed into the wet substance (21) or the wet substance attached to the through-passage (13) ( 21), the wet product can be stably released even if the wet product is press-fitted and released continuously.

湿潤物(21)の放出が完了すると、第2シャッター(12)を閉成(S5)した後、第1シャッター(11)を閉成(S6)する。放出の完了は、湿潤物(21)の放出量を計測して決定してもよいし、あるいは規定時間の放出によって決定してもよい。  When the release of the wet substance (21) is completed, the second shutter (12) is closed (S5), and then the first shutter (11) is closed (S6). Completion of the release may be determined by measuring the release amount of the wet substance (21), or may be determined by releasing for a specified time.

以上のように2つのシャッター(11)(12)の開成・閉成のタイミングをずらすことによって、第1シャッター(11)に湿潤物(21)を挟み込むことがない。また、湿潤物(21)の搬送に伴う気流が一緒に噴出する場合でも、第2シャッター(12)によって気流が抑制され、第1シャッター(11)から気流の勢いで湿潤物(21)が飛散するのを防ぐことができる。
なお、本発明では第1シャッター(11)と第2シャッター(12)が同時に開成、閉成する構成でもよい。
As described above, by shifting the opening and closing timings of the two shutters (11) and (12), the wet substance (21) is not sandwiched between the first shutter (11). Further, even when the air flow accompanying the conveyance of the wet material (21) is ejected together, the air flow is suppressed by the second shutter (12), and the wet material (21) is scattered from the first shutter (11) by the momentum of the air flow. Can be prevented.
In the present invention, the first shutter (11) and the second shutter (12) may be opened and closed simultaneously.

第1シャッター(11)が閉成(S6)すると共に圧入部材(10)が降下(S7)し、該第1シャッター(11)も含めて構成する圧入面(11b)が湿潤物(21)を袋体(2)内で圧入(S8)する。
圧入の程度は、圧入部材(10)を所定の往復運動によって規定の高さまで降下することで圧入してもよいし、圧入部材(10)に圧力センサーを備え、規定の圧力で湿潤物(21)を圧入する構成でもよい。
The first shutter (11) is closed (S6) and the press-fitting member (10) is lowered (S7), and the press-fitting surface (11b) including the first shutter (11) constitutes the wet substance (21). Press-fit (S8) in the bag (2).
The degree of press-fitting may be press-fitted by lowering the press-fitting member (10) to a predetermined height by a predetermined reciprocating motion, or a pressure sensor is provided on the press-fitting member (10), and the wet material (21 ) May be used.

湿潤物の圧入(S8)を終了すると、圧入部材(10)を上昇させる。上昇した後に再び第1シャッター(11)を開成して再び湿潤物の放出工程に進んでもよいし、所定量の収容を完了した場合には本方法による収容を終了してもよい。  When the press-fitting of the wet material (S8) is finished, the press-fitting member (10) is raised. After rising, the first shutter (11) may be opened again to proceed to the wet substance discharging step, or when the predetermined amount of accommodation is completed, the accommodation by this method may be terminated.

以上の収容方法によれば、湿潤物(21)が圧入部材(10)への導入時の温度を維持した状態で、容器(2)内において加圧されて収容される。従来のように手作業で収容すると収容の過程での温度変化が大きく、被収容物の変質の原因となっていた。これに対して本発明は、湿潤物(21)の袋体(2)への放出と圧入がほぼ同時かつ連続的に行われて気密となるため高いレベルで温度が維持される。  According to the above storage method, the wet substance (21) is pressurized and stored in the container (2) while maintaining the temperature at the time of introduction into the press-fitting member (10). When stored manually as in the conventional case, the temperature change during the storing process is large, which causes deterioration of the objects to be stored. On the other hand, in the present invention, since the wet substance (21) is released into the bag body (2) and press-fitted almost simultaneously and continuously and becomes airtight, the temperature is maintained at a high level.

