JPWO2013077267A1 - Curing accelerator for oxidative polymerization type unsaturated resin, printing ink and paint - Google Patents
Curing accelerator for oxidative polymerization type unsaturated resin, printing ink and paint Download PDFInfo
- Publication number
- JPWO2013077267A1 JPWO2013077267A1 JP2013519885A JP2013519885A JPWO2013077267A1 JP WO2013077267 A1 JPWO2013077267 A1 JP WO2013077267A1 JP 2013519885 A JP2013519885 A JP 2013519885A JP 2013519885 A JP2013519885 A JP 2013519885A JP WO2013077267 A1 JPWO2013077267 A1 JP WO2013077267A1
- Authority
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- Japan
- Prior art keywords
- fatty acid
- acid
- salt
- curing accelerator
- polymerization type
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 229920005989 resin Polymers 0.000 title claims abstract description 75
- 239000011347 resin Substances 0.000 title claims abstract description 75
- 238000006116 polymerization reaction Methods 0.000 title claims abstract description 60
- 239000003973 paint Substances 0.000 title claims abstract description 31
- 230000001590 oxidative effect Effects 0.000 title description 34
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 142
- 239000000194 fatty acid Substances 0.000 claims abstract description 142
- 229930195729 fatty acid Natural products 0.000 claims abstract description 142
- -1 fatty acid manganese salt Chemical class 0.000 claims abstract description 96
- 150000004665 fatty acids Chemical class 0.000 claims abstract description 67
- 229910052751 metal Inorganic materials 0.000 claims abstract description 62
- 239000002184 metal Substances 0.000 claims abstract description 62
- 150000003839 salts Chemical class 0.000 claims abstract description 42
- 230000003647 oxidation Effects 0.000 claims abstract description 27
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 27
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 21
- 150000001414 amino alcohols Chemical class 0.000 claims abstract description 16
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 13
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 10
- 125000002947 alkylene group Chemical group 0.000 claims abstract description 7
- 125000004430 oxygen atom Chemical group O* 0.000 claims abstract description 5
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- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 10
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- HNNQYHFROJDYHQ-UHFFFAOYSA-N 3-(4-ethylcyclohexyl)propanoic acid 3-(3-ethylcyclopentyl)propanoic acid Chemical compound CCC1CCC(CCC(O)=O)C1.CCC1CCC(CCC(O)=O)CC1 HNNQYHFROJDYHQ-UHFFFAOYSA-N 0.000 claims description 8
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- LSYBWANTZYUTGJ-UHFFFAOYSA-N 2-[2-(dimethylamino)ethyl-methylamino]ethanol Chemical compound CN(C)CCN(C)CCO LSYBWANTZYUTGJ-UHFFFAOYSA-N 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- KUHJJSKJQLIHBS-UHFFFAOYSA-N 1,4-diaminobutan-1-ol Chemical compound NCCCC(N)O KUHJJSKJQLIHBS-UHFFFAOYSA-N 0.000 claims description 2
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- 239000002383 tung oil Substances 0.000 description 7
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 7
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- 239000004593 Epoxy Substances 0.000 description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
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- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
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- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical group [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 5
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- 238000000034 method Methods 0.000 description 5
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- 230000037303 wrinkles Effects 0.000 description 5
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- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 4
- 150000007513 acids Chemical class 0.000 description 4
- 229910052797 bismuth Inorganic materials 0.000 description 4
- 239000003086 colorant Substances 0.000 description 4
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- YRHYCMZPEVDGFQ-UHFFFAOYSA-N methyl decanoate Chemical compound CCCCCCCCCC(=O)OC YRHYCMZPEVDGFQ-UHFFFAOYSA-N 0.000 description 4
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- 239000004215 Carbon black (E152) Substances 0.000 description 3
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- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 3
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- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 3
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Abstract
本発明は、コバルト金属石鹸の使用量を低減でき、コバルト金属石鹸が有する優れた硬化性能と同等以上の硬化性能を有する酸化重合型不飽和樹脂用硬化促進剤と、これを用いた印刷インキ及び塗料を提供することを目的とし、脂肪酸マンガン塩(A)と、下記一般式(1)で表されるアミノアルコール(B)(式中、R1及びR2はそれぞれ独立に水素原子又は炭素原子数1〜6のアルキル基を表し、X1及びX2はそれぞれ独立に炭素原子数2〜6のアルキレン基を表し、Yは−NR3−(ただし、R3は水素原子又は炭素原子数1〜6のアルキル基を表す。)又は酸素原子を表す。)と、脂肪酸ビスマス塩、脂肪酸ジルコニウム塩、脂肪酸バリウム塩及び脂肪酸鉄塩からなる群から選ばれる1種以上の脂肪酸の金属塩(C)とを含有する硬化促進剤、該硬化促進剤を含む印刷インキ及び塗料を提供する。The present invention can reduce the amount of cobalt metal soap used, and has a curing performance equivalent to or better than the excellent curing performance of cobalt metal soap, an oxidation polymerization type unsaturated resin curing accelerator, a printing ink using the same For the purpose of providing a paint, fatty acid manganese salt (A) and amino alcohol (B) represented by the following general formula (1) (wherein R1 and R2 are each independently a hydrogen atom or a carbon atom number of 1). X1 and X2 each independently represents an alkylene group having 2 to 6 carbon atoms, Y represents —NR3— (wherein R3 represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms). Or an oxygen atom) and a metal salt (C) of one or more fatty acids selected from the group consisting of fatty acid bismuth salts, fatty acid zirconium salts, fatty acid barium salts and fatty acid iron salts. Curing accelerator, to provide a printing ink and paint containing curing accelerator.
Description
本発明は、酸化重合型不飽和樹脂の硬化性に優れる硬化促進剤と、これを用いた印刷インキと塗料に関する。 The present invention relates to a curing accelerator excellent in curability of an oxidation polymerization type unsaturated resin, and a printing ink and a paint using the same.
印刷インキ、塗料など、構成成分として酸化重合型樹脂を用いる分野においては該樹脂を乾燥させるための硬化促進剤としてドライヤーが添加される。該インキに用いられるドライヤーとしては、コバルト、マンガン、鉛、鉄、亜鉛等の重金属と種々のカルボン酸との金属塩(以下、「金属石鹸」と略記することがある。)が一般的である。 In the field of using an oxidation polymerization type resin as a constituent component such as printing ink and paint, a dryer is added as a curing accelerator for drying the resin. As the dryer used in the ink, metal salts of heavy metals such as cobalt, manganese, lead, iron, zinc and various carboxylic acids (hereinafter sometimes abbreviated as “metal soap”) are generally used. .
酸化重合型樹脂を含む塗料などは通常屋外で塗装されるため、一年を通じて低温から常温に亘る外気温度下で塗料を短時間で硬化させ、屋外塗装の作業効率を高めることが求められている。このため、比較的強い硬化促進性を有するコバルトやマンガン等の有機酸金属塩が酸化重合型樹脂の硬化促進剤(ドライヤー)として主として使用されている。 Since paints containing oxidative polymerization resins are usually painted outdoors, it is required to harden the paints in a short time under an outside temperature ranging from low to ordinary temperatures throughout the year to improve the efficiency of outdoor painting. . For this reason, organic acid metal salts such as cobalt and manganese, which have relatively strong curing accelerating properties, are mainly used as curing accelerators (dryers) for oxidative polymerization resins.
コバルト金属石鹸は、優れた乾燥性能を有しているが、より乾燥時間を短くするために多量に用いると、印刷インキや塗料の表面乾燥が非常に早く進行してしまい、皮張りを生じてシワや縮みの原因となる問題があり、早い乾燥時間と皮張りによるシワや縮みの防止の両立は難しかった。 Cobalt metal soap has excellent drying performance, but if it is used in a large amount in order to shorten the drying time, the surface drying of printing ink and paint will progress very quickly, resulting in skinning. There are problems that cause wrinkles and shrinkage, and it is difficult to achieve both fast drying time and prevention of wrinkles and shrinkage due to skinning.
