JPS6366215A - Impact-resistant polystyrene based resin composition - Google Patents

Impact-resistant polystyrene based resin composition

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Publication number
JPS6366215A
JPS6366215A JP20995586A JP20995586A JPS6366215A JP S6366215 A JPS6366215 A JP S6366215A JP 20995586 A JP20995586 A JP 20995586A JP 20995586 A JP20995586 A JP 20995586A JP S6366215 A JPS6366215 A JP S6366215A
Authority
JP
Japan
Prior art keywords
impact
polybutadiene
resistant polystyrene
resin composition
styrene
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP20995586A
Other languages
Japanese (ja)
Inventor
Teruo Tanibuchi
谷渕 照夫
Koji Maeda
前田 孝二
Katsuyuki Isou
克之 五十右
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ube Corp
Original Assignee
Ube Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ube Industries Ltd filed Critical Ube Industries Ltd
Priority to JP20995586A priority Critical patent/JPS6366215A/en
Publication of JPS6366215A publication Critical patent/JPS6366215A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To obtain the titled composition, by containing polybutadiene having a cis-1,4 structure and styrene as principal components, having improved impact resistance and gloss and useful as molding materials for electrical appliances, furniture and building materials. CONSTITUTION:A composition obtained by containing (A) polybutadiene consisting of a polybutadiene having 28-38, preferably 30-36 Mooney viscosity [ML1+4 (100 deg.C)] and >=55, preferably >=60 solution viscosity [5wt%-styrene (30 deg.C)] and a cis-1,4 structure as a principal constituent component (preferably >=85mol%) and (B) styrene as principal components.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、優れた耐衝撃性及び良好な光沢が要求される
種々の成形品、例えば、電気製品、家具、建材の成形材
料として利用される耐衝撃性ポリスチレン系樹脂組成物
に関する。
[Detailed Description of the Invention] [Field of Industrial Application] The present invention is used as a molding material for various molded products that require excellent impact resistance and good gloss, such as electrical products, furniture, and building materials. The present invention relates to an impact-resistant polystyrene resin composition.

〔従来の技術及びその問題点〕[Conventional technology and its problems]

耐衝撃性ポリスチレン系樹脂は、耐衝撃性の他に、成形
性その他種々の物性に優れているため、耐衝撃性の要求
される成形品の成形材料として汎用されているが、その
用途の拡大及び該耐衝撃性ポリスチレン系樹脂から得ら
れる製品の品質向上を図る上から、優れた耐衝撃性を有
すると共に良好な光沢を有することが望まれている。
Impact-resistant polystyrene resins have excellent moldability and other various physical properties in addition to impact resistance, so they are widely used as molding materials for molded products that require impact resistance, but their use is expanding. In order to improve the quality of products obtained from the impact-resistant polystyrene resin, it is desired that the resin has excellent impact resistance and good gloss.

而して、一般に、耐衝撃性ポリスチレン系樹脂の光沢を
改良するには、原料ポリブタジェンとして、溶液粘度の
低いものを用いる必要がある。
Generally, in order to improve the gloss of impact-resistant polystyrene resins, it is necessary to use polybutadiene as a raw material with a low solution viscosity.

しかしながら、溶液粘度の低いポリブタジェンを用いる
と、得られる耐衝撃性ポリスチレン系樹脂の耐衝撃性が
低下する問題が生じる。このように、耐衝撃性ポリスチ
レン系樹脂において、光沢と耐衝撃性とは相反する特性
であり、耐衝撃性を低下させることなく、良好な光沢を
有する耐衝撃性ポリスチレン系樹脂を得ることは困難で
あった。
However, when polybutadiene having a low solution viscosity is used, a problem arises in that the impact resistance of the resulting impact resistant polystyrene resin is reduced. In this way, gloss and impact resistance are contradictory properties in impact-resistant polystyrene resins, and it is difficult to obtain impact-resistant polystyrene resins with good gloss without reducing impact resistance. Met.

