JPWO2008153028A1 - Laser processing method and wire for oil ring - Google Patents

Laser processing method and wire for oil ring Download PDF

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JPWO2008153028A1
JPWO2008153028A1 JP2009519260A JP2009519260A JPWO2008153028A1 JP WO2008153028 A1 JPWO2008153028 A1 JP WO2008153028A1 JP 2009519260 A JP2009519260 A JP 2009519260A JP 2009519260 A JP2009519260 A JP 2009519260A JP WO2008153028 A1 JPWO2008153028 A1 JP WO2008153028A1
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hole
edge
melt
laser
processing method
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JP4983918B2 (en
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正典 落合
正典 落合
佐々木 淳
淳 佐々木
佐藤 智之
智之 佐藤
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Proterial Ltd
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Hitachi Metals Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/14Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/14Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
    • B23K26/142Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor for the removal of by-products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/16Removal of by-products, e.g. particles or vapours produced during treatment of a workpiece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/352Working by laser beam, e.g. welding, cutting or boring for surface treatment
    • B23K26/3568Modifying rugosity
    • B23K26/3576Diminishing rugosity, e.g. grinding; Polishing; Smoothing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • B23K26/382Removing material by boring or cutting by boring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/04Tubular or hollow articles
    • B23K2101/10Pipe-lines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/02Iron or ferrous alloys
    • B23K2103/04Steel or steel alloys

Abstract

エッジを有する部材のレーザ加工方法を開示する。この方法では、エッジを有し、エッジ領域に突起物が形成されている部材の、前記エッジを挟んで交差する二つの面のうち、前記突起物が存在する一方の面と前記エッジ領域にレーザ光を照射して、前記突起物および前記エッジ領域を溶融させ、生じた溶融体を他方の面に移動させる。レーザ加工方法を好適にオイルリングに適用できる。オイルリングは、左右のレール部と該レール部を連結するウェブ部とを有する。ウェブ部は、溶融によって形成された複数の貫通孔を有し、該貫通孔の壁面に再溶融凝固物が付着しており、ウェブ部の外表面には、溶融凝固物としての突起部が存在しない。Disclosed is a laser processing method for a member having an edge. In this method, a laser beam is formed on one surface of the member having an edge and having protrusions formed in the edge region, the two surfaces intersecting with the edge interposed therebetween, and the edge region. Light is irradiated to melt the protrusions and the edge region, and the resulting melt is moved to the other surface. The laser processing method can be suitably applied to the oil ring. The oil ring has left and right rail portions and a web portion that connects the rail portions. The web part has a plurality of through-holes formed by melting, and the remelted solidified material adheres to the wall surface of the through-hole, and there is a protrusion as a molten solidified substance on the outer surface of the web part. do not do.

Description

本発明は、部材に形成された突起物をレーザ光によって除去する、部材のレーザ加工方法およびそれによって加工されたオイルリング用線材に関するものである。   The present invention relates to a member laser processing method for removing protrusions formed on a member with a laser beam and an oil ring wire processed by the method.

部材を加工すると、除去された部材の一部がエッジ領域(ここで、エッジ領域とは、エッジとその近傍を含む部分を言う)に突起状に残存することがある。例えば、平板状の部材にレーザ光を照射して貫通孔を開ける場合、アシストガスを噴出して溶融体や蒸発したガスを除去するが、溶融体は、孔が貫通するまではスパッタとしてレーザ光照射面(表面)側に飛散し、貫通後はレーザ光通過面(背面)側にドロスとして流出し、貫通孔の開口周辺に付着する。アシストガスの噴射圧力を最適化することでスパッタまたはドロスの付着を相当なレベルまで防止することができるが、その圧力が必ずしも貫通孔加工にとって最適な圧力であるとは限らず、また部材の材質、厚さ等に応じた適切なガス圧を規定することは難しく、完全に付着させないようにすることは難しい。また、部材面にスパッタまたはドロス付着防止剤を塗布することも効果があるが、やはり完全に防止できるとは言い難い。   When the member is processed, a part of the removed member may remain in a protruding shape in the edge region (here, the edge region refers to a portion including the edge and its vicinity). For example, when a plate-shaped member is irradiated with laser light to open a through-hole, an assist gas is ejected to remove the melt or evaporated gas, but the melt is sputtered as laser light until the hole penetrates. It scatters to the irradiation surface (front surface) side, and after penetrating, it flows out as dross on the laser light passage surface (back surface) side and adheres to the periphery of the opening of the through hole. By optimizing the assist gas injection pressure, spatter or dross adhesion can be prevented to a considerable level, but the pressure is not necessarily the optimum pressure for through-hole processing, and the material of the member It is difficult to define an appropriate gas pressure according to the thickness and the like, and it is difficult to prevent the gas from being completely attached. Moreover, it is also effective to apply a spatter or dross adhesion preventing agent to the member surface, but it cannot be said that it can be completely prevented.

そこで、貫通孔加工時にスパッタまたはドロスが付着することは許容し、その後に除去することが考えられ、例えば特許文献1、2、3にその技術が開示されている。
特許文献1におけるレーザ加工方法を図9A,図9Bに示す。特許文献1は、加工対象物の加工箇所に対して、図9Aに示すように、レーザ光とアシストガスを照射して加工を行う加工工程と、図9Bに示すように、前記加工箇所のドロスを除去するために、再度前記加工箇所に前記レーザ光とアシストガスを照射してドロス除去を行うドロス除去工程とを含む技術思想を開示している。この技術の目的は、加工形状の精度を向上させることにあり、技術的特徴は、加工面即ち孔の側壁に付着したドロスを吹き飛ばして除去する点にある。
Therefore, it is conceivable that spatter or dross is allowed to adhere at the time of through-hole processing, and it can be removed thereafter. For example, Patent Documents 1, 2, and 3 disclose the technique.
The laser processing method in Patent Document 1 is shown in FIGS. 9A and 9B. As shown in FIG. 9A, Patent Document 1 discloses a processing step of performing processing by irradiating a laser beam and an assist gas to a processing portion of a processing object, and a dross of the processing portion as shown in FIG. 9B. In order to remove the dross, a technical idea including a dross removing step in which dross removal is performed by irradiating the laser beam and the assist gas again to the processing portion is disclosed. The purpose of this technique is to improve the accuracy of the processed shape, and the technical feature is that the dross attached to the processed surface, that is, the side wall of the hole is blown away.

