JPWO2014030629A1 - Filtration membrane module and manufacturing method thereof - Google Patents

Filtration membrane module and manufacturing method thereof Download PDF

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JPWO2014030629A1
JPWO2014030629A1 JP2014531629A JP2014531629A JPWO2014030629A1 JP WO2014030629 A1 JPWO2014030629 A1 JP WO2014030629A1 JP 2014531629 A JP2014531629 A JP 2014531629A JP 2014531629 A JP2014531629 A JP 2014531629A JP WO2014030629 A1 JPWO2014030629 A1 JP WO2014030629A1
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filtration membrane
water collecting
filtered water
membrane module
filtration
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孝行 宇賀神
孝行 宇賀神
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Meidensha Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/02Inorganic material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/02Inorganic material
    • B01D71/024Oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D63/00Apparatus in general for separation processes using semi-permeable membranes
    • B01D63/06Tubular membrane modules
    • B01D63/066Tubular membrane modules with a porous block having membrane coated passages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D63/00Apparatus in general for separation processes using semi-permeable membranes
    • B01D63/08Flat membrane modules
    • B01D63/082Flat membrane modules comprising a stack of flat membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D65/00Accessories or auxiliary operations, in general, for separation processes or apparatus using semi-permeable membranes
    • B01D65/003Membrane bonding or sealing
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2313/00Details relating to membrane modules or apparatus
    • B01D2313/12Specific discharge elements
    • B01D2313/125Discharge manifolds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2313/00Details relating to membrane modules or apparatus
    • B01D2313/13Specific connectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2313/00Details relating to membrane modules or apparatus
    • B01D2313/21Specific headers, end caps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2315/00Details relating to the membrane module operation
    • B01D2315/06Submerged-type; Immersion type
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/007Contaminated open waterways, rivers, lakes or ponds

Abstract

セラミックスフィルタ膜の端部に濾過水集合部材を結合し、該セラミックスフィルタ膜で濾過した濾過水を、セラミックスフィルタ膜の端部に結合した濾過水集合部材を介して外部に送水する場合には、セラミックスフィルタ膜と濾過水集合部材の材質の相違上、両者を強固に結合するのが難しい。セラミックス濾過膜モジュール1は、セラミックスフィルタ膜2と、該セラミックスフィルタ膜2の少なくとも長手方向の一端部に結合されていてセラミックスフィルタ膜2で濾過した濾過水を集合し、且つ外部に取り出す濾過水集合部材25と、を備えている。セラミックスフィルタ膜2と濾過水集合部材25は、モールド部材30により一体に結合されている。When the filtered water collecting member is coupled to the end of the ceramic filter membrane and the filtered water filtered by the ceramic filter membrane is sent to the outside through the filtered water collecting member coupled to the end of the ceramic filter membrane, Due to the difference in material between the ceramic filter membrane and the filtered water collecting member, it is difficult to firmly bond both. The ceramic filtration membrane module 1 includes a ceramic filter membrane 2 and a filtered water assembly that is coupled to at least one longitudinal end of the ceramic filter membrane 2 and collects filtered water filtered by the ceramic filter membrane 2 and takes it out to the outside. And a member 25. The ceramic filter membrane 2 and the filtered water collecting member 25 are integrally coupled by a mold member 30.

Description

本発明は、河川水、湖水、各種下廃水などの被処理水を濾過処理する際に用いられる濾過膜モジュールとその製造方法に関するものである。   The present invention relates to a filtration membrane module used when filtering water to be treated such as river water, lake water, and various types of sewage wastewater, and a method for producing the same.

被処理水の濾過処理に平板状濾過膜を用いた濾過膜モジュールとして、外表面に濾過膜を備えた平板状の濾過膜本体の少なくとも長手方向の一端側に、集水部材と濾過水取出口を備えた濾過水集合部材を配置して、前記濾過膜本体と濾過水集合部材とを、誘着剤、接着剤等により一体的に結合して構成したものが知られている。   As a filtration membrane module using a flat membrane for filtration of water to be treated, a water collecting member and a filtrate outlet are provided at least on one end side in the longitudinal direction of a flat membrane membrane having a filtration membrane on the outer surface. There is known a structure in which a filtered water collecting member provided with the above is arranged, and the filtration membrane main body and the filtered water collecting member are integrally coupled by an attractant, an adhesive, or the like.

前記濾過膜本体が高分子樹脂からなり、且つ前記濾過水集合部材も前記濾過膜本体と同様な高分子樹脂で形成されている場合には、誘着や接着等により両者を比較的容易に、且つ両者の結合強度を確保して濾過膜モジュールを形成することが可能である。(例えば、特許文献1、特許文献2参照)。   When the filtration membrane main body is made of a polymer resin and the filtered water collecting member is also formed of the same polymer resin as the filtration membrane main body, it is relatively easy to attract and bond both of them. In addition, it is possible to form a filtration membrane module while ensuring the bonding strength between the two. (For example, refer to Patent Document 1 and Patent Document 2).

特開平11−76764号公報Japanese Patent Laid-Open No. 11-76764 特開2005−125198号公報JP 2005-125198 A

前述したように、濾過膜本体と濾過水集合部材とが同様な高分子樹脂で形成されている場合には、両者を誘着や接着等により比較的強固に結合することができるが、濾過膜本体が無機質であるセラミックスで形成され、濾過水集合部材が高分子樹脂で形成されている場合には、両者を高分子樹脂からなる接着剤で結合した場合に、濾過膜本体と濾過水集合部材とが共に高分子樹脂で形成されている場合のような結合強度を得ることができない。   As described above, when the filtration membrane body and the filtration water collecting member are formed of the same polymer resin, they can be bonded relatively firmly by attracting or adhering. When the main body is made of inorganic ceramics and the filtered water collecting member is made of a polymer resin, the filter membrane main body and the filtered water collecting member are bonded together when they are bonded with an adhesive made of a polymer resin. Bond strength cannot be obtained as in the case where both are formed of a polymer resin.

本発明は、濾過膜本体と濾過水集合部材の被結合部を、モールド部材で包み込んで一体的に結合することにより、濾過膜本体と濾過水集合部材とが同様な高分子樹脂で形成されている場合はもとより、濾過膜本体が無機質であるセラミックスで形成され、濾過水集合部材が金属、セラミックなどの無機材料や樹脂などの有機材料で形成されている場合にも、接着剤を使用することなく、しかも接着剤で接着した場合よりも強固に濾過膜本体と濾過水集合部材を結合して、水密性、耐久性、耐薬品性、結合強度の向上を図った濾過膜モジュールとその製造方法を提供するものである。   In the present invention, the filtration membrane body and the filtrate assembly member are formed of the same polymer resin by wrapping the joined portions of the filtration membrane body and the filtrate collection member together by integrally wrapping them with the mold member. Adhesive should be used not only when the filter membrane body is formed of inorganic ceramics, but also when the filtered water collecting member is formed of inorganic materials such as metals and ceramics or organic materials such as resins. In addition, a filtration membrane module and a method for manufacturing the same, which are improved in water tightness, durability, chemical resistance, and bonding strength by bonding the filtration membrane body and the filtration water collecting member more firmly than when bonded with an adhesive. Is to provide.