従って、本発明の目的は、優れた耐衝撃性及び良好な光
沢を有する耐衝撃性ポリスチレン系樹脂組成物を提供す
ることにある。
Therefore, an object of the present invention is to provide an impact-resistant polystyrene resin composition having excellent impact resistance and good gloss.

〔問題点を解決するための手段〕[Means for solving problems]

本発明者らは、種々検討した結果、ムーニー粘度及び溶
液粘度がそれぞれ特定範囲内にある高シスボリフ゛タジ
エンを用いることによって、上記目的を達成し得る耐衝
撃性ポリスチレン系樹脂組成物が得られることを知見し
た。
As a result of various studies, the present inventors have found that an impact-resistant polystyrene-based resin composition that can achieve the above objectives can be obtained by using a high cis-based polybutadiene whose Mooney viscosity and solution viscosity are each within specific ranges. I found out.

本発明は、上記知見に基づきなされたもので、ムーニー
粘度(ML、。a (100℃) )が28〜38で且
つ溶液粘度〔5重量%−スチレン(30℃)〕が55以
上である、シス−1,4構造のものを主構成成分とする
ポリブタジェンと、スチレンとを主成分として得られた
、耐衝撃性ポリスチレン系樹脂組成物を提供するもので
ある。
The present invention was made based on the above findings, and has a Mooney viscosity (ML, a (100°C)) of 28 to 38 and a solution viscosity [5% by weight of styrene (30°C)] of 55 or more. The present invention provides an impact-resistant polystyrene-based resin composition obtained mainly from polybutadiene having a cis-1,4 structure and styrene.

以下、本発明の耐衝撃性ポリスチレン系樹脂組成物につ
いて詳述する。
Hereinafter, the impact-resistant polystyrene resin composition of the present invention will be explained in detail.

本発明で用いられるポリブタジェンは、ムーニー粘度(
ML、、、 (100℃) )が28〜38、好ましく
は30〜36で且つ溶液粘度〔5重量%−スチレン(3
0℃) )が55以上、好ましくは60以上である、シ
ス−1,4構造のものを主構成成分とするもの、好まし
くは、シス−1,4構造含有率が85モル%以上のもの
、更に好ましくは90モル%以上のもので、例えば、シ
ス−1,4構造含有率85〜99モル%、トランス−1
,4構造含有率0.5〜10モル%、1,2構造含有率
0.5〜10モル%のものが用いられる。
The polybutadiene used in the present invention has a Mooney viscosity (
ML (at 100°C) is 28 to 38, preferably 30 to 36, and the solution viscosity is [5% by weight - styrene (3
0°C)) is 55 or more, preferably 60 or more, and the main constituent is a cis-1,4 structure, preferably, the cis-1,4 structure content is 85 mol% or more, More preferably 90 mol% or more, for example, cis-1,4 structure content of 85 to 99 mol%, trans-1
, 4 structure content of 0.5 to 10 mol % and 1,2 structure content of 0.5 to 10 mol %.

ムーニー粘度又は溶液粘度が前記範囲を逸脱したポリブ
タジェンでは、本発明の目的は達成できない。即ち、ム
ーニー粘度が前記範囲内であっても溶液粘度が55未満
のポリブタジェンを用いた場合、或いは溶液粘度が前記
範囲内であってもムーニー粘度が38超若しくは28未
満のポリブタジェンを用いた場合には、優れた耐衝撃性
及び良好な光沢を有する面J衝撃性ポリスチレン系樹脂
組成物は得られない。
If the polybutadiene has a Mooney viscosity or a solution viscosity outside the above range, the object of the present invention cannot be achieved. That is, when using polybutadiene with a solution viscosity of less than 55 even if the Mooney viscosity is within the above range, or when using polybutadiene with a Mooney viscosity of more than 38 or less than 28 even though the solution viscosity is within the above range. In this case, a surface J impact polystyrene resin composition having excellent impact resistance and good gloss cannot be obtained.

上記ポリブタジェンは、有機アルミニウム化合物と、コ
バルト又はニッケル化合物とを含む触媒を用いる等の公
知の製造法において、水の使用量を適当に調節すること
によって製造できる。
The above polybutadiene can be produced by appropriately adjusting the amount of water used in a known production method such as using a catalyst containing an organoaluminum compound and a cobalt or nickel compound.