また、特許文献2におけるレーザ切断方法は、レーザ光を照射してピアッシングを行った後、この孔を起点としてレーザ切断を行うものであり、レーザ切断に先立ち、ピアッシング時に孔の周囲に付着したノロを、孔の周囲を含む範囲にレーザを照射して溶融させるとともに、高い圧力を持ち、かつ酸化性の低いガスを噴射することで吹き飛ばし、鋼板の表面から排除することに技術的特徴を有している。
また、特許文献3におけるレーザ加工方法は、対象物の被加工部分にレーザ光を照射して加工した後、被加工部分を含む周辺領域にレーザ光を照射して加熱し、被加工部分近傍に付着した昇華物からなる付着物を溶融させ、ワークの母材と一体化させることに技術的特徴を有しており、ガラスの切断に有効であるとされている。
特開2003−285191号公報(段落番号0021〜0022) 特開2001−321975号公報(段落番号0008〜0009) 特開2004−25228号公報(段落番号0010〜0011)
In the laser cutting method in Patent Document 2, laser cutting is performed after irradiating a laser beam, and then laser cutting is performed with this hole as a starting point. Prior to laser cutting, the nozzle attached to the periphery of the hole during piercing is used. Has a technical feature in that it is melted by irradiating a laser to a range including the periphery of the hole, and is blown off by injecting a gas having high pressure and low oxidizability, and is excluded from the surface of the steel plate. ing.
Further, in the laser processing method in Patent Document 3, after processing a target portion of a target object by irradiating a laser beam, the peripheral region including the target portion is irradiated with a laser beam and heated, so that the vicinity of the target portion is processed. It has a technical feature in that an adhering substance made of an attached sublimate is melted and integrated with a workpiece base material, and is said to be effective for cutting glass.
JP 2003-285191 A (paragraph numbers 0021 to 0022) JP 2001-321975 A (paragraph numbers 0008 to 0009) JP 2004-25228 A (paragraph numbers 0010 to 0011)

加工後の部材を、例えば重ね合わせて使用する場合には、部材の重ね合わせ表面に突起物が残存しないようにしなければならない。特許文献1においては、孔側壁に付着したドロスを除去できても、レーザ入射面側とは反対側の背面に付着したドロスを除去することができない。研磨で除去するとしているが、全く別工程の作業が必要であり、能率的でないだけでなく、背面全面が研磨代分除去されてしまうため好ましくない場合がある。
また、特許文献2においては、表面に付着していたノロを溶融させ高圧ガスで吹き飛ばすのであるが、ノロは孔周辺からは排除されるにしても、表面の別の場所に再付着したり、孔を通過して背面に付着したりする恐れがあり、表面または背面から突起物を除去するという点では信頼性に欠ける。また、特許文献3においては、昇華物のように付着物が微小体に対して母材に溶け込む作用を利用しているが、バリやドロスのような、エッジ領域に形成される突起物に対しての作用は考慮されていない。
When the processed members are used, for example, in an overlapping manner, no protrusions must remain on the overlapping surface of the members. In Patent Document 1, even if the dross attached to the hole sidewall can be removed, the dross attached to the back surface opposite to the laser incident surface cannot be removed. Although it is supposed to be removed by polishing, it is not preferable because it requires a separate process, which is not efficient, and the entire back surface is removed by the amount of polishing.
Further, in Patent Document 2, the noro attached to the surface is melted and blown away with a high-pressure gas, but even if the noro is excluded from the periphery of the hole, it reattaches to another place on the surface, There is a risk of passing through the hole and adhering to the back surface, and it is not reliable in terms of removing protrusions from the surface or back surface. Moreover, in patent document 3, although the deposit | attachment like the sublimation uses the effect | action which melt | dissolves in a base material with respect to a microscopic object, with respect to the protrusion formed in edge areas like a burr | flash or dross. All effects are not considered.

かくして、本発明の目的は、エッジを有する部材における当該エッジ領域の一方の面に形成された突起物を、レーザ光によって溶融体とし、他方の面に移動させるレーザ加工方法、および、それによって加工されたオイルリング用線材を提供することである。   Thus, an object of the present invention is to provide a laser processing method in which a protrusion formed on one surface of an edge region of a member having an edge is melted by laser light and moved to the other surface, and processing is thereby performed. An oil ring wire is provided.

本発明の主たる観点によれば、以下のレーザ加工方法が提供される。
エッジを有し、エッジ領域に突起物が存在する部材の、前記エッジを挟んで交差する二つの面のうち、前記突起物が存在する一方の面と前記エッジ領域にレーザ光を照射して、前記突起物および前記エッジ領域を溶融させ、生じた溶融体を他方の面に移動させることを特徴とするエッジを有する部材のレーザ加工方法。
前記溶融体は、重力により移動させることができる。
前記溶融体は、アシストガスの運動エネルギーで移動させることもできる。
According to the main viewpoint of this invention, the following laser processing methods are provided.
Of the two surfaces that have an edge and have protrusions in the edge region, and intersect the surface across the edge, irradiate one surface where the protrusion exists and the edge region with laser light, A laser processing method for a member having an edge, wherein the protrusion and the edge region are melted, and the resulting melt is moved to the other surface.
The melt can be moved by gravity.
The melt can also be moved by the kinetic energy of the assist gas.

本発明のレーザ加工方法では、部材の一面に向けてレーザ光を照射し貫通孔を形成する貫通孔穿孔工程によって、エッジを有しエッジ領域に突起物が形成されている部材を得ることが好ましい。
前記溶融体の形成で照射されるレーザ光のエネルギー密度は、貫通孔穿孔工程で照射されるレーザ光のエネルギー密度よりも小さくすることが好ましい。
前記溶融体を移動させるために用いられるアシストガスの設定圧力は、貫通孔穿孔工程で用いられるアシストガスの設定圧力よりも低くすることが好ましい。
応用例として、本発明のレーザ加工方法を、オイルリング用線材の加工に好適に利用できる。オイルリング用線材は、左右のレール部と該レール部を連結するウェブ部とを有し、本発明方法の適用によって、前記ウェブ部に、前記貫通孔穿孔工程で貫通孔が形成される。
In the laser processing method of the present invention, it is preferable to obtain a member having an edge and a protrusion formed in the edge region by a through-hole drilling step in which a laser beam is irradiated toward one surface of the member to form a through-hole. .
It is preferable that the energy density of the laser beam irradiated in forming the melt is smaller than the energy density of the laser beam irradiated in the through hole drilling step.
It is preferable that the set pressure of the assist gas used for moving the melt is lower than the set pressure of the assist gas used in the through hole drilling step.
As an application example, the laser processing method of the present invention can be suitably used for processing an oil ring wire. The oil ring wire has left and right rail portions and a web portion connecting the rail portions, and through holes are formed in the web portion in the through hole drilling step by applying the method of the present invention.

本発明の別の観点によれば、以下のオイルリング用線材が提供される。
左右のレール部と該レール部を連結するウェブ部とを有するオイルリング用線材であって、前記ウェブ部は、溶融によって形成された複数の貫通孔を有し、前記貫通孔の壁面に溶融体が凝固した再溶融凝固物が付着しており、前記ウェブ部の外表面には、溶融体による突起部が存在しない。
本発明によるオイルリング用線材の一好適形態によれば、溶融体が貫通孔壁面に移動する側のエッジ領域が、窪み状または面取り状になされる。
According to another aspect of the present invention, the following oil ring wire is provided.
An oil ring wire having left and right rail portions and a web portion connecting the rail portions, wherein the web portion has a plurality of through holes formed by melting, and a melt is formed on a wall surface of the through holes. The remelted solidified product solidified is adhered, and no protrusions due to the melt are present on the outer surface of the web portion.
According to a preferred embodiment of the oil ring wire according to the present invention, the edge region on the side where the melt moves to the wall surface of the through hole is formed in a hollow shape or a chamfered shape.

本発明によれば、エッジ領域の一方の面に形成された突起物を、被加工部材のレーザ光照射面とは反対側の被加工部材背面に付着させることなく、他方の面に移動することができるため、被加工部材に形成される突起物の影響を低減化することが可能である。   According to the present invention, the protrusion formed on one surface of the edge region is moved to the other surface without adhering to the rear surface of the workpiece opposite to the laser beam irradiation surface of the workpiece. Therefore, it is possible to reduce the influence of the projection formed on the workpiece.

