JPS637755Y2 - - Google Patents
Info
- Publication number
- JPS637755Y2 JPS637755Y2 JP12117083U JP12117083U JPS637755Y2 JP S637755 Y2 JPS637755 Y2 JP S637755Y2 JP 12117083 U JP12117083 U JP 12117083U JP 12117083 U JP12117083 U JP 12117083U JP S637755 Y2 JPS637755 Y2 JP S637755Y2
- Authority
- JP
- Japan
- Prior art keywords
- greasing
- spool
- spools
- pump
- distribution
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000012790 confirmation Methods 0.000 claims description 4
- 239000003921 oil Substances 0.000 description 18
- 239000010687 lubricating oil Substances 0.000 description 15
- 238000005461 lubrication Methods 0.000 description 8
- 238000009412 basement excavation Methods 0.000 description 3
- 238000004891 communication Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
Landscapes
- Component Parts Of Construction Machinery (AREA)
- Loading And Unloading Of Fuel Tanks Or Ships (AREA)
- Fluid-Pressure Circuits (AREA)
Description
【考案の詳細な説明】
本考案は、給脂ポンプと多数の被給脂部との間
に、そのポンプからの給脂圧で順次的に駆動され
る複数の給脂スプールを有する分配給脂装置を設
けて、前記給脂スプールにより加圧される給脂室
を前記被給脂部に各別接続し、給脂スプールの順
次的作動に伴ない各被給脂部に所定量の潤滑油を
順次分配供給するようにした集中給脂装置に関す
る。[Detailed Description of the Invention] The present invention is a dispensing greasing system having a plurality of greasing spools, which are sequentially driven by the greasing pressure from the pump, between a greasing pump and a large number of parts to be lubricated. A device is provided in which a greasing chamber pressurized by the greasing spool is connected to each of the parts to be lubricated, and a predetermined amount of lubricating oil is supplied to each of the parts to be lubricated as the greasing spool is sequentially operated. The present invention relates to a centralized lubrication device that sequentially distributes and supplies oil.
従来、上記集中給脂装置において、多数の分配
系路のいずれかで詰りが生じた場合、それに伴な
う給脂スプールの順次的作動の停止に起因したポ
ンプ過負荷運転による異音発生で、詰りの発生そ
のものは認識できるのであるが、各給脂スプール
の作動停止状態を外部から確認することができな
いために、どの分配系路で詰りが生じたかを判別
することができず、そのために各分配系路を一本
づつ導通点検しなければならない等、点検・補修
に多大の時間と手間を要する問題があつた。 Conventionally, in the above-mentioned centralized greasing system, when clogging occurs in one of the many distribution lines, abnormal noise is generated due to pump overload operation caused by sequential stoppage of operation of the greasing spools. Although the clogging itself can be recognized, since it is not possible to confirm from the outside whether each greasing spool has stopped operating, it is not possible to determine in which distribution system line the clogging has occurred. There were problems in that inspections and repairs required a great deal of time and effort, such as having to check the continuity of each distribution line one by one.
本考案の目的は、上述実情に鑑みて、分配給脂
装置の本来作動構造を利用した合理的な改良によ
り、いずれの分配給脂系路で詰りが生じたかを容
易に判別できるようにする点にある。 In view of the above-mentioned circumstances, the purpose of the present invention is to make it possible to easily determine which distribution system path has become clogged by rationally improving the original operating structure of the distribution system. It is in.
本考案の特徴構成は、冒記給脂装置において前
記給脂スプール夫々に、その両側ストロークエン
ドにおいて作用する2個の動作確認センサーを付
設し、それらセンサーからの情報に基いて前記給
脂スプールのいずれがトラブルを生じているかを
表示する装置を設けてあることにあり、その作
用・効果は次の通りである。 The characteristic configuration of the present invention is that in the above-mentioned greasing device, two operation confirmation sensors are attached to each of the greasing spools, which act on both stroke ends of the greasing spool, and based on information from these sensors, the greasing spool is adjusted. A device is provided to indicate which one is causing trouble, and its functions and effects are as follows.