また、本発明に係る耐衝撃性ポリスチレン系樹脂組成物
を得るに際しての上記ポリブタジェンとスチレンとの好
ましい使用割合は、スチレン98〜85重量部に対して
上記ポリブタジェン2〜15重量部、好ましくはスチレ
ン95〜88重量部に対して上記ポリブタジェン5〜1
2重量部であり、ポリブタジェンの使用量が2重量部未
満であると、耐衝撃性が向上せず、15重量部を超える
と、剛性や機械的な強度が低下する。
Further, when obtaining the impact-resistant polystyrene resin composition according to the present invention, the preferred ratio of the polybutadiene and styrene used is 2 to 15 parts by weight of the polybutadiene to 98 to 85 parts by weight of styrene, preferably 95 to 95 parts by weight of styrene. 5 to 1 part of the above polybutadiene per ~88 parts by weight
If the amount of polybutadiene used is less than 2 parts by weight, impact resistance will not improve, and if it exceeds 15 parts by weight, rigidity and mechanical strength will decrease.

本発明に係る耐衝撃性ポリスチレン系樹脂組成物は、公
知の方法、例えば、塊状重合法、又は塊状−懸濁重合法
、具体的には、例えば特開昭57−143313号公報
に記載の方法に準じて製造できる。
The impact-resistant polystyrene resin composition according to the present invention can be produced by a known method, for example, a bulk polymerization method or a bulk-suspension polymerization method, specifically, for example, the method described in JP-A-57-143313. It can be manufactured according to

更に、本発明の耐衝撃性ポリスチレン系樹脂組成物の製
造時に、必要に応じ、上記ポリブタジェンに、他の化合
物、例えば、スチレン−ブタジェン共重合体、エチレン
−プロピレン共重合体、エチレン−酢酸ビニル共重合体
、アクリル系ゴム等を上記ポリブタジェンに対し30重
量%以内において併用することができ、またスチレンに
該スチレンと共重合可能なビニル系モノマーを該スチレ
ンに対し30重量%以内において併用できる。また、必
要に応じ、ムーニー粘度又は溶液粘度が前記範囲外のポ
リブタジェンを、上記ポリブタジェンに対し50重量%
以内において併用することもできる。
Furthermore, when producing the impact-resistant polystyrene resin composition of the present invention, other compounds such as styrene-butadiene copolymer, ethylene-propylene copolymer, ethylene-vinyl acetate copolymer, etc. may be added to the polybutadiene as necessary. Polymers, acrylic rubbers, etc. can be used together in an amount of up to 30% by weight based on the polybutadiene, and a vinyl monomer copolymerizable with the styrene can be used in combination with the styrene in an amount of up to 30% by weight based on the styrene. In addition, if necessary, polybutadiene having a Mooney viscosity or solution viscosity outside the above range may be added to the polybutadiene in an amount of 50% by weight based on the polybutadiene.
They can also be used together within the same range.

更に、本発明の耐衝撃性ポリスチレン系樹脂組成物には
、従来の耐衝撃性ポリスチレン系樹脂組成物と同様に、
その製造時に、必要に応じ、種々の添加剤、例えば、安
定剤、着色剤、可塑剤、紫外線吸収剤を適宜添加できる
Furthermore, the impact-resistant polystyrene resin composition of the present invention, like the conventional impact-resistant polystyrene resin composition,
During production, various additives such as stabilizers, colorants, plasticizers, and ultraviolet absorbers can be added as necessary.

〔実施例] 以下に、本発明の耐衝撃性ポリスチレン系樹脂組成物に
用いられるポリブタジェンの製造例、及び本発明の耐衝
撃性ポリスチレン系樹脂組成物の実施例を挙げて本発明
の詳細な説明する。
[Example] The present invention will be described in detail below with reference to production examples of polybutadiene used in the high-impact polystyrene resin composition of the present invention and examples of the high-impact polystyrene resin composition of the present invention. do.

