JPS6368256A - Preparation of die for pressing work - Google Patents

Preparation of die for pressing work

Info

Publication number
JPS6368256A
JPS6368256A JP21241586A JP21241586A JPS6368256A JP S6368256 A JPS6368256 A JP S6368256A JP 21241586 A JP21241586 A JP 21241586A JP 21241586 A JP21241586 A JP 21241586A JP S6368256 A JPS6368256 A JP S6368256A
Authority
JP
Japan
Prior art keywords
cooling pipe
die
mold
plug
press mold
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP21241586A
Other languages
Japanese (ja)
Inventor
Toshio Goshima
五島 利夫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Original Assignee
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp filed Critical Toyota Motor Corp
Priority to JP21241586A priority Critical patent/JPS6368256A/en
Publication of JPS6368256A publication Critical patent/JPS6368256A/en
Pending legal-status Critical Current

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  • Mounting, Exchange, And Manufacturing Of Dies (AREA)

Abstract

PURPOSE:To facilitate the working of a screw formed at end part of pipe and to prevent the deterioration of dimensional accuracy caused by thermal deformation by cutting the screw at both ends of cast-in cooling pipe, screwing on metal-made plug having large heat capacity and executing the cast-in insert. CONSTITUTION:Mixing agent of seizing prevention agent and lubricant is applied on the female screw 11A of cooling pipe 1 and male screw of plug 2 and they are laid into the prescribed position in a foaming styrene-made die pattern 3 under screw-on condition, and casting sand 4 is packed, while securing spaces for a runner 5A and gates 5B. At the time of pouring into the mold 5, while the molten metal A burns the die pattern 3, the die for pressing inserting the cooling pipe 1 is obtd. After casting, the plug 2 is taken off from the cooling pipe 1 inserted in the die for pressing, to complete the die for pressing.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、冷却用通路を内部に有するプレス金型の製作
方法に関し、特に、冷却用通路として冷却用パイプを鋳
包んだプレス金型の製作方法に係わる。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method for manufacturing a press mold having a cooling passage therein, and particularly to a method for manufacturing a press mold in which a cooling pipe is cast as a cooling passage. It is related to the production method.

〔従来の技術〕[Conventional technology]

プレス金型に冷却用通路を設ける場合、このプレス金型
を鋳造により製造した後、機械加工により穴明けを行っ
て冷却用通路を形成する方法、あるいは、第3図に示す
ように、プレス金型51を鋳造する際に、冷却用通路と
しての冷却用パイプ52を一緒に鋳包んでしまう方法が
ある。
When providing a cooling passage in a press mold, there is a method in which the press mold is manufactured by casting and then holes are formed by machining to form the cooling passage, or as shown in Fig. 3, the press mold is manufactured by casting. When casting the mold 51, there is a method in which a cooling pipe 52 serving as a cooling passage is cast together.

この内、前者の機械加工によりプレス金型に冷却用通路
を形成する方法としては、例えば、実開昭60−160
955号公報、実開昭59−120030号公報に開示
されているように、プレス金型が小型の場合は、貫通穴
を形成して、この貫通穴の端部に、配管用の雌ねじのタ
ップ加工を行い、プレス金型が大型の場合は、複数の箇
所に未貫通の穴明けを行い、その穴の中に給・排水用の
パイプを挿入固定する方法がある。
Among these, the former method of forming a cooling passage in a press mold by machining is, for example,
As disclosed in Publication No. 955 and Japanese Utility Model Application Publication No. 59-120030, when the press mold is small, a through hole is formed and a female thread tap for piping is inserted at the end of the through hole. If the press mold is large during processing, there is a method of drilling blank holes in multiple locations and inserting and fixing pipes for supply and drainage into the holes.

また、後者の第3図に示すプレス金型51に冷却用通路
としての冷却用パイプ52を鋳包む方法としては、第4
図乃び第5図に示す方法があり、これは、先ず第4図に
示すように、冷却用パイプ52を、発砲スチロール等で
製作した金型模型本体53の中に埋め込み、この冷却用
パイプ52を、第3図に示すプレス金型51の金型本体
54内に一諸に鋳包む。
Further, as a method of casting a cooling pipe 52 as a cooling passage into a press mold 51 shown in the latter FIG.
There is a method shown in FIG. 52 is cast all together in the mold body 54 of the press mold 51 shown in FIG.