つまり、給脂スプールが本来順次的に作動する
もので、詰りが生じた場合、その詰り発生系路に
対するスプールのみが中立状態で停止してしまう
ことに着目して、各給脂スプールの作動を、その
両端スロークエンドで作用するセンサーで各別に
検出し、いずれのスプールがトラブル発生状態で
あるかを表示するようにしたことにより、どの分
配系路で詰りが生じたかを、そのスプールの作動
トラブル表示で容易に判別することができ、その
結果、従来の如き分配系路の一本づつの導通点検
等を省いて点検・補修を大巾に容易にすることが
できるに至つた。 In other words, the greasing spools originally operate sequentially, and if a clog occurs, only the spool corresponding to the clogging path will stop in a neutral state, so the operation of each greasing spool is controlled. By detecting each spool separately using sensors that operate at both stroke ends and displaying which spool is in trouble, it is possible to determine which distribution line has become clogged and to identify any operational problems with that spool. It can be easily distinguished by display, and as a result, inspection and repair can be greatly facilitated by omitting the conventional conduction inspection of each distribution line one by one.
しかも、詰りの発生自体をも、それに起因した
スプールの作動停止時点で早期に認知することが
できるから、従来のように、ポンプが過負荷運転
となつてそれに伴なう異音発生時点で認知するに
比して、ポンプの保護面においても有利にし得る
に至つた。 Furthermore, the occurrence of clogging itself can be recognized early on when the spool stops operating due to it, so unlike conventional methods, it can be recognized as soon as the pump is overloaded and an abnormal noise is generated. Compared to conventional methods, we have achieved advantages in terms of protection of the pump.
次に本考案の実施例を例示図に基づいて詳述す
る。 Next, embodiments of the present invention will be described in detail based on illustrative drawings.
第1図に示すように、左右一対のクローラ走行
装置1を備えた機台に、旋回台2を、油圧モータ
3により駆動旋回自在に取付け、その旋回台2
に、搭乗運転部4及び、原動部5を設けると共
に、上下揺動並びに屈伸操作自在な作業用アーム
6の先端に揺動操作自在なバケツト7を取付けて
構成した掘削作業装置8を、旋回台2に左右揺動
操作自在に取付け、さらに、機台の前端に上下揺
動操作自在なドーザ装置9を装備し、もつて、排
土作業可能な掘削作業車を構成してある。 As shown in FIG. 1, a swivel base 2 is attached to a machine base equipped with a pair of left and right crawler traveling devices 1 so as to be freely driven and swiveling by a hydraulic motor 3.
The excavation work device 8 is equipped with a boarding operation section 4 and a driving section 5, and is constructed by attaching a swingable bucket 7 to the tip of a working arm 6 that can swing up and down and bend and extend. 2 is attached so as to be able to swing left and right, and a dozer device 9 that is swingable up and down is attached to the front end of the machine base, thereby forming an excavation work vehicle capable of earth removal work.
掘削作業装置8の各枢支部、旋回台2を機台に
回転自在に支持する旋回レース部、ドーザ装置9
の機台に対する枢支部、及び、クローラ走行装置
1の車軸軸受部等、各所に対する潤滑油自動供給
構造を構成するに、第2図に示すように、着脱交
換自在な潤滑油供給カートリツジ10に対する収
納ケース部11を備えたピストン駆動型給脂ポン
プ12に、主分配給脂装置13を接続し、かつ、
その主分配給脂装置13の複数の分配吐出部に、
複数の副分配給脂装置14を各別に油路接続し、
さらに、それら副分配給脂装置14の分配吐出部
を前述被給脂部に各別に油路接続してある。 Each pivot part of the excavation work device 8, a swing race part that rotatably supports the swing base 2 on the machine base, and a dozer device 9.
