JPWO2008018521A1 - Vinyl chloride resin composition and molded body - Google Patents
Vinyl chloride resin composition and molded body Download PDFInfo
- Publication number
- JPWO2008018521A1 JPWO2008018521A1 JP2008528864A JP2008528864A JPWO2008018521A1 JP WO2008018521 A1 JPWO2008018521 A1 JP WO2008018521A1 JP 2008528864 A JP2008528864 A JP 2008528864A JP 2008528864 A JP2008528864 A JP 2008528864A JP WO2008018521 A1 JPWO2008018521 A1 JP WO2008018521A1
- Authority
- JP
- Japan
- Prior art keywords
- vinyl chloride
- chloride resin
- temperature decomposition
- mass
- resin composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 title claims abstract description 101
- 239000011342 resin composition Substances 0.000 title claims abstract description 36
- 238000000354 decomposition reaction Methods 0.000 claims abstract description 105
- 229920005989 resin Polymers 0.000 claims abstract description 97
- 239000011347 resin Substances 0.000 claims abstract description 97
- 239000003381 stabilizer Substances 0.000 claims abstract description 36
- 230000002401 inhibitory effect Effects 0.000 claims abstract description 28
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims abstract description 19
- 239000000460 chlorine Substances 0.000 claims abstract description 19
- 229910052801 chlorine Inorganic materials 0.000 claims abstract description 19
- 230000001737 promoting effect Effects 0.000 claims abstract description 17
- 150000002894 organic compounds Chemical class 0.000 claims abstract description 15
- 238000000465 moulding Methods 0.000 claims description 52
- 239000000203 mixture Substances 0.000 claims description 21
- 229910052751 metal Inorganic materials 0.000 claims description 17
- 239000002184 metal Substances 0.000 claims description 17
- 239000004014 plasticizer Substances 0.000 claims description 16
- 239000000344 soap Substances 0.000 claims description 12
- 239000010457 zeolite Substances 0.000 claims description 12
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 claims description 10
- 239000011777 magnesium Substances 0.000 claims description 10
- 239000006057 Non-nutritive feed additive Substances 0.000 claims description 8
- 239000000314 lubricant Substances 0.000 claims description 8
- 239000003963 antioxidant agent Substances 0.000 claims description 7
- 229910052749 magnesium Inorganic materials 0.000 claims description 7
- 239000004709 Chlorinated polyethylene Substances 0.000 claims description 6
- 239000004609 Impact Modifier Substances 0.000 claims description 6
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 6
- 239000003017 thermal stabilizer Substances 0.000 claims description 6
- 238000002834 transmittance Methods 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 239000002216 antistatic agent Substances 0.000 claims description 4
- 230000020169 heat generation Effects 0.000 claims description 4
- 230000009467 reduction Effects 0.000 claims description 4
- 230000003078 antioxidant effect Effects 0.000 claims description 3
- 229920013716 polyethylene resin Polymers 0.000 claims description 3
- 239000006097 ultraviolet radiation absorber Substances 0.000 claims description 3
- 150000004679 hydroxides Chemical class 0.000 claims description 2
- 230000006641 stabilisation Effects 0.000 abstract description 4
- 238000011105 stabilization Methods 0.000 abstract description 4
- -1 alkyl methacrylates Chemical class 0.000 description 51
- 238000000034 method Methods 0.000 description 32
- 239000003112 inhibitor Substances 0.000 description 28
- 235000014113 dietary fatty acids Nutrition 0.000 description 26
- 239000000194 fatty acid Substances 0.000 description 26
- 229930195729 fatty acid Natural products 0.000 description 26
- 229920001577 copolymer Polymers 0.000 description 21
- 150000004665 fatty acids Chemical class 0.000 description 19
- 238000001125 extrusion Methods 0.000 description 14
- 238000002485 combustion reaction Methods 0.000 description 12
- 150000002148 esters Chemical class 0.000 description 12
- 239000000463 material Substances 0.000 description 12
- 229920001971 elastomer Polymers 0.000 description 11
- 239000005060 rubber Substances 0.000 description 11
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 10
- 238000011156 evaluation Methods 0.000 description 10
- 229910021536 Zeolite Inorganic materials 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 9
- 238000006116 polymerization reaction Methods 0.000 description 9
- 150000001875 compounds Chemical class 0.000 description 8
- 229910052718 tin Inorganic materials 0.000 description 8
- 239000011701 zinc Substances 0.000 description 8
- 239000000347 magnesium hydroxide Substances 0.000 description 7
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 7
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 6
- 239000003063 flame retardant Substances 0.000 description 6
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 6
- 229910052725 zinc Inorganic materials 0.000 description 6
- 239000004593 Epoxy Substances 0.000 description 5
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 5
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 5
- 150000001298 alcohols Chemical class 0.000 description 5
- 230000008859 change Effects 0.000 description 5
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 description 5
- 229960001545 hydrotalcite Drugs 0.000 description 5
- 229910001701 hydrotalcite Inorganic materials 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 230000036961 partial effect Effects 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 239000000779 smoke Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 150000005846 sugar alcohols Polymers 0.000 description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 240000008042 Zea mays Species 0.000 description 4
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 4
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 4
- OBETXYAYXDNJHR-UHFFFAOYSA-N alpha-ethylcaproic acid Natural products CCCCC(CC)C(O)=O OBETXYAYXDNJHR-UHFFFAOYSA-N 0.000 description 4
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 4
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 4
- 239000011575 calcium Substances 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 238000003763 carbonization Methods 0.000 description 4
- 235000005822 corn Nutrition 0.000 description 4
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 4
- 229920000578 graft copolymer Polymers 0.000 description 4
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 4
- 229920001519 homopolymer Polymers 0.000 description 4
- 229940049920 malate Drugs 0.000 description 4
- BJEPYKJPYRNKOW-UHFFFAOYSA-N malic acid Chemical compound OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 description 4
- 239000000178 monomer Substances 0.000 description 4
- 239000002736 nonionic surfactant Substances 0.000 description 4
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 4
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 4
- 150000003752 zinc compounds Chemical class 0.000 description 4
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 3
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 3
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 3
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 3
- 239000005642 Oleic acid Substances 0.000 description 3
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 3
- 229910019142 PO4 Inorganic materials 0.000 description 3
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 239000003945 anionic surfactant Substances 0.000 description 3
- 150000001450 anions Chemical class 0.000 description 3
- 229910052788 barium Inorganic materials 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 3
- 229910052791 calcium Inorganic materials 0.000 description 3
- 239000003093 cationic surfactant Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000005660 chlorination reaction Methods 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 238000007033 dehydrochlorination reaction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 3
- 229910052736 halogen Inorganic materials 0.000 description 3
- 150000002367 halogens Chemical class 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 3
- 235000021313 oleic acid Nutrition 0.000 description 3
- 229960002969 oleic acid Drugs 0.000 description 3
- 239000010452 phosphate Substances 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 229960003656 ricinoleic acid Drugs 0.000 description 3
- FEUQNCSVHBHROZ-UHFFFAOYSA-N ricinoleic acid Natural products CCCCCCC(O[Si](C)(C)C)CC=CCCCCCCCC(=O)OC FEUQNCSVHBHROZ-UHFFFAOYSA-N 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 229920003048 styrene butadiene rubber Polymers 0.000 description 3
- 239000003981 vehicle Substances 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- 150000003751 zinc Chemical class 0.000 description 3
- OBETXYAYXDNJHR-SSDOTTSWSA-M (2r)-2-ethylhexanoate Chemical compound CCCC[C@@H](CC)C([O-])=O OBETXYAYXDNJHR-SSDOTTSWSA-M 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- LVAGMBHLXLZJKZ-UHFFFAOYSA-N 2-o-decyl 1-o-octyl benzene-1,2-dicarboxylate Chemical compound CCCCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC LVAGMBHLXLZJKZ-UHFFFAOYSA-N 0.000 description 2
- PFANXOISJYKQRP-UHFFFAOYSA-N 2-tert-butyl-4-[1-(5-tert-butyl-4-hydroxy-2-methylphenyl)butyl]-5-methylphenol Chemical compound C=1C(C(C)(C)C)=C(O)C=C(C)C=1C(CCC)C1=CC(C(C)(C)C)=C(O)C=C1C PFANXOISJYKQRP-UHFFFAOYSA-N 0.000 description 2
- ZDFKSZDMHJHQHS-UHFFFAOYSA-N 2-tert-butylbenzoic acid Chemical compound CC(C)(C)C1=CC=CC=C1C(O)=O ZDFKSZDMHJHQHS-UHFFFAOYSA-N 0.000 description 2
- IHLDEDLAZNFOJB-UHFFFAOYSA-N 6-octoxy-6-oxohexanoic acid Chemical compound CCCCCCCCOC(=O)CCCCC(O)=O IHLDEDLAZNFOJB-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 239000005711 Benzoic acid Substances 0.000 description 2
- IRIAEXORFWYRCZ-UHFFFAOYSA-N Butylbenzyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCC1=CC=CC=C1 IRIAEXORFWYRCZ-UHFFFAOYSA-N 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- PGIBJVOPLXHHGS-UHFFFAOYSA-N Di-n-decyl phthalate Chemical compound CCCCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCCCC PGIBJVOPLXHHGS-UHFFFAOYSA-N 0.000 description 2
- KCXZNSGUUQJJTR-UHFFFAOYSA-N Di-n-hexyl phthalate Chemical compound CCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCC KCXZNSGUUQJJTR-UHFFFAOYSA-N 0.000 description 2
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 2
- NIQCNGHVCWTJSM-UHFFFAOYSA-N Dimethyl phthalate Chemical compound COC(=O)C1=CC=CC=C1C(=O)OC NIQCNGHVCWTJSM-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- 239000005639 Lauric acid Substances 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 235000021314 Palmitic acid Nutrition 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical group [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- QUGNZNCOLVCQKW-UHFFFAOYSA-M S[Sn] Chemical compound S[Sn] QUGNZNCOLVCQKW-UHFFFAOYSA-M 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- ZFOZVQLOBQUTQQ-UHFFFAOYSA-N Tributyl citrate Chemical compound CCCCOC(=O)CC(O)(C(=O)OCCCC)CC(=O)OCCCC ZFOZVQLOBQUTQQ-UHFFFAOYSA-N 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 125000005250 alkyl acrylate group Chemical group 0.000 description 2
- 125000005907 alkyl ester group Chemical group 0.000 description 2
- 239000002280 amphoteric surfactant Substances 0.000 description 2
- YZXBAPSDXZZRGB-DOFZRALJSA-N arachidonic acid Chemical compound CCCCC\C=C/C\C=C/C\C=C/C\C=C/CCCC(O)=O YZXBAPSDXZZRGB-DOFZRALJSA-N 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 2
- 159000000009 barium salts Chemical class 0.000 description 2
- 235000010233 benzoic acid Nutrition 0.000 description 2
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 2
- 239000012964 benzotriazole Substances 0.000 description 2
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- 238000012662 bulk polymerization Methods 0.000 description 2
- 159000000007 calcium salts Chemical class 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 238000007334 copolymerization reaction Methods 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- GHVNFZFCNZKVNT-UHFFFAOYSA-N decanoic acid Chemical compound CCCCCCCCCC(O)=O GHVNFZFCNZKVNT-UHFFFAOYSA-N 0.000 description 2
- PGRHXDWITVMQBC-UHFFFAOYSA-N dehydroacetic acid Chemical compound CC(=O)C1C(=O)OC(C)=CC1=O PGRHXDWITVMQBC-UHFFFAOYSA-N 0.000 description 2
- 230000032798 delamination Effects 0.000 description 2
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 2
- AYOHIQLKSOJJQH-UHFFFAOYSA-N dibutyltin Chemical compound CCCC[Sn]CCCC AYOHIQLKSOJJQH-UHFFFAOYSA-N 0.000 description 2
- FLKPEMZONWLCSK-UHFFFAOYSA-N diethyl phthalate Chemical compound CCOC(=O)C1=CC=CC=C1C(=O)OCC FLKPEMZONWLCSK-UHFFFAOYSA-N 0.000 description 2
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 125000005456 glyceride group Chemical group 0.000 description 2
- KWIUHFFTVRNATP-UHFFFAOYSA-N glycine betaine Chemical compound C[N+](C)(C)CC([O-])=O KWIUHFFTVRNATP-UHFFFAOYSA-N 0.000 description 2
- 239000012760 heat stabilizer Substances 0.000 description 2
- KEMQGTRYUADPNZ-UHFFFAOYSA-N heptadecanoic acid Chemical compound CCCCCCCCCCCCCCCCC(O)=O KEMQGTRYUADPNZ-UHFFFAOYSA-N 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 2
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 2
- VKOBVWXKNCXXDE-UHFFFAOYSA-N icosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCC(O)=O VKOBVWXKNCXXDE-UHFFFAOYSA-N 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000004611 light stabiliser Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 159000000003 magnesium salts Chemical class 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910021645 metal ion Inorganic materials 0.000 description 2
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 2
- 230000008520 organization Effects 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
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- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
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- 150000002314 glycerols Chemical class 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- PRBHEGAFLDMLAL-UHFFFAOYSA-N hexa-1,4-diene Chemical compound CC=CCC=C PRBHEGAFLDMLAL-UHFFFAOYSA-N 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- MTNDZQHUAFNZQY-UHFFFAOYSA-N imidazoline Chemical compound C1CN=CN1 MTNDZQHUAFNZQY-UHFFFAOYSA-N 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 125000000468 ketone group Chemical group 0.000 description 1
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- 229940057995 liquid paraffin Drugs 0.000 description 1
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- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 239000000594 mannitol Substances 0.000 description 1
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- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
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- 150000002739 metals Chemical class 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical group CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- XJRBAMWJDBPFIM-UHFFFAOYSA-N methyl vinyl ether Chemical compound COC=C XJRBAMWJDBPFIM-UHFFFAOYSA-N 0.000 description 1
- 239000004200 microcrystalline wax Substances 0.000 description 1
- 239000005078 molybdenum compound Substances 0.000 description 1
- 150000002752 molybdenum compounds Chemical class 0.000 description 1
- DJDSLBVSSOQSLW-UHFFFAOYSA-N mono(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(O)=O DJDSLBVSSOQSLW-UHFFFAOYSA-N 0.000 description 1
- CXMXRPHRNRROMY-UHFFFAOYSA-N n-Decanedioic acid Natural products OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 1
- PSZYNBSKGUBXEH-UHFFFAOYSA-N naphthalene-1-sulfonic acid Chemical class C1=CC=C2C(S(=O)(=O)O)=CC=CC2=C1 PSZYNBSKGUBXEH-UHFFFAOYSA-N 0.000 description 1
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- 229910052757 nitrogen Inorganic materials 0.000 description 1
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 1
- 150000003021 phthalic acid derivatives Chemical class 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001522 polyglycol ester Polymers 0.000 description 1
- 229920001195 polyisoprene Polymers 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 159000000001 potassium salts Chemical class 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 229960004889 salicylic acid Drugs 0.000 description 1
- 150000003902 salicylic acid esters Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 235000003441 saturated fatty acids Nutrition 0.000 description 1
- 150000004671 saturated fatty acids Chemical class 0.000 description 1
- 230000007017 scission Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 238000010558 suspension polymerization method Methods 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- RJIFVNWOLLIBJV-UHFFFAOYSA-N tributyl benzene-1,2,4-tricarboxylate Chemical compound CCCCOC(=O)C1=CC=C(C(=O)OCCCC)C(C(=O)OCCCC)=C1 RJIFVNWOLLIBJV-UHFFFAOYSA-N 0.000 description 1
- WEAPVABOECTMGR-UHFFFAOYSA-N triethyl 2-acetyloxypropane-1,2,3-tricarboxylate Chemical compound CCOC(=O)CC(C(=O)OCC)(OC(C)=O)CC(=O)OCC WEAPVABOECTMGR-UHFFFAOYSA-N 0.000 description 1
- 239000001069 triethyl citrate Substances 0.000 description 1
- VMYFZRTXGLUXMZ-UHFFFAOYSA-N triethyl citrate Natural products CCOC(=O)C(O)(C(=O)OCC)C(=O)OCC VMYFZRTXGLUXMZ-UHFFFAOYSA-N 0.000 description 1
- 235000013769 triethyl citrate Nutrition 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- FJFYFBRNDHRTHL-UHFFFAOYSA-N tris(8-methylnonyl) benzene-1,2,4-tricarboxylate Chemical compound CC(C)CCCCCCCOC(=O)C1=CC=C(C(=O)OCCCCCCCC(C)C)C(C(=O)OCCCCCCCC(C)C)=C1 FJFYFBRNDHRTHL-UHFFFAOYSA-N 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 230000002087 whitening effect Effects 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- 229940098697 zinc laurate Drugs 0.000 description 1
- GPYYEEJOMCKTPR-UHFFFAOYSA-L zinc;dodecanoate Chemical compound [Zn+2].CCCCCCCCCCCC([O-])=O.CCCCCCCCCCCC([O-])=O GPYYEEJOMCKTPR-UHFFFAOYSA-L 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/04—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
- C08L27/06—Homopolymers or copolymers of vinyl chloride
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/10—Metal compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/26—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment
- C08L23/28—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment by reaction with halogens or compounds containing halogen
- C08L23/286—Chlorinated polyethylene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/04—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
- C08L27/08—Homopolymers or copolymers of vinylidene chloride
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/22—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers modified by chemical after-treatment
- C08L27/24—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers modified by chemical after-treatment halogenated
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- Compositions Of Macromolecular Compounds (AREA)
Abstract
透明性、難燃性に優れるばかりか、高い生産性を確保するのに必要な熱安定性および滑性を有する透明塩化ビニル系樹脂組成物と、これから得られる成形体とを提供することを目的として、塩化ビニル系樹脂100質量部に対し、高温分解促進機能を有する塩素含有樹脂1〜50質量部、高温分解阻害機能を有する有機化合物0.1〜7質量部、低温分解抑制機能を有する熱安定剤(熱安定化助剤を含む)1〜10質量部を含むことを特徴とする塩化ビニル系樹脂組成物及びその成形体を提案する。An object of the present invention is to provide a transparent vinyl chloride resin composition having not only excellent transparency and flame retardancy but also thermal stability and slipperiness necessary to ensure high productivity, and a molded article obtained therefrom. As follows: 1 to 50 parts by mass of a chlorine-containing resin having a high-temperature decomposition promoting function, 0.1 to 7 parts by mass of an organic compound having a high-temperature decomposition inhibiting function, and heat having a low-temperature decomposition suppressing function with respect to 100 parts by mass of the vinyl chloride resin A vinyl chloride resin composition characterized by containing 1 to 10 parts by mass of a stabilizer (including a heat stabilization aid) and a molded product thereof are proposed.
