JPS642373Y2 - - Google Patents
Info
- Publication number
- JPS642373Y2 JPS642373Y2 JP1983127048U JP12704883U JPS642373Y2 JP S642373 Y2 JPS642373 Y2 JP S642373Y2 JP 1983127048 U JP1983127048 U JP 1983127048U JP 12704883 U JP12704883 U JP 12704883U JP S642373 Y2 JPS642373 Y2 JP S642373Y2
- Authority
- JP
- Japan
- Prior art keywords
- crimping
- wire
- side walls
- notch
- crimp
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000002788 crimping Methods 0.000 claims description 37
- 239000000463 material Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 238000004804 winding Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Landscapes
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
Description
【考案の詳細な説明】
本考案は圧着型のコンタクトの電線圧着部に施
すノツチ(notch)構造に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a notch structure provided on the wire crimp portion of a crimp type contact.
コネクタに使用される圧着型のコンタクトは通
常弾性金属板から打抜かれ第1図の如くプレス成
形されるが電線圧着部1及び被覆圧着部2から成
る結線部は電線を圧着により電気接続される。電
線圧着部1における電線の圧着は第2図に示すよ
うに挿入された電線3を低部12と共に対向する
一対の側壁11,11′により内側に巻き込むよ
うにして行われる。従来巻込曲率から考え相対的
に板厚の厚い材料ではこの内側への巻込みが難し
く圧着が困難なので圧着性を犠性にし同一板厚を
使用するか或は板厚を2段又は3段にした異形材
が使われていたが異形材は材料費が高く経済性に
問題があつた。また、最近機器の小型化が進みこ
れに伴つて巻込曲率が益々小さくなり治具による
小型コンタクトの圧着も困難になつて来た。 Crimp-type contacts used in connectors are usually punched out of an elastic metal plate and press-molded as shown in FIG. 1, and a connection section consisting of an electric wire crimping section 1 and a covering crimping section 2 is electrically connected by crimping the electric wire. The wire is crimped in the wire crimping section 1 by wrapping the inserted wire 3 together with the lower portion 12 inwardly by a pair of opposing side walls 11, 11', as shown in FIG. Conventionally, considering the rolling curvature, if the material is relatively thick, it is difficult to wrap it inward and crimping is difficult, so the same plate thickness is used at the expense of crimpability, or the plate thickness is increased by two or three steps. However, deformed materials had high material costs and were uneconomical. Furthermore, as devices have become smaller in size, the winding curvature has become smaller and smaller, making it difficult to crimp small contacts using jigs.
そこで本考案はかかる上述の欠点を解消する目
的で成されたもので、異形材を使わず、板厚の厚
い材料を使用しても圧着性が良好でしかも容易に
作業が行えるようにしたものである。 Therefore, the present invention was created with the aim of eliminating the above-mentioned drawbacks, and it has good crimping properties even when thick material is used without using irregularly shaped materials, and the work can be easily performed. It is.
本考案は電線を圧着によつて電気接続する圧着
型コンタクトにおいて、電線圧着部の対向する側
壁に、溝の深さが異なる複数のノツチを設けたコ
ンタクトのノツチ構造であり、圧着性を損わずに
確実に圧着を行うことを特徴とするものである。 The present invention is a crimp-type contact that electrically connects electric wires by crimping, and has a contact notch structure in which multiple notches with different groove depths are provided on opposing side walls of the wire crimping part. The feature is that the crimping can be performed reliably without any damage.