加えて、コバルト金属石鹸の原料であるコバルト化合物は、国際がん研究機関の発ガン性リスク一覧において「ヒトに対する発癌性が疑われる」とされるグループ2Bにリストアップされており発ガン性が懸念される点、金属コバルトは希少金属であるため供給が不安定であり、コバルト金属石鹸はコスト的に高価である点などがあり、コバルト金属石鹸の使用量をより低減しつつ、高い硬化性能を有する硬化促進剤が求められていた。 In addition, cobalt compounds, which are raw materials for cobalt metal soap, are listed in Group 2B, which is “suspected to be carcinogenic to humans” in the list of carcinogenic risks of the International Agency for Research on Cancer. Concerns, cobalt cobalt is a rare metal, so the supply is unstable, and cobalt metal soap is expensive in terms of cost, etc. Higher curing performance while reducing the amount of cobalt metal soap used There has been a need for a curing accelerator having
そこで、より少ないコバルト金属石鹸の使用量で、高い硬化性能が得られるものとして、コバルト金属石鹸、マンガン金属石鹸及び、ジエタノールアミン、ジエチルエタノールアミン、ジブチルエタノールアミン、n−ブチルジエタノールアミンから選ばれる少なくとも1種のアミノアルコールを含有する硬化促進剤が提案されている(例えば、特許文献1参照。)。しかしながら、依然コバルト金属石鹸を使用しているため、上記の発ガン性の懸念、原料の供給不安及びコスト高の問題を解決するものではなかった。 Therefore, at least one selected from cobalt metal soap, manganese metal soap, diethanolamine, diethylethanolamine, dibutylethanolamine, and n-butyldiethanolamine, as a high curing performance can be obtained with a smaller amount of cobalt metal soap used. The hardening accelerator containing the amino alcohol of this is proposed (for example, refer patent document 1). However, since cobalt metal soap is still used, it has not solved the above-mentioned carcinogenic concerns, raw material supply anxiety and high cost problems.
尚、コバルト金属を用いることなくこの皮張りによるシワや縮みを防止しつつ、より乾燥時間を短くする方法として、マンガン石鹸とビピリジルとを併用した乾燥促進剤(硬化促進剤)が、前記特許文献1が開示される以前にすでに提案されている(例えば、特許文献2参照。)。しかしながら、特許文献2に記載されている乾燥促進剤は、コバルト金属石鹸を全く用いない利点はあるものの、印刷インキや塗料の硬化促進剤として用いた場合、乾燥時間が長くなってしまう問題があった。 As a method for shortening the drying time while preventing wrinkles and shrinkage without using cobalt metal, a drying accelerator (curing accelerator) using a combination of manganese soap and bipyridyl is used as the above-mentioned patent document. 1 has already been proposed before the disclosure (for example, see Patent Document 2). However, although the drying accelerator described in Patent Document 2 has the advantage of not using cobalt metal soap at all, there is a problem that the drying time becomes long when used as a curing accelerator for printing inks and paints. It was.
本発明が解決しようとする課題は、人体への影響が懸念されるコバルト金属石鹸の使用量をさらに低減でき、コバルト金属石鹸が有する優れた硬化性能と同等以上の硬化性能を有する酸化重合型不飽和樹脂用硬化促進剤と、これを用いた印刷インキ及び塗料を提供することである。 The problem to be solved by the present invention is to further reduce the amount of cobalt metal soap, which is feared to affect the human body, and to be an oxidation polymerization type non-polymerizing type having a curing performance equal to or better than the excellent curing performance of cobalt metal soap. It is to provide a curing accelerator for a saturated resin, and a printing ink and a paint using the same.
本発明者らは、鋭意研究を重ねた結果、脂肪酸金属塩として、非コバルトの脂肪酸マンガン塩と、特定のアミノアルコールと、脂肪酸ビスマス塩、脂肪酸ジルコニウム塩、脂肪酸バリウム塩及び脂肪酸鉄からなる群から選ばれる1種以上の脂肪酸の金属塩とを併用することにより上記課題を解決できることを見出し、本発明を完成した。 As a result of intensive studies, the present inventors have determined that the fatty acid metal salt is a non-cobalt fatty acid manganese salt, a specific amino alcohol, a fatty acid bismuth salt, a fatty acid zirconium salt, a fatty acid barium salt, and a fatty acid iron. The present invention has been completed by finding that the above-mentioned problems can be solved by using in combination with one or more metal salts of selected fatty acids.
すなわち、本発明は、脂肪酸マンガン塩(A)と、下記一般式(1)で表されるアミノアルコール(B) That is, the present invention relates to a fatty acid manganese salt (A) and an amino alcohol (B) represented by the following general formula (1).
また、本発明は、前記酸化重合型不飽和樹脂用硬化促進剤と酸化重合型不飽和樹脂を含有することを特徴とする印刷インキを提供するものである。 The present invention also provides a printing ink comprising the curing accelerator for an oxidation polymerization type unsaturated resin and an oxidation polymerization type unsaturated resin.
更に、本発明は、前記酸化重合型不飽和樹脂用硬化促進剤と酸化重合型不飽和樹脂を含有することを特徴とする塗料を提供するものである。 Furthermore, the present invention provides a coating material characterized by containing the above-mentioned curing accelerator for an oxidation polymerization type unsaturated resin and an oxidation polymerization type unsaturated resin.
本発明の酸化重合型不飽和樹脂用硬化促進剤は、発ガン性の懸念、原料の供給不安及びコスト高の問題を解決しつつ、硬化時間が短く、優れた硬化性能を有している。その為、平版印刷用インキに代表される酸価重合乾燥型印刷インキや塗料の硬化促進剤として好適に利用できる。 The curing accelerator for oxidative polymerization type unsaturated resin of the present invention has a short curing time and excellent curing performance while solving the problems of carcinogenicity, raw material supply insecurity and high cost. For this reason, it can be suitably used as a curing accelerator for acid value polymerization drying type printing inks and paints represented by lithographic printing inks.
本発明の酸化重合型不飽和樹脂用硬化促進剤は、脂肪酸マンガン塩(A)と、下記一般式(1)で表されるアミノアルコール(B) The curing accelerator for oxidative polymerization type unsaturated resin of the present invention comprises a fatty acid manganese salt (A) and an amino alcohol (B) represented by the following general formula (1).
前記脂肪酸マンガン塩(A)は、脂肪酸のマンガン塩であり、前記脂肪酸としては、オクチル酸、ナフテン酸、ネオデカン酸、イソノナン酸、桐油酸、アマニ油酸、大豆油酸、樹脂酸、トール油脂肪酸等が挙げられる。これらの脂肪酸マンガン塩(A)は、単独で用いることも2種以上併用することもできる。 The fatty acid manganese salt (A) is a manganese salt of a fatty acid, and as the fatty acid, octylic acid, naphthenic acid, neodecanoic acid, isononanoic acid, tung oil acid, linseed oil acid, soybean oil acid, resin acid, tall oil fatty acid Etc. These fatty acid manganese salts (A) can be used alone or in combination of two or more.
前記脂肪酸マンガン塩(A)の中でも、脂肪酸がオクチル酸、ネオデカン酸、イソノナン酸及びナフテン酸からなる群から選ばれる少なくとも1種の脂肪酸であるものが、印刷インキ及び塗料の原料として用いる溶剤への溶解性が良い理由から好ましい。 Among the fatty acid manganese salt (A), the fatty acid is at least one fatty acid selected from the group consisting of octylic acid, neodecanoic acid, isononanoic acid, and naphthenic acid. It is preferable because of good solubility.
前記脂肪酸マンガン塩(A)は、脂肪酸を水に可溶な塩、通常はナトリウム塩として水に溶解し、これに水に可溶なマンガン塩を加え、複分解といわれるイオン交換反応を行い、水洗、脱水、ろ過することによって得ることができる。 The fatty acid manganese salt (A) is obtained by dissolving a fatty acid in water as a water-soluble salt, usually a sodium salt, and adding water-soluble manganese salt thereto to carry out an ion exchange reaction called metathesis, and washing with water. It can be obtained by dehydration and filtration.
前記アミノアルコール(B)は、下記一般式(1)で表される化合物である。本発明では、この下記一般式(1)の構造を有するアミノアルコールを用いることで、印刷インキや塗料の乾燥時間(硬化時間)が短く、優れた硬化性能を発揮することができる。また、インキや塗料の表面乾燥が早く進行することにより起こる塗膜表面の皺や縮みの発生を防止することもできる。 The amino alcohol (B) is a compound represented by the following general formula (1). In the present invention, by using the amino alcohol having the structure represented by the following general formula (1), the drying time (curing time) of the printing ink or paint is short, and excellent curing performance can be exhibited. In addition, it is possible to prevent wrinkles and shrinkage of the coating film surface caused by rapid drying of the surface of the ink or paint.
前記一般式(1)で表されるアミノアルコール(B)の中でも、より硬化時間を短くできることから、X1及びX2がそれぞれ炭素原子数2〜3のアルキレン基であるものが好ましい。X1及びX2がそれぞれ炭素原子数2〜3のアルキレン基であるものを用いることにより、インキや塗料の表面乾燥が早く進行することにより起こる塗膜表面の皺や縮みの発生を防止することもできる。Among the amino alcohols (B) represented by the general formula (1), those in which X 1 and X 2 are each an alkylene group having 2 to 3 carbon atoms are preferable because the curing time can be further shortened. Preventing the occurrence of wrinkles and shrinkage on the surface of the coating film caused by the rapid drying of the surface of the ink or paint by using those in which X 1 and X 2 are each an alkylene group having 2 to 3 carbon atoms You can also.