Description
本発明は、透明で難燃性を備えた成形体を成形することができる塩化ビニル系樹脂組成物及びこの組成物を成形して得られる成形体に関する。 The present invention relates to a vinyl chloride resin composition capable of forming a transparent molded article having flame retardancy, and a molded article obtained by molding this composition.
塩化ビニル系樹脂は、分子中に塩素を含有しており、難燃性に優れるのみならず、各種の添加剤を広い含有量で添加できるため、機械的特性、耐熱性、成形性、耐候性などを広範囲にわたって調整することができ、様々な用途に用いられてきた。例えば硬質塩化ビニル系樹脂組成物の成形品は、航空機、船舶、車両等の輸送機内外装材;建築物内外装材;家具、事務用具等の日用品;家電機器、電子機器等のハウジング材;半導体装置の部品等として使用されてきた。 Vinyl chloride resin contains chlorine in the molecule and is not only excellent in flame retardancy, but also various additives can be added in a wide content, so mechanical properties, heat resistance, moldability, weather resistance Etc. can be adjusted over a wide range and has been used in various applications. For example, molded products of rigid vinyl chloride resin compositions include: interior / exterior materials for transport aircraft such as aircraft, ships, vehicles, etc .; interior / exterior materials for buildings; daily necessaries such as furniture and office equipment; housing materials for home appliances and electronic devices; It has been used as a part of equipment.
しかし、塩化ビニル系樹脂は、火災等により耐熱温度以上の高温に晒されると、分子内の塩素に起因して、多量に発煙すると共に、塩素ガスや塩化水素ガス等の有毒ガスを発生する。このため、添加剤の種類及び配合量を検討することにより、有毒ガスの発生を抑制することが試みられてきた。 However, when the vinyl chloride resin is exposed to a temperature higher than the heat-resistant temperature due to a fire or the like, a large amount of smoke is generated due to chlorine in the molecule and a toxic gas such as chlorine gas or hydrogen chloride gas is generated. For this reason, attempts have been made to suppress the generation of toxic gases by examining the types and amounts of additives.
例えば特許文献1には、FM規格を満足する透明塩化ビニル系樹脂を目的として、塩化ビニル系樹脂100重量部に対して、亜鉛化合物を金属亜鉛量に換算して0.005〜5重量部、錫安定剤を0.5〜7重量部含有し、所望の形状に成形してなる透明難燃性塩化ビニル系樹脂成形体が開示されている。
しかし、この開示技術では、十分な難燃性を確保できず、加工条件によっては粉末の亜鉛化合物由来の分散不良焼け等の外観不良の可能性を有し、また滑性や熱安定性に劣り成形加工性が悪いためその改良が望まれていた。For example, in Patent Document 1, for the purpose of a transparent vinyl chloride resin that satisfies the FM standard, 0.005 to 5 parts by weight of a zinc compound in terms of a metal zinc amount with respect to 100 parts by weight of a vinyl chloride resin, A transparent flame retardant vinyl chloride resin molded article containing 0.5 to 7 parts by weight of a tin stabilizer and molded into a desired shape is disclosed.
However, with this disclosed technology, sufficient flame retardancy cannot be secured, and depending on the processing conditions, there is a possibility of poor appearance such as poorly dispersed burn derived from the zinc compound of the powder, and inferior lubricity and thermal stability. Since the moldability was poor, an improvement was desired.
また、特許文献2には、難燃性を有する透明塩化ビニル系樹脂成形体を目的として、塩素化度が低い塩化ビニル層と塩素化度が高い塩化ビニル層を積層し、成形体内の平均塩素化度が60%以上で、所望の形状に成形してなる透明難燃性塩化ビニル系樹脂成形体が開示されている。
しかし、この開示技術では、組成の異なる樹脂を積層するため、その樹脂界面で屈折率差が生じ、高い透明性を得ることが難しい上、工程が煩雑となり生産性が上がらない問題がある。生産性を上げるために、単層にすると、難燃性が不十分となるばかりでなく、十分な透明性の確保も困難となる。Patent Document 2 discloses that a transparent vinyl chloride resin molded body having flame retardancy is laminated with a vinyl chloride layer having a low chlorination degree and a vinyl chloride layer having a high chlorination degree. A transparent flame-retardant vinyl chloride resin molded product having a degree of conversion of 60% or more and formed into a desired shape is disclosed.
However, in this disclosed technique, since resins having different compositions are laminated, a difference in refractive index is generated at the resin interface, and it is difficult to obtain high transparency, and the process becomes complicated and productivity does not increase. When a single layer is used to increase productivity, not only the flame retardancy becomes insufficient, but also it is difficult to ensure sufficient transparency.
さらに特許文献3には、有機錫安定剤を含む塩化ビニル系樹脂組成物において、塩化ビニル系樹脂100質量部に対して、高温分解促進剤として有機亜鉛化合物0.01〜1質量部、低温分解抑制剤として金属水酸化物0.001〜1質量部を有することを特徴とする塩化ビニル系樹脂組成物及びそれから得られた成形品が開示されている。
この開示内容では、優れた透明性と難燃性を確保することができるが、さらなる透明性と難燃性の向上に加えて加工性の向上が期待される。Furthermore, Patent Document 3 discloses that in a vinyl chloride resin composition containing an organotin stabilizer, 0.01 to 1 part by mass of an organic zinc compound as a high-temperature decomposition accelerator is used for 100 parts by mass of a vinyl chloride resin. A vinyl chloride resin composition characterized by having 0.001 to 1 part by mass of a metal hydroxide as an inhibitor and a molded product obtained therefrom are disclosed.
In this disclosure, excellent transparency and flame retardancy can be secured, but in addition to further improvement in transparency and flame retardancy, improvement in workability is expected.
以上のように、従来の塩化ビニル樹脂成形体は、高い透明性と難燃性と共に、高い生産性を同時に満足することが困難であった。 As described above, it has been difficult for conventional vinyl chloride resin moldings to satisfy high productivity as well as high transparency and flame retardancy.
本発明は、優れた透明性、難燃性とともに、高い生産性を確保するのに必要な熱安定性および滑性を備えた塩化ビニル系樹脂組成物、並びに、これから得られる成形体を提供することを目的とする。 The present invention provides a vinyl chloride resin composition having excellent transparency, flame retardancy, thermal stability and lubricity necessary to ensure high productivity, and a molded article obtained therefrom. For the purpose.
かかる目的のため、本発明者は、塩化ビニル系樹脂100質量部に対し、高温分解促進機能を有する塩素含有樹脂1〜50質量部、高温分解阻害機能を有する有機化合物0.1〜7質量部、低温分解抑制機能を有する熱安定剤(熱安定化助剤を含む)1〜10質量部を含むことを特徴とする塩化ビニル系樹脂組成物及びその成形体を提案する。 For this purpose, the present inventor made 1 to 50 parts by mass of a chlorine-containing resin having a high-temperature decomposition promoting function and 0.1 to 7 parts by mass of an organic compound having a high-temperature decomposition inhibiting function with respect to 100 parts by mass of the vinyl chloride resin. The present invention proposes a vinyl chloride resin composition comprising 1 to 10 parts by mass of a thermal stabilizer (including a thermal stabilization aid) having a low-temperature decomposition inhibiting function and a molded product thereof.
本発明の塩化ビニル系樹脂組成物によれば、高温分解促進機能を有する塩素含有樹脂の分解促進機能と、高温分解阻害機能を有する有機化合物の分解阻害機能との相乗効果により、難燃性に優れるばかりでなく、塩化ビニル系樹脂が本来有している高い透明性をそのままのレベルで維持することができると共に、高い生産性を確保するのに必要な熱安定性、滑性においても優れたものとなる。そして、このような塩化ビニル系樹脂組成物を押出成形、カレンダープレス成形、あるいは押出連続プレス成形して得られる本発明の成形体は、透明性、難燃性に優れると共に、高い生産性をもって成形することができる熱安定性を有するものとなる。 According to the vinyl chloride resin composition of the present invention, flame retardancy is achieved by the synergistic effect of the decomposition promoting function of the chlorine-containing resin having the high temperature decomposition promoting function and the decomposition inhibiting function of the organic compound having the high temperature decomposition inhibiting function. Not only is it excellent, it can maintain the high transparency inherent in vinyl chloride resin at the same level, and it also has excellent thermal stability and lubricity necessary to ensure high productivity. It will be a thing. The molded article of the present invention obtained by extrusion molding, calendar press molding or extrusion continuous press molding of such a vinyl chloride resin composition is excellent in transparency and flame retardancy and molded with high productivity. It will have thermal stability that can be.
以下、本発明の実施形態の一例としての塩化ビニル系樹脂組成物(以下「本塩化ビニル系樹脂組成物」という)、並びに、本塩化ビニル系樹脂組成物を成形して得られる成形体(以下「本成形体」という)について説明する。但し、本発明の範囲が以下に説明する実施形態に限定されるものではない。 Hereinafter, a vinyl chloride resin composition (hereinafter referred to as “the present vinyl chloride resin composition”) as an example of an embodiment of the present invention, and a molded article obtained by molding the present vinyl chloride resin composition (hereinafter referred to as “the present vinyl chloride resin composition”). (Referred to as “main molded body”). However, the scope of the present invention is not limited to the embodiments described below.
本塩化ビニル系樹脂組成物は、母材樹脂としての塩化ビニル系樹脂のほかに、高温分解促進剤、低温分解抑制剤および高温分解阻害剤を含有することを特徴とする塩化ビニル系樹脂組成物である。 The vinyl chloride resin composition contains a high temperature decomposition accelerator, a low temperature decomposition inhibitor, and a high temperature decomposition inhibitor in addition to the vinyl chloride resin as a base resin. It is.
ここで、高温分解促進剤とは、高温領域における塩化ビニル系樹脂の分解を促進する機能を有する物質であり、高温分解阻害剤とは、高温領域における塩化ビニル系樹脂の分解を阻害する機能を有する物質であり、低温分解抑制剤とは、低温領域における塩化ビニル系樹脂の分解を抑制する機能を有する物質である。
なお、塩化ビニル系樹脂の分解挙動に関して言えば、加工温度領域である220℃までは脱塩酸挙動が開始する温度領域であり、220℃から370℃付近が脱塩酸挙動が盛んに生じる温度領域である。それ以上の温度領域、例えば450℃以上では、塩化ビニル系樹脂の主鎖の切断により分解されたり、塩化ビニル系樹脂の炭素の燃焼や炭化が起きたりする。よって、本発明において、低温領域における分解とは、成形加工温度領域である220℃までの温度領域における分解挙動のことをいい、高温領域における分解とは、主鎖の切断やカーボン燃焼が生じる450℃以上の温度領域における分解挙動のことをいう。
また、本発明における高温分解促進機能とは、塩化ビニル系樹脂が、450℃以上において、塩化ビニル系樹脂の主鎖の切断により分解されることや、塩化ビニル系樹脂内の炭素の燃焼によって炭化されることを、促進する機能であると言える。また、本発明における高温分解阻害機能とは、前記した450℃以上での、塩化ビニル系樹脂の分解や炭化を阻害する機能であると言える。さらに、本発明における低温分解抑制機能とは、220℃未満において塩化ビニル系樹脂からの脱塩酸挙動が開始するのを抑制する機能であると言える。Here, the high temperature decomposition accelerator is a substance having a function of promoting the decomposition of the vinyl chloride resin in a high temperature region, and the high temperature decomposition inhibitor has a function of inhibiting the decomposition of the vinyl chloride resin in a high temperature region. The low-temperature decomposition inhibitor is a substance having a function of suppressing the decomposition of the vinyl chloride resin in a low-temperature region.