請求項1の濾過膜モジュールは、外部に濾過膜を有し、内部に多数の濾過水流通路を有する濾過膜本体と、該濾過膜本体の長手方向の少なくとも一方の端部に結合されていて前記濾過膜で処理された濾過水を集合して取り出す濾過水集合部材と、を備えた濾過膜モジュールであり、前記濾過膜本体と前記濾過水集合部材の互いに結合される部分を、モールド部材により包み込んで一体に結合した。   The filtration membrane module according to claim 1 is connected to a filtration membrane main body having a filtration membrane on the outside and having a large number of filtration water flow passages inside, and at least one end portion in the longitudinal direction of the filtration membrane main body. A filtration water collecting member that collects and removes filtered water treated by the filtration membrane, and wraps a portion of the filtration membrane main body and the filtrate water collecting member that are coupled to each other with a mold member Were joined together.

請求項2は、請求項1の濾過膜モジュールにおいて、濾過膜本体にセラミックスフィルタ膜を使用した。   According to a second aspect of the present invention, in the filtration membrane module of the first aspect, a ceramic filter membrane is used for the filtration membrane main body.

請求項3は、請求項1又は2の濾過膜モジュールにおいて、前記濾過水集合部材に、前記濾過膜本体で濾過された濾過水を集める管状の集水部と、該集水部の端部に濾過水を取り出す濾過水取出部と、を設け、前記集水部の周面に、前記濾過膜本体の端部を嵌合する長孔状の切欠部を形成した。   A third aspect of the present invention provides the filtration membrane module according to the first or second aspect, wherein the filtration water collecting member has a tubular water collection portion for collecting the filtrate filtered by the filtration membrane main body, and an end portion of the water collection portion. A filtered water outlet for taking out filtrated water was provided, and a long hole-like notch for fitting the end of the filtration membrane body was formed on the peripheral surface of the water collecting part.

請求項4は、請求項1〜3の何れかに記載の濾過膜モジュールにおいて、前記濾過水集合部材を、機械的強度と耐薬品性を有する金属、セラミックス又は樹脂の何れかの材料で形成した。   According to a fourth aspect of the present invention, in the filtration membrane module according to any one of the first to third aspects, the filtered water collecting member is formed of any one of metal, ceramics, or resin having mechanical strength and chemical resistance. .

請求項5は、請求項1〜4の何れかに記載の濾過膜モジュールにおいて、前記モールド部材を、耐薬品性に富む材料で形成した。   According to a fifth aspect of the present invention, in the filtration membrane module according to any one of the first to fourth aspects, the mold member is formed of a material rich in chemical resistance.

請求項6は、請求項1〜5の何れかに記載の濾過膜モジュールにおいて、前記モールド部材を、エポキシ樹脂、硬質ウレタン樹脂で形成した。   A sixth aspect of the present invention is the filtration membrane module according to any one of the first to fifth aspects, wherein the mold member is formed of an epoxy resin or a hard urethane resin.

請求項7の濾過膜モジュールの製造方法は、濾過膜本体の端部と濾過水集合部材を結合する結合部材をモールド成形により形成した。   In the manufacturing method of the filtration membrane module according to claim 7, the coupling member for coupling the end portion of the filtration membrane main body and the filtrate water collecting member is formed by molding.

請求項8は、請求項7に記載の濾過膜モジュールの製造方法において、前記濾過水集合部材に管状部材を使用し、該管状部材内に棒状のシール部材を挿入した状態で前記結合部材をモールド成形し、モールド成形後に、前記棒状のシール部材を前記濾過水集合部材から抜き取る構成にした。   According to an eighth aspect of the present invention, in the method for manufacturing the filtration membrane module according to the seventh aspect, a tubular member is used as the filtrate water collecting member, and the coupling member is molded in a state where a rod-shaped seal member is inserted into the tubular member. The rod-shaped seal member was extracted from the filtered water collecting member after molding and molding.

(1)請求項1の濾過膜モジュールは、濾過膜本体と濾過水集合部材の互いに結合される部分を、モールド部材により包み込んで一体に結合したので、従来の接着剤などで結合、固定した場合に比較して、結合部の結合強度を格段に向上させることができるとともに、耐久性や耐薬品性を向上させることができ、長期にわたり安定した濾過性能を維持できる。
また、モールド部材により包み込んで一体に結合するので、濾過膜本体の材質は問わず、例えばセラミックスフィルタ膜を使用した場合でも、セラミックスフィルタ膜と濾過水集合部材を強固に結合することができる。
(2)請求項2の濾過膜モジュールは、濾過膜本体にセラミックスフィルタ膜を使用したので濾過性能に優れ、且つ濾過水集合部材との結合強度を十分に確保した濾過膜モジュールを提供できる。
(3)請求項3の濾過膜モジュールは、管状の集水部の周面に濾過膜本体の端部を嵌合する長孔状の切欠部を設け、該切欠部に濾過膜本体の端部を嵌合する構成としたので、濾過膜本体と濾過水集合部材を位置決めした状態で前記モールド部材をモールド成形することができる。
(4)請求項4の濾過膜モジュールは、濾過水集合部材を機械的強度と耐薬品性に優れたもので形成したので、濾過水集合部材の劣化を防止し、濾過膜モジュールの耐久性を向上させることができる。
(5)請求項5〜6の濾過膜モジュールは、モールド部材を耐薬品性に優れたもので形成したので、モールド部材の劣化を防止し、濾過膜モジュールの耐久性を向上させることができる。
(6)請求項7の濾過膜モジュールの製造方法は、濾過膜本体と濾過水集合部材を結合する部分を、成形金型内に挿入し、成形金型内に固化前のモールド部材を注入した後、該モールド部材を固化させることにより、濾過膜本体と濾過水集合部材の結合を確実に行なうことができる。
(7)請求項8の濾過膜モジュールの製造方法は、濾過膜本体の端部に取り付けた管状の濾過水集合部材内に棒状のシール部材を装填した後に、前記濾過膜本体と濾過水集合部材の結合する部分を成形金型内に収容してモールド部材を形成することにより、濾過水集合部材内への固化前のモールド部材の浸入を防止することができる。そして、モールド部材成形後に、前記シール部材を抜き取ることにより濾過水集合部材を元の管状に戻して濾過水集合部材として機能させることができる。
(1) In the filtration membrane module according to claim 1, the portions to be joined to each other of the filtration membrane main body and the filtrate collecting member are wrapped and integrally joined by the mold member, so that they are joined and fixed with a conventional adhesive or the like. Compared to the above, it is possible to remarkably improve the bonding strength of the bonding portion, to improve durability and chemical resistance, and to maintain stable filtration performance over a long period of time.
Moreover, since it wraps around and integrally couple | bonds with a mold member, even when it uses a ceramic filter membrane, for example, even if it uses a ceramic filter membrane, a ceramic filter membrane and a filtrate assembly member can be firmly joined.
(2) Since the filtration membrane module of claim 2 uses a ceramic filter membrane for the filtration membrane main body, it is possible to provide a filtration membrane module having excellent filtration performance and sufficiently securing the bonding strength with the filtrate assembly member.
(3) The filtration membrane module according to claim 3 is provided with a long hole-like notch for fitting the end of the filtration membrane body on the peripheral surface of the tubular water collecting portion, and the end of the filtration membrane body in the notch Therefore, the mold member can be molded with the filtration membrane body and the filtrate assembly member positioned.
(4) In the filtration membrane module of claim 4, the filtration water collecting member is formed of a material having excellent mechanical strength and chemical resistance, so that the filtration water collecting member is prevented from being deteriorated, and the durability of the filtration membrane module is improved. Can be improved.
(5) Since the filtration membrane module of Claims 5-6 formed the mold member with what was excellent in chemical-resistance, deterioration of a mold member can be prevented and durability of a filtration membrane module can be improved.
(6) In the method of manufacturing the filtration membrane module according to claim 7, the portion for joining the filtration membrane main body and the filtrate water collecting member is inserted into the molding die, and the mold member before solidification is injected into the molding die. After that, by solidifying the mold member, the filtration membrane main body and the filtrated water collecting member can be reliably bonded.
(7) In the method of manufacturing the filtration membrane module according to claim 8, after the rod-shaped sealing member is loaded into the tubular filtrate collection member attached to the end of the filtration membrane body, the filtration membrane body and the filtration water collection member By accommodating the portion to be coupled in the molding die and forming the mold member, it is possible to prevent the mold member from entering before the solidified water collecting member is solidified. And after mold member shaping | molding, the said filtration member can be returned to the original tubular shape by extracting the said sealing member, and it can be made to function as a filtrate collection member.

