JPS6410594B2 - - Google Patents
Info
- Publication number
- JPS6410594B2 JPS6410594B2 JP59129498A JP12949884A JPS6410594B2 JP S6410594 B2 JPS6410594 B2 JP S6410594B2 JP 59129498 A JP59129498 A JP 59129498A JP 12949884 A JP12949884 A JP 12949884A JP S6410594 B2 JPS6410594 B2 JP S6410594B2
- Authority
- JP
- Japan
- Prior art keywords
- wire
- thermally sprayed
- sprayed
- thermally
- spraying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000463 material Substances 0.000 claims description 46
- 238000005507 spraying Methods 0.000 claims description 17
- 238000007751 thermal spraying Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 8
- 239000007921 spray Substances 0.000 description 6
- 238000007796 conventional method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000005855 radiation Effects 0.000 description 3
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 2
- 239000003990 capacitor Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/126—Detonation spraying
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating By Spraying Or Casting (AREA)
Description
【発明の詳細な説明】
産業上の利用分野
本発明は、線爆溶射方法、特に有底円筒形状の
被溶射材を一方の電極とし、他方の電極と被溶射
材との間に溶射材である線材を配し、この線材に
衝撃大電流を与えることにより、所望の溶射被覆
を行なう線爆溶射方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to a radiation bomb spraying method, in particular a method in which a bottomed cylindrical material to be sprayed is used as one electrode, and a spraying material is placed between the other electrode and the material to be sprayed. This invention relates to a wire bomb spraying method in which a desired thermal spray coating is applied by disposing a certain wire and applying a large impact current to the wire.
従来の技術
円筒形状の被溶射材の内面に線爆溶射法で溶射
被覆を行なう場合、従来の方法は第1図に示され
る構成で行なわれている。この構成では、被溶射
材と被溶射材の内面中央に配置される溶射材であ
る線材とは電気的に絶縁状態にある。BACKGROUND ART When thermally spraying the inner surface of a cylindrical material to be thermally sprayed using a beam blasting method, a conventional method is carried out with the configuration shown in FIG. In this configuration, the material to be thermally sprayed and the wire rod which is the thermal spraying material disposed at the center of the inner surface of the material to be thermally sprayed are electrically insulated.
従来の方法では、円筒形状の被溶射材の内面に
線材を配置するので、被溶射材が上方開放の、例
えばU型をした有底円筒形状である場合は、被溶
射材の底部に十分大きな穴をあけて線材を通さな
い限り、被溶射材の内面側に溶射被覆を行なうこ
とは不可能である。しかし、内部に電極を挿入す
る方法、即ち第2図に示すような同軸ケーブルを
使用する方法(特許番号第720023号)を用いる
と、一部分溶射被覆することができる。この場合
でも、同軸ケーブル9に接続した電極7のために
被溶射材のU型形状の内径部の奥の部分が溶射被
覆不可能であり、また溶射効率も悪いなどの欠点
がある。したがつて、被溶射材が上方開放の、例
えばU型をした有底円筒形状である場合、工業的
にその内面に線爆溶射法で溶射被覆することは不
可能であつた。 In the conventional method, a wire rod is placed on the inner surface of a cylindrical material to be thermally sprayed, so if the material to be thermally sprayed is a cylindrical shape with an open top, for example a U-shaped bottom, a sufficiently large Unless a hole is made and a wire is passed through, it is impossible to thermally spray the inner surface of the material to be thermally sprayed. However, if a method of inserting an electrode inside, ie, a method of using a coaxial cable as shown in FIG. 2 (Patent No. 720023) is used, it is possible to partially coat the material by thermal spraying. Even in this case, there are drawbacks such as the fact that the deep part of the U-shaped inner diameter of the material to be thermally sprayed cannot be thermally coated because of the electrode 7 connected to the coaxial cable 9, and the thermal spraying efficiency is also poor. Therefore, if the material to be thermally sprayed has a cylindrical shape with an open top, for example, a U-shape with a bottom, it has been impossible to thermally spray the inner surface of the material by the wire bombardment spraying method on an industrial scale.
発明が解決しようとする問題点
本発明は、前述の問題点、即ち上方開放の有底
円筒形状の被溶射材の内面側に溶射被覆すること
ができないという問題点を解決することを目的と
するものである。Problems to be Solved by the Invention The present invention aims to solve the above-mentioned problem, that is, it is not possible to thermally spray coat the inner surface of a cylindrical material to be thermally sprayed which is open at the top and has a bottom. It is something.