以下図面を参照しながら本考案について実施例
を用いて説明する。第3図は本考案の電線圧着部
の一実施例を示した電線圧着部1の対向する側壁
11,11′に電線挿入方向(矢方向)に平行で
溝の深さが異なるノツチ13を互いに一定間隔を
おいて複数本設けたものである。側壁11,1
1′の端面11a,11a′は先細になるようにプ
レス加工される。第4図は電線圧着部の部分断面
を示したもので板厚t0の側壁11に深さt1の溝で
あるノツチ13を設ける。即ちノツチ13の部分
の板厚はt0−t1となりこれをt2とすると板厚t0の
ものが板厚t2の断面二次モーメントを得られ見か
け上t2の厚さになつたと同様の効果を得ることに
なる。又ノツチを金属板に設けることはノツチの
部分に集中応力を発生させる圧着時の屈曲性を高
める利点がある。第5図aに示す電線圧着部にお
いては、側壁11,11′の断面11a,11
a′側から低部12側へ配列されているノツチ1
3,13′の溝の深さを順次浅く形成してある。
このような構造の電線圧着部に電線を圧着する場
合、電線圧着部は溝の深さが深いノツチの部分か
ら順に屈曲し始め、すなわち側壁11,11′の
端面11a,11a′側から屈曲し始め電線を巻き
込み圧着接続する。ノツチ13,13′の溝の深
さは低部12側ほど浅く形成され、低部12側の
側壁の剛性は大きいので、電線の巻き込みがしや
すいにもかかわらず側壁11,11′の低部12
側が外方へ開きにくい効果がある。又、第5図b
に示す電線圧着部に形成されたノツチ13,1
3′は、第5図aに示す電線圧着部のノツチ13,
13′とは逆に、側壁11,11′の端面11a,
11a′側から低部12へ向け溝の深さを順次深く
形成してある。第5図bに示す構造の電線圧着部
は外径の大きな電線の接続に使用して有効であ
る。外径の大きな電線を圧着接続する場合は、側
壁11と側壁11′との開き角度を大きく成形し
ておく必要がある。側壁11と側壁11′との開
き角度が大きくなると、電線圧着工程において、
側壁11,11′の端面11a,11a′が屈曲し
電線の巻込みを始める前に側壁11,11′の中
間部分が内側へ折れ曲がることがある。このた
め、第5図bに示すようなノツチ構造にすると、
側壁11,11′は低部12に近い部分が湾曲し
やすいので、圧着工具により圧着を開始すると側
壁11,11′の開き角度はしだいに小さくなる。
さらに、圧着して行くと圧着工具の圧着曲面に添
つて側壁11,11′は電線を巻込み圧着して行
くので、座屈変形的に側壁11,11′の中間部
分が折れ曲がることはない。電線圧着部の低部1
2側の側壁11,11′の剛性は第5図aの構造
のものよりも小さいが、端面11a,11a′側の
側壁の剛性は大きいので圧着完了後は電線をしつ
かりと巻き込み接続することができる。この実施
例では電線圧着部1の側壁11,11′の内側に
ノツチ13,13′を設けたが、側壁11,1
1′の外側にノツチを設けても、又側壁の内側及
び外側にそれぞれ半ピツチずらしてノツチを設け
ても同一の効果を有する。 The present invention will be described below using examples with reference to the drawings. FIG. 3 shows an embodiment of the wire crimping part of the present invention. Notches 13 having different depths of grooves parallel to the wire insertion direction (arrow direction) are formed on opposite side walls 11 and 11' of the wire crimping part 1. A plurality of these are provided at regular intervals. side wall 11,1
The end surfaces 11a, 11a' of the cylindrical member 1' are pressed so as to be tapered. FIG. 4 shows a partial cross section of the wire crimping part, in which a notch 13 , which is a groove with a depth t1 , is provided in a side wall 11 having a thickness t0. In other words, the thickness of the plate at the notch 13 is t 0 - t 1 , and if this is set as t 2 , then the plate with thickness t 0 has a moment of inertia of area with thickness t 2 , and has an apparent thickness of t 2 . You will get a similar effect. Further, providing a notch in the metal plate has the advantage of increasing flexibility during crimping, which generates concentrated stress at the notch. In the wire crimping part shown in FIG.
Notches 1 arranged from the a' side to the lower part 12 side
The depths of grooves 3 and 13' are made shallower in sequence.