第1の実施形態の濾過膜モジュールの正面図。The front view of the filtration membrane module of 1st Embodiment. 同側面図。The same side view. セラミックスフィルタ膜の断面図。Sectional drawing of a ceramics filter membrane. 濾過水集合部材の側面図。The side view of a filtrate water collection member. 濾過水集合部材の他の例の側面図。The side view of the other example of a filtered water aggregation member. セラミックスフィルタ膜の端部と濾過水集合部材の結合状態を示す説明図。Explanatory drawing which shows the coupling | bonding state of the edge part of a ceramics filter membrane, and a filtration water aggregate member. ヘッダー部分の断面図。Sectional drawing of a header part. ヘッダー部分の側面図。The side view of a header part. フッター部分の拡大図。The enlarged view of a footer part. 金型に濾過水集合部材等をセットした状態を示す説明図。Explanatory drawing which shows the state which set the filtrate collection member etc. to the metal mold | die. 成形後に金型からヘッダーを取り外した状態を示す説明図。Explanatory drawing which shows the state which removed the header from the metal mold | die after shaping | molding. 第1の金型の側面図。The side view of a 1st metal mold | die. Aはシール部材の一例を示す説明図、Bはシール部材の他の例を示す説明図。A is explanatory drawing which shows an example of a sealing member, B is explanatory drawing which shows the other example of a sealing member. 第2の実施形態の濾過膜モジュールの正面図。The front view of the membrane filter module of 2nd Embodiment. 第2の実施形態の濾過膜モジュールの側面図。The side view of the filtration membrane module of 2nd Embodiment.

図1〜図13は、第1の実施形態の濾過膜モジュール1を示す。第1の実施形態において、図1と図2に濾過膜モジュール1を縦配置方式のモジュールユニット5に設置した形態を示す。図1は濾過膜モジュール1の正面図である。濾過膜モジュール1は、濾過膜本体としてのセラミックスフィルタ膜2と、セラミックスフィルタ膜2の一端に取り付けられたヘッダー3と、セラミックスフィルタ膜2の他端に取り付けられたフッター4と、を備え、支持部材を利用してモジュールユニット5に設置されている。ヘッダー3には、後に説明する濾過水集合部材25が組み付けられている。   1 to 13 show a filtration membrane module 1 of the first embodiment. In the first embodiment, FIGS. 1 and 2 show a configuration in which the filtration membrane module 1 is installed in a module unit 5 of a vertical arrangement type. FIG. 1 is a front view of the filtration membrane module 1. The filtration membrane module 1 includes a ceramic filter membrane 2 as a filtration membrane body, a header 3 attached to one end of the ceramic filter membrane 2, and a footer 4 attached to the other end of the ceramic filter membrane 2. The module unit 5 is installed using members. A filtered water collecting member 25 to be described later is assembled to the header 3.

図2に示す縦配置方式のモジュールユニット5において、濾過膜モジュール1は、ヘッダー3を上に向け、フッター4を下に向けて、縦長状にした状態で所定の間隔Dで配置されて縦配置方式のモジュールユニット5として構成されている。   In the vertically arranged module unit 5 shown in FIG. 2, the filtration membrane module 1 is arranged at a predetermined interval D in a vertically long state with the header 3 facing up and the footer 4 facing down. The module unit 5 is configured as a system.

ヘッダー3は、ヘッダー間隔保持部材6により両側を挟まれた状態でヘッダー支持部材7に支持されている。また、また、フッター4は、断面コ字状のフッター間隔保持部材8に下端を嵌合した状態でフッター支持部材9に支持されている。10はヘッダー3の上部に配置されたヘッダー上部押さえ、11はヘッダー上部押さえ10を支持しているフレームである。   The header 3 is supported by the header support member 7 in a state where both sides are sandwiched by the header interval holding member 6. Further, the footer 4 is supported by the footer support member 9 in a state where the lower end is fitted to the footer interval holding member 8 having a U-shaped cross section. Reference numeral 10 denotes a header upper press disposed at the upper part of the header 3, and 11 denotes a frame that supports the header upper press 10.

図3はセラミックスフィルタ膜2の断面図であり、セラミックスフィルタ膜2は、外部に濾過膜21を有し、内部に多数の濾過水流通路22を有している。   FIG. 3 is a cross-sectional view of the ceramic filter membrane 2. The ceramic filter membrane 2 has a filtration membrane 21 on the outside, and a large number of filtered water flow passages 22 on the inside.

図1,図2に示すように、縦配置方式のモジュールユニット5は、被処理水槽23の中に配置されている。そして、被処理水槽23内の被処理水24は、セラミックスフィルタ膜2により濾過されて処理水(以下、濾過水)となり、該濾過水はヘッダー3内の濾過水集合部材25で集水されて、該濾過水集合部材25の端部の濾過水取出部25bに接続された接続配管26を介して導水部材としての濾過水導管27に供給され、該濾過水導管27によって所望の場所、例えば濾過水貯水槽等に供給される。   As shown in FIGS. 1 and 2, the vertically arranged module unit 5 is arranged in the water tank 23 to be treated. And the to-be-processed water 24 in the to-be-processed water tank 23 is filtered by the ceramic filter membrane 2, and becomes treated water (henceforth, filtered water), and this filtered water is collected by the filtered water collecting member 25 in the header 3. The filtered water collecting member 25 is supplied to a filtered water conduit 27 serving as a water guiding member via a connecting pipe 26 connected to a filtered water outlet 25b at the end of the filtered water collecting member 25. Supplied to water storage tanks.

