JPS6368192A - Cotton padding and its production - Google Patents

Cotton padding and its production

Info

Publication number
JPS6368192A
JPS6368192A JP21148486A JP21148486A JPS6368192A JP S6368192 A JPS6368192 A JP S6368192A JP 21148486 A JP21148486 A JP 21148486A JP 21148486 A JP21148486 A JP 21148486A JP S6368192 A JPS6368192 A JP S6368192A
Authority
JP
Japan
Prior art keywords
cotton
feathers
fan
short fibers
mixed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP21148486A
Other languages
Japanese (ja)
Other versions
JPH0720513B2 (en
Inventor
牧田 正志
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toray Industries Inc
Original Assignee
Toray Industries Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toray Industries Inc filed Critical Toray Industries Inc
Priority to JP21148486A priority Critical patent/JPH0720513B2/en
Publication of JPS6368192A publication Critical patent/JPS6368192A/en
Publication of JPH0720513B2 publication Critical patent/JPH0720513B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Abstract] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は耐型面れ性や耐へたり性、ドレープ性、嵩高性
に優れた詰綿体およびその製造法に関する。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a stuffed material having excellent mold surface resistance, set resistance, drapability, and bulkiness, and a method for producing the same.

〔従来の技術〕[Conventional technology]

従来、羽毛ふとんは最高級品として賞賛され、羽毛が有
する特性を満足するふとんを合成繊維綿から製造するこ
とはできなかった。
Up to now, down comforters have been praised as the highest quality products, but it has not been possible to manufacture a comforter that satisfies the characteristics of down from synthetic fiber cotton.

このような高級素材を合成繊維綿と混用することも、い
たづらに品位を低下させるだ(プであるとの考えから試
みられたこともなかった。
Mixing such high-quality materials with synthetic cotton has never been attempted, as it is thought to be extremely degrading.

しかも、羽毛は資源的に限界があり、最近の自然破壊の
情況から激減の様相を呈している。
Moreover, feathers are a limited resource, and due to the recent destruction of nature, they appear to be decreasing rapidly.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

上記のような最高級品の羽毛ふとんでも、中綿の羽毛が
ずれ易く、型面れが大きいという欠点を右しており、使
用後には修正する必要があった。
Even the highest quality down futons, such as those mentioned above, suffer from the disadvantages that the feathers in the filling tend to shift easily and the shape is large, and it is necessary to correct them after use.

そこで、羽毛を通常の繊維綿と混用することで上記欠点
を改善しようと試みたが、羽毛は通常の繊維とは明確に
相違する形状を有するものであり、単に)捏合しても満
足な混合分散状態は得られず、また羽毛そのものを1シ
′I傷するという問題がめった。
Therefore, attempts were made to improve the above drawbacks by mixing feathers with ordinary fiber cotton, but feathers have a shape that is clearly different from ordinary fibers, and even if they are simply kneaded, they cannot be mixed satisfactorily. A dispersion state could not be obtained, and the problem of damaging the feather itself occurred frequently.

本発明は、かかる羽毛の問題点について検討した結果、
特定の方式を採用することにより、羽毛と繊維綿との混
合分散することに成功し、貴重な羽毛資源の有効利用を
可能ならしめたものでおる。
As a result of studying the problems of such feathers, the present invention has been made based on the following:
By adopting a specific method, we have succeeded in mixing and dispersing feathers and fiber cotton, making it possible to effectively utilize valuable feather resources.

すなわち、本発明は空気吹込み技術を応用して、羽毛を
理想的な形で通常の繊維綿と混合して、詰物構造を形成
することに成功したものでおる。
That is, the present invention has succeeded in forming a stuffed structure by applying the air blowing technique and mixing feathers with ordinary fiber cotton in an ideal form.