実施例1
本実施例では、孔加工、溝加工、切断加工などの加工により、被加工物にエッジが形成され、かつエッジ領域に突起物が生じているような部材に対し、エッジを挟んだ二面のうち一方の面に生じている突起物を、レーザ光を照射することにより溶融体とし、他方の面に移動させるものである。前記突起物は、加工がレーザ加工であればドロスであり、切削加工であればバリ(カエリとも言う)である。以下、切削により貫通孔を加工したときに生じたバリを除去する場合を例に説明する。
Example 1
In the present embodiment, a member in which an edge is formed in a workpiece and a projection is generated in the edge region by processing such as hole processing, groove processing, cutting processing, etc. Among them, the protrusions generated on one surface are melted by irradiating laser light and moved to the other surface. The protrusion is a dross if the processing is laser processing, and a burr (also called a burr) if the processing is cutting. Hereinafter, the case where the burr | flash produced when the through-hole was processed by cutting is removed is demonstrated to an example.

図4に示すように、例えば金属平板10のA面に対し、ドリルを概ね直角に送り込み、貫通孔11を加工すると、反対面であるB面に開口したエッジ12近傍のB面上に、バリ13が拡がるように形成される。バリ13がB面上に突出していると、作業者が手を切る恐れがあり、危険であるだけでなく、該平板10を組立品の部材として用いたり、積層品の部材として用いたりする場合には、正しい組立ができなくなる。貫通孔11の数が少なければ、手作業によりヤスリでバリ13を除去してもよいが、貫通孔の数が多い場合には、能率的でなく、自動化可能な本発明を適用するのがよい。   As shown in FIG. 4, for example, when a drill is fed at a right angle to the A surface of the metal flat plate 10 and the through hole 11 is machined, the burrs are formed on the B surface in the vicinity of the edge 12 opened to the opposite B surface. 13 is formed to expand. If the burr 13 protrudes on the B side, the operator may cut his hand, which is not only dangerous, but also when the flat plate 10 is used as a member of an assembly or a member of a laminated product. In this case, correct assembly cannot be performed. If the number of through-holes 11 is small, the burr 13 may be removed manually with a file. However, if the number of through-holes is large, the present invention which is not efficient and can be automated should be applied. .

本実施例は、図1、図2に示すように、金属平板(以下母材と称す)10をバリ13が突出しているB面側を上にし、レーザ光15をB面に向けて照射することで、B面から突出しているバリ13を溶融体13aとし、貫通孔11の壁面Cに移動させるものである。レーザ光15は、バリ13が広がっている範囲を含むスポット径とされ、貫通孔11を中心にして照射される。レーザ光15は、バリ13が溶融されるようなエネルギー密度と時間で照射される。バリ13は、熱容量が小さいために、短時間で加熱されて流動性を有する溶融体13aとなる。
また、レーザ光15の照射で、エッジ12が高温になり、表層部が溶融されると、溶融体13aが、エッジ領域の溶融体に吸収されて一体になり、貫通孔11の壁面Cに薄く拡がる。この一体化した溶融体は流動性が高く、図2に示すように貫通孔11の壁面Cに沿って移動し、温度勾配に従って冷却され、壁面Cと強固に結合する。即ち、バリ13は、溶融体13aになって貫通孔11の壁面Cへと移動するので、B面上から突起物が消滅したかのごとくに見える。なお、エッジ12の溶融体の一部は、一緒に壁面Cへと移動するので、エッジ領域が窪み状或いは面取り状になる。
本発明のレーザ加工方法は、突起物が形成される一方の面と前記エッジ領域を含む領域にレーザ光を照射するだけでよく、簡潔である。また、本発明によれば、レーザ加工で、孔加工や溝加工、切断加工などを行った後、引き続いてレーザ加工で突起物の除去を行うことができ、効率的な加工が可能である。
In this embodiment, as shown in FIGS. 1 and 2, a flat metal plate (hereinafter referred to as a base material) 10 is irradiated with a laser beam 15 directed toward the B surface with the B surface side from which the burr 13 protrudes facing upward. Thus, the burr 13 protruding from the B surface is used as the melt 13 a and is moved to the wall surface C of the through hole 11. The laser beam 15 has a spot diameter including a range where the burr 13 is spread, and is irradiated around the through hole 11. The laser beam 15 is irradiated with an energy density and time so that the burr 13 is melted. Since the burr 13 has a small heat capacity, the burr 13 is heated in a short time to become a melt 13a having fluidity.
When the edge 12 is heated to a high temperature and the surface layer is melted by the irradiation of the laser beam 15, the melt 13a is absorbed by the melt in the edge region and is integrated into the wall C of the through-hole 11 thinly. spread. The integrated melt has high fluidity, moves along the wall surface C of the through hole 11 as shown in FIG. 2, is cooled according to the temperature gradient, and is firmly bonded to the wall surface C. That is, the burr 13 becomes a melt 13a and moves to the wall surface C of the through hole 11, so that it looks as if the protrusions disappeared from the B surface. In addition, since a part of melt of the edge 12 moves to the wall surface C together, the edge region becomes indented or chamfered.
The laser processing method of the present invention is simple because it suffices to irradiate the laser light to the one surface where the protrusion is formed and the region including the edge region. In addition, according to the present invention, after performing hole processing, groove processing, cutting processing, and the like by laser processing, protrusions can be removed by laser processing, and efficient processing is possible.

実施例2
実施例1は、溶融したバリをエッジ12の溶融体と一体化させ、これを重力によって貫通孔の壁面に移動させるものであり、特別のアシストガスを使用しない例であるが、流体の運動エネルギーを用いて、溶融したバリを貫通孔の壁面に移動させることもできる。本実施例2では、図3に示すように、レーザ光15を、母材10のB面に向けて照射するとともに、アシストガス16をB面に向けて噴射する手段をとる。ここで、レーザ光15に関しては、実施例1における場合とほぼ同様に、少なくともバリ13が溶融されるようなエネルギー密度と時間でその照射が行なわれる。本実施例2では、少なくとも突起物溶融体を含むエッジ12近傍の溶融体が、アシストガスによって他方の面へと押し流されるように移動するので、一方の面から突起物が除去される。
Example 2
Example 1 is an example in which the molten burr is integrated with the melt of the edge 12 and is moved to the wall surface of the through hole by gravity, and no special assist gas is used. Can be used to move the melted burr to the wall surface of the through hole. In the second embodiment, as shown in FIG. 3, the laser beam 15 is irradiated toward the B surface of the base material 10 and the assist gas 16 is injected toward the B surface. Here, the laser beam 15 is irradiated with an energy density and a time such that at least the burr 13 is melted, as in the case of the first embodiment. In the second embodiment, the melt in the vicinity of the edge 12 including at least the projection melt moves so as to be pushed away to the other surface by the assist gas, so that the projection is removed from one surface.