図4,図5に示すように、濾過水集合部材25は、セラミックスフィルタ膜2の濾過水流通路22から流入してきた濾過水を受ける集水部25aと、集水部25aの濾過水を外部に取り出す濾過水取出部25bを備えている。   As shown in FIGS. 4 and 5, the filtered water collecting member 25 includes a water collecting portion 25 a that receives the filtered water flowing in from the filtered water flow passage 22 of the ceramic filter membrane 2, and the filtered water from the water collecting portion 25 a to the outside. A filtered water outlet 25b is provided.

濾過水集合部材25は、金属、セラミックなどの無機材料および樹脂などの有機材料により管状(筒状)に形成されている。集水部25aの周面には、長さ方向の一端部から他端部の濾過水取出部25b側に向けて延びる長孔状の切欠部28が形成されていて、図6に示すように、前記長孔状の切欠部28に、セラミックスフィルタ膜2の一端部が嵌合される。濾過水取出部25bには、図4,図5に2点鎖線で示すように接続配管26が接続される。   The filtered water collecting member 25 is formed in a tubular shape (tubular shape) from an inorganic material such as metal or ceramic and an organic material such as resin. On the peripheral surface of the water collecting portion 25a, an elongated hole-like cutout portion 28 is formed extending from one end portion in the length direction toward the filtered water outlet portion 25b side, as shown in FIG. The one end portion of the ceramic filter film 2 is fitted into the elongated hole-like cutout portion 28. A connecting pipe 26 is connected to the filtered water outlet 25b as shown by a two-dot chain line in FIGS.

濾過水集合部材25は、図4に示すように、全長に亘って直管状に形成されたものであっても、或いは図5に示すように、濾過水取出口25b側の外周に、接続した接続配管26の脱落を防止する配管脱落防止ストッパー25cを設けたものであってもよい。   The filtered water collecting member 25 is connected to the outer periphery of the filtered water outlet 25b side as shown in FIG. A pipe drop prevention stopper 25c for preventing the connection pipe 26 from dropping may be provided.

そして、図7,図8に示すように、濾過水集合部材25の集水部25aとセラミックスフィルタ膜2の一端部をモールド部材30で包み込むようにして一体に結合することによりヘッダー3が構成される。   Then, as shown in FIGS. 7 and 8, the header 3 is configured by integrally joining the water collecting portion 25 a of the filtered water collecting member 25 and one end of the ceramic filter membrane 2 so as to be wrapped by the mold member 30. The

前記モールド部材30に用いられる材料は、金属、セラミックなどの無機材料及び樹脂などの有機材料から耐久性及び耐薬品性などの特性を基に選択される。モールド部材30に用いられる樹脂としては、熱硬化性樹脂、熱可塑性樹脂、二液硬化型樹脂、紫外線硬化型樹脂などがある。これらの樹脂から、耐久性を含め被処理液の性状に対して適する材料が選定される。より具体的には、熱硬化性樹脂として、エポキシ樹脂、メラミン樹脂、フェノール樹脂などがあり、熱可塑性樹脂として、塩化ビニル樹脂、ABS樹脂、フッ素樹脂、ポリエチレン、ポリプロピレン、ポリスチレンなどがある。さらには、二液硬化型樹脂として、ウレタン系樹脂がある。そして、ウレタン系樹脂として硬質ウレタン樹脂を用いると、常温での作業が可能であるので作業性が高く、且つ耐久性及び耐薬品性に優れたモールド部材30を形成することができる。前記硬質ウレタン樹脂としては、水和アルミナ含有ポリエステルポリオール型ウレタン樹脂などが例示される。   The material used for the mold member 30 is selected based on characteristics such as durability and chemical resistance from inorganic materials such as metals and ceramics and organic materials such as resins. Examples of the resin used for the mold member 30 include a thermosetting resin, a thermoplastic resin, a two-part curable resin, and an ultraviolet curable resin. From these resins, materials suitable for the properties of the liquid to be treated including durability are selected. More specifically, examples of the thermosetting resin include an epoxy resin, a melamine resin, and a phenol resin, and examples of the thermoplastic resin include a vinyl chloride resin, an ABS resin, a fluororesin, polyethylene, polypropylene, and polystyrene. Furthermore, as a two-component curable resin, there is a urethane resin. When a hard urethane resin is used as the urethane resin, a mold member 30 having high workability and excellent durability and chemical resistance can be formed because work at normal temperature is possible. Examples of the hard urethane resin include hydrated alumina-containing polyester polyol type urethane resin.

また、図9に示すようにフッター4は、セラミックスフィルタ膜2の他端側に、前記モールド部材30と同様にモールド成形により形成されていて、セラミックスフィルタ膜2内の濾過水流通路22の他端側を閉塞している。   Further, as shown in FIG. 9, the footer 4 is formed on the other end side of the ceramic filter membrane 2 by molding similarly to the mold member 30, and the other end of the filtered water flow passage 22 in the ceramic filter membrane 2. The side is blocked.

前記濾過水集合部材25の外周面の前記モールド部材30に埋設される部分には、モールド部材30との結合強度を向上させるための表面処理、例えば薬剤処理や表面粗し等の処理が施されている。   The portion embedded in the mold member 30 on the outer peripheral surface of the filtered water collecting member 25 is subjected to a surface treatment for improving the bonding strength with the mold member 30, for example, a chemical treatment or a surface roughening treatment. ing.

なお、実施例では、濾過膜モジュール1を構成する濾過膜本体にセラミックスフィルタ膜2を使用した場合を説明したが、セラミックスフィルタ膜2に限定されるものではなく、例えば、有機中空糸膜、有機平膜、無機平膜、無機単管膜などを用いることもできる。この濾過膜本体の材料としては、セルロース、ポリオレフィン、ポリスルホン、PVDF(ポリビニリデンフロライド)、PTFE(ポリ四フッ化エチレン)などが例示される。   In addition, although the Example demonstrated the case where the ceramic filter membrane 2 was used for the filtration membrane main body which comprises the filtration membrane module 1, it is not limited to the ceramic filter membrane 2, For example, an organic hollow fiber membrane, organic A flat membrane, an inorganic flat membrane, an inorganic single tube membrane, etc. can also be used. Examples of the material of the filtration membrane main body include cellulose, polyolefin, polysulfone, PVDF (polyvinylidene fluoride), PTFE (polytetrafluoroethylene) and the like.

また、濾過水集合部材25の形状は管状(筒状)であればよく、図6のように前記濾過水集合部材25の断面を円形状に限定するものではない。すなわち、接続配管26の接続に支障がない範囲で四角形状などの多角形状や楕円形状などとすることができる。なお、濾過水集合部材25の断面形状が円以外である場合、シール部材51の断面形状も挿抜可能となるように形状の変更を行なう。   Further, the shape of the filtered water collecting member 25 may be tubular (tubular), and the cross section of the filtered water collecting member 25 is not limited to a circular shape as shown in FIG. That is, a polygonal shape such as a quadrangular shape or an elliptical shape can be used as long as there is no hindrance to the connection of the connection pipe 26. In addition, when the cross-sectional shape of the filtrate collecting member 25 is other than a circle, the shape is changed so that the cross-sectional shape of the seal member 51 can be inserted and removed.