本発明は羽毛と繊維綿との混合綿からなり、しかも耐型
面れ性や耐へたり性、ドレープ性、嵩高性に優れた詰綿
体であって、かつ風合ならびに保温性にも優れた特徴を
発揮するものである。
The present invention is a stuffed cotton material made of a cotton mixture of feathers and fiber cotton, which is excellent in resistance to mold fading, resistance to flattening, drapability, and bulkiness, and also has excellent texture and heat retention. It exhibits the following characteristics.

[問題点を解決するための手段〕 本発明は上述した目的を達成するために、次の構成を有
するものである。ずなわら、 (1>10〜80Iffi%の羽毛と短繊維とが側地の
偏平面に対してほぼ直交する方向に層状に積層されてい
ることを特徴とする詰綿体。
[Means for Solving the Problems] In order to achieve the above-mentioned object, the present invention has the following configuration. (1>10 to 80 Iffi% feathers and short fibers are laminated in layers in a direction substantially perpendicular to the flat plane of the side fabric.

(2)前記羽毛が、該羽毛の少なくとも60%が該層面
とほぼ平行でおる特許請求の範囲第(1)項記載の詰綿
体。
(2) The cotton stuffing according to claim (1), wherein at least 60% of the feathers are substantially parallel to the layer surface.

(3)開繊された短繊維と羽毛とをファンに導入するか
、または羽毛と短繊維とを同時に開繊はまたはカードに
供給した後ファンに導入するかの、いずれかの方法によ
り、羽毛を10〜80重辺%混合し、前記ファンの送風
力により成型機へ送り込んで、該混合綿を側地の偏平面
に対してほぼ直交する方向に層状に積層ざぜることを特
徴とする詰綿体の製造法である。
(3) Introducing the opened short fibers and feathers into a fan, or by introducing the feathers and short fibers into a fan after opening or supplying the feathers to a card at the same time. The mixed cotton is mixed at 10 to 80% on the double side, and fed into a forming machine by the blowing force of the fan, so that the mixed cotton is laminated in layers in a direction substantially perpendicular to the flat plane of the side material. This is a method of manufacturing cotton.

本発明でいう羽毛とは、通常羽毛ふとんや羽毛中綿構造
体として適用される、フェザ−やダウン、またはこれら
の混用タイプが適用される。
The feathers used in the present invention include feathers, downs, or a mixture thereof, which are usually used in down comforters and down filling structures.

かかる羽毛は綿全体の10〜80重徂%、好ましくは2
0〜70重口%、さらに好ましくは30〜60重量%混
用される。混用率が高すぎると綿ずれが大きく、圧縮回
復性が低下し、少なすぎると羽毛の嵩高性やドレープ性
、ざらに羽毛独特の風合などが得られにくくなる。
Such feathers account for 10 to 80% by weight of the total cotton, preferably 2% by weight of the total cotton.
It is mixed in an amount of 0 to 70% by weight, more preferably 30 to 60% by weight. If the blending ratio is too high, the cotton will shift significantly and compressive recovery properties will be reduced; if the blending ratio is too low, it will be difficult to obtain the bulkiness, drapability, and texture unique to feathers.

本発明で羽毛に混用される合成繊維綿としては、ポリエ
ステル、ポリアミド、アクリロニトリルなどのステープ
ルがあげられ、これらは単独または併用して適用できる
。熱論かかる繊維綿にシリコーン系樹脂ヤフツソ系樹脂
による平滑加工を施したものが本発明には好ましい態様
である。
Examples of the synthetic fiber cotton used in the feathers in the present invention include staples such as polyester, polyamide, and acrylonitrile, and these can be used alone or in combination. Thermal theory A preferred embodiment of the present invention is one in which such cotton fibers are smoothed using a silicone resin and a Yaftuso resin.

かかる合成繊維綿の繊度は0.5〜50D、好ましくは
15D以下でおり、繊維長は20〜120mm、好まし
くは30mm以上のものを適用する。すなわち、細くて
長い方が絡合性がよく羽毛の性質を損わないで有効に利
用できる。
The fineness of such synthetic fiber cotton is 0.5 to 50D, preferably 15D or less, and the fiber length is 20 to 120mm, preferably 30mm or more. In other words, the thinner and longer the feather, the better the intertwining properties and the more effectively it can be used without impairing the properties of the feather.