When a wire is crimped to the wire crimping part having such a structure, the wire crimping part starts to bend from the notch part where the groove is deep, that is, from the end surfaces 11a, 11a' of the side walls 11, 11'. Start by winding up the wires and crimping them. The depth of the groove of the notches 13, 13' is formed to be shallower toward the lower part 12, and the rigidity of the side wall on the lower part 12 side is greater. 12
This has the effect of preventing the sides from opening outward. Also, Figure 5b
Notches 13, 1 formed in the wire crimping part shown in
3' is the notch 13 of the wire crimping part shown in FIG. 5a,
13', the end surfaces 11a, 13' of the side walls 11, 11'
The depth of the groove is gradually increased from the 11a' side toward the lower part 12. The wire crimping section having the structure shown in FIG. 5b is effective when used for connecting wires having a large outer diameter. When crimping and connecting electric wires having a large outer diameter, it is necessary to form a large opening angle between the side walls 11 and 11'. When the opening angle between the side wall 11 and the side wall 11' increases, in the wire crimping process,
Before the end faces 11a, 11a' of the side walls 11, 11' are bent and winding of the electric wire begins, the intermediate portions of the side walls 11, 11' may be bent inward. Therefore, if a notch structure is used as shown in Figure 5b,
Since the side walls 11, 11' tend to curve in the portions near the lower portion 12, when crimping is started with the crimping tool, the opening angle of the side walls 11, 11' gradually becomes smaller.
Furthermore, as the crimping process progresses, the side walls 11, 11' wrap around the electric wires and crimp them along the crimping curved surface of the crimping tool, so that the intermediate portions of the side walls 11, 11' do not bend due to buckling deformation. Lower part 1 of wire crimping part
Although the rigidity of the side walls 11, 11' on the second side is smaller than that of the structure shown in Fig. 5a, the rigidity of the side walls on the end faces 11a, 11a' side is large, so after crimping is completed, the electric wire should be tightly wound and connected. I can do it. In this embodiment, notches 13, 13' are provided inside the side walls 11, 11' of the wire crimping part 1, but the notches 13, 13' are provided inside the side walls 11, 11'
The same effect can be obtained even if the notch is provided on the outside of the side wall 1', or the notch is provided on the inside and outside of the side wall, shifted by half a pitch.
以上述べたように本考案によるコンタクトのノ
ツチ構造はコンタクトの圧着部の側壁の内側又は
外側に圧着される電線の延伸方向と平行に、且つ
溝の深さが異なる複数のノツチを設けることによ
り見かけ上の板厚を変化させることができ、断面
二次モーメントを低くして屈曲性を高め板厚の厚
いものでも溝の深さ分だけ板厚を薄くしたのと同
様の効果を得ることができるので従来のように異
形材を用いることなく板厚の厚い材料や小型のコ
ンタクトでも容易に圧着を行うことが可能となり
極めてすぐれた効果を有する。 As described above, the notch structure of the contact according to the present invention is achieved by providing a plurality of notches parallel to the stretching direction of the wire to be crimped on the inside or outside of the side wall of the crimping part of the contact, and having grooves of different depths. It is possible to change the thickness of the upper plate, lowering the moment of inertia of area and increasing flexibility. Even with thick plates, the same effect as thinning the plate by the depth of the groove can be obtained. Therefore, it is possible to easily crimp even thick materials and small contacts without using irregularly shaped materials as in the conventional method, which has an extremely excellent effect.
なお上述では特定の実施例を用いて説明したが
本考案はこれに限定されるものではなく本考案の
範囲内で各種の設計上の変形例えばピンコンタク
トの圧着部への適用等も含むものである。 Although the above description has been made using a specific embodiment, the present invention is not limited thereto, and includes various design modifications within the scope of the present invention, such as application to the crimp portion of a pin contact.