第1の実施形態のセラミックス濾過膜モジュール1は、前述のような構成であって、セラミックスフィルタ膜2で濾過された処理水は、セラミックスフィルタ膜2の一端部に取り付けた濾過水集合部材25で集水され、該濾過水集合部材25の端部の濾過水取出部25bに接続された接続配管26を介して濾過水導管27に供給され、該濾過水導管27を介して濾過水貯水槽等に供給される。   The ceramic filtration membrane module 1 of the first embodiment is configured as described above, and the treated water filtered by the ceramic filter membrane 2 is filtered by a filtered water collecting member 25 attached to one end of the ceramic filter membrane 2. The collected water is supplied to the filtrate water conduit 27 via the connection pipe 26 connected to the filtrate water extraction portion 25b at the end of the filtrate water collecting member 25, and the filtrate water storage tank etc. via the filtrate water conduit 27 To be supplied.

次に、前記セラミックス濾過膜モジュール1の製造方法について説明する。なお、前記本発明のセラミックス濾過膜モジュール1と同一構成部分には同一符号を付して重複する説明を省略する。   Next, a method for manufacturing the ceramic membrane filter module 1 will be described. In addition, the same code | symbol is attached | subjected to the same component as the ceramic membrane filter module 1 of the said this invention, and the overlapping description is abbreviate | omitted.

図10,図11は、前記本発明のセラミックス濾過膜モジュールの製造に用いる第1の金型31と、第2の金型41を示し、第1の金型31で前記ヘッダー3のモールド部材30を成形し、第2の金型41でフッター4を成形する。   10 and 11 show a first mold 31 and a second mold 41 used for manufacturing the ceramic membrane filter module of the present invention, and the mold member 30 of the header 3 is formed by the first mold 31. FIG. And the footer 4 is formed with the second die 41.

図12に示すように、第1の金型31は、一対の割型31a,31bからなっている(図10においては、一方の割型31bは図示省略)。   As shown in FIG. 12, the 1st metal mold | die 31 consists of a pair of split mold 31a, 31b (In FIG. 10, one split mold 31b is abbreviate | omitting illustration).

図10,図11に示すように、第1の金型31は、割型31a,31bの間にモールド部30を形成するためのキャビティ(成形空間)32と、キャビティ32内にセラミックスフィルタ膜2の一端部を導入するための膜導入用凹部33と、濾過水集合部材25の濾過水取出部25b側の端部を第1の金型31外に突出させるための集合部材導出部34と、第1,第2のシールパッキン受溝35,36を備えている。   As shown in FIGS. 10 and 11, the first mold 31 includes a cavity (molding space) 32 for forming the mold part 30 between the split molds 31 a and 31 b, and the ceramic filter film 2 in the cavity 32. A membrane introduction recess 33 for introducing one end of the filter member, and a collecting member lead-out portion 34 for projecting the end of the filtrate collecting member 25 on the filtered water outlet 25b side out of the first mold 31; First and second seal packing receiving grooves 35 and 36 are provided.

前記濾過水集合部材25の下端側の外周にはOリング等からなる第1のシールパッキン37が取り付けられている。第1のシールパッキン37は、第1の金型31の割型31a,31bを型締めしたときに、第1のシールパッキン受溝35内で圧縮されて、金型31と濾過水集合部材25の間をシールしてキャビティ32内の溶融樹脂が外部に漏れるのを防止する。   A first seal packing 37 made of an O-ring or the like is attached to the outer periphery on the lower end side of the filtered water collecting member 25. The first seal packing 37 is compressed in the first seal packing receiving groove 35 when the split molds 31 a and 31 b of the first mold 31 are clamped, so that the mold 31 and the filtered water collecting member 25 are compressed. And the molten resin in the cavity 32 is prevented from leaking outside.

また、セラミックスフィルタ膜2の濾過水集合部材25側の端部の外周には角リングやOリングからなる第2のシールパッキン38が取り付けられている。第2のシールパッキン38は、第1の金型31の割型31a,31bを型締めしたときに、第2のシールパッキン受溝36内で圧縮されて、金型31とセラミックスフィルタ膜2の間をシールしてキャビティ32内の溶融樹脂が外部に漏れるのを防止する。   A second seal packing 38 made of a square ring or an O-ring is attached to the outer periphery of the end portion of the ceramic filter membrane 2 on the filtered water collecting member 25 side. The second seal packing 38 is compressed in the second seal packing receiving groove 36 when the split molds 31 a and 31 b of the first mold 31 are clamped, so that the mold 31 and the ceramic filter film 2 The gap is sealed to prevent the molten resin in the cavity 32 from leaking to the outside.

図10に示すように、管状の濾過水集合部材25内部には、棒状のシール部材51が挿抜可能に取り付けられていて、モールド部材30を成形する際に溶融樹脂が濾過水集合部材25の内部に侵入するのを阻止する。   As shown in FIG. 10, a rod-like seal member 51 is detachably attached inside the tubular filtrate collecting member 25, and when the mold member 30 is molded, the molten resin is contained inside the filtrate collected member 25. To intrude into.

一方、セラミックスフィルタ膜2の濾過水集合部材25と反対側の端部のシール用として、シール部材51と同様の素材で形成されたシート状の部材(図示省略)を予め接着剤などにより貼り付けておく。   On the other hand, a sheet-like member (not shown) made of the same material as the sealing member 51 is previously pasted with an adhesive or the like for sealing the end of the ceramic filter membrane 2 opposite to the filtered water collecting member 25. Keep it.

シール部材51は、前記長孔状の切欠部28にセラミックスフィルタ膜2の先端を嵌合する際に、セラミックスフィルタ膜2の先端が当接して必要以上に濾過水集合部材25内に入り込まないようにするストッパーとしても機能する。   When the tip of the ceramic filter membrane 2 is fitted into the long hole-shaped notch 28, the seal member 51 does not contact the tip of the ceramic filter membrane 2 and enter the filtered water collecting member 25 more than necessary. It also functions as a stopper.

シール部材51は、適度の弾性を有する合成樹脂等の素材で、図13Aに示すように棒状に、或いは図13Bに示すように、中心に心材51aを有する棒状に形成されていて、濾過水集合部材25内に挿入されて溶融樹脂が浸入するのを防止する。   The sealing member 51 is made of a material such as a synthetic resin having moderate elasticity, and is formed in a rod shape as shown in FIG. 13A or a rod shape having a core material 51a in the center as shown in FIG. 13B. The molten resin is prevented from entering by being inserted into the member 25.

図10に示すように、棒状のシール部材51は、その上端を濾過水集合部材25の上端に至るまで挿入したときに棒状のシール部材51の下端が濾過水集合部材25の下端から突出する長さに形成されている。棒状のシール部材51は、モールド部材30を成形した後に、下端の突出部を利用して濾過水集合部材25内から引き抜かれる。   As shown in FIG. 10, the rod-shaped seal member 51 has a length in which the lower end of the rod-shaped seal member 51 protrudes from the lower end of the filtrate collection member 25 when the upper end thereof is inserted to reach the upper end of the filtrate collection member 25. Is formed. The rod-shaped sealing member 51 is pulled out from the filtered water collecting member 25 using the protruding portion at the lower end after the molding member 30 is formed.