上記の実施例では被収容物として湿潤物を例示したが、例えば動植物性残渣物でもよい。本発明の最も代表的な利用方法は、豆腐の製造過程で生じるおからの収容であり、多くの水分を含むおからをスムーズに袋体(2)に収容するために本発明の収容装置(1)の構成は非常に好適である。
また、おからが生じた直後の高温の状態でも、機械的な圧入によって収容を可能にした。
In the above embodiment, a wet product is illustrated as an object to be contained, but an animal or plant residue may be used, for example. The most typical utilization method of the present invention is accommodation of okara produced in the manufacturing process of tofu, and in order to smoothly accommodate okara containing a lot of moisture in the bag body (2), the accommodation device ( The configuration 1) is very suitable.
In addition, even in a high temperature state immediately after the okara was generated, it was possible to accommodate it by mechanical press-fitting.

その他の動植物性残渣物の例としては、ビールかす、もやしかす、リンゴの絞りかすなどでもよい。
また、被収容物は湿潤物に限定されず、例えば粉砕したペットボトルのチップ、木材チップなどの収容においても、中途での滞留や、シャッターにおける挟み込みの防止、効率的な圧入に寄与することができる。
Examples of other animal and vegetable residue may be beer residue, bean sprout, apple residue.
In addition, the object to be stored is not limited to a wet object, and for example, when storing crushed plastic bottle chips, wood chips, etc., it can contribute to prevention of stagnation in the middle, prevention of pinching in the shutter, and efficient press-fitting. it can.

本発明の貫通路(13)の形状において、第1シャッター(11)や第2シャッター(12)が配設される部位の口径が漸次拡大するように構成してもよい。
図1の実施例では、第2シャッター(12)の直上部(13b)と、第1シャッター(11)の直上部(13c)にそれぞれ口径が漸次拡大する部位を設けている。
本形状を採用することで、各シャッターの開成時に湿潤物(21)の圧力が急激に解放されるため、さらに放出されやすくなる。
In the shape of the through-passage (13) of the present invention, the diameter of the portion where the first shutter (11) and the second shutter (12) are disposed may be gradually enlarged.
In the embodiment of FIG. 1, a portion where the diameter gradually increases is provided on the top (13b) of the second shutter (12) and the top (13c) of the first shutter (11).
By adopting this shape, since the pressure of the wet substance (21) is suddenly released when each shutter is opened, it becomes easier to release.

本実施例のように容器として袋体(2)を用いる場合には、袋体(2)を支持する固定部材(22)を合わせて用いてもよい。また、固定部材(22)を設置したパレット(23)を備えて、収容済みの袋体(2)を移送してもよい。  When using a bag (2) as a container like a present Example, you may use together the fixing member (22) which supports a bag (2). Moreover, you may provide the pallet (23) which installed the fixing member (22), and you may transfer the accommodated bag body (2).

図3は本発明の第2の実施形態である。
本実施例の収容装置(3)は、ピストン様の圧入部材(30)を備え、その非圧入面(30a)から湿潤物(21)を導入し、圧入面(30b)から容器内に放出するための圧入部材内を貫通する貫通路(33)を配設する。該貫通路(33)は、図示のように非圧入面(10b)からさらに上方に延伸していてもよく、例えば湿潤物(21)を搬送する搬送路と連結されていてもよい。
FIG. 3 shows a second embodiment of the present invention.
The storage device (3) of the present embodiment includes a piston-like press-fitting member (30), introduces wet material (21) from the non-press-fitting surface (30a), and discharges it into the container from the press-fitting surface (30b). For this purpose, a through passage (33) penetrating the inside of the press-fitting member is provided. The through passage (33) may extend further upward from the non-press-fit surface (10b) as shown in the figure, and may be connected to, for example, a transport path for transporting the wet material (21).