Regarding the decomposition behavior of the vinyl chloride resin, the dehydrochlorination behavior starts at the processing temperature range of 220 ° C, and the dehydrochlorination behavior is prominent between 220 ° C and 370 ° C. is there. In a temperature range higher than that, for example, 450 ° C. or higher, the main chain of the vinyl chloride resin is decomposed, or carbon or carbonization of the vinyl chloride resin occurs. Therefore, in the present invention, the decomposition in the low temperature region refers to the decomposition behavior in the temperature region up to 220 ° C. which is the molding processing temperature region, and the decomposition in the high temperature region means that the main chain is broken and carbon combustion occurs 450. The decomposition behavior in the temperature range above ℃.
Further, the high temperature decomposition promoting function in the present invention means that the vinyl chloride resin is decomposed by breaking the main chain of the vinyl chloride resin at 450 ° C. or higher, or carbonized by the combustion of carbon in the vinyl chloride resin. It can be said that it is a function that promotes being done. Moreover, it can be said that the high temperature decomposition inhibiting function in the present invention is a function of inhibiting the decomposition and carbonization of the vinyl chloride resin at 450 ° C. or higher. Furthermore, it can be said that the low-temperature decomposition suppressing function in the present invention is a function of suppressing the start of dehydrochlorination behavior from a vinyl chloride resin at less than 220 ° C.
(塩化ビニル系樹脂)
本塩化ビニル系樹脂組成物において、母材樹脂として用いることができる塩化ビニル系樹脂としては、塩化ビニルの単独重合体、塩化ビニルと他のビニル化合物の共重合体を挙げることができ、これらは単独或いはこれら2種の混合樹脂として使用することができる。(Vinyl chloride resin)
Examples of the vinyl chloride resin that can be used as a base resin in the vinyl chloride resin composition include vinyl chloride homopolymers and copolymers of vinyl chloride and other vinyl compounds. It can be used alone or as a mixed resin of these two kinds.
上記の共重合体において、塩化ビニル成分と共重合し得る他のビニル化合物としては、特に限定するものではない。例えば酢酸ビニル、プロピオン酸ビニル等の脂肪酸ビニルエステル;メタクリル酸メチル、メタクリル酸エチル、メタクリル酸ブチル等のメタクリル酸アルキルエステル;アクリル酸メチル、アクリル酸エチル、アクリル酸ブチル等のアクリル酸アルキルエステル;エチレン、プロピレン、スチレン等のα−オレフィン;ビニルメチルエーテル、ビニルブチルエーテル等のアルキルビニルエーテル;アクリル酸、メタクリル酸、無水マレイン酸等の不飽和カルボン酸、あるいはその酸無水物等を挙げることができ、これらは1種又は2種以上を組み合わせて用いることができる。 In the above copolymer, other vinyl compounds that can be copolymerized with the vinyl chloride component are not particularly limited. For example, fatty acid vinyl esters such as vinyl acetate and vinyl propionate; alkyl methacrylates such as methyl methacrylate, ethyl methacrylate and butyl methacrylate; alkyl acrylates such as methyl acrylate, ethyl acrylate and butyl acrylate; ethylene And α-olefins such as propylene and styrene; alkyl vinyl ethers such as vinyl methyl ether and vinyl butyl ether; unsaturated carboxylic acids such as acrylic acid, methacrylic acid, and maleic anhydride, or acid anhydrides thereof. Can be used alone or in combination of two or more.
前記の共重合体において、他のビニル化合物の共重合量が30質量%を超えなければ、塩化ビニル系樹脂本来の難燃性や高い透明性を損なうことがないため、当該他のビニル化合物は30質量%を超えない範囲で含有するのが好ましい。また、前記の共重合量は、透明性、難燃性の観点より、好ましくは20質量%、さらに好ましは10質量%である。 In the above copolymer, if the copolymerization amount of the other vinyl compound does not exceed 30% by mass, the inherent flame retardancy and high transparency of the vinyl chloride resin are not impaired. It is preferable to contain in the range which does not exceed 30 mass%. The amount of copolymerization is preferably 20% by mass and more preferably 10% by mass from the viewpoints of transparency and flame retardancy.
塩化ビニル系樹脂の平均重合度は300〜2,000であるのが好ましく、より好ましくは500〜1,500である。平均重合度が小さ過ぎると、成形体が充分な強度とならないおそれがあり、大き過ぎれば、成形加工時に充分に混練させることが難しく、加工性が低下するおそれがある。 The average degree of polymerization of the vinyl chloride resin is preferably 300 to 2,000, and more preferably 500 to 1,500. If the average degree of polymerization is too small, the molded product may not have sufficient strength, and if it is too large, it is difficult to knead sufficiently during molding and the processability may be reduced.
塩化ビニル系樹脂は、その重合方法を特に制限するものではなく、乳化重合法、懸濁重合法、塊状重合法等の種々の方法を用いて重合されたものを使用することができる。 The polymerization method of the vinyl chloride resin is not particularly limited, and a polymer obtained by polymerization using various methods such as an emulsion polymerization method, a suspension polymerization method, and a bulk polymerization method can be used.
(高温分解促進剤)
高温分解促進剤は、高温領域において(例えば450℃以上)成形体の燃焼時に、塩化ビニル系樹脂の主鎖の切断および炭化を促進し、発煙量を低減する役割を果たすものである。(High temperature decomposition accelerator)
The high-temperature decomposition accelerator plays a role of promoting the cutting and carbonization of the main chain of the vinyl chloride resin and reducing the amount of smoke generated when the molded body is burned in a high-temperature region (for example, 450 ° C. or higher).
高温分解促進剤としては、塩化ビニル系樹脂の主鎖の切断挙動を促進する作用のある、塩化水素を発生させることができる塩素含有樹脂が好ましい。
高温分解促進機能を有する塩素含有樹脂としては、塩素化ポリエチレン樹脂、後塩素化塩化ビニル樹脂、塩化ビニリデン樹脂などを特に好ましいものとして挙げることができる。As the high-temperature decomposition accelerator, a chlorine-containing resin capable of generating hydrogen chloride, which has an action of promoting the cleavage behavior of the main chain of the vinyl chloride resin, is preferable.
As the chlorine-containing resin having a function of promoting high-temperature decomposition, chlorinated polyethylene resin, post-chlorinated vinyl chloride resin, vinylidene chloride resin and the like can be mentioned as particularly preferable ones.
上記の塩素化ポリエチレンとしては、質量平均分子量50,000〜350,000のポリエチレンを塩素化して得られる樹脂であって、塩素含量28〜43質量%、DSC法による結晶融解熱25cal/g以下である塩素化ポリエチレン等を例示することができる。中でも、透明性の観点から、質量平均分子量50,000〜150,000のポリエチレンを塩素化して得られる樹脂であって、塩素含量28〜35質量%、DSC法による結晶融解熱10〜25cal/gである塩素化ポリエチレンが好ましい。 The chlorinated polyethylene is a resin obtained by chlorinating polyethylene having a mass average molecular weight of 50,000 to 350,000, and has a chlorine content of 28 to 43% by mass and a heat of crystal melting by DSC method of 25 cal / g or less. A certain chlorinated polyethylene etc. can be illustrated. Among them, from the viewpoint of transparency, a resin obtained by chlorinating polyethylene having a mass average molecular weight of 50,000 to 150,000, having a chlorine content of 28 to 35% by mass and a crystal melting heat by DSC method of 10 to 25 cal / g. A chlorinated polyethylene is preferred.
後塩素化塩化ビニル樹脂としては、塩素化前の塩化ビニル樹脂の平均重合度として500〜1400のものが好ましい。平均重合度が500未満では耐衝撃性が低下する可能性があり、1400を超えると溶融流動性が低下して成形が困難となる可能性がある。
また、後塩素化塩化ビニル樹脂の平均塩素含有量は58〜70質量%、好ましくは60〜70質量%である。平均塩素含有量が少なすぎると耐熱性が低下して変形が発生しやすくなり、多すぎると、特に70質量%を超えると、流動性が大きく低下して成形が困難となる。As the post-chlorinated vinyl chloride resin, those having an average degree of polymerization of the vinyl chloride resin before chlorination of 500 to 1400 are preferable. If the average degree of polymerization is less than 500, impact resistance may be lowered, and if it exceeds 1400, melt fluidity may be lowered and molding may be difficult.
The average chlorine content of the post-chlorinated vinyl chloride resin is 58 to 70% by mass, preferably 60 to 70% by mass. If the average chlorine content is too low, the heat resistance is lowered and deformation tends to occur. If the average chlorine content is too high, especially when it exceeds 70% by mass, the fluidity is greatly reduced and molding becomes difficult.
塩化ビニリデン樹脂としては、塩化ビニリデンの単独重合体及び共重合体を挙げることができる。熱分解温度と融点との間に差のあるもの、すなわち共重合体を用いるのが好ましい。
塩化ビニリデンの共重合体としては、塩化ビニリデンと、公知のラジカル重合性モノマーを単独あるいは2種以上とを共重合させたものを用いることができる。
このラジカル重合性モノマーとしては、塩化ビニル、アクリロニトリル、アクリル酸又はメタアクリル酸等の不飽和脂肪酸及びこれらのエステル類、酢酸ビニル等のビニルエステル類、ビニルケトン類、エチレンやプロピレン等のオレフィン類、n−メチルアクリルアミド、シクロヘキシルマレイミド等の特種官能基を含有するモノマー等を挙げることができる。
塩化ビニリデンと前記モノマーとの共重合体の組成は、特に限定されないが、難燃性を満足させるには、塩化ビニリデンの含有量が65〜99質量%、好ましくは80〜97質量%であるものを選定するのが好ましい。
また、塩化ビニリデンの共重合体の分子量は、特に限定されるものではないが、加工性、成形体の物性等の点で質量平均分子量が30000〜150000、好ましくは50000〜120000が好ましい。
塩化ビニリデンの重合体の重合方法としては、懸濁重合、乳化重合、塊状重合、気相重合等を挙げることができ、良好な粉状体を安価に得る観点から、特に懸濁重合が好ましい。Examples of the vinylidene chloride resin include homopolymers and copolymers of vinylidene chloride. It is preferable to use a copolymer having a difference between the thermal decomposition temperature and the melting point, that is, a copolymer.
As the copolymer of vinylidene chloride, a copolymer obtained by copolymerizing vinylidene chloride and a known radical polymerizable monomer alone or in combination of two or more thereof can be used.
Examples of the radical polymerizable monomer include unsaturated fatty acids such as vinyl chloride, acrylonitrile, acrylic acid or methacrylic acid and esters thereof, vinyl esters such as vinyl acetate, vinyl ketones, olefins such as ethylene and propylene, n -Monomers containing special functional groups such as methylacrylamide and cyclohexylmaleimide.
The composition of the copolymer of vinylidene chloride and the monomer is not particularly limited, but in order to satisfy the flame retardancy, the content of vinylidene chloride is 65 to 99 mass%, preferably 80 to 97 mass%. Is preferably selected.
The molecular weight of the vinylidene chloride copolymer is not particularly limited, but a mass average molecular weight of 30,000 to 150,000, preferably 50,000 to 120,000 is preferable in terms of processability and physical properties of the molded article.
Examples of the polymerization method of the vinylidene chloride polymer include suspension polymerization, emulsion polymerization, bulk polymerization, gas phase polymerization, and the like. From the viewpoint of obtaining a good powder at low cost, suspension polymerization is particularly preferable.
高温分解促進剤は、添加量が少ないと、燃焼時に炭化が促進されないので難燃性が向上しない一方、添加量が多過ぎると、透明性の低下や耐温水白化性の悪化などが生じるようになる。よって、高温分解促進剤の含有量は、塩化ビニル系樹脂100質量部に対し、1〜50質量部が好ましく、中でも5〜30質量部、その中でも特に10〜20質量部であるのが好ましい。 If the addition amount of the high-temperature decomposition accelerator is small, the flame retardancy is not improved because carbonization is not promoted at the time of combustion. On the other hand, if the addition amount is too large, the transparency is deteriorated or the hot water whitening resistance is deteriorated. Become. Therefore, the content of the high-temperature decomposition accelerator is preferably 1 to 50 parts by mass, more preferably 5 to 30 parts by mass, and particularly preferably 10 to 20 parts by mass with respect to 100 parts by mass of the vinyl chloride resin.