そして、この冷却用パイプ52を、第3図のプレス金型
51の金型本体54内に鋳包んだ後、第5図に示すよう
に、冷却用パイプ52の内面に、配管用の雌ねじ52A
を、タップ55によりタップ加工して形成している。
After this cooling pipe 52 is cast inside the mold body 54 of the press mold 51 shown in FIG. 3, as shown in FIG.
is formed by tapping with a tap 55.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

しかし、前記従来のプレス金型の製作方法の内、実開昭
60−160955号公報、実開昭59−120030
号公報に開示されているような方法は、鋳造後、機械加
工を行うため、製作コストが高くつく、あるいは、冷却
用通路が直線とならざるを得す、冷却用通路の位置が最
適な位置に設定出来ない場合があり、冷却状態が不均一
になると云う問題がある。
However, among the above-mentioned conventional press mold manufacturing methods, there are
In the method disclosed in the above publication, machining is performed after casting, which results in high manufacturing costs, or requires the cooling passage to be in a straight line. In some cases, it may not be possible to set the temperature to the desired temperature, and there is a problem that the cooling state becomes uneven.

また、第4図乃び第5図に示すように冷却用パイプ52
を鋳包んで、この冷却用パイプ52の端部に、配管用の
雌ねじ52Aをタップ加工する方法では、鋳造時に、冷
却用パイプ52の端部が、溶湯からこの冷却用パイプ5
2を伝わってくる熱で、肌荒れや材質変化を起こしてし
まい、タップの加工性が悪いと云う問題がある。
In addition, as shown in FIGS. 4 and 5, a cooling pipe 52
In this method, the end of the cooling pipe 52 is tapped from the molten metal to form a female thread 52A for piping at the end of the cooling pipe 52.
There is a problem in that the heat transmitted through the taps causes rough skin and changes in the material, resulting in poor tap workability.

さらに、プレス金型の場合、冷却用パイプを鋳包む位置
が限定されることが有り、また、第6図に示すように、
プレス金型51の外面から突き出たこの冷却用パイプ5
2の軸線の延長線上や、その近傍に、このプレス金型5
1の一部54Aが干渉物として存在する場合が多く、こ
の干渉物のため、第7図に示すように、冷却用パイプ5
2への雌ねじのタップ加工が困難になり、そのためこの
冷却用パイプ52の配設位置を変更せざるを得す、プレ
ス金型51の冷却条件が犠牲になると云う問題がある。
Furthermore, in the case of a press mold, the position where the cooling pipe is cast may be limited, and as shown in Figure 6,
This cooling pipe 5 protrudes from the outer surface of the press mold 51
This press mold 5 is placed on the extension line of the axis line of 2 or in the vicinity.
In many cases, a part 54A of the cooling pipe 5 exists as an interference object, and as shown in FIG.
This makes it difficult to tap the female thread into the hole 2, which necessitates changing the arrangement position of the cooling pipe 52, resulting in a problem in that the cooling conditions for the press die 51 are compromised.

したがって、本発明の目的は、プレス金型の製作におい
て、プレス金型の冷却用パイプの配設位置の制限をうけ
ることなく、冷却用パイプへのねじの加工を容易にする
ことにある。
Therefore, an object of the present invention is to facilitate the processing of threads on a cooling pipe in the production of a press mold without being subject to restrictions on the placement position of the cooling pipe of the press mold.

〔問題点を解決するための手段〕[Means for solving problems]

そこで、本発明は、冷却用パイプをプレス金型に鋳包む
に際して、予めこの冷却用パイプの端部に配管用のねじ
の加工を施しておき、この加工を施した冷却用パイプを
プレス金型に鋳包むようにしたことを特徴とする。
Therefore, in the present invention, when casting a cooling pipe into a press mold, the end of the cooling pipe is processed with threads for piping in advance, and the processed cooling pipe is placed in the press mold. It is characterized by being cast in a mold.