圧入部材(30)内において、圧入面(30b)近傍に、貫通路を開閉する第1開閉手段として第1開閉部材(31)を設ける。第1開閉部材(31)は円錐台形であって、上方に向けて直径が小さくなる。この形状は圧入部材(30)内における貫通路(33)下端のテーパー状部(33a)と合致し、第1開閉部材(31)が上昇すると該テーバー状部(33a)に嵌合して貫通路(33)を閉鎖する。
また、第1開閉部材(31)の下面は、下方に向けて膨張させた膨張部(31a)を形成し、湿潤物(21)の圧入時に圧力が集中し、圧入性能を高めるように構成している。
In the press-fitting member (30), a first opening / closing member (31) is provided in the vicinity of the press-fitting surface (30b) as first opening / closing means for opening and closing the through passage. The first opening / closing member (31) has a truncated cone shape, and its diameter decreases upward. This shape matches the tapered portion (33a) at the lower end of the through-passage (33) in the press-fitting member (30), and when the first opening / closing member (31) is raised, it fits into the taber-like portion (33a) and penetrates. The path (33) is closed.
Further, the lower surface of the first opening / closing member (31) forms an inflating portion (31a) that is inflated downward, and the pressure is concentrated when the wet material (21) is press-fitted, thereby improving the press-fitting performance. ing.

第1開閉部材(31)よりも非圧入面側において、貫通路(33)を開閉する第2開閉手段として第2シャッター(32)を備える。第2シャッター(32)も同様に、開成・閉成動作が可能であり、第1開閉部材(31)と物理的、又は電気的な連結手段(34)によって連係して動作する。  A second shutter (32) is provided as second opening / closing means for opening / closing the through passage (33) on the non-press-fit surface side of the first opening / closing member (31). Similarly, the second shutter (32) can be opened and closed, and operates in conjunction with the first opening / closing member (31) by a physical or electrical connection means (34).

ここで、本実施例において第1開閉部材(31)は袋体(2)内に蓄積した湿潤物(21)を押圧する際の反発力によって閉成する。すなわち、袋体(2)内に湿潤物(21)を放出していくと段々と湿潤物(21)の上面が高くなり、往復運動する圧入部材(30)の圧入面(30b)と干渉する。その際、開成した状態の第1開閉部材(31)は圧入面(30b)よりも下方にあるため、湿潤物(21)から上方の作用力を受ける。本実施例は、この作用力によって第1開閉部材(31)を閉成するものである。
また、別の実施方法として、第1開閉部材(31)の下端面にセンサ(図示しない)を設けて、センサが湿潤物(21)と接触したときに、閉成するように構成してもよい。
Here, in a present Example, the 1st opening-and-closing member (31) is closed by the repulsive force at the time of pressing the wet thing (21) accumulate | stored in the bag (2). That is, when the wet substance (21) is discharged into the bag body (2), the upper surface of the wet article (21) gradually increases, and interferes with the press-fitting surface (30b) of the reciprocating press-fitting member (30). . At that time, since the opened first opening / closing member (31) is below the press-fitting surface (30b), it receives an upward force from the wet substance (21). In this embodiment, the first opening / closing member (31) is closed by this acting force.
As another implementation method, a sensor (not shown) may be provided on the lower end surface of the first opening / closing member (31) so that it closes when the sensor comes into contact with the wet substance (21). Good.

本実施例の構成によれば、第1開閉部材(31)と第2シャッター(32)の間には、貫通路(33)の一部である空間(33b)及びテーパー状部(33a)が介在し、第2シャッター(32)の開成後に湿潤物(21)が滑らかに袋体(2)の開口部(20)に向けて放出するようになっている。空間(33a)(33b)が介在しない場合、第2シャッター(32)の上面に滞留した湿潤物(21)が、すでに圧入された湿潤物(21)や貫通路(13)の中途に付着した湿潤物(21)に干渉することがあるが、本構成によれば湿潤物の圧入と放出を連続的に行っても安定して湿潤物を放出可能となる。  According to the configuration of the present embodiment, the space (33b) and the tapered portion (33a), which are part of the through passage (33), are formed between the first opening / closing member (31) and the second shutter (32). The wet substance (21) is smoothly discharged toward the opening (20) of the bag (2) after the second shutter (32) is opened. When the space (33a) (33b) is not interposed, the wet material (21) staying on the upper surface of the second shutter (32) adheres to the wet material (21) or the through-passage (13) already press-fitted. Although it may interfere with the wet product (21), according to this configuration, the wet product can be stably released even if the press-fitting and release of the wet product are continuously performed.

