JPS6367118A - Manufacture of reinforced plate-shaped body - Google Patents

Manufacture of reinforced plate-shaped body

Info

Publication number
JPS6367118A
JPS6367118A JP21075586A JP21075586A JPS6367118A JP S6367118 A JPS6367118 A JP S6367118A JP 21075586 A JP21075586 A JP 21075586A JP 21075586 A JP21075586 A JP 21075586A JP S6367118 A JPS6367118 A JP S6367118A
Authority
JP
Japan
Prior art keywords
cloth
mat
phenolic resin
dried
plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP21075586A
Other languages
Japanese (ja)
Other versions
JPH0314615B2 (en
Inventor
Yukio Iwazawa
岩沢 幸雄
Masanari Yasuda
保田 真成
Kunio Kanaguchi
金口 邦夫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Fiber Glass Co Ltd
TS Tech Co Ltd
Original Assignee
Asahi Fiber Glass Co Ltd
Tokyo Seat Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Fiber Glass Co Ltd, Tokyo Seat Co Ltd filed Critical Asahi Fiber Glass Co Ltd
Priority to JP21075586A priority Critical patent/JPS6367118A/en
Publication of JPS6367118A publication Critical patent/JPS6367118A/en
Publication of JPH0314615B2 publication Critical patent/JPH0314615B2/ja
Granted legal-status Critical Current

Links

Landscapes

  • Laminated Bodies (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

PURPOSE:To make it possible to integrally bond an uncured fiber mat containing phenolic resin binder and a cloth-like material, which is impregnated with phenolic resin solution and, after that, dried, to each other without separation by a method wherein the phenolic resins in the mat and in the material are cured under heat and pressure under the state that the mat is put upon the cloth-like material. CONSTITUTION:Under the state that an uncured fiber mat containing phenolic resin binder is put upon a cloth-like material, which is impregnated with phenolic resin solution and, after that, dried, the phenolic resins are cured under heat and pressure and the mat and the cloth-like material are integrally bonded to each other. Thus, the phenolic resin in the dried cloth-like material is softened by heating and the plastic deformation of the dried cloth-like material becomes possible and consequently the dried cloth-like material fits to a mold well. Further, because the phenolic resins in the dried cloth-like material and in said mat cure simultaneously, both the cloth-like material and the mat are tightly made into an integral body. Consequently, no separation between the cloth-like material and the mat occurs and enough reinforcing effect is obtained.

Description

【発明の詳細な説明】 [発明の目的] (産業上の利用分野) 本発明は無機質繊維マットを主体とする補強板状体の製
造法に関するものである。
[Detailed Description of the Invention] [Object of the Invention] (Industrial Application Field) The present invention relates to a method for producing a reinforced plate-like body mainly composed of an inorganic fiber mat.

(従来の技術) 未硬化のバインダを含むガラス繊維マットのような繊維
マットを加圧加熱し、バインダを硬化せしめて得られた
板状体(以下「板状体」という)は吸音、断熱性に優れ
、建家、車両等の内装材などに広く用いられ、特にガラ
ス繊維製「板状体」は軽量である特徴を有する。
(Prior art) A plate-shaped body (hereinafter referred to as a "plate-shaped body") obtained by pressurizing and heating a fiber mat such as a glass fiber mat containing an uncured binder to harden the binder has sound absorption and heat insulation properties. It is widely used as an interior material for buildings, vehicles, etc., and glass fiber "plates" in particular are characterized by their light weight.

しかしながら「板状体」は一般に機械的強度特に曲げ強
度が小さい難点を有し、取扱中に一部に荷重が集中する
と、その部分で折れたり或は剥離を生じたりし易く、こ
の傾向は「板状体」の厚み及び密度が小さい程、又その
寸法が大きい程著しくなる。「板状体」の機械的強度を
大ならしめるため、FRP、金属板のような補強部材と
「板状体」とを貼り合わせ、補強する方法も提案されて
いるか(実公昭53−14493号公報参照)、次のよ
うな問題点を有する。
However, "plate-shaped bodies" generally have the disadvantage of low mechanical strength, especially bending strength, and if a load is concentrated on one part during handling, they are likely to break or peel off in that part, and this tendency is The smaller the thickness and density of the "plate-shaped body", or the larger its dimensions, the more significant the problem becomes. In order to increase the mechanical strength of the "plate-like body", has any method been proposed for reinforcing it by bonding reinforcing members such as FRP or metal plates to the "plate-like body" (Utility Model Publication No. 53-14493? (see publication), it has the following problems.