前記アミノアルコール(B)の具体例としては、2−[(2−ジメチルアミノエチル)メチルアミノ]エタノール、2−(2−アミノエチル)アミノエタノール、1−(2−アミノエチル)アミノ−2−プロパノール、2−(3−アミノプロピルアミノ)エタノール、2-(2−ジメチルアミノエトキシ)エタノールを好ましく例示することができる。なお、これらのアミノアルコール(B)は、単独で用いることも2種以上併用することもできる。 Specific examples of the amino alcohol (B) include 2-[(2-dimethylaminoethyl) methylamino] ethanol, 2- (2-aminoethyl) aminoethanol, 1- (2-aminoethyl) amino-2- Preferred examples include propanol, 2- (3-aminopropylamino) ethanol, and 2- (2-dimethylaminoethoxy) ethanol. These amino alcohols (B) can be used alone or in combination of two or more.
硬化性能をより向上するためには、前記脂肪酸マンガン塩(A)中のマンガン金属と前記アミノアルコール(B)との質量基準での配合比(A)/(B)は、1/0.1〜1/30の範囲であることが好ましく、1/0.3〜1/20の範囲であることがより好ましく、1/0.5〜1/10の範囲であることがさらに好ましい。 In order to further improve the curing performance, the compounding ratio (A) / (B) of the manganese metal in the fatty acid manganese salt (A) and the amino alcohol (B) on a mass basis is 1 / 0.1. It is preferably in the range of ˜1 / 30, more preferably in the range of 1 / 0.3 to 1/20, and even more preferably in the range of 1 / 0.5 to 1/10.
本発明で用いる脂肪酸の金属塩(C)は、脂肪酸ビスマス塩、脂肪酸ジルコニウム塩、脂肪酸バリウム塩及び脂肪酸鉄塩からなる群から選ばれる。酸化重合型不飽和樹脂は空気中の酸素によって酸化して不飽和結合が重合し硬化する。一般に、脂肪酸マンガン塩を含む硬化促進剤は脂肪酸マンガン塩が空気中の酸素を取り込み、この酸素により酸化重合型不飽和樹脂が硬化する。本発明において、脂肪酸の金属塩(C)は脂肪酸マンガン塩(A)の空気中の酸素の取り込みを促進することにより酸化重合型不飽和樹脂の硬化性が向上していると発明者らは考えている。 The metal salt (C) of fatty acid used in the present invention is selected from the group consisting of fatty acid bismuth salt, fatty acid zirconium salt, fatty acid barium salt and fatty acid iron salt. The oxidative polymerization type unsaturated resin is oxidized by oxygen in the air and the unsaturated bond is polymerized and cured. Generally, in a curing accelerator containing a fatty acid manganese salt, the fatty acid manganese salt takes in oxygen in the air, and the oxygenated unsaturated resin is cured by this oxygen. In the present invention, the inventors consider that the fatty acid metal salt (C) improves the curability of the oxidation-polymerized unsaturated resin by promoting the uptake of oxygen in the air of the fatty acid manganese salt (A). ing.
脂肪酸ビスマス塩は脂肪酸のビスマス塩であり、前記脂肪酸としては、オクチル酸、ナフテン酸、ネオデカン酸、イソノナン酸、桐油酸、アマニ油酸、大豆油酸、樹脂酸、トール油脂肪酸等が挙げられる。 The fatty acid bismuth salt is a bismuth salt of a fatty acid, and examples of the fatty acid include octylic acid, naphthenic acid, neodecanoic acid, isononanoic acid, tung oil acid, linseed oil acid, soybean oil acid, resin acid, tall oil fatty acid and the like.
脂肪酸ジルコニウム塩は脂肪酸のジルコニウム塩であり、前記脂肪酸としては、オクチル酸、ナフテン酸、ネオデカン酸、イソノナン酸、桐油酸、アマニ油酸、大豆油酸、樹脂酸、トール油脂肪酸等が挙げられる。 The fatty acid zirconium salt is a zirconium salt of a fatty acid, and examples of the fatty acid include octylic acid, naphthenic acid, neodecanoic acid, isononanoic acid, tung oil acid, linseed oil acid, soybean oil acid, resin acid, tall oil fatty acid and the like.
脂肪酸バリウム塩は脂肪酸のバリウム塩であり、前記脂肪酸としては、オクチル酸、ナフテン酸、ネオデカン酸、イソノナン酸、桐油酸、アマニ油酸、大豆油酸、樹脂酸、トール油脂肪酸等が挙げられる。 The fatty acid barium salt is a barium salt of a fatty acid, and examples of the fatty acid include octylic acid, naphthenic acid, neodecanoic acid, isononanoic acid, tung oil acid, linseed oil acid, soybean oil acid, resin acid, tall oil fatty acid and the like.
脂肪酸鉄塩は脂肪酸の鉄塩であり、前記脂肪酸としては、オクチル酸、ナフテン酸、ネオデカン酸、イソノナン酸、桐油酸、アマニ油酸、大豆油酸、樹脂酸、トール油脂肪酸等が挙げられる。 The fatty acid iron salt is an iron salt of a fatty acid, and examples of the fatty acid include octylic acid, naphthenic acid, neodecanoic acid, isononanoic acid, tung oil acid, linseed oil acid, soybean oil acid, resin acid, tall oil fatty acid and the like.
酸化重合型不飽和樹脂用硬化促進剤中の脂肪酸の金属塩(C)の含有量は、用いる脂肪酸の金属塩の種類によって適宜変更させることにより酸化重合型不飽和樹脂の硬化性を最大限に高めることができる。例えば、脂肪酸の金属塩(C)として脂肪酸ビスマス塩、脂肪酸ジルコニウム塩および脂肪酸バリウム塩からなる群から選ばれる1種以上の脂肪酸の金属塩(C1)を用いた場合、脂肪酸マンガン塩(A)中のマンガン金属1質量部に対して金属塩(C1)中の金属の量が1〜10質量部となるように金属塩(C1)を含有させることが好ましく、金属塩(C1)中の金属の量が3〜7質量部となるように金属塩(C1)を含有させることがより好ましい。 The content of the fatty acid metal salt (C) in the curing accelerator for the oxidation-polymerized unsaturated resin is appropriately changed depending on the type of the metal salt of the fatty acid to be used, thereby maximizing the curability of the oxidation-polymerized unsaturated resin. Can be increased. For example, when one or more metal salts of fatty acids (C1) selected from the group consisting of fatty acid bismuth salts, fatty acid zirconium salts and fatty acid barium salts are used as the fatty acid metal salts (C), the fatty acid manganese salts (A) It is preferable to contain the metal salt (C1) so that the amount of the metal in the metal salt (C1) is 1 to 10 parts by mass with respect to 1 part by mass of the manganese metal, and the metal in the metal salt (C1) It is more preferable to contain the metal salt (C1) so that the amount is 3 to 7 parts by mass.
また、脂肪酸の金属塩(C)として脂肪酸鉄塩(C2)を用いた場合、脂肪酸マンガン塩(A)中のマンガン金属1質量部に対して脂肪酸鉄塩(C2)中の金属の量が0.1〜2.0質量部となるように金属塩(C2)を含有させることが好ましく、金属塩(C2)中の金属の量が0.2〜1質量部となるように金属塩(C2)を含有させることがより好ましい。 When the fatty acid iron salt (C2) is used as the fatty acid metal salt (C), the amount of the metal in the fatty acid iron salt (C2) is 0 with respect to 1 part by mass of the manganese metal in the fatty acid manganese salt (A). The metal salt (C2) is preferably contained so as to be 1 to 2.0 parts by mass, and the metal salt (C2 is selected so that the amount of the metal in the metal salt (C2) is 0.2 to 1 part by mass. ) Is more preferable.
本発明の酸化重合型不飽和樹脂用硬化促進剤には、本発明の効果を損なわない範囲で前記脂肪酸マンガン塩(A)、脂肪酸の金属塩(C)以外の脂肪酸の金属塩を添加することもできる。このような脂肪酸の金属塩としては、例えば、脂肪酸ニッケル塩、脂肪酸銅塩、脂肪酸亜鉛塩、脂肪酸セリウム塩、脂肪酸バナジウム塩、脂肪酸カルシウム塩及び脂肪酸ストロンチウム塩等が挙げられる。中でも、脂肪酸カルシウム塩又は脂肪酸ストロンチウム塩(D)が、酸化重合型不飽和樹脂の塗膜の指触乾燥性に優れる硬化促進剤が得られることから好ましく、脂肪酸カルシウム塩がより好ましい。 The fatty acid manganese salt (A) and a fatty acid metal salt other than the fatty acid metal salt (C) are added to the curing accelerator for oxidative polymerization type unsaturated resin of the present invention within a range not impairing the effects of the present invention. You can also. Examples of such fatty acid metal salts include fatty acid nickel salts, fatty acid copper salts, fatty acid zinc salts, fatty acid cerium salts, fatty acid vanadium salts, fatty acid calcium salts, and fatty acid strontium salts. Among these, the fatty acid calcium salt or the fatty acid strontium salt (D) is preferable because a curing accelerator excellent in the touch drying property of the coating film of the oxidation polymerization type unsaturated resin is obtained, and the fatty acid calcium salt is more preferable.