図4は本発明の第3の実施形態である。
本実施例の収容装置(4)は、ピストン様の圧入部材(40)を備え、その非圧入面(40a)から湿潤物(21)を導入し、圧入面(40b)から容器内に放出するための圧入部材内を貫通する貫通路(43)を配設する。該貫通路(43)は、図示のように非圧入面(40b)からさらに上方に延伸していてもよく、例えば湿潤物(21)を搬送する搬送路と連結されていてもよい。
FIG. 4 shows a third embodiment of the present invention.
The storage device (4) of the present embodiment includes a piston-like press-fitting member (40), introduces a wet substance (21) from the non-press-fitting surface (40a), and discharges it from the press-fitting surface (40b) into the container. For this purpose, a through passage (43) penetrating the inside of the press-fitting member is provided. The through passage (43) may extend further upward from the non-press-fit surface (40b) as shown in the figure, and may be connected to, for example, a transport path for transporting the wet substance (21).

圧入部材(40)内において、圧入面(40b)近傍に、貫通路を開閉する第1開閉手段として第1シャッター(41)を設ける。第1開閉部材(41)の下面は、下方に向けて膨張させた膨張部(41a)を形成し、湿潤物(21)の圧入時に圧力が集中し、圧入性能を高めるように構成している。  In the press-fitting member (40), a first shutter (41) is provided in the vicinity of the press-fitting surface (40b) as first opening / closing means for opening and closing the through path. The lower surface of the first opening / closing member (41) forms an inflating portion (41a) that is inflated downward, and the pressure is concentrated when the wet material (21) is press-fitted, so that the press-fitting performance is improved. .

本実施例では、圧入部材(40)内部のさらに大きな口径の第2貫通路(44)を備え、貫通路(43)は第2貫通路(44)内の中途位置に下端が位置する。そして、貫通路(43)を開閉する第2開閉手段として第2シャッター(42)を備える。  In the present embodiment, the second through passage (44) having a larger diameter inside the press-fitting member (40) is provided, and the lower end of the through passage (43) is located in the middle of the second through passage (44). And the 2nd shutter (42) is provided as a 2nd opening-and-closing means which opens and closes a penetration path (43).

本実施例の構成でも、第1シャッター(41)と第2シャッター(42)の間には、貫通路(43)より大きな口径の第2貫通路(44)が介在し、第2シャッター(42)の開成後に湿潤物(21)が滑らかに袋体(2)の開口部(20)に向けて放出するようになっている。  Also in the configuration of the present embodiment, a second through passage (44) having a larger diameter than the through passage (43) is interposed between the first shutter (41) and the second shutter (42), and the second shutter (42 ), The wet product (21) is smoothly discharged toward the opening (20) of the bag (2).

最後に、第1開閉手段と第2開閉手段の制御について説明する。図5は本発明の収容装置の第4の態様である。
本実施例の収容装置(5)は、上記第3の態様と同じく圧入部材(50)の非圧入面(50a)から圧入面(50b)を貫通する貫通路(53)、第2貫通路(54)、第1シャッター(51)、第2シャッター(52)を備える。
Finally, control of the first opening / closing means and the second opening / closing means will be described. FIG. 5 shows a fourth embodiment of the storage device of the present invention.
The accommodation device (5) of the present embodiment is similar to the third aspect in that the through-passage (53), the second through-passage (through the press-fit surface (50b) from the non-press-fit surface (50a) of the press-fit member (50) ( 54), a first shutter (51), and a second shutter (52).