(低温分解抑制剤)
低温分解抑制剤としては、従来から塩化ビニル用の熱安定剤や熱安定化助剤として知られているものの中から、透明性が良好なものを選択して使用するのが好ましい。例えば、ブチル錫マレート、オクチル錫マレート、ジ−nアルキル錫メルカプチド、ジ−n−アルキル錫ジラウレート、ジブチル錫ジマレート、ジブチル錫ラウリルメルカプチド、ジオクチル錫S,S´−ビス−(イソオクチル−メルカプトアセテート)、ジブチル錫ビス−イソオクチルチオグリコレート、ジ−(n−オクチル)錫マレート重合体、ジブチル錫メルカプトプロピオナート等の錫系安定剤、鉛系安定剤、カリウム、マグネシウム、バリウム、亜鉛、カドミウム、鉛等の金属と、2−エチルヘキサン酸、ラウリル酸、ミリスチン酸、パルミチン酸、ステアリン酸、ヒドロキシステアリン酸、オレイン酸、リシノール酸、ベヘン酸等の脂肪酸から誘導される金属石鹸系安定剤、Ba−Zn系、Ca−Zn系、Ba−Ca−Sn系、Ca−Mg−Sn系、Ca−Zn−Sn系、Pb−Ba系、Pb−Ba−Ca系等の複合金属石鹸系安定剤、バリウム、亜鉛等の金属基と、2−エチルヘキサン酸、イソデカン酸、トリアルキル酢酸等の分岐脂肪酸、オレイン酸、リシノール酸、リノール酸等の不飽和脂肪酸、ナフテン酸等の脂環族酸、石炭酸、安息香酸、サリチル酸及びそれらの置換誘導体等の芳香族酸の中から選ばれる通常2種以上の有機酸とから誘導される金属塩系安定剤、これら安定剤を石油系炭化水素、アルコール、グリセリン誘導体等の有機溶剤に溶解し、さらに亜リン酸エステル、エポキシ化合物、発色防止剤、透明性改良剤、光安定剤、酸化防止剤、プレートアウト防止剤、滑剤等の安定化助剤を配合した金属塩液状安定剤等の金属系安定剤、エポキシ樹脂、エポキシ化植物油、エポキシ化脂肪酸アルキルエステル、エポキシ化芳香族アルキルエステル等のエポキシ化合物、リンがアルキル基、アリール基、シクロアクリル基、アルコキシル基等で置換され、かつプロピレングリコール等の二価アルコール、ヒドロキノン、ビスフェノールA等の芳香族化合物を有する有機亜リン酸エステル、ヒンダードアミン又はニッケル錯塩の光安定剤、トリメチロールプロパン、ペンタエリスリトール、ソルビトール、マンニトール等の多価アルコール、β−アミノクロトン酸エステル、2−フェニルインドール、ジフェニルチオ尿素、ジシアンジアミド等の含窒素化合物、ジアルキルチオジブロピオン酸エステル等の含硫黄化合物、アセト酢酸エチル、デヒドロ酢酸、β−ジケトン等のケト化合物、有機ケイ素化合物、ホウ酸エステル等の非金属系安定剤などを好ましい例として挙げることができる。これらの中から選択したものをそれぞれ単独で用いてもよいし、2種以上を組み合わせて用いてもよい。
以上の中でも、有機錫系安定剤、金属石鹸系安定剤、ゼオライト、ハイドロタルサイト類、アルミニウム系、マグネシウム系水酸化物が好ましく、その中でも特に、低温分解抑制機能及び透明性がともに優れる観点から、錫系安定剤、金属石鹸系安定剤が特に好適である。
なお、ゼオライト、ハイドロタルサイト類、アルミニウム系水酸化物、マグネシウム系水酸化物は熱安定化助剤として用いられている。(Low-temperature decomposition inhibitor)
As the low-temperature decomposition inhibitor, it is preferable to select and use one having good transparency from those conventionally known as a heat stabilizer for vinyl chloride and a heat stabilization aid. For example, butyl tin malate, octyl tin malate, di-n alkyl tin mercaptide, di-n-alkyl tin dilaurate, dibutyl tin dimaleate, dibutyl tin lauryl mercaptide, dioctyl tin S, S'-bis- (isooctyl-mercaptoacetate) Tin stabilizers such as dibutyltin bis-isooctylthioglycolate, di- (n-octyl) tin malate polymer, dibutyltin mercaptopropionate, lead stabilizer, potassium, magnesium, barium, zinc, cadmium Metal soap stabilizers derived from metals such as lead and fatty acids such as 2-ethylhexanoic acid, lauric acid, myristic acid, palmitic acid, stearic acid, hydroxystearic acid, oleic acid, ricinoleic acid, behenic acid, Ba-Zn series, Ca-Zn series, Ba-Ca-Sn series, Composite metal soap stabilizers such as a-Mg-Sn, Ca-Zn-Sn, Pb-Ba and Pb-Ba-Ca, metal groups such as barium and zinc, 2-ethylhexanoic acid and isodecane Acids, branched fatty acids such as trialkylacetic acid, unsaturated fatty acids such as oleic acid, ricinoleic acid and linoleic acid, alicyclic acids such as naphthenic acid, aromatic acids such as carboxylic acid, benzoic acid, salicylic acid and substituted derivatives thereof. Metal salt stabilizers derived from usually two or more organic acids selected from the above, these stabilizers are dissolved in organic solvents such as petroleum hydrocarbons, alcohols, glycerin derivatives, and phosphites, epoxy Metal stabilizers such as compounds, color stabilizers, transparency improvers, light stabilizers, antioxidants, plate-out inhibitors, metal salt liquid stabilizers containing stabilizers such as lubricants, epoxy resins, Epoxy compounds such as epoxidized vegetable oils, epoxidized fatty acid alkyl esters, and epoxidized aromatic alkyl esters, phosphorus is substituted with alkyl groups, aryl groups, cycloacryl groups, alkoxyl groups, etc., and dihydric alcohols such as propylene glycol, hydroquinone , Organic phosphites having aromatic compounds such as bisphenol A, hindered amine or nickel complex light stabilizers, polymethyl alcohols such as trimethylolpropane, pentaerythritol, sorbitol, mannitol, β-aminocrotonates, 2- Nitrogen-containing compounds such as phenylindole, diphenylthiourea, dicyandiamide, sulfur-containing compounds such as dialkylthiodibropionate, keto compounds such as ethyl acetoacetate, dehydroacetic acid, β-diketone, organosilicon Preferred examples include non-metallic stabilizers such as compounds and borate esters. Those selected from these may be used alone or in combination of two or more.
Among these, organotin stabilizers, metal soap stabilizers, zeolites, hydrotalcites, aluminum-based, magnesium-based hydroxides are preferable, and among them, particularly from the viewpoint of excellent low-temperature decomposition inhibiting function and transparency. Tin stabilizers and metal soap stabilizers are particularly suitable.
Zeolite, hydrotalcites, aluminum hydroxide and magnesium hydroxide are used as heat stabilization aids.
錫系安定剤としては、マレート系錫安定剤、ラウレート系錫安定剤、メルカプト系錫系安定剤などを挙げることができ、中でも、透明性に有利なメルカプト系錫安定剤が特に好ましい。 Examples of the tin stabilizer include a malate tin stabilizer, a laurate tin stabilizer, a mercapto tin stabilizer, and the like. Among these, a mercapto tin stabilizer advantageous in transparency is particularly preferable.
金属石鹸系安定剤としては、炭素数10〜22、特に14〜18の飽和〜不飽和脂肪酸の金属石鹸、例えばナトリウム塩、カリウム塩等のアルカリ金属塩;カルシウム塩、マグネシウム塩、バリウム塩等のアルカリ土類金属塩、亜鉛塩等を挙げることができ、これらの中でも、カルシウム塩、マグネシウム塩、バリウム塩、亜鉛塩が特に好適である。これらは単独でも2種以上の組合せでも使用できる。
金属石鹸の脂肪酸としては、例えばカプリン酸、ウンデカン酸、2エチルヘキソイン酸、ラウリン酸、ミリスチン酸、パルミチン酸、マーガリン酸、ステアリン酸、アラキン酸等の飽和脂肪酸、リンデル酸、ツズ酸、ペトロセリン酸、オレイン酸、リノール酸、リノレン酸、アラキドン酸等の不飽和脂肪酸、安息香酸、t−ブチル−安息香酸等の芳香族脂肪酸を挙げることができる。
中でも、透明性の観点から言えば、同じ炭素数であれば脂肪酸亜鉛より芳香族脂肪酸亜鉛が好ましく、また、炭素数は短いほうが塩化ビニル系樹脂に対して相容性がよく、高い透明性を得やすいので好ましい。よって、t−ブチル−安息香酸や2エチルヘキソイン酸のカルシウム、亜鉛塩などが特に好適である。Examples of the metal soap stabilizer include metal soaps of saturated to unsaturated fatty acids having 10 to 22 carbon atoms, particularly 14 to 18 carbons, such as alkali metal salts such as sodium salts and potassium salts; calcium salts, magnesium salts and barium salts. Alkaline earth metal salts, zinc salts and the like can be mentioned, and among these, calcium salts, magnesium salts, barium salts and zinc salts are particularly suitable. These can be used alone or in combination of two or more.
Examples of fatty acids of metal soaps include saturated fatty acids such as capric acid, undecanoic acid, 2-ethylhexoic acid, lauric acid, myristic acid, palmitic acid, margaric acid, stearic acid, and arachidic acid, Mention may be made of unsaturated fatty acids such as oleic acid, linoleic acid, linolenic acid and arachidonic acid, and aromatic fatty acids such as benzoic acid and t-butyl-benzoic acid.
Above all, from the viewpoint of transparency, aromatic fatty acid zinc is preferable to fatty acid zinc if the number of carbon atoms is the same, and a shorter carbon number is more compatible with vinyl chloride resin and has higher transparency. It is preferable because it is easy to obtain. Therefore, t-butyl-benzoic acid and calcium, zinc salt of 2-ethylhexoic acid are particularly suitable.
ゼオライトとしては、例えばゼオライトA、ゼオライトX、ゼオライトY等の合成ゼオライト、その部分ないしは完全酸処理物、あるいはそれらの金属イオン(例えばカルシウム、マグネシウム、亜鉛イオン)交換処理物のアルミノ珪酸塩を挙げることができる。これらの中でも、熱安定性付与が良好なナトリウムイオン交換A型ゼオライトが特に好適である。 Examples of zeolites include, for example, synthetic zeolites such as zeolite A, zeolite X, and zeolite Y, partially or completely acid-treated products, or aluminosilicates of those metal ions (for example, calcium, magnesium, and zinc ions) exchanged products. Can do. Among these, sodium ion-exchanged A-type zeolite that has good thermal stability is particularly suitable.
ハイドロタルサイト類としては、次の式(1)〜(4)で表されるものを挙げることができる。
すなわち、式(1): MgxAly(OH)2x+3y-2CO3・aH2O(式中、x,yは1/4≦x/y≦8を満足する正数、aは0.01≦a/(x+y)≦1.0を満足する正数である)で表されるハイドロタルサイトや、
式(2): MgxAly (OH)2x+3y-2・(Yn -)b・aH2O(式中、x,yは1/4≦x/y≦8を満足する正数、nは1以上の整数、bはO<b≦2、b・n=2を満足する正数、aは0.01≦a/(x+y)≦1.0を満足する正数、Yはリンのオキシ酸、イオウのオキシ酸、窒素のオキシ酸、ホウ素のオキシ酸、炭酸、ハロゲン水素酸、ハロゲン酸素酸、過ハロゲン酸素酸、カルボン酸からなる群より選ばれる少なくとも1種の整数モル単位の酸アニオンを組合せることができる単独ないしは複合のアニオンを表す)で表されるものや、
式(3): MxAly (OH)2x+3y-2z (Y)z・aH2O(式中、x,y,zは1/4≦x/y≦8及びz/x+y>1/20を満足する正数、MはMg,Ca,Zn等二価の金属イオン、YはCO3 2-,SO4 2-等の二価のアニオン、aは0又は正の数である)で表されるものや、
式(4): MgxAly (OH)2x+3y-z (A2-)P(A-)q・aZ・bH2O(式中、A2-はCO3 2-等の2価アニオン、A-はハロゲン酸素酸イオン、Zは多価アルコール又はその部分エステル、x,y及びzはz=2p+q、8≧(x/y)≧1/4及びz/(x+y)>1/20を満足する正数であって、p及びqは1≧q/(2p+q)≧1/10を満足する数であり、a及びbは0.01≦a/(x+y)≦1.0及び0≦b/(x+y)≦1.0)の化学組成を有し、特公平3−36839号公報記載の複合水酸化物などを挙げることができる。Examples of hydrotalcites include those represented by the following formulas (1) to (4).
That is, Equation (1): Mg x Al y (OH) 2x + 3y-2 CO 3 · aH 2 O ( wherein, x, y is a positive number that satisfies 1/4 ≦ x / y ≦ 8, a is Is a positive number satisfying 0.01 ≦ a / (x + y) ≦ 1.0),
Equation (2): Mg x Al y (OH) 2x + 3y-2 · (Y n -) b · aH 2 O ( wherein, x, y is a positive number that satisfies 1/4 ≦ x / y ≦ 8 , N is an integer of 1 or more, b is a positive number satisfying O <b ≦ 2, b · n = 2, a is a positive number satisfying 0.01 ≦ a / (x + y) ≦ 1.0, Y is At least one integer molar unit selected from the group consisting of phosphorus oxyacid, sulfur oxyacid, nitrogen oxyacid, boron oxyacid, carbonic acid, halogen hydroacid, halogen oxygen acid, perhalogen oxygen acid, carboxylic acid Can be combined with a single or complex anion),
Equation (3): M x Al y (OH) 2x + 3y-2z (Y) z · aH in 2 O (wherein, x, y, z are 1/4 ≦ x / y ≦ 8 and z / x + y> 1 / 20 is a positive number, M is a divalent metal ion such as Mg, Ca, Zn, Y is a divalent anion such as CO 3 2− , SO 4 2− , a is 0 or a positive number) What is represented by
Equation (4): Mg x Al y (OH) 2x + 3y-z (A 2-) P (A -) q · aZ · bH in 2 O (wherein, A 2-divalent CO 3 2-, etc. Anion, A − is a halogen oxyacid ion, Z is a polyhydric alcohol or a partial ester thereof, x, y and z are z = 2p + q, 8 ≧ (x / y) ≧ ¼ and z / (x + y)> 1 / 20 is a positive number satisfying p and q satisfying 1 ≧ q / (2p + q) ≧ 1/10, and a and b are 0.01 ≦ a / (x + y) ≦ 1.0 and Examples thereof include a composite hydroxide described in JP-B-3-36839, which has a chemical composition of 0 ≦ b / (x + y) ≦ 1.0).
アルミニウム系水酸化物およびマグネシウム系水酸化物としては、水酸化アルミニウム、水酸化マグネシウム等を挙げることができる。また、これら水酸化物粉末に表面処理を施した水酸化物でもよい。この表面処理剤としては、脂肪酸やモリブデン化合物を含むものを用いることが分散性、難燃性の面で好ましい。 Examples of the aluminum hydroxide and magnesium hydroxide include aluminum hydroxide and magnesium hydroxide. Moreover, the hydroxide which surface-treated to these hydroxide powders may be sufficient. As this surface treating agent, it is preferable in terms of dispersibility and flame retardancy to use one containing a fatty acid or a molybdenum compound.
上記無機系の低温分解抑制剤は、平均粒径の下限値が0.01μm以上、好ましくは0.05μm以上、上限値は、0.6μm未満、好ましくは0.3μm未満である。平均粒径が0.01μm以上であれば熱安定剤自体で凝集してしまうことがなく取り扱い易い。他方、0.6μm未満であれば、可視光の波長より小さいため透明性が良い。 The inorganic low-temperature decomposition inhibitor has a lower limit of the average particle size of 0.01 μm or more, preferably 0.05 μm or more, and an upper limit of less than 0.6 μm, preferably less than 0.3 μm. If the average particle size is 0.01 μm or more, the heat stabilizer itself does not aggregate and is easy to handle. On the other hand, if it is less than 0.6 μm, it is smaller than the wavelength of visible light, so that transparency is good.