前記脂肪酸カルシウム塩又は脂肪酸ストロンチウム塩(D)の使用量としては、脂肪酸マンガン塩(A)中のマンガン金属1質量部に対して脂肪酸カルシウム又はストロンチウム塩(D)中の金属の量が1〜5質量部となるような量が好ましい。 As the usage-amount of the said fatty-acid calcium salt or fatty-acid strontium salt (D), the quantity of the metal in fatty-acid calcium or strontium salt (D) is 1-5 with respect to 1 mass part of manganese metal in fatty-acid manganese salt (A). An amount that provides parts by mass is preferred.
尚、前記脂肪酸ビスマス塩は、市販品として販売されているものを使用することができるが、必要に応じて製造することもできる。脂肪酸ビスマス塩を製造するには、例えば前記した脂肪酸にビスマス、或いはこれらの水和物、水酸化物、炭酸塩等のビスマス化合物を加えた後、高温の雰囲気化に撹拌し、反応させることにより得られる。反応させる際の温度は、通常40℃〜200℃であり、好ましくは80℃〜150℃である。また、反応させる時間は、通常1〜10時間であり、好ましくは1〜5時間である。ここで使用する脂肪酸とビスマス又はビスマス化合物とのモル比(脂肪酸/ビスマス又はビスマス化合物のモル比は、通常2.0〜4.0の範囲であり、好ましくは2.5〜3.5の範囲である。 In addition, although the said fatty-acid bismuth salt can use what is marketed as a commercial item, it can also manufacture as needed. In order to produce a fatty acid bismuth salt, for example, bismuth or a bismuth compound such as a hydrate, hydroxide or carbonate thereof is added to the above-mentioned fatty acid, and then stirred and reacted in a high-temperature atmosphere. can get. The temperature at the time of making it react is 40 to 200 degreeC normally, Preferably it is 80 to 150 degreeC. Moreover, the time to make it react is 1 to 10 hours normally, Preferably it is 1 to 5 hours. Molar ratio of fatty acid and bismuth or bismuth compound used here (the molar ratio of fatty acid / bismuth or bismuth compound is usually in the range of 2.0 to 4.0, preferably in the range of 2.5 to 3.5. It is.
本発明の酸化重合型不飽和樹脂用硬化促進剤は、前記脂肪酸マンガン塩(A)及び前記アミノアルコール(B)及び脂肪酸の金属塩(C)を希釈剤(E)で希釈することにより、ハンドリング性の良い溶液として用いることが好ましい。前記希釈剤としては、例えば、トルエン、キシレン、ヘプタン、ヘキサン、ミネラルスピリット等の炭化水素系溶媒;メタノール、エタノール、プロパノール、シクロヘキサノール等のアルコール系溶媒;メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン系溶媒;プロピルエーテル、メチルセロソルブ、セロソルブ、ブチルセロソルブ、メチルカルビトール等のエーテル系溶媒;カプロン酸メチルエステル、カプリン酸メチルエステル、ラウリン酸メチルエステル等の脂肪酸エステル;大豆油、亜麻仁油、菜種油、サフラワー油等の植物油脂;下記一般式(2) The curing accelerator for oxidative polymerization type unsaturated resin of the present invention is handled by diluting the fatty acid manganese salt (A), the amino alcohol (B), and the fatty acid metal salt (C) with a diluent (E). It is preferable to use as a solution with good properties. Examples of the diluent include hydrocarbon solvents such as toluene, xylene, heptane, hexane, and mineral spirits; alcohol solvents such as methanol, ethanol, propanol, and cyclohexanol; ketones such as methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone. Solvents; ether solvents such as propyl ether, methyl cellosolve, cellosolve, butyl cellosolve, methyl carbitol; fatty acid esters such as caproic acid methyl ester, capric acid methyl ester, lauric acid methyl ester; soybean oil, linseed oil, rapeseed oil, safflower Vegetable oils such as oil; the following general formula (2)
で表される脂肪酸エステル(E1)等を例示することができる、これらの希釈剤は、1種類のみで用いることも2種以上併用することもできる。
These diluents can be used alone or in combination of two or more thereof.
前記脂肪酸エステル(E1)は、炭素原子数6〜12のカルボン酸と、炭素原子数1〜3のアルコールとをエステル化反応することにより得られるもので、前記カルボン酸及びアルコールの炭素鎖は、直鎖状でも分岐状でも構わない。 The fatty acid ester (E1) is obtained by esterifying a carboxylic acid having 6 to 12 carbon atoms and an alcohol having 1 to 3 carbon atoms, and the carbon chain of the carboxylic acid and the alcohol is It may be linear or branched.
前記脂肪酸エステル(E1)としては、例えば、カプロン酸メチルエステル、エナント酸メチルエステル、カプリル酸メチルエステル、ペラルゴン酸メチルエステル、カプリン酸メチルエステル、ラウリン酸メチルエステル、カプロン酸エチルエステル、エナント酸エチルエステル、カプリル酸エチルエステル、ペラルゴン酸エチルエステル、カプリン酸エチルエステル、ラウリン酸エチルエステル、カプロン酸プロピルエステル、エナント酸プロピルエステル、カプリル酸プロピルエステル、ペラルゴン酸プロピルエステル、カプリン酸プロピルエステル、ラウリン酸プロピルエステル等が挙げられる。これらの脂肪酸エステルは、単独で用いることも2種以上併用することもできる。また、これらの脂肪酸エステルの中でも、カプロン酸メチルエステル、カプリン酸メチルエステル、ラウリン酸メチルエステルは、臭気が少ないため好ましい。特に、ラウリン酸メチルエステルは、印刷インキ用ドライヤーの粘度低下と臭気の低減との両立を図ることができるため好ましい。 Examples of the fatty acid ester (E1) include caproic acid methyl ester, enanthic acid methyl ester, caprylic acid methyl ester, pelargonic acid methyl ester, capric acid methyl ester, lauric acid methyl ester, caproic acid ethyl ester, and enanthic acid ethyl ester. , Caprylic acid ethyl ester, pelargonic acid ethyl ester, capric acid ethyl ester, lauric acid ethyl ester, caproic acid propyl ester, enanthic acid propyl ester, caprylic acid propyl ester, pelargonic acid propyl ester, capric acid propyl ester, lauric acid propyl ester Etc. These fatty acid esters can be used alone or in combination of two or more. Among these fatty acid esters, caproic acid methyl ester, capric acid methyl ester, and lauric acid methyl ester are preferred because of their low odor. In particular, lauric acid methyl ester is preferable because it can achieve both a reduction in viscosity and a reduction in odor in a printing ink dryer.
また、より低粘度でハンドリング性に優れた硬化促進剤とするために、前記脂肪酸マンガン塩(A)、アミノアルコール(B)及び脂肪酸の金属塩(C)の合計量と、前記希釈剤(E)との質量基準での配合比[(A)+(B)+(C)]/(E)は、10/90〜95/5の範囲であることが好ましく、40/60〜80/20の範囲であることがより好ましく、20/80〜90/10の範囲であることがさらに好ましい。 Further, in order to obtain a curing accelerator having a lower viscosity and excellent handleability, the total amount of the fatty acid manganese salt (A), amino alcohol (B) and fatty acid metal salt (C), and the diluent (E ) And the mass ratio [(A) + (B) + (C)] / (E) is preferably in the range of 10/90 to 95/5, and 40/60 to 80/20. More preferably, it is the range of 20 / 80-90 / 10.
本発明の印刷インキは、本発明の酸化重合型不飽和樹脂用硬化促進剤と酸化重合型不飽和樹脂と着色剤を配合したものである。通常、印刷インキは、バインダー樹脂であるワニス(酸化重合型不飽和樹脂の溶剤溶液)、顔料又は染料である着色剤、印刷インキ粘度及び乾燥性を調節する希釈剤からなるものである。ワニスに用いる酸化重合型不飽和樹脂としては、例えば、ロジン変性フェノール樹脂、マレイン酸変性フェノール樹脂、不飽和ポリエステル、石油樹脂、アルキッド樹脂等が挙げられる。 The printing ink of the present invention is obtained by blending the curing accelerator for oxidative polymerization type unsaturated resin of the present invention, the oxidative polymerization type unsaturated resin and a colorant. Usually, the printing ink is composed of a varnish (a solvent solution of an oxidation polymerization type unsaturated resin) which is a binder resin, a colorant which is a pigment or a dye, and a diluent which adjusts the viscosity and drying property of the printing ink. Examples of the oxidative polymerization type unsaturated resin used for the varnish include rosin-modified phenol resin, maleic acid-modified phenol resin, unsaturated polyester, petroleum resin, alkyd resin, and the like.