(1)「板状体」と補強部材が剥離し易い。(1) The "plate-shaped body" and the reinforcing member are likely to separate.

(2)「板状体」の単位面積当りの重量が大となる。(2) The weight per unit area of the "plate-shaped body" becomes large.

(3)「板状体」か、平板状のものである場合、補強部
材と未硬化のバインダを含む繊維マットを重ね合わせ、
加圧、加熱し・てバインダを硬化合しめて「板状体」と
するとともに補強部材と一体的に結合して補強された「
板状体」 (以下補強板状体という)とすることもてき
る。(以下この方法を一体成型法という)しかしなから
「板状体」か彎曲した形状を有している場合、一体成型
法て補強板状体を製造するこ゛とは困難であり、「板状
体」と補強部材を別々に成型し貼り合わせる必要があり
、製造工程か複雑になるばかりてなく、両者の形状を完
全に一致させることか困難てあり、「板状体」と補強部
材の間に隙間か生し、剥離発生成は強度低下の原因とな
り易い。
(3) If it is a "plate-shaped body" or a flat plate-shaped body, a reinforcing member and a fiber mat containing an uncured binder are layered together,
The binder is hardened and bonded by applying pressure and heat to form a "plate-shaped body" and is integrally bonded with a reinforcing member to form a reinforced "plate-shaped body".
It can also be used as a "plate-shaped body" (hereinafter referred to as a "reinforced plate-shaped body"). (Hereinafter, this method will be referred to as the integral molding method.) However, if the "plate-shaped body" has a curved shape, it is difficult to manufacture a reinforced plate-shaped body using the integral molding method. It is necessary to mold the reinforcing members separately and attach them together, which not only complicates the manufacturing process, but also makes it difficult to perfectly match the shapes of the two, and there is a gap between the plate and the reinforcing members. The formation of gaps and peeling tends to cause a decrease in strength.

(発明か解決しようとする問題点) 本発明は従来技術が有していた前述の問題点を解消する
ことを目的とするものである。
(Problems to be Solved by the Invention) The present invention aims to solve the above-mentioned problems that the prior art had.

[発明の構成] (問題点を解決するための手段) 本発明は前述の問題点を解決すべくなされたものであり
、フェノール樹脂バインダーを含む未硬化の繊維マット
と、フェノール樹脂溶液を含浸させ次いで乾燥した布状
物とを重ね合わせ、加圧加熱してフェノール樹脂を硬化
させるとともに、マットと布状物を一体的に結合するこ
とを特徴とする補強板状体の製造法を提供するものであ
る。
[Structure of the Invention] (Means for Solving the Problems) The present invention has been made to solve the above-mentioned problems. Provided is a method for manufacturing a reinforcing plate-like body, characterized in that the mat and the cloth-like body are then stacked together and heated under pressure to harden the phenolic resin, and the mat and the cloth-like body are integrally bonded. It is.

次に本発明を更に具体的に説明する。Next, the present invention will be explained in more detail.

本発明においてフェノール樹脂バインダを含む未硬化の
繊維マットとしては、遠心法、火焔法等によって得られ
たガラス短繊維のような無機質繊維に、フェノール樹脂
水溶液を噴霧し、下面を減圧状態に保った有孔コンベア
上に堆積せしめることによって得られるマットが好適に
使用できる。
In the present invention, the uncured fiber mat containing a phenolic resin binder is obtained by spraying an aqueous phenolic resin solution onto inorganic fibers such as short glass fibers obtained by a centrifugal method, flame method, etc., and keeping the lower surface under reduced pressure. A mat obtained by depositing it on a perforated conveyor can be suitably used.