以上の点から、低温分解抑制剤としては、透明性を勘案すると、屈折率が塩化ビニル系樹脂に近い有機錫メルカプト系安定剤、ハイドロタルサイト類、水酸化マグネシウム系化合物が特に好ましい。 In view of the above, the low-temperature decomposition inhibitor is particularly preferably an organic tin mercapto stabilizer, hydrotalcite, or magnesium hydroxide compound having a refractive index close to that of a vinyl chloride resin in consideration of transparency.
低温分解抑制剤は、添加しないと動的熱安定性が低すぎて成形加工ができず、添加量が多すぎると、透明性、物性低下を生じ、満足できる成形体が得られない。よって、低温分解抑制剤の配合量は、塩化ビニル系樹脂を100質量部とした場合に、下限値は、1質量部以上、好ましくは2質量部以上、さらに好ましくは3質量部以上であり、上限値は、10質量部以下、好ましくは8質量部以下、さらに好ましくは6質量部以下である。低温分解抑制剤の配合量が、1質量部以上であれば低温分解が促進されず成形性が良く、また10質量部以下であれば、難燃性が良好である。 If the low-temperature decomposition inhibitor is not added, the dynamic thermal stability is too low to be molded, and if the addition amount is too large, the transparency and physical properties are lowered, and a satisfactory molded product cannot be obtained. Therefore, the blending amount of the low-temperature decomposition inhibitor is, when the vinyl chloride resin is 100 parts by mass, the lower limit is 1 part by mass or more, preferably 2 parts by mass or more, more preferably 3 parts by mass or more, The upper limit is 10 parts by mass or less, preferably 8 parts by mass or less, and more preferably 6 parts by mass or less. If the blending amount of the low-temperature decomposition inhibitor is 1 part by mass or more, the low-temperature decomposition is not promoted and the moldability is good, and if it is 10 parts by mass or less, the flame retardancy is good.
(高温分解阻害剤)
本塩化ビニル系樹脂組成物においては、上記の配合成分以外に、高温分解阻害剤として、高温分解阻害機能を有する有機化合物を配合することが重要である。(High temperature decomposition inhibitor)
In the present vinyl chloride resin composition, it is important to blend an organic compound having a high-temperature decomposition inhibiting function as a high-temperature decomposition inhibitor in addition to the above-described blending components.
この高温分解阻害剤としては、物性、成形加工性などの付与機能を併せて有する点から、滑剤、加工助剤、衝撃改良剤、可塑剤、帯電防止剤、紫外線吸収剤、酸化防止剤などを好ましい例として挙げることができ、これらから選ばれる1種又は2種以上を組合せて使用するのが好ましい。 As this high-temperature decomposition inhibitor, lubricants, processing aids, impact modifiers, plasticizers, antistatic agents, ultraviolet absorbers, antioxidants, etc. are included because they have functions such as physical properties and molding processability. It can mention as a preferable example, It is preferable to use combining 1 type, or 2 or more types chosen from these.
上記の滑剤としては、例えば流動パラフィン、天然パラフィン、マイクロワックス、合成パラフィン、低分子量ポリエチレン等の純炭化水素系;ハロゲン化炭化水素系;高級脂肪酸、オキシ脂肪酸等の脂肪酸系;脂肪酸アミド、ビス脂肪酸アミド等の脂肪酸アミド系;脂肪酸の低級アルコールエステル、グリセリド等の脂肪酸の多価アルコールエステル、脂肪酸のポリグリコールエステル、脂肪酸の脂肪族アルコールエステル(エステルワックス)等のエステル系;金属石鹸、脂肪アルコール、多価アルコール、ポリグリコール、ポリグリセロール、脂肪酸と多価アルコールの部分エステル、脂肪酸とポリグリコール、ポリグリセロールの部分エステル等を挙げることができる。中でも、高温分解阻害機能に優れた脂肪酸の低級アルコールエステル、グリセリド等の脂肪酸の多価アルコールエステル及びその部分エステルが特に好ましい。
これらは、これらから選ばれる1種を単独で用いることもできるし、また、2種以上を組合せて併用することもできる。Examples of the lubricant include pure hydrocarbons such as liquid paraffin, natural paraffin, micro wax, synthetic paraffin, and low molecular weight polyethylene; halogenated hydrocarbons; fatty acids such as higher fatty acids and oxy fatty acids; fatty acid amides and bis fatty acids. Fatty acid amides such as amides; fatty acid lower alcohol esters, fatty acid polyhydric alcohol esters such as glycerides, fatty acid polyglycol esters, fatty acid fatty alcohol esters (ester waxes) and other ester systems; metal soaps, fatty alcohols, Examples thereof include polyhydric alcohols, polyglycols, polyglycerols, partial esters of fatty acids and polyhydric alcohols, fatty acids and polyglycols, partial esters of polyglycerol, and the like. Of these, lower alcohol esters of fatty acids having excellent high-temperature decomposition inhibiting function, polyhydric alcohol esters of fatty acids such as glycerides and partial esters thereof are particularly preferable.
These can also be used individually by 1 type chosen from these, and can also be used together in combination of 2 or more type.
上記の加工助剤としては、例えばメチルメタクリレート、エチルメタクリレート、ブチルメタクリレート等のアルキルメタクリレートの単独重合体又は共重合体;上記アルキルメタクリレートと、メチルアクリレート、エチルアクリレート、ブチルアクリレート等のアルキルアクリレートとの共重合体;上記アルキルメタクリレートと、スチレン、α−メチルスチレン、ビニルトルエン等の芳香族ビニル化合物との共重合体;上記アルキルメタクリレートと、アクリロニトリル、メタクリロニトリル等のビニルシアン化合物等との共重合体等を挙げることができる。中でも、高温分解阻害機能に優れたメチルメタアクリレートとブチルアクリレート及びエチルメタアクリレートとの共重合体が特に好ましい。これらは、これらから選ばれる1種を単独で用いることもできるし、また、2種以上を組合せて併用することもできる。
このようなアクリル系加工助剤を適当量添加することにより、難燃性の向上効果を得ることができ、成形時に成形機駆動部の負荷が高くなり、成形が困難となることがない。Examples of the processing aid include homopolymers or copolymers of alkyl methacrylates such as methyl methacrylate, ethyl methacrylate, and butyl methacrylate; and copolymers of the above alkyl methacrylates with alkyl acrylates such as methyl acrylate, ethyl acrylate, and butyl acrylate. Polymer; Copolymer of the above alkyl methacrylate with an aromatic vinyl compound such as styrene, α-methylstyrene, vinyl toluene; Copolymer of the above alkyl methacrylate with a vinyl cyan compound such as acrylonitrile or methacrylonitrile Etc. Among these, a copolymer of methyl methacrylate, butyl acrylate and ethyl methacrylate having an excellent high-temperature decomposition inhibiting function is particularly preferable. These can also be used individually by 1 type chosen from these, and can also be used together in combination of 2 or more type.
By adding an appropriate amount of such an acrylic processing aid, an effect of improving flame retardancy can be obtained, and the load on the molding machine drive unit during molding is increased, so that molding is not difficult.
上記の衝撃改良剤としては、ポリブタジエン、ポリイソプレン、ポリクロロプレン、フッ素ゴム、スチレン−ブタジエン系共重合体ゴム、メタクリル酸メチル−ブタジエン−スチレン系共重合体、メタクリル酸メチル−ブタジエン−スチレン系グラフト共重合体、アクリロニトリル−スチレン−ブタジエン系共重合体ゴム、アクリロニトリル−スチレン−ブタジエン系グラフト共重合体、スチレン−ブタジエン−スチレンブロック共重合体ゴム、スチレン−イソプレン−スチレン共重合体ゴム、スチレン−エチレン−ブチレン−スチレン共重合体ゴム、エチレン−プロピレン共重合体ゴム、エチレン−プロピレン−ジエン共重合体ゴム(EPDM)、シリコーン含有アクリル系ゴム、シリコーン/アクリル複合ゴム系グラフト共重合体、シリコーン系ゴム等を挙げることができる。中でも、高温分解阻害機能が低いアクリロニトリル−スチレン−ブタジエン系共重合体ゴム、アクリロニトリル−スチレン−ブタジエン系グラフト共重合体などが特に好ましい。これらの衝撃改良剤は、これらから選ばれる1種を単独で用いることもできるし、また、2種以上を組合せて併用することもできる。
なお、上記のエチレン−プロピレン−ジエン共重合体ゴム(EPDM)のジエンとしては、1,4−ヘキサンジエン、ジシクロペンタジエン、メチレンノルボルネン、エチリデンノルボルネン、プロペニルノルボルネン等を挙げることができる。
これらの衝撃改良剤は1種又は2種以上を組み合わせて用いることができる。Examples of the impact modifier include polybutadiene, polyisoprene, polychloroprene, fluororubber, styrene-butadiene copolymer rubber, methyl methacrylate-butadiene-styrene copolymer, methyl methacrylate-butadiene-styrene graft copolymer. Polymer, acrylonitrile-styrene-butadiene copolymer rubber, acrylonitrile-styrene-butadiene graft copolymer, styrene-butadiene-styrene block copolymer rubber, styrene-isoprene-styrene copolymer rubber, styrene-ethylene- Butylene-styrene copolymer rubber, ethylene-propylene copolymer rubber, ethylene-propylene-diene copolymer rubber (EPDM), silicone-containing acrylic rubber, silicone / acrylic composite rubber graft copolymer, silica It can be given over emissions-based rubber and the like. Of these, acrylonitrile-styrene-butadiene copolymer rubber and acrylonitrile-styrene-butadiene graft copolymer having a low high-temperature decomposition inhibiting function are particularly preferable. These impact modifiers can be used alone or in combination of two or more.
Examples of the diene of the ethylene-propylene-diene copolymer rubber (EPDM) include 1,4-hexanediene, dicyclopentadiene, methylene norbornene, ethylidene norbornene, and propenyl norbornene.
These impact modifiers can be used alone or in combination of two or more.
上記の可塑剤としては、例えばジメチルフタレート、ジエチルフタレート、ジブチルフタレート、ジヘキシルフタレート、ジノルマルオクチルフタレート、2−エチルヘキシルフタレート、ジイソオクチルフタレート、ジカプリルフタレート、ジノニルフタレート、ジイソノニルフタレート、ジデシルフタレート、ジイソデシルフタレート、ジウンデシルフタレート、ジラウリルフタレート、ジトリデシルフタレート、ジベンジルフタレート、ジシクロヘキシルフタレート、ブチルベンジルフタレート、オクチルデシルフタレート、ブチルオクチルフタレート、オクチルベンジルフタレート、ノルマルヘキシルノルマルデシルフタレート、ノルマルオクチルノルマルデシルフタレート等のフタル酸エステル系可塑剤;トリクレジルホスフェート、トリ−2−エチルヘキシルホスフェート、トリフェニルホスフェート、2−エチルヘキシルジフェニルホスフェート、クレジルジフェニルホスフェート等のリン酸エステル系可塑剤;ジ−2−エチルヘキシルアジペート、ジイソデシルアジペート、ノルマルオクチル−ノルマルデシルアジペート、ノルマルヘプチル−ノルマルノニルアジペート、ジイソオクチルアジペート、ジイソノルマルオクチルアジペート、ジノルマルオクチルアジペート、ジデシルアジペート等のアジピン酸エステル系可塑剤;ジブチルセバケート、ジ−2−エチルヘキシルセバケート、ジイソオクチルセバケート、ブチルベンジルセバケート等のセバチン酸エステル系可塑剤;ジ−2−エチルヘキシルアゼレート、ジヘキシルアゼレート、ジイソオクチルアゼレート等のアゼライン酸エステル系可塑剤;クエン酸トリエチル、アセチルクエン酸トリエチル、クエン酸トリブチル、アセチルクエン酸トリブチル、アセチルクエン酸トリ−2−エチルヘキシル等のクエン酸エステル系可塑剤;メチルフタリルエチルグリコレート、エチルフタリルエチルグリコレート、ブチルフタリルブチルグリコレート等のグリコール酸エステル系可塑剤;トリブチルトリメリテート、トリ−ノルマルヘキシルトリメリテート、トリ−2−エチルヘキシルトリメリテート、トリ−ノルマルオクチルトリメリテート、トリ−イソクチルトリメリテート、トリ−イソデシルトリメリテート等のトリメリット酸エステル系可塑剤;ジ−2−エチルヘキシルイソフタレート、ジ−2−エチルヘキシルテレフタレート等のフタル酸異性体エステル系可塑剤;メチルアセチルリシノレート、ブチルアセチルリシノレート等のリシリノール酸エステル系可塑剤;ポリプロピレンアジペート、ポリプロピレンセバケート及びこれらの変型ポリエステル等のポリエステル系可塑剤;エポキシ化大豆油、エポキシブチルステアレート、エポキシ(2−エチルヘキシル)ステアレート、エポキシ化あまに油、2−エチルヘキシルエポキシトーレート等のエポキシ系可塑剤などを挙げることができる。中でも、高温分解阻害機能が低いリン酸エステル系可塑剤が特に好ましい。
これらは、これらから選ばれる1種を単独で用いることもできるし、また、2種以上を組合せて併用することもできる。Examples of the plasticizer include dimethyl phthalate, diethyl phthalate, dibutyl phthalate, dihexyl phthalate, dinormal octyl phthalate, 2-ethylhexyl phthalate, diisooctyl phthalate, dicapryl phthalate, dinonyl phthalate, diisononyl phthalate, didecyl phthalate, diisodecyl. Phthalate, diundecyl phthalate, dilauryl phthalate, ditridecyl phthalate, dibenzyl phthalate, dicyclohexyl phthalate, butyl benzyl phthalate, octyl decyl phthalate, butyl octyl phthalate, octyl benzyl phthalate, normal hexyl normal decyl phthalate, normal octyl normal decyl phthalate, etc. Phthalate ester plasticizer; tricresyl phosphate Phosphate ester plasticizers such as tri-2-ethylhexyl phosphate, triphenyl phosphate, 2-ethylhexyl diphenyl phosphate, cresyl diphenyl phosphate; di-2-ethylhexyl adipate, diisodecyl adipate, normal octyl-normal decyl adipate, normal heptyl -Adipate plasticizers such as normal nonyl adipate, diisooctyl adipate, diisonormal octyl adipate, dinormal octyl adipate, didecyl adipate; dibutyl sebacate, di-2-ethylhexyl sebacate, diisooctyl sebacate Sebacic acid ester plasticizers such as butylbenzyl sebacate; di-2-ethylhexyl azelate, dihexyl azelate, diisooctyl azele Azelaic acid plasticizers such as triethyl citrate, triethyl acetylcitrate, tributyl citrate, tributyl citrate citrate, tri-2-ethylhexyl citrate; methylphthalylethylglyco Glycolate ester plasticizers such as rate, ethylphthalylethyl glycolate, butylphthalylbutyl glycolate; tributyl trimellitate, tri-normal hexyl trimellitate, tri-2-ethylhexyl trimellitate, tri-normal octyl Trimellitic acid ester plasticizers such as trimellitate, tri-isoctyl trimellitate, tri-isodecyl trimellitate; phthalic acid isomers such as di-2-ethylhexyl isophthalate and di-2-ethylhexyl terephthalate Ester plasticizers; ricinoleic acid ester plasticizers such as methyl acetyl ricinolate and butyl acetyl ricinolate; polyester plasticizers such as polypropylene adipate, polypropylene sebacate and their modified polyesters; epoxidized soybean oil, epoxy butyl stearate Examples thereof include epoxy plasticizers such as rate, epoxy (2-ethylhexyl) stearate, epoxidized linseed oil, and 2-ethylhexyl epoxy torate. Among these, a phosphate ester plasticizer having a low high-temperature decomposition inhibiting function is particularly preferable.