As shown in FIG. 2, the structure for automatically supplying lubricating oil to various parts, such as the pivot for the machine base and the axle bearing of the crawler traveling device 1, is constructed by storing the lubricating oil in the removable and replaceable lubricating oil supply cartridge 10. A main greasing device 13 is connected to a piston-driven greasing pump 12 equipped with a case portion 11, and
At the plurality of distribution and discharge portions of the main distribution fat distribution device 13,
A plurality of sub-distribution lubricating devices 14 are connected to each oil line separately,
Furthermore, the distribution and discharge portions of these sub-distribution greasing devices 14 are connected to the aforementioned lubricated portions through separate oil passages.
そして、スプリング15により短縮側に付勢さ
れたポンプ12の給脂ピストン16を、前記旋回
モータ3と作業用油圧ポンプPと接続する一方の
給油路17からの分流油圧で給脂側に伸長作動さ
せるように構成し、もつて、旋回用操作バルブ1
8の操作による旋回台2操作に伴ない、各分配給
脂装置13,14を介して全ての被給脂部に所定
量の潤滑油を自動的に強制供給するように構成し
てある。 Then, the greasing piston 16 of the pump 12, which is biased toward the shortening side by the spring 15, is extended toward the greasing side by the hydraulic pressure diverted from one of the oil supply passages 17 that connects the swing motor 3 and the working hydraulic pump P. The turning operation valve 1 is configured so as to
When the swivel base 2 is operated by the operation 8, a predetermined amount of lubricating oil is automatically and forcibly supplied to all the parts to be lubricated via the respective greasing devices 13 and 14.
図中20は、給脂シリンダ部21内へのピスト
ン16の伸長作動に伴ない、シリンダ部21内の
余剰油を、カートリツジ10とシリンダ部21と
を連通する潤滑油受入部22に戻すためのリリー
フ弁機構であり、又、23は、ポンプ吐出口24
から主分配給脂装置13側に送り出された潤滑油
のうち余剰油を、ポンプ戻り口25から前記受入
部22に戻すためのリリーフ弁26付き油路であ
る。 In the figure, 20 is for returning surplus oil in the cylinder part 21 to the lubricating oil receiving part 22 which communicates the cartridge 10 and the cylinder part 21 as the piston 16 extends into the greasing cylinder part 21. 23 is a relief valve mechanism, and 23 is a pump discharge port 24
This is an oil passage with a relief valve 26 for returning excess oil among the lubricating oil sent out to the main distribution greasing device 13 side from the pump return port 25 to the receiving part 22.
前記分配給脂装置13,14を構成するに、第
3図及び第4図に示すように、軸芯方向に並設し
た3つの摺動弁体部27a,27b,27c、及
びそれら弁体部27a,27b,27cの間に2
つの環状油路28a,28bを形成した3個の摺
動スプール29a,29b,29cをケーシング
30に内装し、給脂ポンプ12に接続された中央
給脂路31を、各スプール29a,29b,29
cの摺動移動に伴なう中央弁体部27bの変位に
よりそのスプール29a,29b,29cの2つ
の環状油路28a,28bに択一的に連通される
ように各スプール29a,29b,29cに対し
て並列的に設け、更に、各スプール29a,29
b,29cの両端側に形成される給脂室32a,
32bを、各スプール29a,29b,29cの
一方側の隣りに位置するスプール29c,29
a,29bの環状油路28a,28bに、(つま
り、第3スプール29cを第2スプール29cに
対して、第2スプール29bを第1スプール29
aに対して、第1スプール29aを第3スプール
29cに対して)内部油路33a,33bを介し
て左右各別に、かつ、第1スプール29aから第
3スプール29cに対してのみ左右反転させた状
態で常時連通させると共に、外部分配管l1〜6と対
して各別接続される計6本の分配管34を、それ
らに各別対応させた計6個の環状油路28a,2
8bの夫々が中央給脂路31と連通状態にあると
きに、それに対応する分配路34が両端側弁体部
27a,27cの一方により閉じられ、かつ、環
状油路28a,28bが中央給脂路31と非連通
状態にあるときに、それに対応する分配路34が
その環状油路28a,28bに連通されるように
設けてある。 As shown in FIGS. 3 and 4, the distribution fat distribution devices 13 and 14 are composed of three sliding valve bodies 27a, 27b, and 27c arranged in parallel in the axial direction, and these valve body parts. 2 between 27a, 27b, 27c
Three sliding spools 29a, 29b, 29c forming two annular oil passages 28a, 28b are housed in a casing 30, and a central greasing passage 31 connected to the greasing pump 12 is connected to each spool 29a, 29b, 29c.