問題点を解決するための手段
本発明は、円筒の一方の端が閉じている、つま
り上方開放の有底円筒形状の被溶射材の内面側に
配した溶射材である線材に衝撃大電流を与えるこ
とにより、前記被溶射材の内面側に溶射被覆する
線爆溶射方法において、被溶射材の底部の所要個
所と溶射材である線材の一端を電気的に接触させ
て、また線材の他端は被溶射材と電気的に絶縁状
態の下におき、被溶射材の所要個所と線材の他端
とにより両電極を形成させることを特徴とするも
のである。即ち、その構成を具体的に第3図で説
明すると、一方の電極13は被溶射材12との放
電を防ぐため周囲を電気的に絶縁されていて、溶
射材である線材5の一端は被溶射材12の底部中
央に接触固定され、他端は電極13に架線され
る。即ち、被溶射材自身が他方の電極を兼ねてい
る。次に、線材5を溶融爆発させるのに必要十分
な衝撃大電流が与えられて、所望の溶射被覆が行
なわれる。Means for Solving the Problems The present invention applies a large shock current to a wire rod, which is a thermal spraying material, placed on the inner surface of a bottomed cylindrical material with one end of the cylinder closed, that is, open at the top. In the wire bomb spraying method for thermally spraying the inner surface of the material to be thermally sprayed, one end of the wire, which is the thermal spraying material, is brought into electrical contact with a required part of the bottom of the material to be thermally sprayed, and the other end of the wire is This method is characterized in that it is placed in an electrically insulated state from the material to be thermally sprayed, and both electrodes are formed by a required portion of the material to be thermally sprayed and the other end of the wire. That is, to explain the structure in detail with reference to FIG. 3, one electrode 13 is electrically insulated around the periphery to prevent electrical discharge with the sprayed material 12, and one end of the wire 5, which is the sprayed material, is covered. It is fixed in contact with the center of the bottom of the thermal spray material 12, and the other end is connected to the electrode 13. That is, the material to be thermally sprayed itself serves as the other electrode. Next, a large impact current necessary and sufficient to melt and explode the wire 5 is applied to achieve the desired thermal spray coating.
一般に、線爆溶射法は、第1図に示されるよう
に、被溶射材と線材とを電気的に絶縁状態におい
て溶射を行なうものであるので、本発明は従来の
方法とは本質的に異なるものである。 Generally, as shown in Figure 1, the wire bomb spraying method is a method in which thermal spraying is performed with the material to be sprayed and the wire rod electrically insulated, so the present invention is essentially different from the conventional method. It is something.
作 用
本発明の方法は、従来の方法のように、被溶射
材と線材とを電気的に絶縁状態において溶射を行
なうものではなく、被溶射材が両電極のうちの一
方の電極を兼ねているので、被溶射材が上方開放
の有底円筒形状の場合であつても、その内面に溶
射被覆することができる。Effect The method of the present invention does not perform thermal spraying while the material to be sprayed and the wire are electrically insulated, as in conventional methods, but the material to be sprayed also serves as one of the two electrodes. Therefore, even if the material to be thermally sprayed has a cylindrical shape with an open bottom, the inner surface of the material can be thermally sprayed.
実施例
上方開放の有底円筒形状の被溶射材の一例とし
て、アルミ合金製の内径30mm、深さ100mmの大き
さのU型形状部品の内面にモリブデンを溶射被覆
する。線爆溶射は本発明による第3図に示す構成
で行なつた。線爆溶射条件はモリブデン線材の直
径を0.8mm、電極間距離、即ち電極13と被溶射
材の底部中央との距離を130mm、コンデンサー充
電容量を100μF、充電電圧を6KVとした。その結
果、U型形状部品の内面に溶射被覆することがで
きた。Example As an example of a material to be thermally sprayed in the shape of a cylinder with an open bottom, the inner surface of a U-shaped part made of aluminum alloy with an inner diameter of 30 mm and a depth of 100 mm is coated with molybdenum. The wire bomb spraying was carried out using the configuration shown in FIG. 3 according to the present invention. The wire blast spraying conditions were as follows: the diameter of the molybdenum wire was 0.8 mm, the distance between the electrodes, that is, the distance between the electrode 13 and the center of the bottom of the material to be sprayed, was 130 mm, the capacitor charging capacity was 100 μF, and the charging voltage was 6 KV. As a result, the inner surface of the U-shaped part could be coated by thermal spraying.