無機質繊維の太さは製造条件によって異なるが、太さ3
〜IFB、のちのを使用するのが望ましい。
The thickness of the inorganic fiber varies depending on the manufacturing conditions, but the thickness is 3.
It is preferable to use ~IFB, later.

フェノール樹脂バインダとしては、フェノール及びフォ
ルムアルデヒドの付加縮合によりて得られるオキシメチ
ル基に富んだ水溶性初期生、改物(レゾール)或はその
誘導体の水溶液か適当てあり、ガラス繊維マットの工業
的製造に用いられるフェノール系バインダが好適に使用
できる。
As the phenolic resin binder, an aqueous solution of a water-soluble initial product rich in oxymethyl groups obtained by addition condensation of phenol and formaldehyde, a modified product (resol), or an aqueous solution of its derivative can be used. Phenolic binders used in manufacturing can be suitably used.

繊維マット中に含まれるバーインダ固型分及び本分は夫
々8〜30wt9≦、3〜10wt%とするのか適当で
ある。
It is appropriate that the solid content and main content of the binder contained in the fiber mat be 8 to 30 wt%9≦ and 3 to 10 wt%, respectively.

又、繊維マットの単位面積当りの重量は「板状体」の用
途、大きさ等に応じて定められるか未発明の方法による
ときは400gr/m2程度のマットを用いた場合でも
充分な曲げ強度を有する補強板状体をうろことかてきる
In addition, the weight per unit area of the fiber mat is determined depending on the use, size, etc. of the "plate-shaped body", or when using an uninvented method, even if a mat of about 400g/m2 is used, sufficient bending strength is obtained. A reinforcing plate-like body having a scale can be called a scale.

布状物としては木綿、麻等の天然有機繊維、ポリエステ
ル等の合成有機繊維、ガラス繊維等の繊維よりなる織布
、不vA布、リンター紙、クラフト・紙等か好適に使用
できる。特に木綿製織布、クラフト紙等か好ましい。
As the cloth-like material, natural organic fibers such as cotton and hemp, synthetic organic fibers such as polyester, woven fabrics made of fibers such as glass fibers, non-woven fabrics, linter paper, kraft paper, etc. can be suitably used. In particular, cotton woven fabric, kraft paper, etc. are preferable.

フェノール樹脂溶液としてはレゾールの低級アルコール
溶液か鼻当である。
The phenol resin solution is a lower alcohol solution of resol or a nosepiece.

フェノール樹脂溶液を布状物に所定量含浸させ次いて乾
燥させる。乾燥の程度は少なくとも指触乾燥以上、好ま
しくは樹脂が常温て可塑性を失う程度とするのか適当で
ある。
A cloth material is impregnated with a predetermined amount of a phenol resin solution and then dried. The degree of drying is at least dry to the touch, preferably to the extent that the resin loses its plasticity at room temperature.

乾燥の程度が不充分の場合作業性が悪く、布状物の硬化
に長時間を要し、工業的な一体成型が困難となる。
If the degree of drying is insufficient, workability is poor, it takes a long time to harden the fabric, and industrial integral molding becomes difficult.

工業的には、所定量のフェノール樹脂溶液を含浸させた
布状物を、所定温度に保たれた乾燥炉中を通過させるこ
とにより、効率よく乾燥布状物をうることがてきる。
Industrially, a dried cloth can be efficiently obtained by passing a cloth impregnated with a predetermined amount of a phenolic resin solution through a drying oven maintained at a predetermined temperature.

乾燥の間にフェノール樹脂の架橋反応か進行し、レジト
ール(Bステージ)の状態となる。
During drying, the crosslinking reaction of the phenol resin progresses, resulting in a resitol (B stage) state.