Each spool 29a, 29b, 29c is configured to selectively communicate with the two annular oil passages 28a, 28b of the spool 29a, 29b, 29c by the displacement of the central valve body portion 27b accompanying the sliding movement of c. Furthermore, each spool 29a, 29
greasing chambers 32a formed at both ends of b, 29c;
32b is the spool 29c, 29 located adjacent to one side of each spool 29a, 29b, 29c.
a, 29b (that is, the third spool 29c is connected to the second spool 29c, and the second spool 29b is connected to the first spool 29).
(with respect to a, the first spool 29a is reversed to the left and right with respect to the third spool 29c) via the internal oil passages 33a and 33b, and the left and right are reversed only from the first spool 29a to the third spool 29c. A total of six distribution pipes 34 are connected to the external pipes 1 to 6 at all times, and a total of six annular oil passages 28a, 2 are connected to the external pipes 1 to 6, respectively.
8b is in communication with the central lubrication passage 31, the corresponding distribution passage 34 is closed by one of the valve bodies 27a, 27c on both ends, and the annular oil passages 28a, 28b are in communication with the central lubrication passage 31. A corresponding distribution passage 34 is provided so as to communicate with the annular oil passages 28a, 28b when the oil passage 31 is out of communication with the annular oil passage 28a, 28b.
つまり、第4図イに示すように、各スプール2
9a,29b,29cが図上右側のストロークエ
ンドに位置する状態で中央給脂油路31にポンプ
12からの給脂圧が作用すると、第3スプール2
9cの一方の環状油路28a、及び、それに常時
連通する内部油路33bを介して第1スプール2
9aの右側給脂室32bに潤滑油が加圧供給さ
れ、それに伴ない、第4図ロに示す如く、第1ス
プール29aが左側のストロークエンドにまで摺
動移動し、第1スプール29aの左側の給脂室3
2a内にある潤滑油が、その給脂室32aに連通
する内部油路33a、及び、第3スプール29c
の他方の環状油路28b、及びそれに対応する分
配路34を介して第1外部分配管l1に加圧供給さ
れる。 In other words, as shown in Figure 4A, each spool 2
When lubrication pressure from the pump 12 acts on the central lubrication oil passage 31 with 9a, 29b, and 29c located at the stroke ends on the right side in the figure, the third spool 2
The first spool 2
Lubricating oil is supplied under pressure to the right greasing chamber 32b of 9a, and as a result, the first spool 29a slides to the left stroke end, as shown in FIG. greasing room 3
An internal oil passage 33a through which lubricating oil in 2a communicates with the greasing chamber 32a, and a third spool 29c.
It is pressurized and supplied to the first external partial pipe l1 via the other annular oil passage 28b and the distribution passage 34 corresponding thereto.