具体的には、冷却用パイプを鋳包んでプレス金型を製作
するプレス金型の製作方法であって、この冷却用パイプ
の両端部にねじを螺設した後、この冷却用パイプの両端
部に熱容量の高い金属製の埋栓を螺合させた状態で、こ
の冷却用パイプを鋳型にセットして鋳込んだ後、冷却用
パイプから、埋栓を取り外すようにしたことを特徴とす
る。
Specifically, it is a press mold manufacturing method in which a press mold is manufactured by casting a cooling pipe, and after screws are screwed into both ends of this cooling pipe, both ends of this cooling pipe are The cooling pipe is set in a mold with a metal plug having a high heat capacity screwed thereto, and after casting, the plug is removed from the cooling pipe.

〔作用〕[Effect]

かかる本発明の構成によれば、冷却用パイプを鋳包む前
に、この冷却用パイプの両端に配管用のねじを加工する
ので、ねじの加工が容易であり、また、鋳造後のねじの
加工が不要となるので、この冷却用パイプの軸線上に干
渉物が存在していても、この冷却用パイプの配設の妨げ
にはならない。
According to the configuration of the present invention, since piping threads are machined at both ends of the cooling pipe before the cooling pipe is cast, the threads can be easily machined, and the threads can be machined after casting. is not necessary, so even if there is an interference on the axis of the cooling pipe, it will not interfere with the arrangement of the cooling pipe.

C実施例〕 次に、本発明の一実施例に係わるプレス金型の製作方法
を、図面を参照しながら説明する。
Embodiment C] Next, a method for manufacturing a press mold according to an embodiment of the present invention will be described with reference to the drawings.

第1図は本実施例に係わるプレス金型の製作方法を示す
鋳型の断面図、第2図は第1図の鋳型のHの部分の拡大
図である。
FIG. 1 is a sectional view of a mold showing a method of manufacturing a press mold according to this embodiment, and FIG. 2 is an enlarged view of a portion H of the mold in FIG. 1.

第1図において、符号1は冷却用パイプであり、その両
端部には、第2図に示すように、配管用の雌ねじIIA
がタップ加工により内面に形成された配管部品取り付は
部11が、熱伝導率の低い物質で形成された遮熱部材1
2を間に介して固定されている。
In FIG. 1, reference numeral 1 is a cooling pipe, and as shown in FIG.
The piping component mounting portion 11 formed on the inner surface by tapping is the heat shield member 1 formed of a material with low thermal conductivity.
2 is fixed in between.

符号2はその両端に螺合された熱容量の高い金属である
真鍮類の埋栓であり、その一端には、前記冷却用パイプ
1の雌ねじIIAと同径の雄ねじ2人が形成され、他端
には断面六角形の六角穴2Bが形成されている。
Reference numeral 2 designates a plug made of brass, which is a metal with a high heat capacity, screwed onto both ends of the plug, and one end of which has two male threads having the same diameter as the female thread IIA of the cooling pipe 1, and the other end. A hexagonal hole 2B having a hexagonal cross section is formed in the hexagonal hole 2B.

符号3はプレス金型と同形の金型模型であり、発泡スチ
ロールで製作している。
Reference numeral 3 is a mold model having the same shape as the press mold, and is made of styrofoam.

符号4はこの発泡スチロール製の金型模型3の周りを囲
むようにして砂込めされた鋳物砂である。
Reference numeral 4 denotes foundry sand filled in so as to surround the mold model 3 made of expanded polystyrene.

前記のパイプ状の配管部品取り付は部11の内面に、配
管用の雌ねじIIAをタップ加工により形成して、この
配管部品取り付は部11を、熱伝導率の低い物質で形成
されたパイプ状の遮熱部材12を間に介して、冷却用パ
イプ1の両端に固定する。
To attach the pipe-shaped piping component described above, a female thread IIA for piping is formed on the inner surface of the section 11 by tapping, and to attach the piping component, the section 11 is attached to a pipe made of a material with low thermal conductivity. The cooling pipe 1 is fixed to both ends of the cooling pipe 1 with a heat shielding member 12 having a shape in between.