そして、圧入部材(50)は、電気的に上下運動を制御する制御装置(55)と位置を検出するセンサ(56)と接続されており、圧入部材(50)が所定位置まで下降した時にセンサ(56)がそれを検出する。ここで、上記所定位置は少なくとも圧入部材の往復運動の下死点近傍が好ましい。  The press-fitting member (50) is connected to a control device (55) for electrically controlling the vertical movement and a sensor (56) for detecting the position. When the press-fitting member (50) is lowered to a predetermined position, the sensor (56) detects it. Here, the predetermined position is preferably at least near the bottom dead center of the reciprocating motion of the press-fitting member.

下降すると、制御装置(55)が第2シャッター(52)、第1シャッター(51)を閉成するように制御する。その後、圧入部材(50)が湿潤物(21)を圧入し、再び上昇する。
センサ(56)によって上昇を検出すると、制御装置(55)は第1シャッター(51)、第2シャッター(52)を開成制御する。
When lowered, the control device (55) controls the second shutter (52) and the first shutter (51) to close. Thereafter, the press-fitting member (50) press-fits the wet material (21) and rises again.
When a rise is detected by the sensor (56), the control device (55) controls the opening of the first shutter (51) and the second shutter (52).

以上のように、本発明は電気的な制御によって各開閉手段を制御することができる。本制御は、いずれか一方の開閉手段だけを制御するようにしてもよい。例えば、第1開閉手段だけを開閉制御し、第2開閉手段は、該第1開閉手段と機械的な連結によって開閉する構成でもよい。  As described above, the present invention can control each opening / closing means by electrical control. In this control, only one of the opening / closing means may be controlled. For example, only the first opening / closing means may be controlled to open / close, and the second opening / closing means may be opened / closed by mechanical connection with the first opening / closing means.

本発明によって袋体(2)に収容する場合、規定の量を詰めた後は、被収容物の放出を停止し、次の袋体(2)に詰めなければならない。そのために、搬送路又は貫通路の一部に流量センサを備えるか、あるいは袋体(2)の重量を測定する重量センサを備え、上記制御手段(55)に対し、湿潤物(21)の導入を行うか否かの情報を提供する。
制御手段(50)は、規定量の収容が済んだことを検知しると、第2シャッター(52)を閉成し、新たに導入しないようにする。
When storing in a bag (2) according to the present invention, after filling a specified amount, the discharge of the object to be stored must be stopped and packed in the next bag (2). For this purpose, a flow sensor is provided in a part of the conveying path or the through path, or a weight sensor for measuring the weight of the bag body (2) is provided, and the wet substance (21) is introduced into the control means (55). Provides information on whether or not to perform
When the control means (50) detects that the specified amount has been accommodated, the control means (50) closes the second shutter (52) so that it is not newly introduced.

また次の袋体(2)に詰め始めた場合には、再び第2シャッター(52)を開成し、湿潤物(21)を放出する。
このように、制御手段(50)を備える構成は、複数の袋体(2)に順次収容する構成とも組み合わせしやすく、圧入の自動化において好適である。
When the next bag (2) starts to be packed, the second shutter (52) is opened again to release the wet substance (21).
Thus, the structure provided with the control means (50) can be easily combined with the structure sequentially accommodated in the plurality of bags (2), and is suitable for automating the press-fitting.

本発明の容器は袋体に限定されず、硬質素材で成形された箱、瓶、缶、ボンベ、タンク、トレイ、ペットボトルなどでもよい。  The container of the present invention is not limited to a bag body, and may be a box, a bottle, a can, a cylinder, a tank, a tray, a plastic bottle or the like formed of a hard material.