発明の効果
被溶射材が一方の電極を兼ねていることは、本
発明の特徴であり、このため、従来の方法では不
可能であつた円筒の一方の端が閉じている、つま
り上方開放の有底円筒形状の被溶射材の内面側に
線爆溶射法で溶射被覆することが可能となつた。
この有底円筒形状の被溶射材としては、例えばシ
リンダーヘツドとシリンダーが一体になつた内燃
機関用のシリンダーなどがあげられる。この種の
製品に本発明が利用できるので、この効果は非常
に大きい。Effects of the Invention It is a feature of the present invention that the material to be thermally sprayed also serves as one electrode, and for this reason, one end of the cylinder is closed, which is impossible with the conventional method, that is, the top is open. It has become possible to thermally spray the inner surface of a bottomed cylindrical material to be thermally sprayed using the wire bombardment spraying method.
An example of this bottomed cylindrical material to be thermally sprayed is a cylinder for an internal combustion engine in which a cylinder head and a cylinder are integrated. Since the present invention can be applied to this type of product, this effect is very large.
第1図は円筒形状の被溶射材の内面に線爆溶射
する場合の構成図、第2図は長い円筒形状の被溶
射材の内面に線爆溶射する場合の構成図、第3図
は本発明による線爆溶射方法の構成図である。ま
た、符号1はコンデンサー、2はスイツチ、3,
4,7,8,13は電極、5は溶射線材、6,1
2,61は被溶射材、9は同軸ケーブル、15は
絶縁体を表わす。
Figure 1 is a diagram showing the configuration of a case in which the inner surface of a cylindrical material to be thermally sprayed is subjected to radiation blast spraying, Figure 2 is a diagram of the configuration in the case of radiation blast spraying to the inner surface of a long cylindrical material to be thermally sprayed, and Figure 3 is a diagram of the main body. FIG. 1 is a configuration diagram of a beam blast spraying method according to the invention. Also, code 1 is a capacitor, 2 is a switch, 3,
4, 7, 8, 13 are electrodes, 5 is a thermal spray wire, 6, 1
2 and 61 represent materials to be thermally sprayed, 9 represents a coaxial cable, and 15 represents an insulator.
Claims (1)
放の有底円筒形状の被溶射材の内面側に配した溶
射材である線材に衝撃大電流を与えることによ
り、前記被溶射材の内面側に溶射被覆する線爆溶
射方法において、被溶射材の底部の所要個所と溶
射材である線材の一端を電気的に接触させ、また
線材の他端は被溶射材と電気的に絶縁状態の下に
おき、被溶射材の所要個所と線材の他端とにより
両電極を形成させることを特徴とする線爆溶射方
法。1. By applying a high impact current to a wire that is a thermal spraying material placed on the inner surface of a cylindrical material to be thermally sprayed with one end closed, that is, open at the top, the inner surface of the material to be thermally sprayed is In the wire bomb thermal spraying method, one end of the wire, which is the thermal spraying material, is brought into electrical contact with the required part of the bottom of the material to be thermally sprayed, and the other end of the wire is electrically insulated from the material to be thermally sprayed. A wire blast spraying method characterized in that both electrodes are formed by a desired part of the material to be sprayed and the other end of the wire.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP59129498A JPS60187669A (en) | 1984-06-22 | 1984-06-22 | Wire explosion thermal spraying method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP59129498A JPS60187669A (en) | 1984-06-22 | 1984-06-22 | Wire explosion thermal spraying method |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP53015747A Division JPS6024179B2 (en) | 1978-02-13 | 1978-02-13 | Line blast spraying method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS60187669A JPS60187669A (en) | 1985-09-25 |
JPS6410594B2 true JPS6410594B2 (en) | 1989-02-22 |
Family
ID=15010966
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP59129498A Granted JPS60187669A (en) | 1984-06-22 | 1984-06-22 | Wire explosion thermal spraying method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS60187669A (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ATE80184T1 (en) * | 1987-06-29 | 1992-09-15 | Hauzer Holding | METHOD AND DEVICE FOR COATING HOLES IN OBJECTS. |
-
1984
- 1984-06-22 JP JP59129498A patent/JPS60187669A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS60187669A (en) | 1985-09-25 |
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