また、第2の金型41は、第1の金型31と同様に一対の割型41a,41bからなっている。(一方の割型41bは図示省略)。これら割型41a,41bの間にはフッター4をモールド形成するためのキャビティ(成形空間)42と、キャビティ42内にセラミックスフィルタ膜2の他端部を導入するための膜導入用凹部43と、シールパッキン受溝44が設けられている。   Similarly to the first mold 31, the second mold 41 includes a pair of split molds 41a and 41b. (One split mold 41b is not shown). Between these split molds 41a and 41b, a cavity (molding space) 42 for molding the footer 4; a film introduction recess 43 for introducing the other end of the ceramic filter film 2 into the cavity 42; A seal packing receiving groove 44 is provided.

前記セラミックスフィルタ膜2の濾過水集合部材25と反対側の端部の外周には角リングやOリングからなるシールパッキン45が取り付けられている。シールパッキン45は、第2の金型41の割型41a,41bを型締めしたときに前記シールパッキン受溝44内で圧縮されて、金型41とセラミックスフィルタ膜2の間をシールして、キャビティ42の溶融樹脂が外部に漏れるのを防止している。   A seal packing 45 made of a square ring or an O-ring is attached to the outer periphery of the end of the ceramic filter membrane 2 opposite to the filtered water collecting member 25. The seal packing 45 is compressed in the seal packing receiving groove 44 when the split molds 41a and 41b of the second mold 41 are clamped, and seals between the mold 41 and the ceramic filter film 2, The molten resin in the cavity 42 is prevented from leaking outside.

そして、図10に示すように、架台60上に第1,第2の金型31,41を据え付け、第1の金型31内に、セラミックスフィルタ膜2の一端部に取り付けた濾過水集合部材25をセットすると共に、第2の金型41内にセラミックスフィルタ膜2の他端部をセットし、これら第1,第2の金型31,41内に溶融樹脂を注入してモールド部材30とフッター4を成形する。   Then, as shown in FIG. 10, the first and second molds 31 and 41 are installed on the gantry 60, and the filtered water collecting member is attached to one end portion of the ceramic filter membrane 2 in the first mold 31. 25, the other end of the ceramic filter film 2 is set in the second mold 41, and molten resin is injected into the first and second molds 31, 41 to form the mold member 30. The footer 4 is formed.

溶融樹脂が硬化したら、図11に示すように、架台60から第1,第2の金型31,41を取り外して、これら第1,第2の金型31,41を開く。そして、濾過水集合部材25から棒状のシール部材51を引き抜くことにより、セラミックスフィルタ膜2の長さ方向の一端側にヘッダー3を有し、他端側はフッター4を有するセラミックス濾過膜モジュール1が形成される。   When the molten resin is cured, as shown in FIG. 11, the first and second molds 31, 41 are removed from the gantry 60, and the first and second molds 31, 41 are opened. Then, by pulling out the rod-shaped sealing member 51 from the filtrate collecting member 25, the ceramic filter membrane module 1 having the header 3 on one end side in the length direction of the ceramic filter membrane 2 and the footer 4 on the other end side is obtained. It is formed.

図14〜図15は、第2の実施形態のセラミックス濾過膜モジュール1を示す。第2の実施形態において、セラミックス濾過膜モジュール1は、セラミックスフィルタ膜2の長さ方向の両端部にヘッダー3,3を設けることにより構成されている。ヘッダー3,3は、第1の実施形態のヘッダー3と同様に形成されている。   14 to 15 show the ceramic membrane filter module 1 of the second embodiment. In the second embodiment, the ceramic filtration membrane module 1 is configured by providing headers 3 and 3 at both ends in the length direction of the ceramic filter membrane 2. The headers 3 and 3 are formed in the same manner as the header 3 of the first embodiment.

多数の濾過膜モジュール1が横長状に、且つ濾過膜モジュール1相互間に所定の間隔Dを持たせて配置されて小ユニット61を形成し、これら小ユニット61を多段積みすることにより中型或いは大型のモジュール横配置方式のユニット62が形成される。63は、多段積みした小ユニット61を連結している連結ボルトである。   A large number of filtration membrane modules 1 are arranged in a horizontally long shape with a predetermined distance D between the filtration membrane modules 1 to form small units 61, and these small units 61 are stacked in a multi-stage to be medium-sized or large-sized. The module horizontal arrangement unit 62 is formed. 63 is a connection bolt which connects the small units 61 stacked in multiple stages.

多数の濾過膜モジュール1のヘッダー3の下部にはコネクター64を介して第1の濾過水導管65が接続、配置されている。そして、各濾過膜モジュール1で濾過された濾過水は、第1の濾過水導管65で集められて、該第1の濾過水導管65の一端部に接続された第2の濾過水導管66を介して所望の場所、例えば濾過水貯水槽等に供給される。   A first filtered water conduit 65 is connected and disposed under the header 3 of a large number of filtration membrane modules 1 via a connector 64. Then, the filtered water filtered by each filtration membrane module 1 is collected by the first filtered water conduit 65 and passed through the second filtered water conduit 66 connected to one end of the first filtered water conduit 65. To a desired location, for example, a filtered water storage tank.

第2の実施形態のセラミックス濾過膜モジュール1は、セラミックスフィルタ膜2の両端部にヘッダー3,3を設けたので、第1の実施形態のセラミックスフィルタ膜2の長さ方向の一端部にヘッダー3を設けたものに較べて濾過水の取り出しを効率的に行なうことができる。なお、前記実施形態においては、濾過膜本体としてセラミックスフィルタ膜を使用した場合を示したが、濾過膜本体は、セラミックスフィルタ膜に限定されるものではない。また、実施例ではモールド部材として樹脂を使用した場合を示したが、これに限定されるものではない。   In the ceramic membrane filter module 1 of the second embodiment, since the headers 3 and 3 are provided at both ends of the ceramic filter membrane 2, the header 3 is provided at one end in the length direction of the ceramic filter membrane 2 of the first embodiment. The filtered water can be taken out more efficiently than those provided. In addition, in the said embodiment, although the case where the ceramic filter membrane was used as a filtration membrane main body was shown, the filtration membrane main body is not limited to a ceramic filter membrane. Moreover, in the Example, although the case where resin was used as a mold member was shown, it is not limited to this.