アシストガス16は、図3に示すように、バリ13が形成されている範囲を含んで貫通孔11に沿うように照射される。アシストガス16は、レーザ光15による溶融体13aが母材面B上を移動できる程度の低い圧力になされ、溶融体13aを薄く広く移動させるが、溶融体13aを吹き飛ばさないようにすることが好ましい。溶融体13aが吹き飛ばされると、母材10のB面側に飛散して他の場所に付着し、あるいはまた、貫通孔11を通過して母材10のA面側に飛散して付着するので好ましくない。
アシストガス16は、例えば先細り状のノズルから、バリの大きさ、材質、貫通孔の大きさ、長さなどに合わせて設定した圧力や速度で貫通孔11に向けて照射させることが好ましい。また、本発明では、アシストガスの運動エネルギーを利用し、溶融体をあたかも押し流すがごとくに移動させるので、部材の配置が自由である。また、突起物が溶融されていれば、必ずしもエッジ12は溶融されなくてもよい。
As shown in FIG. 3, the assist gas 16 is irradiated along the through hole 11 including the range where the burr 13 is formed. The assist gas 16 is at a pressure that is low enough to allow the melt 13a to move on the base material surface B by the laser beam 15, and moves the melt 13a thinly and widely, but it is preferable not to blow off the melt 13a. . When the melt 13a is blown off, it is scattered on the B surface side of the base material 10 and adheres to other places, or alternatively, it passes through the through holes 11 and is scattered and attached to the A surface side of the base material 10. It is not preferable.
For example, the assist gas 16 is preferably irradiated from a tapered nozzle toward the through hole 11 at a pressure or speed set in accordance with the size, material, size, length, and the like of the burr. Further, in the present invention, the kinetic energy of the assist gas is used, and the melt is swept away but moved so that the members can be arranged freely. Further, the edge 12 does not necessarily have to be melted as long as the protrusion is melted.

レーザ光15により、バリ13が流動性を有する程度に溶融されると、溶融体13aは貫通孔11壁面C方向へと移動し、エッジ12を経て貫通孔壁面Cへと拡がりながら移動し、壁面Cの温度勾配に従って冷却されて凝固し、壁面Cと強固に結合される。このとき、エッジ領域も溶融されていると、実施例1におけると同様、溶融体13aはエッジ領域溶融体に吸収されて流動性が高まるとともに広く拡散されるので好ましい。溶融体13aの濡れる程度にエッジ領域の温度が高くなっていれば、溶融体13aはエッジ12上を貫通孔11方向へと移動することができるので、エッジ12は必ずしも溶融せずともよい。この場合、レーザ光15の出力を低くしたり、照射時間を短くしたりすることにより、エッジ12の「だれ」を小さくすることができる。   When the burr 13 is melted by the laser beam 15 to the extent that it has fluidity, the melt 13a moves in the direction of the wall surface C of the through hole 11 and moves while spreading toward the wall surface C of the through hole through the edge 12. It is cooled and solidified according to the temperature gradient of C, and is firmly bonded to the wall surface C. At this time, if the edge region is also melted, it is preferable that the melt 13a is absorbed by the edge region melt to increase fluidity and diffuse widely as in the first embodiment. If the temperature of the edge region is high enough to wet the melt 13a, the melt 13a can move in the direction of the through hole 11 on the edge 12, so the edge 12 does not necessarily have to be melted. In this case, the “sag” of the edge 12 can be reduced by reducing the output of the laser beam 15 or shortening the irradiation time.

アシストガス16の噴射タイミングは、必ずしもレーザ光15の照射タイミングに合せる必要はなく、個別に設定できるようにしてもよい。例えば、バリ13が溶融する頃にアシストガスの噴射を開始し、レーザ光15の照射停止後もさらに少しの時間流すようにしてもよい。本実施例では、流体の運動エネルギーで溶融体を移動させるので、母材10を、必ずしもB面が上向きになるように設定する必要はなく、B面を、下向き、横向き、または、傾斜姿勢にしてもよい。レーザの照射方向およびアシストガスの噴射方向は、B面に対してほぼ直角になる方向に合わせばよい。また、アシストガスの圧力または速度等を、溶融したバリ13aが吹き飛ばされない範囲で調節することにより、貫通孔11内でのバリ付着領域を制御できる。   The injection timing of the assist gas 16 is not necessarily matched with the irradiation timing of the laser beam 15, and may be set individually. For example, the assist gas injection may be started when the burr 13 is melted, and may be allowed to flow for a further time after the irradiation of the laser beam 15 is stopped. In this embodiment, since the melt is moved by the kinetic energy of the fluid, it is not always necessary to set the base material 10 so that the B surface is upward, and the B surface is downward, lateral, or inclined. May be. The irradiation direction of the laser and the injection direction of the assist gas may be set to a direction that is substantially perpendicular to the B surface. Moreover, the burr | attachment area | region in the through-hole 11 is controllable by adjusting the pressure or speed | velocity | rate, etc. of assist gas in the range in which the molten burr | flash 13a is not blown away.

実施例3
本実施例3は、被加工物の貫通孔をレーザ加工により穿孔する貫通穴穿孔工程を適用し、これにより生じた突起物をさらにレーザ加工により貫通孔壁面に移動させるものである。ここで、突起物としてはドロスを対象とし、例えば小径貫通孔を多数加工するとともに、ドロスを被加工物表面から除去するような自動化システムに好適である。
Example 3
In the third embodiment, a through hole drilling process is performed in which a through hole of a workpiece is drilled by laser processing, and a protrusion generated thereby is further moved to the through hole wall surface by laser processing. Here, the projection is suitable for an automated system that targets dross and, for example, processes a large number of small-diameter through holes and removes the dross from the surface of the workpiece.

図5Aに示すように、本発明のレーザ加工方法は、被加工物20のA面(下面)にレーザ光25とアシストガス26を照射および噴射して貫通孔21を形成する貫通孔穿孔工程によって、エッジを有しエッジ領域に突起物が形成されている部材を得る。図5Bに示すように、被加工物20のB面(上面)に開口した貫通孔21のエッジ22を含む領域にレーザ光35とアシストガス36を照射および噴射し、前記貫通孔21のエッジ22近傍のB面に形成されたドロス23を壁面Cに移動させることが好ましい。
貫通孔穿孔工程において、レーザ光25は、穿孔すべき貫通孔21直径とほぼ同径のスポット径とし、スポット領域の被加工物20を溶融させるエネルギー密度とされ、被加工物のA面に向けて照射される。アシストガス26は、被加工物20のA面に向けてレーザ光25のスポット径とほぼ同じ範囲に噴射され、溶融体を吹き飛ばすような運動エネルギーとされる。これにより、貫通孔21が形成されるまでの溶融体はスパッタとして被加工物20のA面側に飛び散るが、被加工物20の表面にあらかじめスパッタ付着防止剤を塗布したり、レーザヘッドにスパッタ回収用のフードを設け真空吸引したりする等により、被加工物20のA面側への付着を防止することができる。
貫通孔21が形成されると、溶融体は貫通孔21を通じてB面側に排出され、ドロスとしてエッジ22に付着する。
As shown in FIG. 5A, the laser processing method of the present invention uses a through-hole drilling process in which a through-hole 21 is formed by irradiating and injecting laser light 25 and an assist gas 26 onto the A surface (lower surface) of the workpiece 20. Then, a member having an edge and a protrusion formed in the edge region is obtained. As shown in FIG. 5B, a laser beam 35 and an assist gas 36 are irradiated and jetted onto a region including the edge 22 of the through hole 21 opened on the B surface (upper surface) of the workpiece 20, and the edge 22 of the through hole 21. It is preferable to move the dross 23 formed on the B surface in the vicinity to the wall surface C.
In the through-hole drilling step, the laser beam 25 has a spot diameter that is substantially the same as the diameter of the through-hole 21 to be drilled, and has an energy density that melts the workpiece 20 in the spot region, and is directed toward the A surface of the workpiece. Is irradiated. The assist gas 26 is jetted toward the surface A of the workpiece 20 in a range substantially the same as the spot diameter of the laser beam 25, and has kinetic energy that blows away the melt. As a result, the melt until the through-hole 21 is formed is spattered to the surface A side of the workpiece 20 as a sputter. However, a spatter adhesion preventing agent is applied to the surface of the workpiece 20 in advance, or the laser head is sputtered. Adhesion of the workpiece 20 to the A surface side can be prevented by providing a collection hood or performing vacuum suction or the like.
When the through hole 21 is formed, the melt is discharged to the B surface side through the through hole 21 and adheres to the edge 22 as dross.