布状物の目付け(単位面積当り重量)、布状物に含浸せ
しむべき樹脂の重量は、必要とされる補強の程度(補強
板状体に要求される強度)に応して定められるか、通常
夫々40〜100gr/rTT7.20〜75可r/ 
m’特に夫々75〜85gr/rrf、50〜70 g
r/ rn”と定めるのが適当である。
Are the fabric weight (weight per unit area) of the cloth-like material and the weight of the resin that should be impregnated into the cloth-like material determined according to the required degree of reinforcement (strength required of the reinforced plate-like material)? , normally each 40-100gr/rTT7.20-75possibler/
m' especially 75-85gr/rrf, 50-70g respectively
It is appropriate to define it as "r/rn".

本発明によるときは500gr/rn’程度で、而も充
分な強度を有する補強板状体をうろことができる。
According to the present invention, it is possible to provide a reinforcing plate-shaped body having sufficient strength at about 500 gr/rn'.

前述したフェノール樹脂バインダを含む未硬化の繊維マ
ット(以下本マットと言う)とフェノール樹脂を含浸、
乾燥させた布状物(以下乾燥布状物という)とを重ね合
わせ一対の型で挟圧し、加熱する。
The uncured fiber mat containing the aforementioned phenolic resin binder (hereinafter referred to as the main mat) is impregnated with phenolic resin.
The dried cloth-like material (hereinafter referred to as dried cloth-like material) is overlapped, pressed between a pair of molds, and heated.

加熱により乾燥布状物に含まれるフェノール樹脂は一旦
軟化し、次いで硬化する。このため布状物は硬化する前
に充分可塑変形を起こすことができ、従って型馴染みも
良好で、深絞り成型も可能である。乾燥布状物中に含ま
れる樹脂の架橋反応による硬化と同時に、本マット中に
含まれる樹脂の架橋反応による硬化も進行する。乾燥布
状物に含まれる樹脂はBステージ(レジトール)であり
、木マット中に含まれる樹脂はAステージ(レゾール)
であり、且つ本マット中には相当量の水分が含まれ、し
かも本マットの方が単位面積当りの重量が大きく、厚み
が大きいに拘らず、両者を短時間て同時に硬化させるこ
とがてき1両者は強固に一体的に結合され、剥離も生じ
ないことが見出された。
By heating, the phenolic resin contained in the dried cloth is once softened and then hardened. Therefore, the cloth-like material can undergo sufficient plastic deformation before hardening, and therefore has good conformability to the mold and can be deep-drawn. At the same time that the resin contained in the dry cloth is cured by the crosslinking reaction, the resin contained in the mat is also cured by the crosslinking reaction. The resin contained in the dried cloth is B stage (resol), and the resin contained in the wood mat is A stage (resol).
In addition, this mat contains a considerable amount of water, and even though this mat has a larger weight per unit area and is thicker, both can be cured at the same time in a short time. It was found that both were strongly and integrally bonded and no peeling occurred.

加熱温度は190〜250℃、好ましくは200〜22
0°Cとするのが適当であり、加熱所要時間は40〜1
20 sec程度である。
Heating temperature is 190-250℃, preferably 200-22℃
It is appropriate to set the temperature to 0°C, and the required heating time is 40 to 1
It is about 20 seconds.

本マットの単位面積当りの重量、並びに上型と下型の間
隔によって、得られる「板状体」の密度か定まる。密度
は「板状体」の用途に応じて定められるか通常100〜
250 kg/ m’とするのが適当である。
The density of the resulting "plate" is determined by the weight per unit area of the mat and the distance between the upper and lower molds. The density is determined depending on the use of the "plate-like material" or is usually 100~
A suitable value is 250 kg/m'.

(作 用) 乾燥布状物に含まれるフェノール樹脂が加熱によって軟
化し、乾燥布状物は可塑変形が可能となり、型馴染みも
よく、乾燥布状物、本マットに含まれるフェノール樹脂
の硬化か同時に進行する結果、両者は強固に一体化し、
剥離を生ずることなく充分な補強効果が得られる。
(Function) The phenolic resin contained in the dry cloth material is softened by heating, and the dried cloth material can be plastically deformed and conforms well to the mold. As a result of progressing simultaneously, the two become strongly integrated,
A sufficient reinforcing effect can be obtained without causing peeling.