かかる繊維綿と羽毛との混合綿の詰綿体として、羽毛の
性質を利用して従来品以上の性能を得るには、0.05
〜0.5C1/cm”が適当テアル。
In order to utilize the properties of feathers to obtain performance superior to conventional products as a stuffing material made of a cotton mixture of fiber cotton and feathers, it is necessary to
~0.5C1/cm" is suitable.

詰綿体の綿溝造は、側地の偏平面に対してほぼ直交する
方向に別状に積層されている点にある。
The cotton groove structure of the cotton wadding body consists in that it is laminated separately in a direction almost perpendicular to the flat plane of the side material.

これは風の力で詰綿体を構成する製法上の特徴でおり、
通常は年輪状を呈する。場合によれば、円弧の形で層が
形成されている場合もある。いずれにしても送風入口を
中心にして年輪または円弧の状態で層が形成されるもの
である。
This is a feature of the manufacturing method that uses the power of the wind to construct the cotton stuffing.
Usually takes the form of tree rings. Depending on the case, the layers may be formed in the form of circular arcs. In any case, layers are formed in the form of annual rings or arcs around the ventilation inlet.

かかる層の中の羽毛は、該羽毛の少なくとも60%、好
ましくは9096以上が該層面とほぼ平行に、つまり側
地偏平面に対して直角の方向に配列されている。この羽
毛の縦配列構造が嵩高性、副線ずれ性などの綿性能に対
して優れた作用効果を発揮するものでおる。本発明は、
かかる効果により上記優れた性能を詰綿体に付与せしめ
得たものである。すなわち、羽毛風合、ドレープ性、副
線ずれ性、嵩高性のいずれをも満足するものである。
At least 60% of the feathers in such a layer, preferably 9096 or more, are arranged substantially parallel to the plane of the layer, that is, in a direction perpendicular to the side plane. This vertically arranged structure of feathers exhibits excellent effects on cotton properties such as bulkiness and secondary line slippage resistance. The present invention
Due to this effect, the above-mentioned excellent performance can be imparted to the stuffed material. That is, it satisfies all of the feather texture, drapability, side line slippage property, and bulkiness.

次に本発明の詰綿体を製造する方法について説明する。Next, a method for manufacturing the cotton stuffing of the present invention will be explained.

本発明は、羽毛と繊維綿、つまり、羽毛と開繊された短
繊維とをファンに導入するか、または羽毛と短繊維とを
同時に聞織機またはカードに供給した後ファンに導入す
るかの、いずれかの方法により、羽毛を10〜80重量
%混合し、前記ファンの送風力により成型機へ送り込/
Vて、該混合綿を側地の偏平面に対してほぼ直交する方
向に層状に積層させることによって、詰綿体を製造する
ものである。
The present invention provides a method for introducing feathers and fiber cotton, that is, feathers and opened staple fibers into a fan, or feeding feathers and staple fibers simultaneously to a loom or card and then introducing them to the fan. By any method, 10 to 80% by weight of feathers are mixed and fed into the molding machine by the blowing force of the fan.
V. The cotton stuffing is produced by laminating the mixed cotton in layers in a direction substantially perpendicular to the flat plane of the side material.

ここで、短繊維は開繊されているものを羽毛と混合する
点がm要である。
Here, it is essential that the short fibers be opened and mixed with the feathers.

かかる構成をとるには、予め開繊された短繊維を混合す
るか、短繊維のみが開繊されて羽毛はその作用を受けな
いような開繊機またはカードを同時に通すかの2つの方
法がおる。
There are two ways to achieve such a configuration: mixing short fibers that have been opened in advance, or simultaneously passing through a spreader or card that opens only the short fibers and leaves the feathers unaffected. .