そして、この冷却用パイプ1の雌ねじIIA、及び、前
記埋栓2の雄ねじ2Aに、フフッ、黒鉛、ジルコニアを
主成分とする焼付防止剤と潤滑剤との混合剤を塗布して
、これら両者を螺合した状態で、発泡スチロール類の金
型模型3の所定の位置に埋め込み、この冷却用パイプ1
が埋め込まれた発泡スチロール類の金型模型3の周りを
、湯道5A及びせき5Bのための空間を確保しつつ、鋳
物砂4を砂込めする。
Then, a mixture of an anti-seize agent and a lubricant mainly composed of fufu, graphite, and zirconia is applied to the female thread IIA of the cooling pipe 1 and the male thread 2A of the plug 2, so that both of them are In the screwed state, the cooling pipe 1 is embedded in a predetermined position in a mold model 3 made of styrofoam.
The molding sand 4 is poured around the mold model 3 made of polystyrene foam in which is embedded, while securing a space for the runner 5A and the weir 5B.

そして、出来上がった鋳型5に注湯すると、溶湯Aは、
湯道5A及びせき5Bを通って、発泡スチロール類の金
型模型3にいたり、この金型模型3を焼失させながら、
この金型模型3が占めていた空間に充填され、前記冷却
用パイプ1を鋳包んだプレス金型が出来上がる。
Then, when poured into the completed mold 5, the molten metal A becomes
Passing through the runner 5A and the weir 5B, it reaches the mold model 3 of Styrofoam, and while burning out the mold model 3,
The space occupied by this mold model 3 is filled, and a press mold in which the cooling pipe 1 is cast is completed.

そして、鋳造後、プレス金型に鋳包まれた冷却用パイプ
1から、埋栓2を取り外すと、プレス金型が完成する。
After casting, the plug 2 is removed from the cooling pipe 1 cast into the press mold to complete the press mold.

次に、本実施例の作用について説明する。Next, the operation of this embodiment will be explained.

注湯時、注湯された溶湯が、発泡スチロール類の金型模
型3内へ流入してきた時、溶湯からの熱aが冷却用パイ
プ1内を伝導してきた熱すは、この冷却用パイプ1の端
部に介在させている遮熱部材12で遮られて、配管部品
取り付は部11への熱伝導量が小さくなる。
During pouring, when the poured molten metal flows into the Styrofoam mold model 3, the heat a from the molten metal is transferred through the cooling pipe 1. It is blocked by the heat shielding member 12 interposed at the end, and the amount of heat conducted to the section 11 is reduced when the piping parts are attached.

また、溶湯から鋳物砂4を伝わってくる熱Cは、配管部
品取り付は部11に伝わってくるが、この配管部品取り
付は部11に締結されている埋栓2の熱容量が大きいた
め、この埋栓2に吸収されてしまう。
In addition, the heat C transmitted from the molten metal through the foundry sand 4 is transmitted to the part 11 when the piping parts are attached, but this piping part is attached because the heat capacity of the plug 2 fastened to the part 11 is large. It will be absorbed into this plug 2.

さらに、この冷却用パイプ1の配管部品取り付は部11
、及び、埋栓2の温度が上昇しても、その雌ねじIIA
、及び、雄ねじ2Aに塗布されている焼付防止剤と潤滑
剤との混合剤により、両者の焼付が防止される。
Furthermore, the piping parts of this cooling pipe 1 are attached to the section 11.
, and even if the temperature of the plug 2 rises, its internal thread IIA
, and the mixture of anti-seize agent and lubricant applied to the male thread 2A prevents seizure of both.

その結果、雌ねじIIAのねし山部の焼きブレの少ない
冷却用パイプ1を鋳包んだプレス金型が得られる。
As a result, a press mold is obtained in which the cooling pipe 1 is cast in which the threaded portion of the internal thread IIA has less shrinkage and wobbling.