(実施例1) 遠心法によって得られた平均直径フルのカラス短繊維に
、Aステージのフェノール樹脂を含むバインダーを吹付
け、下部を減圧状態に保った有孔コンベア上に集積し、
400gr/m2、厚み15IIIIl、固型分として
樹脂を18wt、%、水分を5wt%含む未硬化のガラ
ス繊維マットを得た。
(Example 1) A binder containing an A-stage phenolic resin was sprayed onto short crow fibers with an average diameter of full length obtained by a centrifugal method, and the fibers were collected on a perforated conveyor whose lower part was kept under reduced pressure.
An uncured glass fiber mat having a weight of 400 gr/m2, a thickness of 15 III, and a solid content of 18 wt% resin and 5 wt% water was obtained.

#40の綿糸よりなる打込本数、経糸68木、緯糸60
本の平織の綿布(80gr/rn’)にAステージのフ
ェノール樹脂のアルコール溶液を含浸させ、加熱、乾燥
し、Bステージのフェノール樹脂を70gr/rr1′
含む乾燥布状物を得た。
Number of threads made of #40 cotton yarn, warp 68 wood, weft 60
A plain-woven cotton cloth (80gr/rn') is impregnated with an alcoholic solution of A-stage phenolic resin, heated and dried, and 70gr/rr1' of B-stage phenolic resin is impregnated with the alcohol solution of A-stage phenolic resin.
A dry cloth was obtained.

大きさ100c、mx 150cmのマットと乾燥布状
物を重ね合わせ220℃に保たれた一対の型で90 s
ec加熱し、彎曲した形状を有する、厚み3mm、マッ
トの嵩密度130kg/m″の補強板状体を製造した。
A mat with a size of 100cm and a size of 150cm x 150cm was layered with a dry cloth-like material for 90 seconds in a pair of molds kept at 220℃.
A reinforcing plate-like body having a curved shape, a thickness of 3 mm, and a mat bulk density of 130 kg/m'' was manufactured by heating with EC.

マットと布状物は一体的に結合されて剥離を生すること
なく、又この補強板状体の一端を手て持って水平に支持
しても曲りの程度は僅かで、折れ、剥離も生じなかった
。この補強板状体の重量は550gr/ゴて軽量てあり
、且つ断熱、吸音性も良好てあった。
The mat and the cloth-like material are integrally bonded together without any peeling, and even if one end of this reinforcing plate-like material is held in the hand and supported horizontally, the degree of bending is slight and no breakage or peeling occurs. There wasn't. The weight of this reinforcing plate-like body was 550 gr/kg, and it had good heat insulation and sound absorption properties.

(実施例2) 実施例1の未硬化のガラスS維マットに代え、600g
r/rr?、樹脂含有量13wt%、厚み20mmのマ
ットを使用し、綿布に代えて厚さ0.1 mn+、75
gr/rn′のクラフト紙を用いて得られた、フェノー
ル樹脂含有量40gr/m’の乾燥布状物を使用し、実
施例1と同様の結果を得た。
(Example 2) In place of the uncured glass S fiber mat of Example 1, 600 g
r/rr? , a mat with a resin content of 13 wt% and a thickness of 20 mm was used, and a thickness of 0.1 mm+ was used instead of cotton cloth, 75
The same results as in Example 1 were obtained by using a dry cloth with a phenolic resin content of 40 gr/m' obtained using gr/rn' kraft paper.

(効 果) 軽量で、l!Ir熱、吸音性に優れ、充分な強度を有す
る板状体が得られる。
(Effect) Light and l! A plate-like body having excellent Ir heat and sound absorption properties and sufficient strength can be obtained.