前者の方法では、予め開繊機またはカードに掛けた短繊
維を羽毛と混合してファンに導入すればよい。また後者
の方法では羽毛と短繊維を同時に開繊機またはカードに
通すので、通常なら羽毛に損傷を与える。本発明では羽
毛同時供給の場合の開繊機またはカードのゲージを通常
よりも粗く設定したものを用いるものである。
In the former method, short fibers that have been hung on a spreader or card in advance may be mixed with feathers and introduced into a fan. The latter method also passes the feathers and short fibers through an opener or card at the same time, which would normally damage the feathers. In the present invention, in the case of simultaneous feeding of feathers, a fiber opening machine or a card with a gauge set coarser than usual is used.

すなわち、通常のゲージでは10/1000〜30/1
000 (1nch)程度であるが、本発明に使用する
機械のゲージとしては、少なくとも40/ 1000 
(1nch>以上、好ましくは50/1000 (1n
ch)以上に設定するものでおる。
In other words, normal gauges range from 10/1000 to 30/1.
000 (1 nch), but the gauge of the machine used in the present invention is at least 40/1000.
(1nch> or more, preferably 50/1000 (1n
ch) or more.

具体的には、フィードローラとシリンダーの間で開繊す
る相開繊機やワーカ−ローラーとシリンダーの間で開繊
するローラーカード、フラットとシリンダーの間で開繊
するフラットカードなどにおける間隙をQ、Q4inc
h以上に粗く設定するものである。
Specifically, the gap in a phase spreader that spreads fibers between a feed roller and a cylinder, a roller card that spreads fibers between a worker roller and a cylinder, a flat card that spreads fibers between a flat and a cylinder, etc. is defined as Q, Q4inc
It is set coarser than h.

次に、かかる開繊短繊維と羽毛は混合された状態でファ
ンに導入される。この送綿ファンにより混合綿は成型殿
へ送られ側地内に装填される。
Next, the spread short fibers and feathers are introduced into a fan in a mixed state. The mixed cotton is sent to the forming hall by this cotton feeding fan and loaded into the side cloth.

かかる混合綿の装填方法については特公昭56−295
56号の方法に従って行うことができる。
Regarding the method of loading such mixed cotton, Japanese Patent Publication No. 56-295
It can be carried out according to the method of No. 56.

本発明はかかる空気吹込み技術が、羽毛と短繊維綿との
混合にすぐれ、しかも羽毛の60%以上、ざらには90
%以上を直立させるという装填効果を発揮することを見
出したものであり、その直立羽毛によって、従来では得
られなかった短繊維綿からなるクッションを提供し得た
ものである。
The present invention is characterized by the fact that the air blowing technique is excellent in mixing feathers and short fiber cotton, and moreover, it is possible to mix 60% or more of the feathers, or even 90% of the feathers.
It has been discovered that the feathers have a loading effect of making more than 30% of the feathers stand upright, and the upright feathers make it possible to provide a cushion made of short fiber cotton, which has not been available in the past.

かくして本発明は、yri繊維綿で構成されていながら
、羽毛の良さを充分に有する画期的な詰綿体を提供し得
たものである。
Thus, the present invention has been able to provide an innovative cotton filling material that is made of yri fiber cotton but has the quality of feathers.

以下実施例により本発明をさらに説明する(実施例) 実施例1 フェザ−50%と、ポリエステルステーブル(10d 
、 38mm> 50%を混合し、これを50/100
0(1nch)の粗ゲージの開繊機に掛【ブた。得られ
たポリエステルステープルは完全に開繊されていたが、
羽毛は開繊作用を受けていなかった。
The present invention will be further explained below with reference to Examples (Examples) Example 1 Feather 50% and polyester stable (10d
, 38mm > 50% mixed and this 50/100
0 (1 nch) coarse gauge opening machine. Although the obtained polyester staple was completely opened,
The feathers had not been subjected to opening action.