These can also be used individually by 1 type chosen from these, and can also be used together in combination of 2 or more type.
上記の帯電防止剤としては、アニオン性界面活性剤、カチオン性界面活性剤、非イオン性界面活性剤、両性界面活性剤を用いることができる。
アニオン性界面活性剤としては、脂肪酸塩類、高級アルコール硫酸エステル塩類、液体脂肪油硫酸エステル塩類、脂肪族アミン、アミドの硫酸塩類、二塩基性脂肪酸エステルのスルホン塩類、脂肪酸アミドスルホン酸塩類、アルキルアリールスルホン酸塩類、ホルマリン縮合のナフタレンスルホン酸塩類及びこれらの混合物等を挙げることができる。
カチオン性界面活性剤としては、脂肪族アミン塩類、第四級アンモニウム塩類、アルキルピリジウム塩及びこれらの混合物等を挙げることができる。
非イオン性界面活性剤としては、ポリオキシエチレンアルキルエーテル類、ポリオキシエチレンアルキルフェノールエステル類、ポリオキシエチレンアルキルエステル類、ソルビタンアルキルエステル類、ポリオキシエチレンソルビタンアルキルエステル類及びこれらの混合物等を挙げることができる。
非イオン性界面活性剤と、アニオン性界面活性剤あるいはカチオン性界面活性剤との混合物でもよい。
両性界面活性剤としては、イミダゾリン型、高級アルキルアミノ型(ベタイン型)、硫酸エステル、リン酸エステル型、スルホン酸型等を挙げることができる。
中でも、高温分解阻害機能が低い非イオン性界面活性剤が好ましく、特にその中でもソルビタンアルキルエステル類がより好ましい。As the antistatic agent, an anionic surfactant, a cationic surfactant, a nonionic surfactant, and an amphoteric surfactant can be used.
Anionic surfactants include fatty acid salts, higher alcohol sulfates, liquid fatty oil sulfates, aliphatic amines, amide sulfates, dibasic fatty acid ester sulfonates, fatty acid amide sulfonates, alkylaryls Examples thereof include sulfonates, formalin-condensed naphthalenesulfonates, and mixtures thereof.
Examples of the cationic surfactant include aliphatic amine salts, quaternary ammonium salts, alkyl pyridium salts, and mixtures thereof.
Nonionic surfactants include polyoxyethylene alkyl ethers, polyoxyethylene alkylphenol esters, polyoxyethylene alkyl esters, sorbitan alkyl esters, polyoxyethylene sorbitan alkyl esters and mixtures thereof. Can do.
A mixture of a nonionic surfactant and an anionic surfactant or a cationic surfactant may be used.
Examples of amphoteric surfactants include imidazoline type, higher alkylamino type (betaine type), sulfate ester, phosphate ester type, and sulfonic acid type.
Among these, nonionic surfactants having a low high-temperature decomposition inhibiting function are preferable, and sorbitan alkyl esters are more preferable among them.
上記の紫外線吸収剤としては、ヒンダードフェノール、サリチル酸エステル、ベンゾフェノン、ベンゾトリアゾール等を挙げることができる。中でも、高温分解阻害機能が低いベンゾトリアゾール系の紫外線吸収剤が特に好ましい。 Examples of the ultraviolet absorber include hindered phenol, salicylic acid ester, benzophenone, and benzotriazole. Among these, a benzotriazole-based ultraviolet absorber having a low high-temperature decomposition inhibiting function is particularly preferable.
上記の酸化防止剤としては、4,4’−ブチリデンビス−(6−t−ブチル−3−メチルフェノール)等のフェノール系酸化防止剤、トリス(ミックスドモノ及びジ−ノニルフェニル)ホスファイト等のホスファイト系酸化防止剤、ジステアリルチオジプロピオネート等のチオエーテル系酸化防止剤等を挙げることができる。中でも、高温分解阻害機能が低い4,4’−ブチリデンビス−(6−t−ブチル−3−メチルフェノール)等のフェノール系酸化防止剤が特に好ましい。 Examples of the antioxidant include phenolic antioxidants such as 4,4′-butylidenebis- (6-tert-butyl-3-methylphenol), tris (mixed mono and di-nonylphenyl) phosphite, and the like. Examples thereof include phosphite antioxidants and thioether antioxidants such as distearyl thiodipropionate. Among these, phenolic antioxidants such as 4,4'-butylidenebis- (6-tert-butyl-3-methylphenol) having a low high temperature decomposition inhibiting function are particularly preferable.
高温分解阻害剤は、多過ぎると難燃性がかえって悪化し、少な過ぎると難燃性の向上効果を得ることができないため、高温分解阻害剤の含有量は、塩化ビニル系樹脂100質量部に対して下限が0.1質量部以上、好ましくは0.8質量部以上、さらに好ましくは1.6質量部以上、上限値は、7質量部以下、好ましくは5質量部以下、さらに好ましくは、4質量部以下である。 If the amount of the high-temperature decomposition inhibitor is too large, the flame retardancy is deteriorated. If the amount is too small, the effect of improving the flame retardancy cannot be obtained. Therefore, the content of the high-temperature decomposition inhibitor is 100 parts by mass of the vinyl chloride resin. On the other hand, the lower limit is 0.1 parts by mass or more, preferably 0.8 parts by mass or more, more preferably 1.6 parts by mass or more, and the upper limit is 7 parts by mass or less, preferably 5 parts by mass or less, more preferably, 4 parts by mass or less.
(本塩化ビニル系樹脂組成物の製造方法)
本塩化ビニル系樹脂組成物は、所定量の塩化ビニル系樹脂、高温分解促進剤、低温分解抑制剤及び高温分解阻害剤を、ブレンダーやヘンシェルミキサー等を用いて混合することで得ることができる。このとき、耐熱向上剤や顔料等、他の配合剤を適当な量で配合してもよい。(Method for producing the present vinyl chloride resin composition)
The present vinyl chloride resin composition can be obtained by mixing a predetermined amount of a vinyl chloride resin, a high temperature decomposition accelerator, a low temperature decomposition inhibitor and a high temperature decomposition inhibitor using a blender, a Henschel mixer or the like. At this time, you may mix | blend other compounding agents, such as a heat-resistant improver and a pigment, in a suitable quantity.
(本成形体の製造)
本塩化ビニル系樹脂組成物を押出成形、カレンダー成形、プレス成形法あるいは連続プレス成形により、フィルム、シート、板材、パイプ、異型品などの形状に成形することにより、本成体に加工することができる。(Manufacture of this molded product)
The present vinyl chloride resin composition can be processed into a main product by molding it into a shape such as a film, sheet, plate material, pipe, or odd-shaped product by extrusion molding, calender molding, press molding method or continuous press molding. .
なお、上記の成形方法のうち、カレンダープレス成形法は、穏やかな条件での成形法であるため、低温分解抑制機能をもつ安定剤の選択の幅が広く、有機錫系安定剤、金属石鹸系安定剤、ゼオライト、ハイドロタルサイト類、アルミニウム系、マグネシウム系水酸化物の単独でも2種以上でも満足できる。
また、カレンダープレス成形法は、カレンダー成形段階では、薄い板体が好ましく成形できる。そして、所望厚みの板体とするためには、プレス成形段階で、複数枚の板を積層し所望の厚みを得る。したがって、カレンダープレス成形法は、成形体の厚みを変更する場合に成形機の大きな変更を必要としなく、成形体の厚みの変更を行なうことができる。Of the above molding methods, the calendar press molding method is a molding method under mild conditions, so there is a wide range of selection of stabilizers having a low-temperature decomposition inhibiting function, such as organotin stabilizers, metal soap systems. A stabilizer, zeolite, hydrotalcite, aluminum-based or magnesium-based hydroxide can be used alone or in combination of two or more.
In the calendar press molding method, a thin plate can be preferably molded at the calendar molding stage. In order to obtain a plate body having a desired thickness, a plurality of plates are laminated at a press molding stage to obtain a desired thickness. Therefore, the calendar press molding method does not require a large change in the molding machine when changing the thickness of the molded body, and can change the thickness of the molded body.
さらに、カレンダープレス成形法は、カレンダー成形段階で得られる複数枚の板体を、プレス成形段階で積層して所望厚みの板体とするが、カレンダー成形段階で得られる複数枚の板体は、成形時の条件等により或る程度の厚みの振れを持っており、この厚みの振れに、プレス成形段階での条件等により生じる厚みの振れが相乗され、厚み精度においても劣っている。 Furthermore, in the calendar press molding method, a plurality of plate bodies obtained in the calendar molding stage are laminated in the press molding stage to obtain a plate body having a desired thickness. There is a certain amount of thickness fluctuation due to molding conditions, etc., and this thickness fluctuation is synergistic with the thickness fluctuation caused by the conditions in the press molding stage, resulting in poor thickness accuracy.
一方、押出成形法は、カレンダープレス成形法に比べれば、高温・高圧と言う過酷な条件での成形法であるため、低温分解抑制機能をもつ安定剤の選択の幅が狭く、有機錫系安定剤、金属石鹸系安定剤、ゼオライト、ハイドロタルサイト類、アルミニウム系、マグネシウム系水酸化物の併用が必要となる。好適な組み合わせとしては、有機錫系安定剤と、ゼオライト、ハイドロタルサイト類、マグネシウム系水酸化物の1種以上との組み合わせなどが挙げられる。
押出成形法においては、いわゆる艶戻り現象が生じてしまうという問題はなく、また一度の押出で所望の厚みの板体を得ることができるため、層間剥離(耐溶剤性)の問題もない。
押出成形法は、押出条件の微妙な変動や、押出された板体を引き出す際の微妙な条件変動等を調節することによって、板体に波打ち現象が生じたり、厚みが均一にならない等の問題を防ぐことが可能である。On the other hand, the extrusion molding method is a molding method under harsh conditions of high temperature and high pressure compared to the calendar press molding method, so the range of selection of stabilizers having a low-temperature decomposition inhibiting function is narrow, and organic tin-based stability Agent, metal soap stabilizer, zeolite, hydrotalcite, aluminum and magnesium hydroxide are required in combination. Suitable combinations include a combination of an organotin stabilizer and one or more of zeolite, hydrotalcite, and magnesium hydroxide.
In the extrusion molding method, there is no problem that a so-called glossing phenomenon occurs, and a plate having a desired thickness can be obtained by one-time extrusion, so that there is no problem of delamination (solvent resistance).
The extrusion molding method has problems such as the occurrence of undulations in the plate and uneven thickness by adjusting subtle variations in the extrusion conditions and subtle variations in the drawn plate. It is possible to prevent.
また、押出連続プレス成形法は、艶戻りの問題や層間剥離(耐溶剤性)の問題がないばかりか、押出された板体を、押出しに引き続いてプレスするため、波打ち現象は生じないし、所望の厚みの板体を、高い厚み精度で得ることができる点で特に好ましい成形方法である。
なお、押出連続プレス成形法に好適に使用される低温分解抑制剤としては、有機錫系安定剤、ハイドロタルサイト類、マグネシウム系水酸化物などを挙げることができる。In addition, the extrusion continuous press molding method does not have a problem of delustering or delamination (solvent resistance), and the extruded plate body is pressed subsequent to the extrusion, so there is no waviness phenomenon. This is a particularly preferable molding method in that a plate having a thickness of 5 mm can be obtained with high thickness accuracy.
Examples of the low-temperature decomposition inhibitor suitably used in the continuous extrusion press molding method include organotin stabilizers, hydrotalcites, and magnesium hydroxide.
(本成形体)
難燃性塩化ビニル系樹脂成形体の難燃性は、一般的に、ASTME1354に準じ、コーンカロリメータを用いて評価することができる。
コーンカロリメータを用いた燃焼試験により評価される難燃特性としては、単位面積及び単位時間当たりの燃焼による発熱量の最大値(最大発熱量、PHRRとも記載する;単位:kW/m2)、単位面積及び単位時間当たりの燃焼による発熱量の平均値(平均発熱速度、AHRRとも記載する;単位:kW/m2)、燃焼による総発熱量(総発熱量、THRとも記載する;単位:MJ/m2)、単位面積及び単位時間当たりの燃焼による質量減少率の平均値(質量減少率、AMLRとも記載する;単位:g/sec・m2)、単位面積及び単位時間当たりの燃焼による減光体積の最大値(最大減光体積、PSEAとも記載する;単位:m2/g)、単位面積及び単位時間当たりの燃焼による減光体積の平均値(平均比減光面積、ASEAとも記載する;単位:m2/kg)等を挙げることができる。(Main molded body)
The flame retardancy of a flame retardant vinyl chloride resin molded article can be generally evaluated using a cone calorimeter according to ASTM 1354.
The flame retardant properties evaluated by a combustion test using a corn calorimeter are the maximum value of the calorific value due to combustion per unit area and unit time (maximum calorific value, also referred to as PHRR; unit: kW / m 2 ), unit Average value of calorific value due to combustion per area and unit time (average heat rate, also described as AHRR; unit: kW / m 2 ), total heat value due to combustion (also described as total heat value, THR; unit: MJ / m 2 ), average value of mass reduction rate due to combustion per unit area and unit time (also described as mass reduction rate, AMLR; unit: g / sec · m 2 ), light attenuation due to combustion per unit area and unit time maximum value of the volume (maximum dimming volume, also referred to as PSEA; unit: m 2 / g), average (average ratio dimming area dimming volume by combustion per unit area and unit time, and ASEA Described; unit: m 2 / kg), and the like.