また、着色剤としては、カーボンブラック、フタロシアニン顔料、弁柄、アゾ顔料、キナクリドン顔料等が挙げられる。さらに、希釈剤としては、例えば、トルエン、キシレン、ヘプタン、ヘキサン、ミネラルスピリット等の炭化水素系溶媒;メタノール、エタノール、プロパノール、シクロヘキサノール等のアルコール系溶媒;メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン系溶媒;プロピルエーテル、メチルセロソルブ、セロソルブ、ブチルセロソルブ、メチルカルビトール等のエーテル系溶媒;カプロン酸メチルエステル、カプリン酸メチルエステル、ラウリン酸メチルエステル等の脂肪酸エステル;大豆油、亜麻仁油、菜種油、サフラワー油等の植物油脂などが挙げられる。 Examples of the colorant include carbon black, phthalocyanine pigment, dial, azo pigment, quinacridone pigment and the like. Furthermore, examples of the diluent include hydrocarbon solvents such as toluene, xylene, heptane, hexane, and mineral spirit; alcohol solvents such as methanol, ethanol, propanol, and cyclohexanol; ketones such as methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone. Solvents: ether solvents such as propyl ether, methyl cellosolve, cellosolve, butyl cellosolve, methyl carbitol; fatty acid esters such as caproic acid methyl ester, capric acid methyl ester, lauric acid methyl ester; soybean oil, linseed oil, rapeseed oil, sa And vegetable oils such as flower oil.
本発明の印刷インキの製造方法としては、前記ワニス、着色剤、希釈溶剤、本発明の酸化重合型不飽和樹脂用硬化促進剤さらに必要に応じてワックス等のその他の添加剤を三本錬肉ロール等の錬肉機で錬肉する方法が挙げられる。この際、本発明の印刷インキ用ドライヤーは、前記脂肪酸エステル(E1)又は植物油脂で希釈したものを用いることが好ましい。 As the method for producing the printing ink of the present invention, the varnish, the colorant, the diluent solvent, the curing accelerator for the oxidative polymerization type unsaturated resin of the present invention, and, if necessary, other additives such as wax are used. There is a method of slaughtering with a slaughter machine such as a roll. Under the present circumstances, it is preferable to use what was diluted with the said fatty acid ester (E1) or vegetable oil and fat for the dryer for printing inks of this invention.
本発明の酸化重合型不飽和樹脂用硬化促進剤の印刷インキへの配合量は、短い乾燥時間と皮張り防止を両立できることから、印刷インキ中のワニス100質量部に対して、マンガン原子に換算して、0.001〜1質量部の範囲が好ましく、0.01〜0.5質量部の範囲がより好ましい。 The blending amount of the oxidative polymerization type unsaturated resin curing accelerator of the present invention into the printing ink is compatible with short drying time and prevention of skinning, and therefore converted to manganese atoms with respect to 100 parts by mass of the varnish in the printing ink. And the range of 0.001-1 mass part is preferable, and the range of 0.01-0.5 mass part is more preferable.
本発明の塗料は、本発明の酸化重合型不飽和樹脂用硬化促進剤と酸化重合型不飽和樹脂を含有することを特徴とする。 The coating material of the present invention contains the curing accelerator for an oxidation polymerization type unsaturated resin of the present invention and an oxidation polymerization type unsaturated resin.
前記酸化重合型不飽和樹脂としては、例えば、酸化重合硬化型アルキッド樹脂、酸化重合硬化型ウレタン樹脂、酸化重合硬化型変性エポキシ樹脂等が挙げられる。 Examples of the oxidative polymerization type unsaturated resin include an oxidative polymerization curable alkyd resin, an oxidative polymerization curable urethane resin, and an oxidative polymerization curable modified epoxy resin.
上記酸化重合硬化型アルキッド樹脂としては、多塩基酸成分、多価アルコール成分及び油脂肪酸を主たる原料成分とするエステル系樹脂が挙げられる、 Examples of the oxidative polymerization curable alkyd resin include ester resins mainly composed of a polybasic acid component, a polyhydric alcohol component, and an oil fatty acid.
上記多塩基酸成分としては、例えば、無水フタル酸、イソフタル酸、テレフタル酸、テトラヒドロ無水フタル酸、ヘキサヒドロ無水フタル酸、コハク酸、フマル酸、アジピン酸、セバシン酸、無水マレイン酸等の二塩基酸;及びこれらの酸の低級アルキルエステル化物が主として用いられる。更に必要に応じて、無水トリメリット酸、メチルシクロヘキセントリカルボン酸、無水ピロメリット酸等の3価以上の多塩基酸;スルホフタル酸、スルホイソフタル酸及びこれらのアンモニウム塩、ナトリウム塩や低級アルキルエステル化物等を使用することができる。また、酸成分として、安息香酸、クロトン酸、p−t−ブチル安息香酸等の一塩基酸を分子量調整等の目的で併用することができる。 Examples of the polybasic acid component include dibasic acids such as phthalic anhydride, isophthalic acid, terephthalic acid, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, succinic acid, fumaric acid, adipic acid, sebacic acid, and maleic anhydride. And lower alkyl esterified products of these acids are mainly used. Furthermore, if necessary, tribasic or higher polybasic acids such as trimellitic anhydride, methylcyclohexenic carboxylic acid, pyromellitic anhydride; sulfophthalic acid, sulfoisophthalic acid and ammonium salts thereof, sodium salts, lower alkyl esterified products, etc. Can be used. As the acid component, monobasic acids such as benzoic acid, crotonic acid, and pt-butylbenzoic acid can be used in combination for the purpose of adjusting the molecular weight.
前記多価アルコール成分としては、例えば、エチレングリコール、ジエチレングリコール、プロピレングリコール、1,4−ブタンジオール、ネオペンチルグリコール、3−メチルペンタンジオール、1,4−ヘキサンジオール、1,6−ヘキサンジオール等の二価アルコールが挙げられる。更に必要に応じて、グリセリン、トリメチロールエタン、トリメチロールプロパン、ペンタエリスリトール等の3価以上の多価アルコール;ポリオキシエチレン基を有する多価アルコール等を併用することができる。これらの多価アルコールは単独で、又は2種以上を混合して使用することができる。また、前記酸成分、アルコール成分の一部をジメチロールプロピオン酸、オキシピバリン酸、パラオキシ安息香酸等;これらの酸の低級アルキルエステル;ε−カプロラクトン等のラクトン類等のオキシ酸成分に置き換えることもできる。 Examples of the polyhydric alcohol component include ethylene glycol, diethylene glycol, propylene glycol, 1,4-butanediol, neopentyl glycol, 3-methylpentanediol, 1,4-hexanediol, 1,6-hexanediol, and the like. A dihydric alcohol is mentioned. If necessary, trihydric or higher polyhydric alcohols such as glycerin, trimethylolethane, trimethylolpropane, and pentaerythritol; polyhydric alcohols having a polyoxyethylene group, and the like can be used in combination. These polyhydric alcohols can be used alone or in admixture of two or more. In addition, a part of the acid component and alcohol component may be replaced with dimethylolpropionic acid, oxypivalic acid, paraoxybenzoic acid, etc .; lower alkyl esters of these acids; oxyacid components such as lactones such as ε-caprolactone. it can.
前記油脂肪酸としては、例えば、ヤシ油脂肪酸、大豆油脂肪酸、アマニ油脂肪酸、サフラワー油脂肪酸、トール油脂肪酸、脱水ヒマシ油脂肪酸、キリ油脂肪酸等を挙げることができる。アルキッド樹脂の油長は5〜80質量%、特に20〜70質量%の範囲内であることが、得られる塗膜の硬化性、強靭性、肉持ち感等の面から好適である。 Examples of the oil fatty acid include coconut oil fatty acid, soybean oil fatty acid, linseed oil fatty acid, safflower oil fatty acid, tall oil fatty acid, dehydrated castor oil fatty acid, and tung oil fatty acid. The oil length of the alkyd resin is preferably in the range of 5 to 80% by mass, particularly 20 to 70% by mass, from the viewpoints of the curability, toughness, and feeling of feeling of the resulting coating film.