この混合綿を送綿ファンに導入し、その送風力に・より
混合綿を成型別に82定した側地内に450g装填して
、5QCmX 70cmの厚さ15CITlのクッショ
ンを製造した。
This mixed cotton was introduced into a cotton feeding fan, and due to the blowing force, 450 g of the mixed cotton was loaded into a side fabric of 82 cm for each molding to produce a cushion of 5QCm x 70cm and a thickness of 15CITl.

比較のために、フェザ−100%を同一サイズ、厚さに
同じは械を用いて450g装填してクッションを作成し
た。
For comparison, cushions were made by loading 450 g of 100% feather to the same size and thickness using the same machine.

実施例1の棉ザれ率は下記測定方法により求め、5.2
%で必った。これに対し、比較例のものは28%と高い
綿ずれ率を示した。
The rubbing rate of Example 1 was determined by the following measuring method, and was 5.2.
It was necessary in %. On the other hand, the comparative example showed a high cotton slippage rate of 28%.

さらに実施例1の詰綿体の装填状態を、水平面にスライ
スした断面(第1図〉ならびにJIJさ方向でかつ綿吹
込み口から縦方向に切断した縦割り断面(第2図)から
、それぞれ観察した。なあ、この実験のために羽毛のみ
を直接染j′)(により黒色に染色し・で判別し易くし
た。第1図の水平面スジイスでは装填のされ方が層状(
年輪状〉であることが明確に観察される。ただこの層の
中に存在する羽毛の方向は厚さ方向の垂直な面(偏平面
)に対しては平行であるが、該垂直面の中ではランダム
な方向に向いていた。次に第2図の縦割り断面では該垂
直面が層状に間歇的に積層した状態が観察された。
Furthermore, the loaded state of the cotton stuffing material of Example 1 was examined from a horizontal cross-section (Fig. 1) and a vertical cross-section (Fig. 2) cut in the JIJ direction and from the cotton blowing port in the longitudinal direction. For this experiment, only the feathers were directly dyed black with j') (to make them easier to distinguish. In the horizontal striped chair shown in Figure 1, the loading method is layered (
It is clearly observed that it is in the form of annual rings. However, the direction of the feathers present in this layer was parallel to a plane (oblique plane) perpendicular to the thickness direction, but oriented in random directions within the perpendicular plane. Next, in the vertical cross section of FIG. 2, it was observed that the vertical surfaces were intermittently laminated in a layered manner.

(綿ずれ率測定方法) サイズ50cmx 70cmの側地に4500の綿を詰
め厚さ15cmの詰綿体を形成する。
(Method for Measuring Cotton Shear Rate) A side fabric measuring 50 cm x 70 cm is stuffed with 4500 cotton to form a 15 cm thick batting.

この詰綿体を2等分し、その一方の半分部分の中央部に
直径20Cm、Iざ10Kc+の荷重を18cmの高さ
から150回繰返し落下させ、反対側の中央部の厚さ変
化を測定した。綿ずれ率は次式により求めた。
This stuffed cotton material was divided into two equal parts, and a load of 20 cm in diameter and 10 Kc+ in diameter was repeatedly dropped on the center of one half from a height of 18 cm 150 times, and the change in thickness of the center on the other half was measured. did. The cotton shear rate was calculated using the following formula.