従来、難燃性の指標の一つとしては、産業相互保険組織(FactoryMutual System)が定める評価基準が有効に利用されてきた。この評価基準は、ClassNumber 4910として挙げられているクリーンルーム材料の難燃性テスト(FMRC、CleanRoom Materials Flammability TestProtocol)に基づいて測定され、難燃性を示す延焼指数FPI、発煙性を示す発煙指数SDI、腐食性ガス発生を示す腐食指数CDI等が指標(FM規格とも記載する)とされる。
本発明においては、FM規格に代えて、コーンカロリメータを用いた燃焼試験により評価される値を難燃性の指標とした。FM規格は、産業相互保険組織に試験片を提出し、産業相互保険組織が評価して得られる規格であるため、評価結果が得られるまでに時間を要し、非効率的であるのに対し、コーンカロリメータを用いた燃焼試験は、発明者らによって行うことができるため、効率的である。
特に、FPIは、コーンカロリメータによって測定されるPHRR、AHRR及びTHR等の発熱量に関する指標と強い相関を有する。また、SDIは、PSEA及びASEA等の減光体積に関する指標と強い相関を有する。さらに、CDIは、AMLR等の質量減少に関する指標と強い相関を有する。
従って、コーンカロリメータを用いて難燃性を評価することにより、FM規格の凡その値を、効率的に得ることができる。Conventionally, as one of the flame retardant indicators, evaluation standards defined by the Industry Mutual Insurance System have been used effectively. This evaluation standard is measured based on the flame retardancy test (FMRC, CleanRoom Materials Flammability Test Protocol) of clean room materials listed as ClassNumber 4910, and the flame spread index FPI indicating flame retardancy, the smoke index SDI indicating smoke generation, Corrosion index CDI indicating the generation of corrosive gas is used as an index (also referred to as FM standard).
In the present invention, instead of the FM standard, a value evaluated by a combustion test using a cone calorimeter is used as an index of flame retardancy. The FM standard is a standard that is obtained by submitting test specimens to an industry mutual insurance organization and evaluating the industry mutual insurance organization, so it takes time to obtain an evaluation result and is inefficient. The combustion test using a corn calorimeter is efficient because it can be performed by the inventors.
In particular, FPI has a strong correlation with indices related to calorific values such as PHRR, AHRR and THR measured by a corn calorimeter. In addition, SDI has a strong correlation with indicators related to dimming volume such as PSEA and ASEA. Furthermore, CDI has a strong correlation with an index related to mass loss such as AMLR.
Therefore, by evaluating the flame retardancy using a corn calorimeter, the approximate value of the FM standard can be obtained efficiently.
FM規格においては、FPIが6以下、SDIが0.4以下と要求されているが、本発明においては、この規格と同等以上として、PHRRが130kW/m2 以下、AHRRが65kW/m2 以下、THRが100MJ/m2 以下、AMLRが13g/sec・m2以下、PSEAが1500m2/g以下、ASEAが800m2/kg以下であるのが好ましい。According to the FM standard, FPI is 6 or less and SDI is 0.4 or less. However, in the present invention, PHRR is 130 kW / m 2 or less and AHRR is 65 kW / m 2 or less as equivalent to or more than this standard. THR is preferably 100 MJ / m 2 or less, AMLR is 13 g / sec · m 2 or less, PSEA is 1500 m 2 / g or less, and ASEA is 800 m 2 / kg or less.
本塩化ビニル系樹脂組成物を使用して、厚さ5μmに成形した場合に成形体のASTME1354に準じて測定される平均発熱速度(AHRR)の上限値は、65kW/m2以下、好ましくは50kW/m2以下、さらに好ましくは30kW/m2以下である。また本発明の樹脂組成物を使用して、厚さ5μmに成形した場合に成形体のASTME1354に準じて測定される平均比減光面積(ASEA)の上限値は、800m2/kg以下、好ましくは600m2/kg以下、さらに好ましくは500m2/kg以下である。
平均発熱速度(AHRR)65kW/m2以下で、平均比減光面積(ASEA)の上限値が800m2/kg以下であれば、上記FM規格を満足することが可能である。When this vinyl chloride resin composition is used and molded to a thickness of 5 μm, the upper limit of the average heat release rate (AHRR) measured according to ASTM E 1354 of the molded product is 65 kW / m 2 or less, preferably 50 kW. / M 2 or less, more preferably 30 kW / m 2 or less. In addition, when the resin composition of the present invention is used to mold to a thickness of 5 μm, the upper limit of the average specific attenuation area (ASEA) measured according to ASTM E 1354 of the molded body is 800 m 2 / kg or less, preferably Is 600 m 2 / kg or less, more preferably 500 m 2 / kg or less.
If the average heat generation rate (AHRR) is 65 kW / m 2 or less and the upper limit of the average specific attenuation area (ASEA) is 800 m 2 / kg or less, the FM standard can be satisfied.
なお、本塩化ビニル系樹脂組成物を使用して、厚さ5μmに成形した場合に、ASTME1354に準じて測定される成形体の平均発熱速度(AHRR)及び平均比減光面積(ASEA)を一定の範囲に調節するには、高温分解促進機能を有する塩素含有樹脂を入れ、高温分解阻害機能を有する有機化合物を入れる部数を少なくするのが好ましい。 In addition, when this vinyl chloride resin composition is used and molded to a thickness of 5 μm, the average heat generation rate (AHRR) and average specific light reduction area (ASEA) of the molded body measured according to ASTME 1354 are constant. In order to adjust to this range, it is preferable to add a chlorine-containing resin having a high-temperature decomposition promoting function and to reduce the number of parts containing an organic compound having a high-temperature decomposition inhibiting function.
本成形体は、全光線透過率が55〜100%、好ましくは65〜100%、さらに好ましくは70〜100%であって、ヘイズ値が0〜20%、好ましくは0〜10%、さらに好ましくは0〜5%である成形体であることが望ましく、特に厚さ5mmのときにこのような特性を有することが望ましい。
本成形体において、全光線透過率およびヘイズを好ましい範囲に調節をする為には、高温分解促進機能を有する塩素含有樹脂および低温分解抑制機能を有する熱安定剤を可能な限り少なく添加することにより調節するのが好ましい。The molded article has a total light transmittance of 55 to 100%, preferably 65 to 100%, more preferably 70 to 100%, and a haze value of 0 to 20%, preferably 0 to 10%, more preferably. Is preferably a molded body having a content of 0 to 5%, and particularly preferably has such characteristics when the thickness is 5 mm.
In this molded product, in order to adjust the total light transmittance and the haze to a preferable range, by adding as little chlorine-containing resin having a high-temperature decomposition promoting function and a thermal stabilizer having a low-temperature decomposition suppressing function as much as possible. It is preferable to adjust.
本成形体は、難燃性に優れるばかりでなく、透明性にも優れる特徴を有するものである。従って、特に硬質塩化ビニル樹脂成形体とすることにより、航空機、船舶、車両等の輸送機内外装材;建築物内外装材;家具、事務用具等の日用物品;家電機器、電子機器等のハウジング材;半導体装置の部品等として好適に使用することができる。 The molded body has not only excellent flame retardancy but also excellent transparency. Therefore, by using a hard vinyl chloride resin molded body, in particular, interior and exterior materials for airplanes, ships, vehicles, and other transportation equipment; interior and exterior materials for buildings; daily goods such as furniture and office equipment; housings for home appliances and electronic devices Material: It can be suitably used as a component of a semiconductor device.
(用語の解説)
本発明において、「X〜Y」(X,Yは任意の数字)と記載した場合、特にことわらない限り「X以上Y以下」の意図と共に、「Xより大きくYよりも小さいことが好ましい」旨の意図も包含する。(Glossary of terms)
In the present invention, when “X to Y” (X and Y are arbitrary numbers) is described, it is preferably “larger than X and smaller than Y” with the intention of “X or more and Y or less” unless otherwise specified. The intention of the effect is also included.
本発明者は、特定の高温分解促進剤と低温分解抑制剤と共に、特定の有機化合物であって、特に滑剤や加工助剤などとしても優れた機能を有する有機化合物を、特定の割合となるように塩化ビニル系樹脂に配合したところ、次の知見を得、かかる知見に基づき本発明を想到したものである。
(1)このような有機化合物は、上記特定の高温分解促進剤と低温分解抑制剤と共存する系において、高温分解阻害剤として機能する。
(2)この高温分解阻害剤としての機能(分解阻害機能)が、上記高温分解促進剤の分解促進機能と相俟って、母材樹脂(塩化ビニル系樹脂)の高温での分解を良好にコントロールし、塩化ビニル系樹脂に一層優れた難燃性を付与する。
(3)上記有機化合物のもう一方の特性である滑剤や加工助剤などとしての機能が、一般に塩化ビニル系樹脂に使用されている通常の滑剤や加工助剤などの使用を不要とするため、これら助剤の配合で損なわれる塩化ビニル系樹脂が本来有している高い透明性を、そのままのレベルで維持することができる。The present inventor, together with a specific high-temperature decomposition accelerator and a low-temperature decomposition inhibitor, is a specific organic compound, and in particular, an organic compound having an excellent function as a lubricant, a processing aid, or the like, at a specific ratio. When blended with a vinyl chloride resin, the following findings were obtained, and the present invention was conceived based on these findings.
(1) Such an organic compound functions as a high-temperature decomposition inhibitor in a system in which the specific high-temperature decomposition accelerator and the low-temperature decomposition inhibitor coexist.
(2) The function as a high-temperature decomposition inhibitor (decomposition-inhibiting function), combined with the decomposition-accelerating function of the high-temperature decomposition accelerator, improves the decomposition of the base material resin (vinyl chloride resin) at high temperatures. Control and give even better flame retardancy to vinyl chloride resin.
(3) Since the function as a lubricant or processing aid, which is the other characteristic of the organic compound, eliminates the use of ordinary lubricants or processing aids generally used for vinyl chloride resins, The high transparency inherent to the vinyl chloride resin that is impaired by the blending of these auxiliaries can be maintained at the same level.
以下、実施例及び比較例によりさらに詳しく説明するが、本発明は下記実施例に何ら制限を受けるものではない。 Hereinafter, although an Example and a comparative example demonstrate in more detail, this invention does not receive a restriction | limiting at all in the following Example.
〔実施例1〜16〕
重合度800の塩化ビニル樹脂(塩化ビニルのホモポリマー)に対して、高温分解促進機能を有する塩素含有樹脂(表中の「高温分解促進剤」)、高温分解阻害機能を有する有機化合物(表中の「高温分解阻害剤」)、低温分解促成機能を有する熱安定剤(表中の「低温分解抑制剤」)を、表1および表2に示す割合で配合し、本発明の塩化ビニル系樹脂組成物を得た。
また、得られた塩化ビニル系樹脂組成物を、表1及び表2に示した各成形方法で成形し、それぞれの成形方法に応じた方法で成形体の特性を評価した(詳しくは下記参照)。[Examples 1 to 16]
Chlorine-containing resin (high temperature decomposition accelerator in the table) that has a high temperature decomposition promoting function against vinyl chloride resin having a polymerization degree of 800 (vinyl chloride homopolymer), an organic compound that has a high temperature decomposition inhibiting function (in the table) And a thermal stabilizer having a low-temperature decomposition promoting function ("low-temperature decomposition inhibitor" in the table) in the proportions shown in Tables 1 and 2, and the vinyl chloride resin of the present invention A composition was obtained.
Further, the obtained vinyl chloride resin composition was molded by each molding method shown in Table 1 and Table 2, and the characteristics of the molded body were evaluated by a method according to each molding method (see below for details). .
〔比較例1〜11〕
実施例で使用したものと同じ塩化ビニル樹脂に対して、高温分解促進機能を有する塩素含有樹脂(表中の高温分解促進剤)、高温分解阻害機能を有する有機化合物(表中の高温分解阻害剤)、低温分解促成機能を有する熱安定剤(表中の低温分解抑制剤)を、表3に示す割合で配合し、比較の塩化ビニル系樹脂組成物を得た。
また、得られた塩化ビニル系樹脂組成物を、表3に示した各成形方法で成形し、それぞれの成形方法に応じた方法で成形体の特性を評価した(詳しくは下記参照)。[Comparative Examples 1 to 11]
For the same vinyl chloride resin used in the examples, a chlorine-containing resin having a high-temperature decomposition promoting function (high-temperature decomposition accelerator in the table), an organic compound having a high-temperature decomposition-inhibiting function (high-temperature decomposition inhibitor in the table) ), A thermal stabilizer having a low-temperature decomposition promoting function (low-temperature decomposition inhibitor in the table) was blended at a ratio shown in Table 3 to obtain a comparative vinyl chloride resin composition.
Further, the obtained vinyl chloride resin composition was molded by each molding method shown in Table 3, and the characteristics of the molded body were evaluated by a method according to each molding method (see below for details).
なお、表1−3において、配合割合の数値は、塩化ビニル樹脂100質量部に対する各配合物の質量部である。
塩化ビニル樹脂には、重合度800の塩化ビニル樹脂(大洋PVC社製商品名“TH−800”)を使用した。In addition, in Table 1-3, the numerical value of a compounding ratio is a mass part of each compound with respect to 100 mass parts of vinyl chloride resins.
As the vinyl chloride resin, a vinyl chloride resin having a polymerization degree of 800 (trade name “TH-800” manufactured by Taiyo PVC Co., Ltd.) was used.
高温分解促進機能を有する塩素含有樹脂として、次の樹脂を使用した(表1−3参照)。
塩素化ポリエチレン樹脂:昭和電工社製商品名“404B”
後塩素化塩化ビニル樹脂:カネカ製商品名“H527”
塩化ビニリデン樹脂:ダウケミカル製商品名“Saran168”
亜鉛化合物:ラウリン酸亜鉛(耕正社製商品名“ZS−3”)The following resins were used as chlorine-containing resins having a high-temperature decomposition accelerating function (see Table 1-3).
Chlorinated polyethylene resin: Trade name “404B” manufactured by Showa Denko
Post-chlorinated vinyl chloride resin: Kaneka product name “H527”
Vinylidene chloride resin: Trade name “Saran168” manufactured by Dow Chemical
Zinc compound: Zinc laurate (trade name “ZS-3” manufactured by Kosho)
高温分解阻害機能を有する有機化合物として、次の化合物を使用した(表1−3参照)。
滑剤:コグニス社製商品名“ロキシオールG60”
加工助剤:ローム&ハース社製商品名“K−120N”
衝撃改良剤:ローム&ハース社製商品名“BTA712”
可塑剤:ジェイプラス社製商品名“DINA”
帯電防止剤:花王社製商品名“エレクトロストリッパーTS−5”
紫外線吸収剤:チバスペシャリティ社製商品名“チヌビンP”
酸化防止剤:チバスペシャリティ社製商品名“イルガノックス1076”The following compounds were used as organic compounds having a high-temperature decomposition inhibiting function (see Table 1-3).