本実施例の場合、鋳造時に、冷却用パイプ1の開口端部
である配管部品取り付は部11を、熱容量の大きい金属
である真鍮製の埋栓2で塞いでいるので、鋳造時の鋳物
砂4が冷却用パイプlへの侵入するのを阻止できるとと
もに、配管部品取り付は部11の温度上昇を抑えること
が出来る。
In the case of this embodiment, the opening end of the cooling pipe 1, which is the piping component mounting part 11, is closed with a plug 2 made of brass, which is a metal with a large heat capacity, so that the casting The sand 4 can be prevented from entering the cooling pipe 1, and the temperature rise in the section 11 can be suppressed by attaching the piping parts.

また、本実施例の場合、冷却用パイプ1を、配管部品取
り付は部11で分割し、この配管部品取り付は部11を
遮熱部材12を介して、本体に固定するようにしたので
、鋳造時に溶湯からの熱がこの配管部品取り付は部11
に伝達するのを抑制でき、この配管部品取り付は部11
の温度上昇を抑制できる。
In addition, in the case of this embodiment, the cooling pipe 1 is divided into parts 11 for installing piping parts, and for installing the piping parts, part 11 is fixed to the main body via the heat shielding member 12. , the heat from the molten metal during casting is attached to this piping part in part 11.
This piping component installation is carried out in part 11.
temperature rise can be suppressed.

なお、本実施例の場合、冷却用パイプ1の端部を埋栓2
で閉塞しているが、この埋栓2に軸方向に貫通穴を明け
、鋳造時の冷却流体用の配管を接続して、鋳造時に、冷
却用パイプ1の中に冷却流体を通すようにすると、この
冷却用パイプ1の熱変形が抑えられるとともに、溶湯の
冷却速度が早められ、生産性が向上する。
In the case of this embodiment, the end of the cooling pipe 1 is plugged with a plug 2.
However, if a through hole is made in the axial direction in this plug 2 and a pipe for cooling fluid during casting is connected, the cooling fluid will be passed through the cooling pipe 1 during casting. , thermal deformation of the cooling pipe 1 is suppressed, the cooling rate of the molten metal is accelerated, and productivity is improved.

〔発明の効果〕〔Effect of the invention〕

以上、述べたように、かかる本発明によれば、プレス金
型に鋳包む冷却用パイプの端部に、鋳包む前に配管用の
ねじを形成させておき、このねじの部分を熱容量の大き
い金属製の埋栓で覆って塞いでおいて、鋳包むようにし
たので、この冷却用パイプの端部に形成するねじの加工
が容易で、且つ、熱変形による寸法精度の低下が抑えら
れると云う優れた効果を奏する。
As described above, according to the present invention, a thread for piping is formed at the end of the cooling pipe to be cast into a press mold before casting, and the threaded part is connected to a large heat capacity. Since the cooling pipe is sealed with a metal plug and then cast, it is easy to machine the threads formed at the end of the cooling pipe, and it is said that the reduction in dimensional accuracy due to thermal deformation is suppressed. It has excellent effects.

また、鋳造後に、冷却通路の加工を行う必要が無いので
、冷却用パイプの開口端の0線の延長線上に干渉物が存
在していても、プレス金型内の冷却用パイプの配設位置
の制約をうけることが無くなると云う優れた効果を奏す
る。
In addition, since there is no need to process the cooling passage after casting, even if there is an interfering object on the extension line of the zero line at the opening end of the cooling pipe, the location of the cooling pipe in the press mold This has the excellent effect of eliminating the constraints of