Claims (4)

【特許請求の範囲】[Claims] (1)フェノール樹脂バインダを含む未硬化の繊維マッ
トと、フェノール樹脂溶液を含浸させ次いで乾燥した布
状物とを重ね合わせ、加圧加熱してフェノール樹脂を硬
化させるとともに、マットと布状物を一体的に結合する
ことを特徴とする補強板状体の製造法。
(1) Layer an uncured fiber mat containing a phenolic resin binder and a cloth-like material impregnated with a phenolic resin solution and then dried, heat under pressure to harden the phenolic resin, and combine the mat and cloth-like material. A method for manufacturing a reinforcing plate-like body characterized by being integrally joined.
(2)繊維マットはガラス繊維マットであることを特徴
とする特許請求の範囲第1項記載の補強板状体の製造法
(2) The method for manufacturing a reinforcing plate-like body according to claim 1, wherein the fiber mat is a glass fiber mat.
(3)ガラス繊維マットは固型分として8〜30wt%
のフェノール樹脂を含むことを特徴とする特許請求の範
囲第2項記載の補強板状体の製造法。
(3) Glass fiber mat has a solid content of 8 to 30 wt%
The method for manufacturing a reinforcing plate-like body according to claim 2, characterized in that the reinforcing plate-like body contains a phenolic resin of:
(4)布状物は固型分として1m^2当り20〜75g
rのフェノール樹脂を含むことを特徴とする特許請求の
範囲第3項記載の補強板状体の製造法。
(4) Cloth-like material has a solid content of 20 to 75 g per 1 m^2
4. The method for producing a reinforcing plate-like body according to claim 3, characterized in that the reinforcing plate-like body contains r phenolic resin.
JP21075586A 1986-09-09 1986-09-09 Manufacture of reinforced plate-shaped body Granted JPS6367118A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP21075586A JPS6367118A (en) 1986-09-09 1986-09-09 Manufacture of reinforced plate-shaped body

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP21075586A JPS6367118A (en) 1986-09-09 1986-09-09 Manufacture of reinforced plate-shaped body

Publications (2)

Publication Number Publication Date
JPS6367118A true JPS6367118A (en) 1988-03-25
JPH0314615B2 JPH0314615B2 (en) 1991-02-27

Family

ID=16594590

Family Applications (1)

Application Number Title Priority Date Filing Date
JP21075586A Granted JPS6367118A (en) 1986-09-09 1986-09-09 Manufacture of reinforced plate-shaped body

Country Status (1)

Country Link
JP (1) JPS6367118A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03279454A (en) * 1990-03-23 1991-12-10 Nippon Insarutetsuku:Kk Heat-insulating sound-absorbing material
JPH04286638A (en) * 1991-03-15 1992-10-12 Dainippon Ink & Chem Inc Laminate and manufacture thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS499577A (en) * 1972-05-23 1974-01-28
JPS51112889A (en) * 1975-03-31 1976-10-05 Nippon Tokushu Toryo Kk Lining materials for automobile ceiling and method of making the same
JPS5375284A (en) * 1976-12-15 1978-07-04 Matsushita Electric Works Ltd Manufacture of synthetic resin laminate
JPS5655230A (en) * 1979-10-12 1981-05-15 Hitachi Chem Co Ltd Manufacture of fiber-reinforced composite material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS499577A (en) * 1972-05-23 1974-01-28
JPS51112889A (en) * 1975-03-31 1976-10-05 Nippon Tokushu Toryo Kk Lining materials for automobile ceiling and method of making the same
JPS5375284A (en) * 1976-12-15 1978-07-04 Matsushita Electric Works Ltd Manufacture of synthetic resin laminate
JPS5655230A (en) * 1979-10-12 1981-05-15 Hitachi Chem Co Ltd Manufacture of fiber-reinforced composite material

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03279454A (en) * 1990-03-23 1991-12-10 Nippon Insarutetsuku:Kk Heat-insulating sound-absorbing material
JPH04286638A (en) * 1991-03-15 1992-10-12 Dainippon Ink & Chem Inc Laminate and manufacture thereof

Also Published As

Publication number Publication date
JPH0314615B2 (en) 1991-02-27

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