Lubricant: Cognis product name “Roxyol G60”
Processing aid: Rohm & Haas product name "K-120N"
Impact modifier: Product name "BTA712" manufactured by Rohm & Haas
Plasticizer: Product name “DINA” manufactured by J-Plus
Antistatic agent: Trade name “Electro Stripper TS-5” manufactured by Kao Corporation
UV absorber: Product name “Chinubin P” manufactured by Ciba Specialty
Antioxidant: Product name “Irganox 1076” manufactured by Ciba Specialty
高温分解阻害機能を有する有機化合物として、次の化合物を使用した(表1−3参照)。
有機錫系安定剤:日東化成社製商品名“N−2000E”
金属石鹸系安定剤:品川化工社製商品名“NMZ43”
ゼオライト:東ソー社製商品名“GSL−1000”
ハイドロタルサイト:協和化学社製商品名“アルカマイザー1”
アルミニウム系水酸化物:河合石灰工業社製商品名“ALH”
マグネシウム系水酸化物:協和化学社製商品名“マグサラットF”The following compounds were used as organic compounds having a high-temperature decomposition inhibiting function (see Table 1-3).
Organotin stabilizer: Product name “N-2000E” manufactured by Nitto Kasei Co., Ltd.
Metal soap stabilizer: Product name “NMZ43” manufactured by Shinagawa Chemical
Zeolite: Tosoh product name “GSL-1000”
Hydrotalcite: Kyowa Chemical Co., Ltd. trade name “Alkamizer 1”
Aluminum hydroxide: Trade name “ALH” manufactured by Kawai Lime Industry Co., Ltd.
Magnesium-based hydroxide: Kyowa Chemical Co., Ltd. trade name “Magsarat F”
〔カレンダープレス成形及び得られた成形体の評価方法〕
下記の評価方法で評価した結果を表1〜3に併せて示した。[Calendar press molding and evaluation method of the obtained molded body]
The result evaluated by the following evaluation method was combined with Tables 1-3, and was shown.
(1)成形加工性:
下記(2)〜(4)のように成形した際の成形加工性を次の基準で評価した。
○:ロールに粘着、局所的な分解が発生せず、またプレスでプレス板から剥離が可能で表面平滑で、色むら、スジのない成形体が得られる。
△:ロールに粘着、局所的な分解が一部発生するが、またプレスでプレス板から剥離が可能で表面平滑で、一部色むらスジがあるが実用上問題のない成形体が得られる。
×:ロールに粘着、局所的な分解が発生し、カレンダーシートが得られない。(1) Moldability:
Molding workability when molded as in the following (2) to (4) was evaluated according to the following criteria.
○: Adhesiveness and local decomposition do not occur on the roll, and it is possible to peel from the press plate with a press, and a molded product having a smooth surface, no color unevenness and streaks can be obtained.
Δ: Some sticking and local decomposition occur on the roll, but it can be peeled off from the press plate with a press, and the surface is smooth, and there are some uneven color streaks, but there are obtained practically no molded products.
X: Adhesion and local decomposition occur on the roll, and a calendar sheet cannot be obtained.
(2)難燃性:
実施例及び比較例の組成物を、180℃のカレンダーロールで混練し、1mm厚にシーティングし、得られたシート6枚を重ね、200℃の熱板(10cm×10cm、厚さ5mm)で15分間プレス成形し、このカレンダープレス成形体について、アトラス社製コーンカロリメータを用い、ASTME1354に準じ、AHRR(kW/m2)とASEA(m2/kg)を測定した。(2) Flame retardancy:
The compositions of Examples and Comparative Examples were kneaded with a 180 ° C. calender roll, sheeted to a thickness of 1 mm, and the obtained six sheets were stacked, and 15 sheets with a 200 ° C. hot plate (10 cm × 10 cm, thickness 5 mm). This calender press was subjected to press molding for a minute, and AHRR (kW / m 2 ) and ASEA (m 2 / kg) were measured according to ASTME 1354 using a cone calorimeter manufactured by Atlas.
(3)熱安定性:
実施例及び比較例の組成物を、180℃のカレンダーロールで混練し、0.5mm厚にシーティングし、得られたシート6枚を重ね、200℃の熱板で2mm厚に10分間プレス成形した成形体と20分間プレス成形した成形体との黄味変化(ΔYI)を色差計で測定した。(3) Thermal stability:
The compositions of Examples and Comparative Examples were kneaded with a 180 ° C. calender roll, sheeted to a thickness of 0.5 mm, six sheets obtained were stacked, and press molded to a thickness of 2 mm with a 200 ° C. hot plate for 10 minutes. The change in yellowness (ΔYI) between the compact and the compact that was press-molded for 20 minutes was measured with a color difference meter.
(4)透明性:
上記の難燃性評価と同様に成形して得られたカレンダープレス成形体における透明性を、JISK 7105に準じ、全光線透過率(%)とヘイズ値(%)とを測定した。(4) Transparency:
According to JISK 7105, the total light transmittance (%) and the haze value (%) were measured for the transparency of the calender press molding obtained by molding in the same manner as in the above flame retardant evaluation.
〔押出成形及び得られた成形体の評価方法〕
下記の評価方法で評価した結果を表1〜3に併せて示した。[Method for evaluating extrusion molding and obtained molded article]
The result evaluated by the following evaluation method was combined with Tables 1-3, and was shown.
(1)成形加工性:
下記(2)〜(4)のように成形した際の成形加工性を次の基準で評価した。
○:局所的な分解が発生せず、樹脂温、樹脂圧が制御でき、色むら、スジが発生せず 良好な成形体が得られる。
△:局所的な分解、色むら、スジが一部発生するが、樹脂温、樹脂圧で調整可能で実用上問題ない成形体が得られる。
×:局所的な分解が発生し、樹脂温、樹脂圧で制御困難であるため成形体が得られない。(1) Moldability:
Molding workability when molded as in the following (2) to (4) was evaluated according to the following criteria.
○: Local decomposition does not occur, the resin temperature and the resin pressure can be controlled, color unevenness and streaks do not occur, and a good molded product can be obtained.
(Triangle | delta): Although local decomposition | disassembly, color unevenness, and a part of streaks generate | occur | produce, the molded object which can be adjusted with resin temperature and resin pressure and is practically satisfactory is obtained.
X: Local decomposition occurs, and a molded product cannot be obtained because it is difficult to control the resin temperature and the resin pressure.
(2)難燃性:
実施例及び比較例の組成物を5mm厚の板状に押出成形し、この成形体について、前記カレンダープレス成形体と同様にAHRR(kW/m2)とASEA(m2/kg)を測定した。(2) Flame retardancy:
The compositions of Examples and Comparative Examples were extruded into a 5 mm-thick plate, and AHRR (kW / m 2 ) and ASEA (m 2 / kg) were measured on this molded body in the same manner as the calendar press molded body. .
(3)熱安定性:
実施例及び比較例の組成物を、二軸押出機で4mm厚の板状に200℃で押出成形し、得られた成形体の黄味変化(ΔYI)を色差計で測定した。(3) Thermal stability:
The compositions of Examples and Comparative Examples were extruded using a twin screw extruder into a 4 mm thick plate at 200 ° C., and the yellowing change (ΔYI) of the resulting molded product was measured with a color difference meter.
(4)透明性:
二軸押出機で1mm厚の板状に押出成形し、得られた成形体における透明性を、前記カレンダープレス成形体と同様に評価した。(4) Transparency:
Extrusion-molded into a 1 mm-thick plate with a twin-screw extruder, and the transparency of the resulting molded product was evaluated in the same manner as the calendar press-molded product.
〔連続プレス成形及び得られた成形体の評価方法〕
下記の評価方法で評価した結果を表1〜3に併せて示した。[Continuous press molding and evaluation method of the obtained molded body]
The result evaluated by the following evaluation method was combined with Tables 1-3, and was shown.
(1)成形加工性:
下記(2)〜(4)のように成形した際の成形加工性を次の基準で評価した。
○:局所的な分解が発生せず、樹脂温、樹脂圧が制御でき、連続プレス板に粘着させず剥離が可能であるため良好な成形体が得られる。またスジ、色むらが目視により発見できない。
△:局所的な分解が一部発生するが、樹脂温、樹脂圧で調整可能で連続プレス板の条件調整の範囲で実用上問題ない成形体が得られる。またスジ、色むらがあるものの実用上問題ない。
×:局所的な分解が発生し、樹脂温、樹脂圧で制御困難であるとともに連続プレス板で粘着し成形体が得られない。(1) Moldability:
Molding workability when molded as in the following (2) to (4) was evaluated according to the following criteria.
○: Local decomposition does not occur, the resin temperature and the resin pressure can be controlled, and peeling can be performed without sticking to the continuous press plate, so that a good molded body can be obtained. In addition, streaks and color irregularities cannot be found visually.
Δ: Partial decomposition occurs, but a molded article that can be adjusted by the resin temperature and the resin pressure and has no practical problem within the range of condition adjustment of the continuous press plate is obtained. Although there are streaks and uneven color, there is no practical problem.
X: Local decomposition occurs, it is difficult to control with the resin temperature and the resin pressure, and the molded product cannot be obtained by sticking with a continuous press plate.
(2)難燃性:
実施例及び比較例の組成物を、二軸押出機で10mm厚の板状に押出成形し、これを200℃の熱板で5mm厚に連続プレス成形し、この押出プレス成形体について、前記カレンダープレス成形体と同様にAHRR(kW/m2)とASEA(m2/kg)を測定した。(2) Flame retardancy:
The compositions of Examples and Comparative Examples were extruded into a 10 mm thick plate with a twin-screw extruder, and this was continuously press-molded with a hot plate at 200 ° C. to a thickness of 5 mm. AHRR (kW / m 2 ) and ASEA (m 2 / kg) were measured in the same manner as the press-molded body.
(3)熱安定性:
実施例及び比較例の組成物を、二軸押出機で4mm厚の板状に押出成形し、これを200℃の熱板で2mm厚に10分間プレス成形した成形体と20分間プレス成形した成形体との黄味変化(ΔYI)を色差計で測定した。(3) Thermal stability:
The compositions of Examples and Comparative Examples were extruded into a 4 mm thick plate with a twin-screw extruder, pressed into a 2 mm thickness with a hot plate at 200 ° C. for 10 minutes, and molded for 20 minutes. The yellowing change (ΔYI) with the body was measured with a color difference meter.
(4)透明性:
上記の難燃性評価と同様に成形して得られた押出プレス成形体における透明性を、前記カレンダープレス成形体と同様に評価した。(4) Transparency:
Transparency in an extrusion press-molded product obtained by molding in the same manner as in the above flame retardancy evaluation was evaluated in the same manner as the calendar press-formed product.
本発明は、十分な難燃性、成形加工時における熱安定性、その他の各種特性を有すると共に、成形体とした場合に、十分な難燃性、高い透明性、良好な外観、高い軟化温度、その他の優れた各種特性を有する、塩化ビニル系樹脂組成物を得ることができる。
また、この組成物を各種の成形法で得られる成形体は、難燃性及び透明性に優れ、発煙量も少なく、高い軟化温度を有し、外観も良好となるため、特に硬質の塩化ビニル系樹脂を使用した本発明の樹脂組成物による成形体は、航空機、船舶、車両等の輸送機内外機材;建築物内外装材;家具、事務用具等の日用品;家電機器、電子機器等のハウジング材;半導体装置の部品等として好適である。
特に、押出連続プレス成形法による成形体は、熱加工時の艶戻りがなく、耐溶剤性に優れ、かつ高い厚み精度を有するため、上記のような種々の成形体の原体として良好に使用することができる。The present invention has sufficient flame retardancy, thermal stability during molding, and other various characteristics, and when formed into a molded body, sufficient flame retardancy, high transparency, good appearance, and high softening temperature. A vinyl chloride resin composition having various other excellent characteristics can be obtained.
In addition, molded articles obtained from various molding methods of this composition are excellent in flame retardancy and transparency, have a small amount of smoke generation, have a high softening temperature, and have a good appearance. Molded articles made of the resin composition of the present invention using a resin based on the interior and exterior of aircraft, ships, vehicles, etc .; interior / exterior materials for buildings; furniture, office supplies, etc .; household appliances, electronic equipment, etc. Material: Suitable as a component of a semiconductor device.
In particular, the molded body by the continuous extrusion press molding method has no gloss return at the time of heat processing, has excellent solvent resistance, and has a high thickness accuracy. can do.
Claims (6)
A vinyl chloride resin molded product obtained by molding the vinyl chloride resin composition according to any one of claims 1 to 5, wherein an average heat generation rate (AHRR) measured according to ASTM 1354 is 65 kW / m. 2 or less, the average specific attenuation area (ASEA) measured in accordance with ASTM E1354 is 800 m 2 / kg or less, the light transmittance is 55 to 100%, and the haze value is 0 to 20%. A vinyl chloride resin molded article characterized by
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EP3689963A4 (en) * | 2017-09-27 | 2021-06-16 | Sekisui Chemical Co., Ltd. | Resin composition for injection molding |
CN110621737B (en) * | 2017-09-27 | 2023-01-03 | 积水化学工业株式会社 | Resin composition for molding |
CN110294903A (en) * | 2019-02-20 | 2019-10-01 | 广东光塑科技股份有限公司 | A kind of tasteless high temperature resistant PVC modified material of high transparency and preparation method thereof |
JP2020186806A (en) * | 2019-05-17 | 2020-11-19 | 積水化学工業株式会社 | Heat-resistant transparent joint |
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JPH10251916A (en) * | 1997-03-11 | 1998-09-22 | Kanegafuchi Chem Ind Co Ltd | Vinyl chloride-based resin composition for fiber and vinyl chloride-based fiber using the same |
JP2000186180A (en) * | 1998-12-22 | 2000-07-04 | Mitsubishi Chem Mkv Co | Vinyl chloride resin composition |
JP2003514942A (en) * | 1999-11-19 | 2003-04-22 | ジョージア・ガルフ・コーポレイション | Smoke retardant and flame retardant plenum compositions |
WO2006035867A1 (en) * | 2004-09-29 | 2006-04-06 | Kaneka Corporation | Polyvinyl chloride fiber reduced in initial coloration |
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JPH10251916A (en) * | 1997-03-11 | 1998-09-22 | Kanegafuchi Chem Ind Co Ltd | Vinyl chloride-based resin composition for fiber and vinyl chloride-based fiber using the same |
JP2000186180A (en) * | 1998-12-22 | 2000-07-04 | Mitsubishi Chem Mkv Co | Vinyl chloride resin composition |
JP2003514942A (en) * | 1999-11-19 | 2003-04-22 | ジョージア・ガルフ・コーポレイション | Smoke retardant and flame retardant plenum compositions |
WO2006035867A1 (en) * | 2004-09-29 | 2006-04-06 | Kaneka Corporation | Polyvinyl chloride fiber reduced in initial coloration |
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