溶融体の形成は、前述した実施例2と同様な技術を用いる。すなわち、レーザ光35はB面に付着したドロス23の付着領域を含む大きさのスポット径とし、B面のドロス23を溶融するような熱エネルギーで被加工物20のB面に向けて照射される。ここで、被加工物20の照射面におけるエネルギー密度は、前記貫通孔穿孔工程におけるエネルギー密度よりも低いエネルギー密度が好ましい。なお、エッジ22のダレ量を減らしたい場合には、レーザ光35のエネルギー密度を下げるようにしてもよい。
アシストガス36は、溶融したドロス23がB面上を移動できるような運動エネルギーとされ、B面のドロス付着領域を含む範囲から貫通孔21に向けて照射する。
また、アシストガス36の運動エネルギーは、前記貫通孔穿孔工程における運動エネルギーよりも小さいエネルギーが好ましく、例えば設定圧力を貫通孔穿孔工程における設定圧力よりも低くすることで運動エネルギーを小さくすることができる。なお、B面に付着したドロス23が溶融されるときには、通常、貫通孔壁面Cに付着したドロスも溶融され、かつエッジ22の表面は溶融されているか、少なくとも溶融ドロスが濡れるに十分の温度に高められているので、溶融されたB面のドロス23は容易に壁面Cへと移動して冷却凝固される。
For the formation of the melt, the same technique as in Example 2 described above is used. That is, the laser beam 35 has a spot diameter having a size including the adhesion region of the dross 23 attached to the B surface, and is irradiated toward the B surface of the workpiece 20 with heat energy that melts the dross 23 on the B surface. The Here, the energy density on the irradiation surface of the workpiece 20 is preferably lower than the energy density in the through-hole drilling step. In order to reduce the amount of sag of the edge 22, the energy density of the laser light 35 may be lowered.
The assist gas 36 has such kinetic energy that the molten dross 23 can move on the B surface, and irradiates the through hole 21 from a range including the dross adhesion region on the B surface.
Further, the kinetic energy of the assist gas 36 is preferably smaller than the kinetic energy in the through-hole drilling step. For example, the kinetic energy can be reduced by setting the set pressure lower than the set pressure in the through-hole drilling step. . When the dross 23 attached to the B surface is melted, the dross attached to the wall surface C of the through hole is usually melted and the surface of the edge 22 is melted or at least at a temperature sufficient to wet the molten dross. Since it is raised, the melted B-side dross 23 easily moves to the wall surface C and is cooled and solidified.

前述したように、溶融体の形成におけるレーザ光35およびアシストガス36は、貫通孔穿孔工程と比較して、レーザ光のエネルギー密度、スポット径およびアシストガスの噴射範囲、運動エネルギーを違えて、かつ貫通孔穿孔工程とは反対側の面に向けて被加工物に照射および噴射することが好ましく、被加工物の形態、貫通孔の仕様などに応じてレーザ加工設備を構築するとよい。例えば、被加工物が角状または円形状の板材で貫通孔を平面の所定範囲に形成するのであれば、レーザヘッドまたはワークセット台が3軸方向に制御される一般的なレーザ加工機を用いることが好ましい。このとき、先ず、貫通孔穿孔工程で貫通孔の全数を穿孔し、次に、被加工物を反転してセットし、レーザ光のエネルギーと焦点位置、およびアシストガスの圧力とノズル位置を調整し、溶融体の形成で貫通孔全数に対するドロスの移動を行うようにすることもできる。   As described above, the laser beam 35 and the assist gas 36 in forming the melt are different from each other in the energy density of the laser beam, the spot diameter, the injection range of the assist gas, and the kinetic energy compared to the through-hole drilling step. It is preferable to irradiate and inject the workpiece toward the surface opposite to the through-hole drilling step, and laser processing equipment may be constructed according to the form of the workpiece, the specifications of the through-hole, and the like. For example, if the workpiece is a square or circular plate material and a through hole is formed in a predetermined plane area, a general laser processing machine in which a laser head or a work set base is controlled in three axial directions is used. It is preferable. At this time, first, the entire number of through holes is drilled in the through hole drilling step, then the work piece is inverted and set, and the laser beam energy and focus position, and the assist gas pressure and nozzle position are adjusted. The dross can be moved with respect to the total number of through holes in the formation of the melt.

また、被加工物が長尺部材で貫通孔を部材に沿って形成するのであれば、被加工物を図5A、図5Bで矢視したように移動させ、この移動経路に沿って、貫通孔穿孔工程用のレーザ光およびアシストガス照射および噴射用ステーションと、溶融体の形成用のレーザ光およびアシストガス照射および噴射用ステーションを順に設けたシステムにするとよい。この場合、貫通孔穿孔工程と溶融体の形成のレーザ光およびアシストガス照射および噴射方向は、図5A、図5Bに示す以外に図6A、図6Bで示すような態様にしてもよい。図5Bのように溶融体の形成に用いるレーザ光およびアシストガス照射および噴射方向を下向きにすると、ドロス除去に重力の作用も利用できるので、アシストガスの圧力をより小さくしたり、除去時間を短縮できたり、また特別のアシストガスを用いない実施例1の技術を適用することもできるので好ましい。   Further, if the workpiece is a long member and a through hole is formed along the member, the workpiece is moved as indicated by arrows in FIGS. 5A and 5B, and the through hole is moved along the movement path. A system in which a laser beam and assist gas irradiation / injection station for a drilling process and a laser beam and assist gas irradiation / injection station for forming a melt are sequentially provided may be used. In this case, the laser beam and assist gas irradiation and the jetting direction of the through-hole drilling step and the melt formation may be configured as shown in FIGS. 6A and 6B in addition to those shown in FIGS. 5A and 5B. As shown in FIG. 5B, when the laser beam and assist gas irradiation used for forming the melt and the injection direction are directed downward, the action of gravity can also be used for dross removal, so the assist gas pressure can be reduced or the removal time can be shortened. This is preferable because it can be applied, and the technique of Embodiment 1 that does not use a special assist gas can also be applied.