1…濾過膜モジュール
2…セラミックスフィルタ膜(濾過膜本体)
3…ヘッダー
21…濾過膜
22…濾過水流通路
25…濾過水集合部材
28…長孔状の切欠部
30…モールド部材
31…第1の金型
41…第2の金型
51…シール部材
1 ... filtration membrane module 2 ... ceramic filter membrane (filtration membrane body)
DESCRIPTION OF SYMBOLS 3 ... Header 21 ... Filtration membrane 22 ... Filtration water flow path 25 ... Filtration water collection member 28 ... Long hole-shaped notch 30 ... Mold member 31 ... 1st metal mold 41 ... 2nd metal mold 51 ... Seal member

【0002】
[0006]
本発明は、濾過膜本体と濾過水集合部材の被結合部を、モールド部材で包み込んで一体的に結合することにより、濾過膜本体と濾過水集合部材とが同様な高分子樹脂で形成されている場合はもとより、濾過膜本体が無機質であるセラミックスで形成され、濾過水集合部材が金属、セラミックなどの無機材料や樹脂などの有機材料で形成されている場合にも、接着剤を使用することなく、しかも接着剤で接着した場合よりも強固に濾過膜本体と濾過水集合部材を結合して、水密性、耐久性、耐薬品性、結合強度の向上を図った濾過膜モジュールとその製造方法を提供するものである。
課題を解決するための手段
[0007]
請求項1の濾過膜モジュールは、外部に濾過膜を有し、内部に多数の濾過水流通路を有する濾過膜本体と、該濾過膜本体の長手方向の少なくとも一方の端部に結合されていて前記濾過膜で処理された濾過水を集合して取り出す濾過水集合部材と、を備えた濾過膜モジュールであり、前記濾過膜本体と前記濾過水集合部材の互いに結合される部分を、前記濾過水集合部材とともに環状のモールド部材で包み込むことにより、前記濾過膜本体と前記濾過水集合部材を結合した。
[0008]
請求項2は、請求項1の濾過膜モジュールにおいて、濾過膜本体にセラミックスフィルタ膜を使用した。
[0009]
請求項3は、請求項1又は2の濾過膜モジュールにおいて、前記濾過水集合部材に、前記濾過膜本体で濾過された濾過水を集める管状の集水部と、該集水部の端部に濾過水を取り出す濾過水取出部と、を設け、前記集水部の周面に、前記濾過膜本体の端部を嵌合する長孔状の切欠部を形成した。
[0010]
請求項4は、請求項1〜3の何れかに記載の濾過膜モジュールにおいて、前記濾過水集合部材を、機械的強度と耐薬品性を有する金属、セラミックス又は樹脂の何れかの材料で形成した。
[0011]
請求項5は、請求項1〜4の何れかに記載の濾過膜モジュールにおいて、前記モールド部材を、耐薬品性に富む材料で形成した。
[0012]
請求項6は、請求項1〜5の何れかに記載の濾過膜モジュールにおいて、前記モールド部材を、エポキシ樹脂、硬質ウレタン樹脂で形成した。
[0002]
[0006]
In the present invention, the filtration membrane body and the filtrate assembly member are formed of the same polymer resin by wrapping the joined portions of the filtration membrane body and the filtrate collection member together by integrally wrapping them with the mold member. Adhesive should be used not only when the filter membrane body is formed of inorganic ceramics, but also when the filtered water collecting member is formed of inorganic materials such as metals and ceramics or organic materials such as resins. In addition, a filtration membrane module and a method for manufacturing the same, which are improved in water tightness, durability, chemical resistance, and bonding strength by bonding the filtration membrane body and the filtration water collecting member more firmly than when bonded with an adhesive. Is to provide.
Means for Solving the Problems [0007]
The filtration membrane module according to claim 1 is connected to a filtration membrane main body having a filtration membrane on the outside and having a large number of filtration water flow passages inside, and at least one end portion in the longitudinal direction of the filtration membrane main body. And a filtered water collecting member that collects and removes filtered water treated by the filtering membrane, and a portion of the filtered membrane body and the filtered water collecting member that are coupled to each other is connected to the filtered water collecting member. The filtration membrane main body and the filtrated water collecting member were combined by wrapping with an annular mold member together with the member.
[0008]
According to a second aspect of the present invention, in the filtration membrane module of the first aspect, a ceramic filter membrane is used for the filtration membrane main body.
[0009]
A third aspect of the present invention provides the filtration membrane module according to the first or second aspect, wherein the filtration water collecting member has a tubular water collection portion for collecting the filtrate filtered by the filtration membrane main body, and an end portion of the water collection portion. A filtered water outlet for taking out filtrated water was provided, and a long hole-like notch for fitting the end of the filtration membrane body was formed on the peripheral surface of the water collecting part.
[0010]
According to a fourth aspect of the present invention, in the filtration membrane module according to any one of the first to third aspects, the filtered water collecting member is formed of any one of metal, ceramics, or resin having mechanical strength and chemical resistance. .
[0011]
According to a fifth aspect of the present invention, in the filtration membrane module according to any one of the first to fourth aspects, the mold member is formed of a material rich in chemical resistance.
[0012]
A sixth aspect of the present invention is the filtration membrane module according to any one of the first to fifth aspects, wherein the mold member is formed of an epoxy resin or a hard urethane resin.

【0003】
[0013]
請求項7は、請求項1〜6の何れかに記載の濾過膜モジュールの製造方法であって、濾過膜本体の端部と濾過水集合部材を結合する結合部材をモールド成形により形成した。
[0014]
請求項8は、請求項7に記載の濾過膜モジュールの製造方法において、前記濾過水集合部材に管状部材を使用し、該管状部材内に棒状のシール部材を挿入した状態で前記結合部材をモールド成形し、モールド成形後に、前記棒状のシール部材を前記濾過水集合部材から抜き取る構成にした。
発明の効果
[0015]
(1)請求項1の濾過膜モジュールは、前記濾過膜本体と前記濾過水集合部材の互いに結合される部分を、前記濾過水集合部材とともに環状のモールド部材で包み込むことにより、前記濾過膜本体と前記濾過水集合部材を結合したので、従来の接着剤などで結合、固定した場合に比較して、結合部の結合強度を格段に向上させることができるとともに、耐久性や耐薬品性を向上させることができ、長期にわたり安定した濾過性能を維持できる。
また、モールド部材により包み込んで一体に結合するので、濾過膜本体の材質は問わず、例えばセラミックスフィルタ膜を使用した場合でも、セラミックスフィルタ膜と濾過水集合部材を強固に結合することができる。
(2)請求項2の濾過膜モジュールは、濾過膜本体にセラミックスフィルタ膜を使用したので濾過性能に優れ、且つ濾過水集合部材との結合強度を十分に確保した濾過膜モジュールを提供できる。
(3)請求項3の濾過膜モジュールは、管状の集水部の周面に濾過膜本体の端部を嵌合する長孔状の切欠部を設け、該切欠部に濾過膜本体の端部を嵌合する構成としたので、濾過膜本体と濾過水集合部材を位置決めした状態で前記モールド部材をモールド成形することができる。
(4)請求項4の濾過膜モジュールは、濾過水集合部材を機械的強度と耐薬品性に優れたもので形成したので、濾過水集合部材の劣化を防止し、濾過膜モジュールの耐久性を向上させることができる。
(5)請求項5〜6の濾過膜モジュールは、モールド部材を耐薬品性に優れたもので形成したので、モールド部材の劣化を防止し、濾過膜モジュールの耐久性を向上させることができる。
[0003]
[0013]
A seventh aspect of the present invention is the method of manufacturing the filtration membrane module according to any one of the first to sixth aspects, wherein a coupling member that couples the end of the filtration membrane main body and the filtrate collecting member is formed by molding.
[0014]
According to an eighth aspect of the present invention, in the method for manufacturing the filtration membrane module according to the seventh aspect, a tubular member is used as the filtrate water collecting member, and the coupling member is molded in a state where a rod-shaped seal member is inserted into the tubular member. The rod-shaped seal member was extracted from the filtered water collecting member after molding and molding.
Effect of the Invention [0015]
(1) The filtration membrane module according to claim 1, wherein the filtration membrane main body and the filtrate water collecting member are encased in an annular mold member together with the filtrate water collecting member, Since the filtered water collecting member is bonded, it is possible to remarkably improve the bonding strength of the bonded portion and improve the durability and chemical resistance as compared with the case of bonding and fixing with a conventional adhesive or the like. And stable filtration performance can be maintained over a long period of time.
Moreover, since it wraps around and integrally couple | bonds with a mold member, even when it uses a ceramic filter membrane, for example, even if it uses a ceramic filter membrane, a ceramic filter membrane and a filtrate assembly member can be firmly joined.
(2) Since the filtration membrane module of claim 2 uses a ceramic filter membrane for the filtration membrane main body, it is possible to provide a filtration membrane module having excellent filtration performance and sufficiently securing the bonding strength with the filtrate assembly member.
(3) The filtration membrane module according to claim 3 is provided with a long hole-like notch for fitting the end of the filtration membrane body on the peripheral surface of the tubular water collecting portion, and the end of the filtration membrane body in the notch Therefore, the mold member can be molded with the filtration membrane body and the filtrate assembly member positioned.
(4) In the filtration membrane module of claim 4, the filtration water collecting member is formed of a material having excellent mechanical strength and chemical resistance, so that the filtration water collecting member is prevented from being deteriorated, and the durability of the filtration membrane module is improved. Can be improved.
(5) Since the filtration membrane module of Claims 5-6 formed the mold member with what was excellent in chemical-resistance, deterioration of a mold member can be prevented and durability of a filtration membrane module can be improved.