また、アルコール成分の一部としてエポキシ化合物を使用してエポキシ化合物を部分エステル化したエポキシ変性アルキッド樹脂;アルキッド樹脂に無水マレイン酸を導入してなるマレイン化アルキッド樹脂;マレイン化アルキッド樹脂と水酸基含有アルキッド樹脂とを付加してなるグラフト化アルキッド樹脂;アルキッド樹脂にスチレン、(メタ)アクリル酸エステル等のビニルモノマーをグラフト重合させたビニル変性アルキッド樹脂等も使用することができる。 In addition, an epoxy-modified alkyd resin obtained by partially esterifying an epoxy compound using an epoxy compound as part of an alcohol component; a maleated alkyd resin obtained by introducing maleic anhydride into an alkyd resin; a maleated alkyd resin and a hydroxyl group-containing alkyd Grafted alkyd resins obtained by adding a resin; vinyl-modified alkyd resins obtained by graft-polymerizing vinyl monomers such as styrene and (meth) acrylic acid ester to alkyd resins can also be used.
更に、資源のリサイクルのために回収されたポリエチレンテレフタレート(例えば、PETボトル)、産業廃棄物ポリエチレンテレフタレート、テレフタル酸を主原料とするポリエチレンテレフタレートやポリブチレンテレフタレート等のポリエステル製品(フィルム、繊維、自動車部品、電子部品等)の製造に際して発生する屑等から再生されたテレフタル酸を主原料とするポリエステル樹脂(以下、「再生PES」と略す。)を利用して、上述のアルコール成分と多塩基酸成分との混合物中に、この再生PESを溶解させ、解重合するとともに、エステル化反応させることにより得られるアルキッド樹脂や、該アルキッド樹脂を無水マレイン酸と反応させて得られるマレイン化アルキッド樹脂、該アルキッド樹脂とエチレン性不飽和基を有さない酸無水物とを反応させて得られる変性アルキッド樹脂等も使用することができる。 In addition, polyethylene terephthalate (for example, PET bottles) collected for resource recycling, industrial waste polyethylene terephthalate, and polyester products such as polyethylene terephthalate and polybutylene terephthalate that use terephthalic acid as the main raw material (films, fibers, automotive parts) The above-mentioned alcohol component and polybasic acid component using a polyester resin (hereinafter, abbreviated as “regenerated PES”) mainly made of terephthalic acid regenerated from scraps, etc. generated during the manufacture of electronic components, etc. In the mixture, the regenerated PES is dissolved, depolymerized, and esterified to obtain an alkyd resin, a maleated alkyd resin obtained by reacting the alkyd resin with maleic anhydride, the alkyd Resin and ethylenically unsaturated groups Modified alkyd resins obtained by reacting a is not an acid anhydride can also be used.
以上詳述した酸化重合硬化型アルキッド樹脂は、硬化性及び塗膜物性が良好となる点からガードナー粘度(25℃)が15〜60ストークスのものが好ましい。 The oxidative polymerization curable alkyd resin described in detail above preferably has a Gardner viscosity (25 ° C.) of 15 to 60 Stokes from the viewpoint of good curability and coating film properties.
前記ウレタン樹脂としては、特に限定されるものではないが、例えば、ポリオール、油脂と多価アルコールをウムエステル化したポリオール、及びポリイソシアネートとを反応させて得られるウレタン樹脂を使用することができる。 Although it does not specifically limit as said urethane resin, For example, the urethane resin obtained by making polyol, the polyol which fat-oiled and the polyhydric alcohol um-esterified, and polyisocyanate can be used.
上記ポリイソシアネートとしては、例えば、1,4−テトラメチレンジイソシアネート、1,6−ヘキサメチレンジイソシアネート、2,2,4−トリメチルヘキサメチレンジイソシアネート、2,8−ジイソシアネートメチルカプロエート等の脂肪族イソシアネート類;3−イソシアネートメチル−3,5,5−トリメチルシクロヘキシルイソシアネート、メチルシクロヘキシル−2,4−ジイソシアネート等の脂環族ジシソシアネート類;トルイレンジイソシアネート、ジフェニルメタンジイソシアネート、1,5−ナフテンジイソシアネート、ジフェニルメチルメタンジイソシアネート、テトラアルキルジフェニルメタンジイソサネート、4,4−ジベンジルジイソシアネート、1,3−フェニレンジイソシアネート等の芳香族ジイソシアネート類;塩素化ジイソシアネート類、臭素化ジイソシアネート類等が挙げられ、これらを単独で、又は2種以上の混合物として用いることができる。 Examples of the polyisocyanate include aliphatic isocyanates such as 1,4-tetramethylene diisocyanate, 1,6-hexamethylene diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, and 2,8-diisocyanate methyl caproate. Alicyclic disissocyanates such as 3-isocyanate methyl-3,5,5-trimethylcyclohexyl isocyanate and methylcyclohexyl-2,4-diisocyanate; toluylene diisocyanate, diphenylmethane diisocyanate, 1,5-naphthene diisocyanate, diphenylmethyl Aromatic diisodies such as methane diisocyanate, tetraalkyldiphenylmethane diisocyanate, 4,4-dibenzyl diisocyanate, 1,3-phenylene diisocyanate Aneto like; chlorinated diisocyanates include brominated diisocyanates etc., it can be used as these alone, or two or more thereof.
前記ポリオールとしては、通常ウレタン樹脂の製造に使用される種々のポリオール、例えば、ジエチレングリコール、ブタンジオール、ヘキサンジオール、ネオペンチルグリコール、ビスフェノールA、シクロヘキサンジメタノール、トリメチロールプロパン、グリセリン、ペンタエリスリトール、ポリエチレングリコール、ポリプロピレングリコール、ポリエステルポリオール、ポリカプロラクトン、ポリテトラメチレンエーテルグリコール、ポリチオエーテルポリオール、ポリアセタールポリオール、ポリブタジエンポリオール、フランジメタノール等が挙げられ、これらを単独で、又は2種以上の混合物として用いることができる。 Examples of the polyol include various polyols commonly used in the production of urethane resins, such as diethylene glycol, butanediol, hexanediol, neopentyl glycol, bisphenol A, cyclohexanedimethanol, trimethylolpropane, glycerin, pentaerythritol, and polyethylene glycol. , Polypropylene glycol, polyester polyol, polycaprolactone, polytetramethylene ether glycol, polythioether polyol, polyacetal polyol, polybutadiene polyol, flange methanol, and the like, and these can be used alone or as a mixture of two or more.
前記油脂と多価アルコールをエステル化したポリオールとしては、例えば、ヨウ素価が7〜200の油脂とトリメチロールプロパン、ペンタエリスリトール等の多価アルコールとをエステル化したものが挙げられ、例えば三井化学株式会社製「XP1076E」、「XP1077E」、「XP1580E」、「FB20−50XB」等の市販品も使用できる。 Examples of the polyol obtained by esterifying the fat and the polyhydric alcohol include those obtained by esterifying a fat and oil having an iodine value of 7 to 200 and a polyhydric alcohol such as trimethylolpropane and pentaerythritol. For example, Mitsui Chemicals, Inc. Commercial products such as “XP1076E”, “XP1077E”, “XP1580E”, and “FB20-50XB” manufactured by the company can also be used.
前記酸化重合硬化型変性エポキシ樹脂としては、例えば、エポキシ樹脂を不飽和脂肪酸成分と酸基含有アクリル成分を原料として、これらを反応させることにより得られる樹脂が挙げられる。樹脂原料配合が、原料の合計重量100重量%に対し、エポキシ樹脂30〜50重量%、不飽和脂肪酸成分25〜40重量%及び酸基含有アクリル成分10〜45重量%であると、硬化塗膜の物性に優れる点から好ましい。 Examples of the oxidative polymerization curable modified epoxy resin include resins obtained by reacting an epoxy resin with an unsaturated fatty acid component and an acid group-containing acrylic component as raw materials. When the resin raw material composition is 30 to 50% by weight of the epoxy resin, 25 to 40% by weight of the unsaturated fatty acid component, and 10 to 45% by weight of the acid group-containing acrylic component with respect to a total weight of 100% by weight of the raw material It is preferable from the viewpoint of excellent physical properties.
また、酸化重合硬化型変性エポキシ樹脂のヨウ素価は、良好な硬化性が得られる点から、30〜100が好ましく、特に35〜90が好ましい。 Further, the iodine value of the oxidative polymerization curable modified epoxy resin is preferably from 30 to 100, particularly preferably from 35 to 90, from the viewpoint of obtaining good curability.
原料として使用できるエポキシ樹脂としては、特に限定されるものではないが、変性が容易で且つ得られる硬化塗膜の性能に優れる点から、ビスフェノールA型エポキシ樹脂、水添ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂等のビスフェノール型エポキシ樹脂が好ましい。これらは、単独で用いてもよく又は2種以上を併用してもよい。 The epoxy resin that can be used as a raw material is not particularly limited, but is bisphenol A type epoxy resin, hydrogenated bisphenol A type epoxy resin, bisphenol from the viewpoint of easy modification and excellent performance of the resulting cured coating film. Bisphenol type epoxy resins such as F type epoxy resins are preferred. These may be used alone or in combination of two or more.