前記実施例1、2、3において、溶融体を貫通孔壁面へ移動させるレーザ光のスポット径よりも小さな直径の貫通孔に対するもので説明したが、溝加工および切断加工は、貫通孔穿孔作業を連続的に行ったものに相当し、同様に本発明を適用することができる。例えば、実施例1、2の技術、または、実施例3における溶融体形成技術は、図7Aに示すように、貫通孔31の直径と同じ幅を有する溝37に対しては、レーザ光35およびアシストガス36を、溝幅を含む範囲に照射および噴射し、被加工物に対し相対的に溝の長さ方向に移動させるようにして適用すればよい。
また、図7Bに示すように、貫通孔直径よりも大きな切断部47に対しては、レーザ光45およびアシストガス46を、切断エッジ42を包含する範囲に照射および噴射し、被加工物に対し相対的に切断エッジ42に沿って移動させるようにするとよい。また、突起物除去のためのレーザ光は、必ずしも、前記のようにB面に対して概ね直角方向で照射する必要性はなく、斜め方向から照射してもよく、母材端部の切断エッジに対しては、概ね水平方向の照射でもよい。また、対象部材の材質は、金属に限らず、セラミックス、樹脂等であってもよい。
In the first, second, and third embodiments, the description has been given with respect to the through hole having a diameter smaller than the spot diameter of the laser beam that moves the melt to the wall surface of the through hole. It corresponds to what was performed continuously, and the present invention can be applied similarly. For example, in the techniques of Examples 1 and 2 or the melt formation technique in Example 3, as shown in FIG. 7A, the laser beam 35 and the groove 37 having the same width as the diameter of the through hole 31 are used. The assist gas 36 may be applied so as to be irradiated and jetted in a range including the groove width and moved relative to the workpiece in the groove length direction.
Further, as shown in FIG. 7B, the laser beam 45 and the assist gas 46 are irradiated and jetted to a range including the cutting edge 42 to the cutting portion 47 larger than the through-hole diameter, and the workpiece is irradiated. It may be relatively moved along the cutting edge 42. Further, the laser beam for removing the protrusions does not necessarily have to be irradiated in a direction substantially perpendicular to the B surface as described above, and may be irradiated from an oblique direction. In contrast, irradiation in a substantially horizontal direction may be used. Further, the material of the target member is not limited to metal, but may be ceramic, resin, or the like.

本発明のレーザ加工方法を適用する加工対象物としての好適部材は、左右のレール部と該レール部を連結するウェブ部とを有し、前記ウェブ部は前記貫通孔穿孔工程で貫通孔が形成されているオイルリング用線材である。特に、質量%で8〜25%のCrを含むステンレス鋼製オイルリング用線材が好適である。
本発明における部材をオイルリング用線材に適用する場合は、例えば、図8A、図8Bに示すような形状とする。このとき、代表的な寸法は、例えばウェブ部の厚さ51が0.5mm以下、ウェブ部に形成する貫通孔の幅52が0.3mm〜0.7mm、貫通孔の長さ53が0.5〜1.2mm、貫通孔のピッチ54が3〜10mmである。
A suitable member as a processing object to which the laser processing method of the present invention is applied has a left and right rail part and a web part connecting the rail part, and the web part is formed with a through hole in the through hole drilling step. It is a wire rod for oil ring. In particular, a stainless steel oil ring wire containing 8 to 25% Cr by mass is suitable.
When the member in the present invention is applied to an oil ring wire, the shape is as shown in FIGS. 8A and 8B, for example. At this time, typical dimensions are, for example, that the thickness 51 of the web portion is 0.5 mm or less, the width 52 of the through hole formed in the web portion is 0.3 mm to 0.7 mm, and the length 53 of the through hole is 0.00. 5 to 1.2 mm, and the pitch 54 of the through holes is 3 to 10 mm.

試験
前記実施例3に基づいて、先ず、連続的に走行している、質量%で、C:0.5%、Si:0.2%、Mn:0.3%、Cr:10%、残部Feおよび不可避的不純物からなる組成を有するステンレス鋼製オイルリング用線材に、レーザ加工によって、オイル流通用の長円形貫通孔を連続的に多数穿孔した。次いで、レーザ加工により溶融体を貫通孔壁面へ移動させる加工を行った。対象としたオイルリング用線材は、図8Aに示すように、横断面略H字形状で、左右レール間の幅55が1.5mm、厚さ56が1.5mm、レール部を連結するウェブ部の平坦面幅57が1mm、厚さ51が0.4mmの線材である。また、図8Bに示すように、ウェブ部に幅52が0.5mm、長さ53が0.8mmの長孔状貫通孔58をピッチ54が10mmで直列に形成すべくレーザ加工を行った。
Based on the test Example 3, first, continuously running, mass%, C: 0.5%, Si: 0.2%, Mn: 0.3%, Cr: 10%, the balance A stainless steel oil ring wire having a composition composed of Fe and inevitable impurities was continuously drilled with a large number of oval through holes for oil circulation by laser processing. Subsequently, the process which moves a melt to a through-hole wall surface by laser processing was performed. As shown in FIG. 8A, the target oil ring wire has a substantially H-shaped cross section, a width 55 between the left and right rails is 1.5 mm, a thickness 56 is 1.5 mm, and a web portion connecting the rail portions. This flat wire has a flat surface width 57 of 1 mm and a thickness 51 of 0.4 mm. Further, as shown in FIG. 8B, laser processing was performed so that long hole-shaped through holes 58 having a width 52 of 0.5 mm and a length 53 of 0.8 mm were formed in series at a pitch 54 of 10 mm in the web portion.

レーザ加工設備は、前述した図5に示したものと同様、貫通孔穿孔工程用と溶融体の形成用のレーザ加工設備をオイルリング用線材の走行ラインに沿って直列に設置した。以下、類似要素には同じ符号を用いて、図5A、図5Bを基に説明する。
オイルリング用線材20は、ウェブ面が上下になるような姿勢で走行させており、図5A、図5BにおけるA面、B面がウェブの両面に対応する。貫通孔穿孔工程では、図5Aで説明したときと同様に、オイルリング用線材20の下方からウェブ面Aに向けて、出力4.5kWのパルスYAGレーザ25を、A面とB面の中間点に焦点を結ばせるようにしてスポット径約0.45mmで照射するとともに、アシストガスとして圧力0.7MPaの窒素ガス26を噴射して貫通孔21を穿孔した。なお、貫通孔穿孔工程では小径の孔を穿孔した後に所定寸法の孔を形成する、2段階の穿孔を行った。このとき、貫通孔21は、A面からB面に向けて狭まった形状となり、B面側のエッジ22にドロス23が数ヶ所点状に付着した。図10に貫通孔穿孔工程後のドロスが付着したオイルリング用線材の貫通孔外観の一例を示す。
Similarly to the laser processing equipment shown in FIG. 5 described above, the laser processing equipment for the through-hole drilling process and the melt formation were installed in series along the traveling line of the oil ring wire. Hereinafter, similar elements will be described with reference to FIGS. 5A and 5B using the same reference numerals.
The oil ring wire 20 is run in a posture such that the web surface is up and down, and the A and B surfaces in FIGS. 5A and 5B correspond to both sides of the web. In the through-hole drilling step, as in the case described with reference to FIG. 5A, a pulse YAG laser 25 with an output of 4.5 kW is applied from the lower side of the oil ring wire 20 toward the web surface A. In addition, irradiation was performed with a spot diameter of about 0.45 mm so as to focus on, and a nitrogen gas 26 having a pressure of 0.7 MPa was injected as an assist gas to pierce the through hole 21. In the through-hole drilling step, two-stage drilling was performed in which a hole having a predetermined size was formed after a small-diameter hole was drilled. At this time, the through-hole 21 became a shape narrowed from the A surface toward the B surface, and drosses 23 adhered to the edge 22 on the B surface side in several points. FIG. 10 shows an example of the appearance of the through hole of the oil ring wire to which dross is attached after the through hole drilling step.