1 収容装置
10 圧入部材
10a 非圧入面
10b 圧入面
10c 側面
11 第1シャッター
12 第2シャッター
13 貫通路
13a 空間
13b 直上部
14 リンク部材
2 袋体
21 湿潤物
22 固定部材
23 パレット
DESCRIPTION OF SYMBOLS 1 Storage apparatus 10 Press-fit member 10a Non press-fit surface 10b Press-fit surface 10c Side surface 11 1st shutter 12 2nd shutter 13 Through-passage 13a Space 13b Directly upper part 14 Link member 2 Bag body 21 Wet material 22 Fixing member 23 Pallet

Claims (11)

被収容物を容器内に収容する収容装置であって、
該容器の開口部に対して往復運動しながら被収容物を圧入する圧入部材と、
該圧入部材を該往復運動させるためのリンク機構と
から構成され、該圧入部材において、
該圧入部材の非圧入面から該被収容物を導入し、圧入面から該容器内に放出するための圧入部材内を貫通する貫通路と、
該圧入面近傍に、該貫通路を開閉する第1開閉手段と、
を備え、
該第1開閉手段が、被収容物の圧入時に閉成すると共に、被収容物の放出時に開成するように構成し、
該被収容物が該圧入部材への導入時の温度を維持した状態で、該容器内において加圧されて収容される
ことを特徴とする被収容物の収容装置。
A storage device for storing an object to be stored in a container,
A press-fitting member for press-fitting an object while reciprocating with respect to the opening of the container;
A link mechanism for reciprocating the press-fitting member, and in the press-fitting member,
A through path that penetrates the inside of the press-fitting member for introducing the object to be contained from the non-press-fitting surface of the press-fitting member and discharging it from the press-fitting surface into the vessel
First opening and closing means for opening and closing the through passage in the vicinity of the press-fitting surface;
With
The first opening / closing means is configured to be closed when the object is press-fitted and to be opened when the object is discharged,
A container storage device, wherein the container is pressurized and stored in the container while maintaining the temperature at the time of introduction into the press-fitting member.
前記収容装置において、
前記第1開閉手段よりも非圧入面側において、前記貫通路を開閉する第2開閉手段をさらに備え、
該第1開閉手段は該第2開閉手段よりも同時又は遅延して閉成し、該第2開閉手段は該第1開閉手段よりも同時又は遅延して開成するように構成した
ことを特徴とする被収容物の収容装置。
In the storage device,
A second opening / closing means for opening / closing the through passage on the non-press-fit surface side of the first opening / closing means;
The first opening / closing means is closed at the same time or later than the second opening / closing means, and the second opening / closing means is opened at the same time or later than the first opening / closing means. A storage device for objects to be stored.
前記被収容物が湿潤物である
請求項1又は2に記載の収容装置。
The storage device according to claim 1, wherein the object to be stored is a wet material.
前記第1開閉手段は、閉成状態において、前記圧入部材の圧入面の少なくとも一部を構成する
請求項1ないし3のいずれかに記載の収容装置。
The storage device according to any one of claims 1 to 3, wherein the first opening / closing means constitutes at least a part of a press-fitting surface of the press-fitting member in a closed state.
前記貫通路において、前記第1開閉手段又は前記第2開閉手段の少なくともいずれかが配設される部位の口径が漸次拡大する形状をなす
請求項1ないし4のいずれかに記載の被収容物の収容装置。
5. The object to be accommodated according to claim 1, wherein a diameter of a portion where at least one of the first opening / closing means and the second opening / closing means is disposed gradually increases in the through path. Containment device.
前記第1開閉手段が、前記容器内に収容された収容済み被収容物を押圧する際の反発力により閉成する
請求項1ないし5のいずれかに記載の被収容物の収容装置。
The accommodation apparatus for accommodating objects according to any one of claims 1 to 5, wherein the first opening / closing means is closed by a repulsive force when pressing the accommodated objects accommodated in the container.
前記収容装置において、前記圧入部材の往復運動における位置を検出するセンサ手段を備え、下死点近傍の所定位置において前記第1開閉手段と前記第2開閉手段とを閉成する制御を行う
請求項1ないし5のいずれかに記載の被収容物の収容装置。