そして、第1スプール29aが左側ストローク
エンドに達した後のポンプ12からの給脂圧で、
第4図ロからハに示す如く、第2スプール29b
が左側ストロークエンドにまで移動して、第2ス
プール29bの左側給脂室32a内の潤滑油が第
2外部分配管l2に加圧供給されると共に、それに
引き続いて、ポンプ12からの給脂圧で第3スプ
ール29cが左側ストロークエンドに移動するこ
とにより第3外部分配管l3に潤滑油が加圧供給さ
れ、その後、上述と逆動作でポンプ12からの給
脂圧により各スプール29a,29b,29cが
順次的に右側ストロークエンドに移動することに
より、第4、第5、第6外部分配管l4,l5,l6に
潤滑油が順次的に加圧供給されて初期状態に戻
る。 Then, with the greasing pressure from the pump 12 after the first spool 29a reaches the left stroke end,
As shown in FIG. 4 B to C, the second spool 29b
moves to the left stroke end, and the lubricating oil in the left greasing chamber 32a of the second spool 29b is supplied under pressure to the second external partial pipe l2 , and subsequently, the lubricating oil is supplied from the pump 12. As the third spool 29c moves to the left stroke end under pressure, lubricating oil is supplied under pressure to the third external pipe l3 , and then, in a reverse operation to the above, the lubricating oil from the pump 12 moves each spool 29a, By sequentially moving 29b and 29c to the right stroke end, lubricating oil is sequentially supplied under pressure to the fourth, fifth, and sixth external partial pipes l4 , l5 , and l6 to return to the initial state. return.
前記給脂スプール29a,29b,29cが左
側及び、右側ストロークエンドに達したことをそ
れとの当りにより検出する一対の自己復帰型リミ
ツトスイツチ式センサー35a,35bを、給脂
スプール29a,29b,29cの夫々に対して
設けると共に、センサー35a,35bが押圧操
作された時に点灯するようにそれらセンサー35
a,35bに各別接続したランプR1〜6を、それ
らが前述各スプール29a,29b,29cの作
動順序に従つて一端側から順次点灯するように一
列に並べて運転部4の表示ボツクス36に設け、
もつて、旋回操作時の給脂ポンプ12駆動状態に
おいて、ランプR1〜6の点灯状態がランプ列に沿
つて順次移行することで、分配給脂装置13,1
4が正常に作動していることを確認できるよう
に、又、給脂ポンプ12が駆動状態であるにもか
かわらず、いずれかの分配系路における詰りに起
因して給脂スプール29a,29b,29cが作
動不能となつた時には、点灯状態にある連続した
3個のランプRo,Ro+1,Ro+2の次のランプRo+3
が何番目(n+3)のものであるかを見ることに
より、どの分配系路に詰りが生じたかを容易に判
別できるように構成してある。 A pair of self-returning limit switch type sensors 35a, 35b are installed on each of the greasing spools 29a, 29b, 29c to detect when the greasing spools 29a, 29b, 29c reach the left and right stroke ends by contact with them. The sensors 35a and 35b are provided so that they light up when the sensors 35a and 35b are pressed.
The lamps R 1 to R 6, which are separately connected to the spools 29 a, 35 b, are arranged in a line so that they light up sequentially from one end in accordance with the operating order of the spools 29 a, 29 b, 29 c, and displayed in the display box 36 of the operating section 4. established,
As a result, when the greasing pump 12 is in the operating state during the swing operation, the lighting states of the lamps R 1 to R 6 shift sequentially along the lamp row, so that the dispensing greasing devices 13 and 1
In order to confirm that the greasing spools 29a, 29b, 4 are operating normally, even though the greasing pump 12 is in operation, due to clogging in any of the distribution channels, the greasing spools 29a, 29b, When 29c becomes inoperable, the next lamp R o + 3 of the three successive lit lamps R o , R o+1 , R o+2
The structure is such that it is possible to easily determine which distribution line is clogged by checking the number (n+3) of the block.
尚、給脂スプール29a,29b,29cの
夫々に、その両側ストロークエンドにおいて作用
する2個の動作確認センサー35a,35bは、
接触式リミツトスイツチを用いるに代えて、スプ
ール29a,29b,29cにより加圧される給
脂室32a,32b内の潤滑油圧を検出する圧力
スイツチを用いる等、種々の型式のセンサーを用
いることが可能である。 The two operation confirmation sensors 35a, 35b that act on the greasing spools 29a, 29b, 29c at their stroke ends on both sides are as follows:
Instead of using a contact type limit switch, it is possible to use various types of sensors, such as a pressure switch that detects the lubricating oil pressure in the greasing chambers 32a, 32b pressurized by the spools 29a, 29b, 29c. be.