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の一実施例に係わるプレス金型の製作方
法を示す鋳型の断面図、第2図は第1図の鋳型の■の部
分の拡大図である。 第3図は冷却用パイプを鋳包んだプレス金型の一例の斜
視図である。 第4図及び第5図はプレス金型の製作方法の従来例を示
し、第4図は注湯中の鋳型の断面図、第5図は鋳造後の
プレス金型の冷却用パイプにねじの加工を行うことを示
すプレス金型の一部分の断面図である。 第6図は冷却用パイプを鋳包んだプレス金型の他の例の
斜視図、第7図は第6図のプレス金型の■視の断面図で
ある。 1 ・・・・冷却用パイプ 11A ・・・・雌ねじ(ねじ) 2 ・・・・埋栓 5 ・・・・鋳型 出願人  トヨタ自動車株式会社 1−:@去P町汀プ 5−m−異型 第2図
FIG. 1 is a cross-sectional view of a mold showing a method of manufacturing a press mold according to an embodiment of the present invention, and FIG. 2 is an enlarged view of a portion of the mold shown in FIG. 1. FIG. 3 is a perspective view of an example of a press mold in which a cooling pipe is cast. Figures 4 and 5 show a conventional method for manufacturing press molds, with Figure 4 being a cross-sectional view of the mold during pouring, and Figure 5 showing screws installed in the cooling pipe of the press mold after casting. It is a sectional view of a part of a press die showing processing. FIG. 6 is a perspective view of another example of a press mold in which a cooling pipe is cast, and FIG. 7 is a cross-sectional view of the press mold shown in FIG. 1...Cooling pipe 11A...Female thread (screw) 2...Plug 5...Mold applicant Toyota Motor Corporation 1-:@KoP-machipu 5-m-variant type Figure 2

Claims (1)

【特許請求の範囲】[Claims] 冷却用パイプを鋳包んでプレス金型を製作するプレス金
型の製作方法であって、該冷却用パイプの両端部にねじ
を螺設した後、該冷却用パイプの両端部に熱容量の高い
金属製の埋栓を螺合させた状態で、該冷却用パイプを鋳
型にセットして鋳込んだ後、該冷却用パイプより前記埋
栓を取り外すようにしたことを特徴とするプレス金型の
製作方法。
A press mold manufacturing method in which a press mold is manufactured by casting a cooling pipe, the method comprising: screwing screws into both ends of the cooling pipe, and then inserting a metal having a high heat capacity into both ends of the cooling pipe. Production of a press mold characterized in that, after the cooling pipe is set in a mold and cast with a screwed plug made of aluminum, the plug is removed from the cooling pipe. Method.
JP21241586A 1986-09-09 1986-09-09 Preparation of die for pressing work Pending JPS6368256A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP21241586A JPS6368256A (en) 1986-09-09 1986-09-09 Preparation of die for pressing work

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP21241586A JPS6368256A (en) 1986-09-09 1986-09-09 Preparation of die for pressing work

Publications (1)

Publication Number Publication Date
JPS6368256A true JPS6368256A (en) 1988-03-28

Family

ID=16622207

Family Applications (1)

Application Number Title Priority Date Filing Date
JP21241586A Pending JPS6368256A (en) 1986-09-09 1986-09-09 Preparation of die for pressing work

Country Status (1)

Country Link
JP (1) JPS6368256A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0235280A (en) * 1988-07-21 1990-02-05 Hiroshige Sangyo Kk Manufacture of coolant opening/closing valve body in cooling and warming device
KR101185018B1 (en) 2009-12-24 2012-10-02 주식회사 포스코 Manufacturing method of mould for hot press forming and apparatus thereof
CN105983679A (en) * 2014-10-14 2016-10-05 现代自动车株式会社 Core pin for preventing molten metal from flowing into pipe and casting device using the same
JP2021159935A (en) * 2020-03-31 2021-10-11 株式会社キーレックス Manufacturing method of hot press forming die and hot press forming die

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0235280A (en) * 1988-07-21 1990-02-05 Hiroshige Sangyo Kk Manufacture of coolant opening/closing valve body in cooling and warming device
KR101185018B1 (en) 2009-12-24 2012-10-02 주식회사 포스코 Manufacturing method of mould for hot press forming and apparatus thereof
CN105983679A (en) * 2014-10-14 2016-10-05 现代自动车株式会社 Core pin for preventing molten metal from flowing into pipe and casting device using the same
CN105983679B (en) * 2014-10-14 2020-05-12 现代自动车株式会社 Center pin for preventing molten metal from flowing into pipe and casting device using the same
JP2021159935A (en) * 2020-03-31 2021-10-11 株式会社キーレックス Manufacturing method of hot press forming die and hot press forming die

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