The said accommodation apparatus is provided with the sensor means which detects the position in the reciprocating motion of the said press-fitting member, and performs control which closes the said 1st opening / closing means and the said 2nd opening / closing means in the predetermined position of the bottom dead center vicinity. An accommodation apparatus for an object according to any one of 1 to 5.
前記収容装置に、容器である袋体の固定部を設け、
前記被収容物を該袋体内に圧入する
請求項1ないし7のいずれかに記載の被収容物の収容装置。
The container device is provided with a fixing portion for a bag body as a container,
The accommodation device accommodating apparatus according to any one of claims 1 to 7, wherein the accommodation object is press-fitted into the bag body.
前記被収容物が、動植物性残渣物である
請求項1ないし8のいずれかに記載の被収容物の収容装置。
The accommodation device according to any one of claims 1 to 8, wherein the object is an animal or plant residue.
被収容物を容器内に収容する収容方法であって、
該容器の開口部に対して往復運動しながら被収容物を圧入する圧入部材を用い、
該被収容物を該圧入部材の非圧入面側から貫通路を通して圧入面側に向けて導入し、
該被収容物を放出する工程では、
圧入面近傍で貫通路を開閉する第1開閉手段を開成して被収容物を容器内に放出する一方、
該被収容物を圧入する工程では、
該第1開閉手段を閉成し、閉成した状態の第1開閉手段も含んで構成された圧入面を容器内の被収容物に対して押圧することにより圧入を行い、
該被収容物が該圧入部材への導入時の温度を維持した状態で、該容器内において加圧されて収容される
ことを特徴とする被収容物の収容方法。
A storage method for storing an object in a container,
Using a press-fitting member that press-fits an object while reciprocating with respect to the opening of the container,
Introducing the object to be stored from the non-press-fitting surface side of the press-fitting member toward the press-fitting surface side through a through passage;
In the step of releasing the contents,
While opening the first opening / closing means for opening and closing the through passage in the vicinity of the press-fitting surface to discharge the contents into the container,
In the step of press-fitting the object,
The first opening / closing means is closed, and press-fitting is performed by pressing a press-fitting surface configured to include the first opening / closing means in a closed state against an object to be contained in the container,
A method for containing an object to be stored, wherein the object is pressurized and stored in the container while maintaining the temperature at the time of introduction into the press-fitting member.
前記収容方法において、
前記被収容物を放出する工程では、
前記第1開閉手段を開成した後、又は同時に、
該第1開閉手段よりも非圧入面側において、前記貫通路を開閉する第2開閉手段を開成する一方、
該被収容物を圧入する工程では、
該第2開閉手段を閉成した後、又は同時に、該第1開閉手段を閉成し、
閉成した状態の第1開閉手段も含んで構成された圧入面を容器内の被収容物に対して押圧することにより圧入を行う
請求項10に記載の被収容物の収容方法。
In the housing method,
In the step of releasing the contents to be contained,
After opening the first opening / closing means or simultaneously,
On the non-press-fit surface side of the first opening / closing means, the second opening / closing means for opening / closing the through passage is opened,
In the step of press-fitting the object,
After closing the second opening / closing means, or simultaneously, closing the first opening / closing means,
The containing method of the to-be-contained object of Claim 10 which press-fits by pressing the press-fit surface comprised also including the 1st opening / closing means of the closed state with respect to the to-be-contained object in a container.
JP2015523675A 2013-06-24 2013-06-24 Containment storage device and storage method Expired - Fee Related JP6202350B2 (en)

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JP2001261103A (en) * 2000-03-22 2001-09-26 Taisei Denki Kogyo Kk Refuse compressing and packing device

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