溶融体の形成では、図5Bで説明したと同様に、オイルリング用線材の上方からウェブ面Bに向けて、出力1.5kWのパルスYAGレーザ35を、B面上にスポット径約0.6mmとなるようにデフォーカスし、レーザ光が貫通孔とその周辺部を含むようにするとともにエネルギー密度を下げて照射した。また、アシストガス36としては、窒素ガスを貫通孔穿孔工程における圧力よりも下げてレーザ照射範囲に噴射した。具体的には、設定圧力を0.01MPa、0.03MPa、0.05MPa、0.1MPaと変えて噴射し、ドロス23の除去状態を観察した。なお、アシストガス36を噴射しない場合も行った。   In the formation of the melt, as described with reference to FIG. 5B, the pulse YAG laser 35 with an output of 1.5 kW is applied from above the oil ring wire to the web surface B, and the spot diameter is about 0.6 mm on the B surface. The laser beam was irradiated so as to include the through hole and its peripheral portion and the energy density was lowered. Further, as the assist gas 36, nitrogen gas was injected into the laser irradiation range at a pressure lower than the pressure in the through hole drilling step. Specifically, injection was performed while changing the set pressure from 0.01 MPa, 0.03 MPa, 0.05 MPa, and 0.1 MPa, and the removal state of the dross 23 was observed. Note that the assist gas 36 was not injected.

上記溶融体の形成を行ったオイルリング用線材20は、どのアシストガス36の圧力の場合も、貫通孔穿孔工程後に形成されたドロス23は、ほぼウェブ面B上から貫通孔21壁面Cに移動し、ドロスが貫通孔21壁面Cのほぼ全周に亘って付着していた。貫通孔21内での凝固体の付着状態を見ると、アシストガス36の圧力が高くなるほど貫通孔壁面Cの下方まで達して広く付着しており、かつ貫通孔21のB面側のエッジ領域が多くえぐられる傾向があった。なお、アシストガス36の圧力が0.1MPaの場合は、わずかではあったがウェブ面A上に付着している凝固体が見られ、圧力が若干高過ぎるものと思われる。
アシストガス36を噴射しない場合には、ドロスのほとんどが貫通孔壁面CのB面近傍に留まっていた。
In the oil ring wire 20 on which the melt is formed, the dross 23 formed after the through-hole drilling step moves from almost on the web surface B to the through-hole 21 wall surface C at any assist gas 36 pressure. However, dross was attached over almost the entire circumference of the wall surface C of the through hole 21. When the adhesion state of the solidified body in the through hole 21 is seen, the pressure of the assist gas 36 increases and reaches the lower side of the through hole wall surface C, and the edge region on the B surface side of the through hole 21 increases. There was a tendency to go out. In addition, when the pressure of the assist gas 36 is 0.1 MPa, a slight amount of a solidified body adhering to the web surface A is seen, and the pressure seems to be slightly too high.
When the assist gas 36 was not injected, most of the dross remained in the vicinity of the B surface of the wall surface C of the through hole.

本発明の適用例を図11(写真)に示す。図11に示されるように、オイルリング用線材の貫通孔の周囲に付着していたドロスは、レーザの照射により、溶融されて面取り状をなしており、ドロスが脱落しないことを確認できた。   An application example of the present invention is shown in FIG. As shown in FIG. 11, it was confirmed that the dross attached around the through hole of the oil ring wire was melted and chamfered by laser irradiation, and the dross was not dropped off.

本発明の別の適用例として、出力0.7kWのパルスYAGレーザ35を、圧力が0.03MPaのアシストガス36と同時に噴射して、ドロスを貫通孔の壁面に移動させる加工を行なった。
図12に本発明オイルリング用線材の外観写真の一例を示す。図12に示すように、オイルリング用線材の貫通孔の周囲に付着していたドロスは、溶融体の形成でのレーザ照射により溶融され面取り状をなしており、ドロスが脱落しないことを確認できた。
図13に貫通孔断面のミクロ組織写真の一例を示す。図13に示すように、ドロスが溶融貫通孔の壁面に移動し、ドロスが脱落しないことが確認できた。これにより、オイルリング用線材として最適な線材を得ることができた。
As another application example of the present invention, a pulse YAG laser 35 having an output of 0.7 kW was jetted simultaneously with the assist gas 36 having a pressure of 0.03 MPa to move the dross to the wall surface of the through hole.
FIG. 12 shows an example of an external appearance photograph of the oil ring wire of the present invention. As shown in FIG. 12, the dross adhering to the periphery of the through hole of the wire for the oil ring is melted by the laser irradiation in forming the melt to form a chamfer, and it can be confirmed that the dross does not fall off. It was.
FIG. 13 shows an example of a microstructure photograph of the cross section of the through hole. As shown in FIG. 13, it was confirmed that the dross moved to the wall surface of the melt through hole and the dross did not fall off. Thereby, the optimal wire as an oil ring wire was able to be obtained.

本発明のレーザ加工方法は、内燃機関用オイルリング等の機械部品を含む各種部材の各種加工で生じるエッジの状態を改善する技術であり、エッジ領域に存在する突起物をレーザ照射によって除去できる。   The laser processing method of the present invention is a technique for improving the state of an edge generated by various processing of various members including mechanical parts such as an oil ring for an internal combustion engine, and can remove protrusions existing in the edge region by laser irradiation.

本発明の一実施例を示す模式図であり、貫通孔を有する金属平板の、貫通孔の軸線に沿う断面図(実施例1)。BRIEF DESCRIPTION OF THE DRAWINGS It is a schematic diagram which shows one Example of this invention, and sectional drawing in alignment with the axis line of a through-hole of the metal flat plate which has a through-hole (Example 1). 図1Aに示される金属平板の模式的平面図(実施例1)。FIG. 1A is a schematic plan view of a metal flat plate shown in FIG. 1A (Example 1). 図1A、図1Bにおける貫通孔の入口部分に存在する突起物の流動状況を示す模式的断面図(実施例1)。Typical sectional drawing which shows the flow condition of the protrusion which exists in the entrance part of the through-hole in FIG. 1A and FIG. 1B (Example 1). 本発明の一実施例を示す模式図であり、貫通孔を有する金属平板の、貫通孔の軸線に沿う模式的断面図(実施例2)。It is a schematic diagram which shows one Example of this invention, and is typical sectional drawing along the axis of a through-hole of the metal flat plate which has a through-hole (Example 2). 実施例1、2における突起物を有する貫通孔の形成例を説明する模式的断面図。FIG. 6 is a schematic cross-sectional view illustrating an example of forming a through hole having a protrusion in Examples 1 and 2. 被加工物に多数の貫通孔を形成する、本発明の一実施例を示す模式図であり、貫通孔の軸線に沿う断面図(実施例3)。It is a schematic diagram which shows one Example of this invention which forms many through-holes in a to-be-processed object, and is sectional drawing which follows the axis line of a through-hole (Example 3). 図5Aにおける貫通孔の入口部分に存在する突起物をレーザ光照射で流動させるためにアシストガスを用いた状態を示す模式的断面図(実施例3)。FIG. 5B is a schematic cross-sectional view (Example 3) showing a state in which an assist gas is used to cause a protrusion existing at the entrance portion of the through hole in FIG. 5A to flow by laser light irradiation. 図5Aに示す例の代替例を示す模式的断面図(実施例3)。Typical sectional drawing which shows the alternative of the example shown to FIG. 5A (Example 3). 図6Aにおける貫通孔の入口部分に存在する突起物をレーザ光照射で流動させるためにアシストガスを用いた状態を示す模式的断面図(実施例3)。FIG. 6A is a schematic cross-sectional view showing a state in which an assist gas is used to flow a protrusion existing at the entrance portion of the through hole in FIG. 6A by laser light irradiation (Example 3). 本発明例として、レーザ光照射によって被加工物に、溝または切断部を形成する状態を示す模式的平面図。The typical top view which shows the state which forms a groove | channel or a cutting part in a workpiece by laser beam irradiation as an example of this invention. 図7Aに示す溝または切断部の端縁部分に存在する突起物を移動するレーザ光照射で流動させる状態を示す模式的平面図。FIG. 7B is a schematic plan view showing a state in which the protrusions present on the edge portion of the groove or the cutting portion shown in FIG. 試験で用いたオイルリング用線材の横断面形状を示す断面図。Sectional drawing which shows the cross-sectional shape of the wire for oil rings used by the test. 図8Aに示すオイルリング用線材の平面図。The top view of the wire material for oil rings shown to FIG. 8A. 被加工物にレーザ光を照射して貫通孔を形成する、特許文献1に開示された先行技術を示す模式的断面図。The typical sectional view showing the prior art indicated in patent documents 1 which irradiates a work piece with a laser beam, and forms a penetration hole. 図9Aに示す技術で形成された貫通孔の端縁に存在する突起物を、先行技術によるレーザ光照射で流動させる状態を示す模式的断面図。FIG. 9B is a schematic cross-sectional view showing a state in which protrusions existing at the edge of the through hole formed by the technique shown in FIG. 9A are made to flow by laser light irradiation according to the prior art. 実施例3における貫通孔穿孔工程後のオイルリング用線材の一例を示す外観写真。FIG. 6 is an appearance photograph showing an example of an oil ring wire after a through hole drilling step in Example 3. 実施例3における本発明のオイルリング用線材の一例を示す外観写真。3 is an appearance photograph showing an example of a wire for an oil ring of the present invention in Example 3. FIG. 実施例3における本発明のオイルリング用線材の一例を示す外観写真。3 is an appearance photograph showing an example of a wire for an oil ring of the present invention in Example 3. FIG. 実施例3における本発明のオイルリング用線材の貫通孔断面の一例を示すマイクロ組織写真。5 is a microstructural photograph showing an example of a cross-section of a through hole of a wire for an oil ring of the present invention in Example 3.