綿ずれ率(%)−[(乙′−乙)/乙]X100乙:詰
綿体の最初の厚さ 乙−:荷重落下試験後の詰綿体の厚さ く発明の効果〉 本発明は、繊維綿て構成していながら、羽毛の性質を充
分に利用し発揮ぜしめ1qた詰綿体で必って、羽毛のよ
うな綿ずれによる型崩れ欠点のない優れた嵩高性、圧縮
回復性、ドレープ竹、耐へたり性、ざらに羽毛風合を有
する詰綿体を合J!P的かつ能率的に安定して提供し得
たものである。
Cotton deviation rate (%) - [(B' - B) / B] Although it is made of fiber cotton, it fully takes advantage of the properties of feathers, and the 1q cotton padding has excellent bulk, compression recovery, and no deformation defects due to feather-like shearing. A combination of drape bamboo, sagging resistance, and cotton padding with a rough and feather texture. It was possible to provide this service in a stable manner, efficiently and efficiently.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明の詰綿体の装填状態を水平面にスライス
した水平断面から観察したものであり、第2図は詰綿体
の装填状態を厚さ方向でかつ綿吹込み口から縦方向に切
断した縦割り断面から観察したものである。 図中 黒色部分は羽毛分散部分を示す。 特許出願人  東 し 株 式 会 社第1図 第2図
Figure 1 shows the loaded state of the cotton stuffing material of the present invention as observed from a horizontal section sliced on a horizontal plane, and Figure 2 shows the loaded state of the cotton stuffing material in the thickness direction and in the longitudinal direction from the cotton blowing port. This is an observation taken from a longitudinal cross section cut into . The black part in the figure shows the part where the feathers are dispersed. Patent applicant Toshi Co., Ltd. Figure 1 Figure 2

Claims (3)

【特許請求の範囲】[Claims] (1)10〜80重量%の羽毛と短繊維とが側地の偏平
面に対してほぼ直交する方向に層状に積層されているこ
とを特徴とする詰綿体。
(1) A stuffed cotton material characterized in that 10 to 80% by weight of feathers and short fibers are laminated in layers in a direction substantially perpendicular to the flat plane of the side material.
(2)前記羽毛が、該羽毛の少なくとも60%が該層面
とほぼ平行である特許請求の範囲第(1)項記載の詰綿
体。
(2) The cotton stuffing according to claim (1), wherein at least 60% of the feathers are substantially parallel to the layer surface.
(3)開繊された短繊維と羽毛とをファンに導入するか
、または羽毛と短繊維とを同時に開繊機またはカードに
供給した後ファンに導入するかの、いずれかの方法によ
り、羽毛を10〜80重量%混合し、前記ファンの送風
力により成型機へ送り込んで、該混合綿を側地の偏平面
に対してほぼ直交する方向に層状に積層させることを特
徴とする詰綿体の製造法。
(3) Feathers can be prepared by either introducing the opened short fibers and feathers into a fan, or by simultaneously feeding the feathers and short fibers into a spreading machine or card and then introducing them into a fan. A stuffed cotton body characterized by mixing 10 to 80% by weight of cotton and feeding it into a molding machine by the blowing force of the fan, so that the mixed cotton is laminated in layers in a direction substantially perpendicular to the flat plane of the side material. Manufacturing method.
JP21148486A 1986-09-10 1986-09-10 Padded body and its manufacturing method Expired - Lifetime JPH0720513B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP21148486A JPH0720513B2 (en) 1986-09-10 1986-09-10 Padded body and its manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP21148486A JPH0720513B2 (en) 1986-09-10 1986-09-10 Padded body and its manufacturing method

Publications (2)

Publication Number Publication Date
JPS6368192A true JPS6368192A (en) 1988-03-28
JPH0720513B2 JPH0720513B2 (en) 1995-03-08

Family

ID=16606716

Family Applications (1)

Application Number Title Priority Date Filing Date
JP21148486A Expired - Lifetime JPH0720513B2 (en) 1986-09-10 1986-09-10 Padded body and its manufacturing method

Country Status (1)

Country Link
JP (1) JPH0720513B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10219526A (en) * 1997-02-05 1998-08-18 Yukihiro Kawada Production of down feather containing staple fiber mixed therein and apparatus used therefor
US10844197B2 (en) 2013-01-22 2020-11-24 Primaloft, Inc. Blowable insulation material with enhanced durability and water repellency

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10219526A (en) * 1997-02-05 1998-08-18 Yukihiro Kawada Production of down feather containing staple fiber mixed therein and apparatus used therefor
US10844197B2 (en) 2013-01-22 2020-11-24 Primaloft, Inc. Blowable insulation material with enhanced durability and water repellency

Also Published As

Publication number Publication date
JPH0720513B2 (en) 1995-03-08

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