第1図は従来のコンタクトを示す斜視図、第2
図は同じくその圧着部を示す断面図、第3図は本
考案の一実施例を示し、電線圧着部を示す部分斜
視図、第4図は本考案の原理を示す部分拡大図、
第5図a,bは本考案実施例の電線圧着部の拡大
断面図である。
1……電線圧着部、11,11′……側壁、1
2……低部、13……ノツチ、3……電線。
Figure 1 is a perspective view of a conventional contact; Figure 2 is a perspective view of a conventional contact;
The figure is a sectional view showing the crimping part, FIG. 3 is a partial perspective view showing an embodiment of the present invention, showing the wire crimping part, and FIG. 4 is a partially enlarged view showing the principle of the present invention.
FIGS. 5a and 5b are enlarged sectional views of the wire crimping part of the embodiment of the present invention. 1...Wire crimping part, 11, 11'...Side wall, 1
2...low part, 13...notch, 3...electric wire.
Claims (1)
クトにおいて、電線圧着部の対向する側壁に、圧
着される電線の延伸方向と平行に延伸するノツチ
を複数並設し、該ノツチ各々の溝の深さを異なら
しめたことを特徴とするコンタクトのノツチ構
造。 In a crimp-type contact that electrically connects electric wires by crimping, a plurality of notches extending parallel to the stretching direction of the wire to be crimped are arranged on opposing side walls of the wire crimping part, and the depth of the groove of each notch is The notch structure of the contact is characterized by different characteristics.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12704883U JPS6035471U (en) | 1983-08-17 | 1983-08-17 | Contact notch structure |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12704883U JPS6035471U (en) | 1983-08-17 | 1983-08-17 | Contact notch structure |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6035471U JPS6035471U (en) | 1985-03-11 |
JPS642373Y2 true JPS642373Y2 (en) | 1989-01-19 |
Family
ID=30288685
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP12704883U Granted JPS6035471U (en) | 1983-08-17 | 1983-08-17 | Contact notch structure |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6035471U (en) |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4568210B2 (en) * | 2005-11-14 | 2010-10-27 | 矢崎総業株式会社 | Terminal metal fittings and flat circuit body with terminals |
JP5105521B2 (en) * | 2007-11-27 | 2012-12-26 | 矢崎総業株式会社 | Crimping structure of crimping terminal to electric wire |
JP2009272141A (en) * | 2008-05-07 | 2009-11-19 | Autonetworks Technologies Ltd | Crimping terminal, and method for manufacturing of electric cable with terminal |
JP5362296B2 (en) * | 2008-09-03 | 2013-12-11 | 矢崎総業株式会社 | Terminal fitting |
JP5297255B2 (en) * | 2009-04-07 | 2013-09-25 | 矢崎総業株式会社 | Crimp terminal |
JP2011077013A (en) * | 2009-10-02 | 2011-04-14 | Yazaki Corp | Crimp terminal |
JP2013149564A (en) * | 2012-01-23 | 2013-08-01 | Auto Network Gijutsu Kenkyusho:Kk | Terminal fitting |
KR101664576B1 (en) * | 2014-11-07 | 2016-10-10 | 현대자동차주식회사 | Wire terminal connector |
KR101964206B1 (en) * | 2017-06-23 | 2019-04-01 | (주)티에이치엔 | Splice joint terminal |
JP2019012673A (en) * | 2017-07-03 | 2019-01-24 | 矢崎総業株式会社 | Crimp terminal |
JP2019204589A (en) * | 2018-05-21 | 2019-11-28 | 株式会社オートネットワーク技術研究所 | Wire with terminal |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS561367B2 (en) * | 1976-02-26 | 1981-01-13 |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS561367U (en) * | 1979-06-19 | 1981-01-08 |
-
1983
- 1983-08-17 JP JP12704883U patent/JPS6035471U/en active Granted
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS561367B2 (en) * | 1976-02-26 | 1981-01-13 |
Also Published As
Publication number | Publication date |
---|---|
JPS6035471U (en) | 1985-03-11 |
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