又、それらセンサー35a,35bからの情報
に基づいて給脂スプール29a,29b,29c
のいずれがトラブルを生じているかを表示する装
置36は、上述の如きランプR表示に代えて、ト
ラブル状態の分配系路の配列番号をデジタル表示
させる等、その具体的回路構成、並びに、表示形
態は種々の改良が可能である。 Also, based on the information from these sensors 35a, 35b, the greasing spools 29a, 29b, 29c
The device 36 for displaying which one is in trouble has its specific circuit configuration and display form, such as digitally displaying the arrangement number of the distribution system in trouble, instead of displaying the lamp R as described above. Various improvements are possible.
図面は本考案に係る集中給脂装置の実施例を示
し、第1図は堀削作業車の全体側面図、第2図は
給脂回路図、第3図は分配給脂装置の内部構造
図、第4図イ,ロ,ハは給脂スプールの作動状態
を示す図である。
12……給脂ポンプ、13,14……分配給脂
装置、29a,29b,29c……給脂スプー
ル、32a,32b……給脂室、35a,35b
……動作確認センサー。
The drawings show an embodiment of the central lubrication system according to the present invention, in which Fig. 1 is an overall side view of an excavating work vehicle, Fig. 2 is a lubrication circuit diagram, and Fig. 3 is an internal structural diagram of a distributed lubrication system. , FIGS. 4A, 4B, and 4C are diagrams showing the operating state of the greasing spool. 12... Greasing pump, 13, 14... Distribution greasing device, 29a, 29b, 29c... Greasing spool, 32a, 32b... Greasing chamber, 35a, 35b
...Operation confirmation sensor.
Claims (1)
のポンプ12からの給脂圧で順次的に駆動される
複数の給脂スプール29a,29b,29cを有
する分配給脂装置13,14を設けて、前記給脂
スプール29a,29b,29cにより加圧され
る給脂室32a,32bを前記被給脂部に各別接
続した集中給脂装置であつて、前記給脂スプール
29a,29b,29c夫々に、その両側ストロ
ークエンドにおいて作用する2個の動作確認セン
サー35a,35bを付設し、それらセンサー3
5a,35bからの情報に基いて前記給脂スプー
ル29a,29b,29cのいずれがトラブルを
生じているかを表示する装置36を設けてある集
中給脂装置。 Distributing greasing devices 13 and 14 have a plurality of greasing spools 29a, 29b, and 29c, which are sequentially driven by the greasing pressure from the pump 12, between the greasing pump 12 and a large number of parts to be lubricated. The central greasing device is provided with greasing chambers 32a, 32b pressurized by the greasing spools 29a, 29b, 29c and separately connected to the parts to be lubricated, wherein the greasing spools 29a, 29b , 29c are provided with two operation confirmation sensors 35a and 35b that act at both stroke ends, and these sensors 3
This centralized greasing device is provided with a device 36 that displays which of the greasing spools 29a, 29b, and 29c is causing trouble based on information from 5a and 35b.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12117083U JPS6028694U (en) | 1983-08-02 | 1983-08-02 | Centralized lubrication device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12117083U JPS6028694U (en) | 1983-08-02 | 1983-08-02 | Centralized lubrication device |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6028694U JPS6028694U (en) | 1985-02-26 |
JPS637755Y2 true JPS637755Y2 (en) | 1988-03-07 |
Family
ID=30277429
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP12117083U Granted JPS6028694U (en) | 1983-08-02 | 1983-08-02 | Centralized lubrication device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6028694U (en) |
-
1983
- 1983-08-02 JP JP12117083U patent/JPS6028694U/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS6028694U (en) | 1985-02-26 |
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