不飽和脂肪酸成分としては、天然または合成系の不飽和脂肪酸がいずれも使用でき、例えば、桐油、アマニ油、ヒマシ油、脱水ヒマシ油、サフラワー油、トール油、大豆油、ヤシ油から得られる不飽和脂肪酸等が使用できる。 As the unsaturated fatty acid component, any natural or synthetic unsaturated fatty acid can be used. For example, it can be obtained from tung oil, linseed oil, castor oil, dehydrated castor oil, safflower oil, tall oil, soybean oil, coconut oil. Unsaturated fatty acids can be used.
また、酸基含有アクリル成分としては、例えば、(メタ)アクリル酸と、スチレンや(メタ)アクリル酸エステル類等の酸基を含有しないアクリルモノマーとの混合物等を用いることができる。後者の酸基を含有しないアクリルモノマーとしては、優れた塗膜硬度が得られる点から、スチレンが好ましい。 As the acid group-containing acrylic component, for example, a mixture of (meth) acrylic acid and an acrylic monomer not containing an acid group such as styrene or (meth) acrylic acid ester can be used. As the latter acrylic monomer containing no acid group, styrene is preferable because excellent coating film hardness can be obtained.
酸化重合硬化型変性エポキシ樹脂は、以下のようにして得ることができる。まずエポキシ樹脂と不飽和脂肪酸成分とからエポキシエステル樹脂を製造する。例えば、エポキシ樹脂と不飽和脂肪酸成分とを、トルエン、キシレン等の適当な溶媒中で、縮合触媒を用い、必要に応じて、窒素ガス等の不活性ガス雰囲気下において、150〜250℃で、所望の酸価となるまで反応させることによりエポキシエステル樹脂を得る。縮合触媒としては、例えば、ジブチル錫オキサイド、テトラn−ブチルアンモニウムブロマイド等が使用できる。 The oxidation polymerization curable modified epoxy resin can be obtained as follows. First, an epoxy ester resin is produced from an epoxy resin and an unsaturated fatty acid component. For example, an epoxy resin and an unsaturated fatty acid component are used in a suitable solvent such as toluene and xylene, using a condensation catalyst, and if necessary, at 150 to 250 ° C. in an inert gas atmosphere such as nitrogen gas, An epoxy ester resin is obtained by reacting until a desired acid value is obtained. As the condensation catalyst, for example, dibutyltin oxide, tetra n-butylammonium bromide and the like can be used.
次に、得られたエポキシエステル樹脂を、前記酸基含有アクリル成分と反応させて、酸化重合硬化型変性エポキシ樹脂を得る。エポキシエステル樹脂と酸基含有アクリル成分との反応は、重合開始剤の存在下、窒素ガス等の不活性ガス雰囲気下において、80〜150℃の温度範囲で行うことができる。重合開始剤としては、過酸化物、アゾ化合物等の種々のものが使用でき、例えば、化薬アクゾ製「カヤブチルB(アルキルパーエステル系)」等を、使用するモノマー合計量に対して0.1〜20質量部%の割合で使用できる。 Next, the obtained epoxy ester resin is reacted with the acid group-containing acrylic component to obtain an oxidation polymerization curable modified epoxy resin. The reaction between the epoxy ester resin and the acid group-containing acrylic component can be carried out in the temperature range of 80 to 150 ° C. in the presence of a polymerization initiator and in an inert gas atmosphere such as nitrogen gas. As the polymerization initiator, various substances such as peroxides and azo compounds can be used. For example, “Kayabutyl B (alkyl perester type)” manufactured by Kayaku Akzo is used in an amount of 0. It can be used at a ratio of 1 to 20 parts by mass.
以上詳述した酸化重合型不飽和樹脂のなかでも特に本発明では安価で、入手が容易であり、また、塗料の乾燥性(実用性)に優れる点から酸化重合硬化型アルキッド樹脂が好ましい。 Among the oxidative polymerization type unsaturated resins described in detail above, an oxidative polymerization curable alkyd resin is preferable because it is inexpensive and easily available in the present invention, and is excellent in the drying property (practicality) of the paint.
本発明の塗料は、更に、有機溶剤を含有することが好ましい。ここで使用し得る有機溶剤としては、例えば、前記炭化水素系溶剤、アルコール系溶剤、ケトン系溶剤、エーテル系溶剤が挙げられる。 The paint of the present invention preferably further contains an organic solvent. Examples of the organic solvent that can be used here include the hydrocarbon solvents, alcohol solvents, ketone solvents, and ether solvents.
本発明の塗料は、上記した各成分に加え、更に必要に応じて、顔料等の色材;顔料分散剤、表面調整剤、紫外線吸収剤、消泡剤、増粘剤、沈降防止剤等の各種塗料用添加剤を含有させることができる。 The coating material of the present invention includes, in addition to the above-described components, as necessary, a color material such as a pigment; a pigment dispersant, a surface conditioner, an ultraviolet absorber, an antifoaming agent, a thickener, an antisettling agent, and the like. Various paint additives can be contained.
前記塗料に対する本発明ドライヤーの配合量は、特に限定されないが、酸化重合型不飽和樹脂100質量部に対する、金属成分の合計質量が0.005〜1.5質量部の範囲となることが好ましい。 Although the compounding quantity of this invention dryer with respect to the said coating material is not specifically limited, It is preferable that the total mass of a metal component with respect to 100 mass parts of oxidative polymerization type unsaturated resins becomes the range of 0.005-1.5 mass parts.
以上詳述した本発明の塗料は、常法により被塗物に塗布、乾燥・硬化させることにより本発明の塗膜を得ることができる。ここで、本発明の塗料を塗工することが可能な基材(被塗物)としては、例えば、鉄鋼等が挙げられる。また、塗布後の乾燥条件(硬化条件)としては常乾が挙げあれる。更に、本発明の塗料は塗膜を厚くしても優れた硬化性を発現させることができることから、厚塗り用塗料としてとりわけ有用であり、具体的には、硬化塗膜の膜厚を1〜500μmの範囲とすることができる。従って、本発明の塗料は建築用塗料として有用である。 The coating composition of the present invention described above in detail can be obtained by applying the coating composition to an article to be coated, drying and curing by a conventional method. Here, as a base material (object to be coated) on which the paint of the present invention can be applied, for example, steel and the like can be mentioned. Further, as drying conditions (curing conditions) after coating, there is a normal drying. Furthermore, since the coating material of the present invention can exhibit excellent curability even when the coating film is thickened, it is particularly useful as a coating material for thick coatings. The range may be 500 μm. Therefore, the paint of the present invention is useful as an architectural paint.
以下に具体的な例を挙げて、本発明をさらに詳しく説明する。例中、特に断りのない限り「部」、「%」は質量基準である。 Hereinafter, the present invention will be described in more detail with specific examples. In the examples, “part” and “%” are based on mass unless otherwise specified.
実施例1〜9(酸化重合型不飽和樹脂用硬化促進剤の調製)
第1表及び第2表に示す割合(質量部)で脂肪酸マンガン塩(A)、アミノアルコール(B)、脂肪酸の金属塩(C)、希釈剤(E)を配合し、本発明の酸化重合型不飽和樹脂用硬化促進剤1〜9を得た。Examples 1 to 9 (Preparation of curing accelerator for oxidation polymerization type unsaturated resin)
Fatty acid manganese salt (A), amino alcohol (B), fatty acid metal salt (C), and diluent (E) are blended in the proportions (parts by mass) shown in Table 1 and Table 2, and the oxidative polymerization of the present invention. Curing accelerators 1 to 9 for type unsaturated resins were obtained.
比較例1(同上)
ナフテン酸マンガン56部及び2,2’−ビピリジル18部をミネラルスピリット26部に溶解させて、比較対照用酸化重合型不飽和樹脂用硬化促進剤1´を得た。Comparative Example 1 (same as above)
56 parts of manganese naphthenate and 18 parts of 2,2′-bipyridyl were dissolved in 26 parts of mineral spirits to obtain a curing accelerator 1 ′ for comparative oxidation oxidation type unsaturated resin.
比較例2(同上)
ナフテン酸コバルト26部、ナフテン酸マンガン21部及びジエタノールアミン7部をミネラルスピリット46部に溶解させて比較対照用酸化重合型不飽和樹脂用硬化促進剤2´を得た。Comparative Example 2 (same as above)
26 parts of cobalt naphthenate, 21 parts of manganese naphthenate, and 7 parts of diethanolamine were dissolved in 46 parts of mineral spirits to obtain a curing accelerator 2 ′ for an oxidation polymerization type unsaturated resin for comparison.