請求項1の濾過膜モジュールは、外部に濾過膜を有し、内部に多数の濾過水流通路を有する濾過膜本体と、該濾過膜本体の長手方向の少なくとも一方の端部に結合されて前記濾過膜で処理された濾過水を集合して取り出す濾過水集合部材と、を備えた濾過膜モジュールであり、
前記濾過膜本体と前記濾過水集合部材の互いに結合される部分を、前記濾過水集合部材の外周面とともにモールド部材で環状に包み込むことにより、前記濾過膜本体と前記濾過水集合部材を結合した。
The filtration membrane module according to claim 1 includes a filtration membrane main body having a filtration membrane on the outside and having a large number of filtration water flow passages inside, and at least one end of the filtration membrane main body in the longitudinal direction. A filtration water collecting member that collects and removes filtered water treated with a membrane, and a filtration membrane module,
The filtration membrane body and the filtrate collection member were joined by wrapping the portion of the filtration membrane body and the filtrate collection member that are coupled to each other in an annular shape together with the outer peripheral surface of the filtration water collection member.

Claims (8)

外部に濾過膜を有し、内部に多数の濾過水流通路を有する濾過膜本体と、該濾過膜本体の長手方向の少なくとも一方の端部に結合されていて前記濾過膜で処理された濾過水を集合して取り出す濾過水集合部材と、を備えた濾過膜モジュールであり、
前記濾過膜本体と前記濾過水集合部材の互いに結合される部分は、モールド部材により包み込まれて一体に結合されていることを特徴とする濾過膜モジュール。
A filtration membrane main body having a filtration membrane on the outside and having a large number of filtration water flow passages inside, and filtered water that is coupled to at least one end in the longitudinal direction of the filtration membrane main body and treated with the filtration membrane A filtered water collecting member that collects and takes out, and a filtration membrane module,
The filtration membrane module, wherein the portions of the filtration membrane main body and the filtrate water collecting member that are coupled to each other are wrapped together by a mold member and coupled together.
前記濾過膜本体は、セラミックスフィルタ膜であることを特徴とする請求項1に記載の濾過膜モジュール。 The filtration membrane module according to claim 1, wherein the filtration membrane body is a ceramic filter membrane. 前記濾過水集合部材は、管状に形成されていて前記濾過膜本体で濾過された濾過水を集める集水部と、該集水部から濾過水を取り出す濾過水取出部と、を備え、
前記集水部は、周面に前記濾過膜本体の端部を嵌合する長孔状の切欠部を備えていることを特徴とする請求項1又は2に記載の濾過膜モジュール。
The filtered water collecting member includes a water collecting portion that is formed in a tubular shape and collects the filtered water filtered by the filtration membrane main body, and a filtered water extraction portion that takes out the filtered water from the water collecting portion,
3. The filtration membrane module according to claim 1, wherein the water collecting portion includes a long hole-like cutout portion that fits an end portion of the filtration membrane main body on a peripheral surface thereof.
前記濾過水集合部材は、機械的強度と耐薬品性を有する金属、セラミックス又は樹脂の何れかの材料で形成されていることを特徴とする請求項1〜3の何れかに記載の濾過膜モジュール。 The filtration membrane module according to any one of claims 1 to 3, wherein the filtered water collecting member is formed of any material of metal, ceramics, or resin having mechanical strength and chemical resistance. . 前記モールド部材は、耐薬品性に富む材料で形成されていることを特徴とする請求項1〜4の何れかに記載の濾過膜モジュール。 The filtration membrane module according to any one of claims 1 to 4, wherein the mold member is formed of a material having high chemical resistance. 前記モールド部材は、耐薬品性に富むエポキシ樹脂、硬質ウレタン樹脂で形成されていることを特徴とする請求項1〜5の何れかに記載の濾過膜モジュール。 The filtration membrane module according to any one of claims 1 to 5, wherein the mold member is formed of an epoxy resin or a hard urethane resin that is rich in chemical resistance. 外部に濾過膜を有し、内部に濾過水流通路を有する濾過膜本体と、該濾過膜本体の長手方向の少なくとも一方の端部に結合されて前記濾過膜で処理された濾過水を集合して取り出す濾過水集合部材と、前記濾過膜本体の端部と前記濾過水集合部材を結合する結合部材と、を備えた濾過膜モジュールの製造方法において、
前記結合部材をモールド成形により形成したことを特徴とする濾過膜モジュールの製造方法。
A filtration membrane main body having a filtration membrane on the outside and having a filtration water flow passage inside, and filtrate water which is coupled to at least one end in the longitudinal direction of the filtration membrane main body and processed by the filtration membrane In a method of manufacturing a filtration membrane module comprising: a filtered water collecting member to be removed; and a coupling member that joins an end of the filtration membrane main body and the filtered water collecting member;
A method for manufacturing a filtration membrane module, wherein the coupling member is formed by molding.
前記濾過水集合部材に管状部材を使用し、該管状部材内に棒状のシール部材を挿入した状態で前記結合部材をモールド成形し、モールド成形後に、前記棒状のシール部材を前記濾過水集合部材から抜き出すことを特徴とする請求項7に記載の濾過膜モジュールの製造方法。 A tubular member is used for the filtered water collecting member, and the coupling member is molded with a rod-shaped sealing member inserted into the tubular member. After molding, the rod-shaped sealing member is removed from the filtered water collecting member. 8. The method for producing a filtration membrane module according to claim 7, wherein the filtration membrane module is extracted.
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