符号の説明Explanation of symbols

10、20 被加工物
15、35、45 突起物溶融用レーザ光
25 貫通孔形成用レーザ光
16、36、46 溶融突起物流動用アシストガス
26 貫通孔形成用アシストガス
13 バリ
23 ドロス
11、21、31 貫通孔
37 溝
12、22、42 エッジ
A 突起物非形成面
B 突起物形成側面(突起物除去対象面)
C 貫通孔壁面
51 ウェブ部の厚さ
52 貫通孔の幅
53 貫通孔の長さ
54 貫通孔のピッチ
55 オイルリング用線材の幅
56 オイルリング用線材の厚さ
57 ウェブ部の平坦面幅
58 貫通孔
10, 20 Workpiece 15, 35, 45 Protrusion melting laser beam 25 Through hole forming laser beam 16, 36, 46 Molten projection flow assist gas 26 Through hole forming assist gas 13 Burr 23 Dross 11, 21, 31 Through-hole 37 Groove 12, 22, 42 Edge A Projection non-formation surface B Projection formation side (projection removal target surface)
C Through-hole wall surface 51 Web portion thickness 52 Through-hole width 53 Through-hole length 54 Through-hole pitch 55 Oil ring wire width 56 Oil ring wire thickness 57 Web portion flat surface width 58 Through Hole

Claims (9)

エッジを有し、エッジ領域に突起物が存在する部材の、前記エッジを挟んで交差する二つの面のうち、前記突起物が存在する一方の面と前記エッジ領域にレーザ光を照射して、前記突起物および前記エッジ領域を溶融させ、生じた溶融体を他方の面に移動させる、エッジを有する部材のレーザ加工方法。   Of the two surfaces that have an edge and have protrusions in the edge region, and intersect the surface across the edge, irradiate one surface where the protrusion exists and the edge region with laser light, A laser processing method for a member having an edge, wherein the protrusion and the edge region are melted, and the resulting melt is moved to the other surface. 前記溶融体の移動は重力による請求項1に記載されたエッジを有する部材のレーザ加工方法。   The laser processing method for a member having an edge according to claim 1, wherein the melt is moved by gravity. 前記溶融体の移動はアシストガスによる請求項1または請求項2に記載されたエッジを有する部材のレーザ加工方法。   The laser processing method for a member having an edge according to claim 1 or 2, wherein the melt is moved by an assist gas. 前記部材の一面に向けてレーザ光を照射し貫通孔を形成する貫通孔穿孔工程によって、エッジを有し、エッジ領域に突起物が存在する前記部材が作成される請求項1から請求項3までのいずれか1項に記載されたエッジを有する部材のレーザ加工方法。   4. The member having an edge and having protrusions in the edge region is formed by a through-hole drilling step in which a laser beam is irradiated toward one surface of the member to form a through-hole. The laser processing method of the member which has an edge described in any one of these. 前記溶融体を形成させるために照射されるレーザ光のエネルギー密度は、前記貫通孔穿孔工程で照射されるレーザ光のエネルギー密度よりも低い請求項4に記載されたエッジを有する部材のレーザ加工方法。   The laser processing method for a member having an edge according to claim 4, wherein the energy density of the laser beam irradiated to form the melt is lower than the energy density of the laser beam irradiated in the through-hole drilling step. . 前記溶融体を移動させるために用いられるアシストガスの設定圧力は、前記貫通孔穿孔工程で用いられるアシストガスの設定圧力よりも低い請求項4または請求項5に記載されたエッジを有する部材のレーザ加工方法。   The laser of the member having an edge according to claim 4 or 5, wherein a set pressure of the assist gas used for moving the melt is lower than a set pressure of the assist gas used in the through-hole drilling step. Processing method. 前記部材が、左右のレール部と該レール部を連結するウェブ部とを有するオイルリング用線材であり、前記貫通孔穿孔工程で、前記ウェブ部に前記貫通孔が形成される請求項4から請求項6までのいずれか1項に記載されたエッジを有する部材のレーザ加工方法。   The said member is an oil ring wire which has a rail part on either side and a web part which connects this rail part, The said through-hole is formed in the said web part by the said through-hole drilling process. Item 7. A laser processing method for a member having an edge according to any one of Items 6 to 6. 左右のレール部と該レール部を連結するウェブ部とを有するオイルリング用線材であって、前記ウェブ部は、溶融によって形成された複数の貫通孔を有し、前記貫通孔の壁面に溶融体が凝固した再溶融凝固物が付着しており、前記ウェブ部の外表面には、溶融体による突起部が存在しないオイルリング用線材。   An oil ring wire having left and right rail portions and a web portion connecting the rail portions, wherein the web portion has a plurality of through holes formed by melting, and a melt is formed on a wall surface of the through holes. An oil ring wire in which a remelted solidified product solidified is adhered, and no protrusions due to a melt are present on the outer surface of the web portion. 溶融体が貫通孔壁面に移動する側のエッジ領域が、窪み状または面取り状になっている請求項8に記載されたオイルリング用線材。   The wire material for an oil ring according to claim 8, wherein an edge region on a side where the melt moves to the wall surface of the through hole is in a recessed shape or a chamfered shape.
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