比較例3
ナフテン酸コバルト19部及びオクチル酸ジルコニウム31部をミネラルスピリット50部に溶解させて、比較対照用酸化重合型不飽和樹脂用硬化促進剤3´を得た。この硬化促進剤は、コバルト金属石鹸を含む従来技術の金属石鹸の平均水準の性能を示す目的で作成したものである。Comparative Example 3
19 parts of cobalt naphthenate and 31 parts of zirconium octylate were dissolved in 50 parts of mineral spirits to obtain a curing accelerator 3 'for an oxidation-polymerized unsaturated resin for comparison. This cure accelerator was created for the purpose of showing average level performance of prior art metal soaps including cobalt metal soaps.
実施例10(塗料の調製)
チタンホワイト顔料(テイカ株式会社製「JR−701」)1960g、塗料用樹脂「ベッコゾールP−470−70」(DIC株式会社製の、分子内に酸化重合型不飽和脂肪酸基を有するアルキッド系樹脂)3340g、ミネラルスピリット280g、皮張防止剤(メチルエチルケトオキシム)20gを3本ロールで混練して得た混合物40gに、酸化重合型不飽和樹脂用硬化促進剤1を樹脂不揮発分100部に対するマンガン金属分の割合が0.06%になるように添加して、本発明の塗料1を調製した。塗料1の乾燥時間の測定を下記方法に従って評価した。評価結果を第3表に示す。Example 10 (Preparation of paint)
1960 g of titanium white pigment (“JR-701” manufactured by Teika Co., Ltd.), resin “Beccosol P-470-70” (manufactured by DIC Co., Ltd., alkyd resin having an oxidation-polymerized unsaturated fatty acid group in the molecule) To 40 g of a mixture obtained by kneading 3340 g, mineral spirit 280 g, and anti-skinning agent (methyl ethyl ketoxime) 20 g with three rolls, oxidative polymerization type unsaturated resin curing accelerator 1 was added to 100 parts of resin non-volatile content. The paint 1 of the present invention was prepared by adding so that the ratio was 0.06%. The measurement of the drying time of the paint 1 was evaluated according to the following method. The evaluation results are shown in Table 3.
<乾燥時間の測定方法>
塗料を、ガラス板上に3ミルのアプリケーターを使用して塗付した後、ドライングタイムレコーダー(太佑機材株式会社製「型式No.404」)を用いて試験を行った。測定は、恒温恒湿室(気温25℃、相対湿度50%)内で行った。なお、塗料の乾燥時間は、ガラス板上に塗料を塗布後、ドライングタイムレコーダーの針により塗料の乾燥が始まると見られるキズが、塗料が完全に乾燥して見られなくなるまでの時間とした。<Measurement method of drying time>
The coating material was applied on a glass plate using a 3 mil applicator, and then tested using a drying time recorder (“Model No. 404” manufactured by Dazai Equipment Co., Ltd.). The measurement was performed in a constant temperature and humidity chamber (temperature 25 ° C., relative humidity 50%). Note that the drying time of the paint was defined as the time until the paint was completely dried and disappeared after the paint was applied on the glass plate and then the paint was dried by the needle of the drying time recorder.
実施例11〜18(同上)
第1表及び第2表に示す酸化重合型不飽和樹脂用硬化促進剤を用いた以外は実施例10と同様にして塗料2〜9を得た。実施例10と同様に乾燥時間を測定し、その結果を第3表及び第4表に示す。Examples 11 to 18 (same as above)
Coating materials 2 to 9 were obtained in the same manner as in Example 10 except that the curing accelerator for oxidative polymerization type unsaturated resin shown in Tables 1 and 2 was used. The drying time was measured in the same manner as in Example 10, and the results are shown in Tables 3 and 4.
比較例4
酸化重合型不飽和樹脂用硬化促進剤1を用いるかわりに酸化重合型不飽和樹脂用硬化促進剤1´を、樹脂不揮発分100部に対するマンガン金属分の割合が0.06%になるように添加した以外は実施例10と同様にして比較対照用塗料1´を得た。実施例10と同様に乾燥時間を測定し、その結果を第5表に示す。Comparative Example 4
Instead of using oxidative polymerization type unsaturated resin curing accelerator 1, oxidative polymerization type unsaturated resin curing accelerator 1 'is added so that the ratio of manganese metal content to 100 parts of resin non-volatile content is 0.06%. A comparative coating 1 'was obtained in the same manner as in Example 10 except that. The drying time was measured in the same manner as in Example 10, and the results are shown in Table 5.
比較例5
酸化重合型不飽和樹脂用硬化促進剤1を用いるかわりに酸化重合型不飽和樹脂用硬化促進剤2´を、樹脂不揮発分100部に対するコバルト金属分の割合が0.04%になるように添加した以外は実施例10と同様にして比較対照用塗料2´を得た。実施例10と同様に乾燥時間を測定し、その結果を第5表に示す。Comparative Example 5
Instead of using oxidative polymerization type unsaturated resin curing accelerator 1, oxidative polymerization type unsaturated resin curing accelerator 2 'is added so that the ratio of cobalt metal content to 100 parts of resin non-volatile content is 0.04%. A comparative coating 2 'was obtained in the same manner as in Example 10 except that. The drying time was measured in the same manner as in Example 10, and the results are shown in Table 5.
比較例6
酸化重合型不飽和樹脂用硬化促進剤1を用いるかわりに酸化重合型不飽和樹脂用硬化促進剤3´を、樹脂不揮発分100部に対するコバルト金属分の割合が0.06%になるように添加した以外は実施例10と同様にして比較対照用塗料3´を得た。実施例10と同様に乾燥時間を測定し、その結果を第5表に示す。Comparative Example 6
Instead of using oxidative polymerization type unsaturated resin curing accelerator 1, oxidative polymerization type unsaturated resin curing accelerator 3 'is added so that the ratio of cobalt metal content to 100 parts of resin non-volatile content is 0.06%. A comparative coating material 3 'was obtained in the same manner as in Example 10 except that. The drying time was measured in the same manner as in Example 10, and the results are shown in Table 5.
実施例19
オクチル酸マンガン9部、オクチル酸ビスマス25部、オクチル酸カルシウム15部、2−[(2−ジメチルアミノエチル)メチルアミノ]エタノール2部、ミネラルスピリット42部及び大豆油〔日清オイリオグループ株式会社製「大豆サラダ油(S)」7部を混合し、本発明の酸化重合型不飽和樹脂用硬化促進剤10を得た。Example 19
9 parts of manganese octylate, 25 parts of bismuth octylate, 15 parts of calcium octylate, 2 parts of 2-[(2-dimethylaminoethyl) methylamino] ethanol, 42 parts of mineral spirit and soybean oil [manufactured by Nisshin Oillio Group, Ltd. 7 parts of “soybean salad oil (S)” was mixed to obtain a curing accelerator 10 for oxidative polymerization type unsaturated resin of the present invention.
実施例20及び21
酸化重合型不飽和樹脂用硬化促進剤1の代わりに酸化重合型不飽和樹脂用硬化促進剤10を用いた以外は実施例10と同様にして塗料10を得た。実施例1と同様に乾燥時間を測定するとともに、下記方法に従って指触乾燥性(タック性)の評価を行った。その結果を第4表に示す。また、実施例21として塗料1についても指触乾燥性の評価を行い、その結果を合わせて第6表に示す。Examples 20 and 21
A coating material 10 was obtained in the same manner as in Example 10 except that the curing accelerator for oxidation polymerization type unsaturated resin 10 was used instead of the curing accelerator 1 for oxidation polymerization type unsaturated resin. The drying time was measured in the same manner as in Example 1, and the touch dryness (tackiness) was evaluated according to the following method. The results are shown in Table 4. Further, as Example 21, the dryness to touch was also evaluated for the paint 1, and the results are shown in Table 6.
<指触乾燥性の評価方法>
塗料を、ガラス板上に3ミルのアプリケーターを使用して塗付し塗膜を形成した後、塗膜面の中央を指先で軽く触れて、塗膜の形成時から指先が汚れない状態になるまでの時間(指触乾燥時間)を測定した。この時間が短い程、指触乾燥性に優れる塗料である。尚、指触乾燥性の評価は、恒温恒湿室(気温25℃、相対湿度50%)内で行った。<Method for evaluating touch dryness>
After applying the paint on a glass plate using a 3 mil applicator to form a coating film, lightly touch the center of the coating surface with the fingertip, and the fingertip will not become dirty from the time the coating film is formed. The time until (touch drying time) was measured. The shorter this time, the better the touch-drying paint. In addition, evaluation of dryness to touch was performed in a constant temperature and humidity chamber (temperature 25 ° C., relative humidity 50%).
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