製造例 ベンゼン1500mlに、1,3−ブタジェン380g
を加え、次いで下記表−−1に示す量の水及びジエチル
アルミニウムモノクロライド(DEAC)、シクロオク
タジエン(COD)  10mmol、及びオクテン酸
コバルト0.02 mmolを加えた後、50’C下に
40分間撹拌して1.3−ブタジェンの重合反応を行わ
せた。重合反応終了後、重合溶液に少量の2,6−ジ第
三ブチルパラクレゾールを含むメタノール5mlを注入
して重合を停止させて、次いで重合溶液を水洗し、簡易
型コアギユレータ−装置にてゴムをクラムとして回収し
、60゛Cで乾燥してポリブタジェン(下記表−1のN
o、1)を得た。得られたポリブタジェンのシス含量、
ムーニー粘度及び溶液粘度を下記表−1に示す。
Production example 1,3-butadiene 380g to 1500ml benzene
Then, water, diethylaluminum monochloride (DEAC), cyclooctadiene (COD) 10 mmol, and cobalt octenoate 0.02 mmol were added in the amounts shown in Table 1 below, and the mixture was heated at 50'C for 40 min. The mixture was stirred for a minute to carry out the polymerization reaction of 1,3-butadiene. After the polymerization reaction is completed, 5 ml of methanol containing a small amount of 2,6-di-tert-butyl para-cresol is injected into the polymerization solution to stop the polymerization.Then, the polymerization solution is washed with water, and the rubber is processed using a simple coagulator device. Collected as crumbs and dried at 60°C to remove polybutadiene (N of Table 1 below).
o, 1) was obtained. The cis content of the obtained polybutadiene,
Mooney viscosity and solution viscosity are shown in Table 1 below.

尚、下記表−1に示すN002及び隔3は、下記表−1
に示す量の水及びDEACを用いた以外は上記歯1と同
条件下に実施し、阻4は、下記表−1に示す量の水及び
DEACを用い、且つCODの使用量を7mmolとし
た以外は上記歯1と同条件下に実施した。
In addition, N002 and interval 3 shown in Table-1 below are as shown in Table-1 below.
Test 4 was carried out under the same conditions as in Tooth 1 above, except that the amounts of water and DEAC shown in Table 1 were used, and the amount of COD used was 7 mmol. Except for this, the test was carried out under the same conditions as for Tooth 1 above.

下記表−1の隘1及び11k12のポリブタジェンは、
本発明の耐衝撃性ポリスチレン系樹脂組成物に用いられ
るもので、1Ik13及び隘4のポリブタジェンは、ム
ーニー粘度又は溶液粘度が本発明の範囲を逸脱したもの
である。
The polybutadiene in columns 1 and 11k12 of Table 1 below is:
Among those used in the impact-resistant polystyrene resin composition of the present invention, polybutadiene 1Ik13 and No. 4 have Mooney viscosity or solution viscosity outside the range of the present invention.

表−1 *1:  ムーニー粘度(MLl、4 (100℃) 
)J I S  K 6300 *2:  溶液粘度〔5重量%−スチレン(30“C)
  )実施例1.2及び比較例1.2 上記製造例で得たポリブタジェン陽1〜4を使用して下
記の如くしてそれぞれ耐衝撃性ポリスチレン系樹脂組成
物を製造した。
Table-1 *1: Mooney viscosity (MLl, 4 (100℃)
) J I S K 6300 *2: Solution viscosity [5% by weight - styrene (30"C)
) Example 1.2 and Comparative Example 1.2 Using polybutadiene positives 1 to 4 obtained in the above production examples, impact-resistant polystyrene resin compositions were produced as follows.

1βセパラブルフラスコを窒素ガスで置換し、スチレン
558gと下記表−2に示すポリブタジェン42g(ゴ
ム7重量%)とを加えて溶解し、次いでn−ドデシルメ
ルカプタン0.30gを加えて、115’Cでスチレン
重合率が30%になるまで撹拌下に予備重合した。次い
で予備重合溶液を0.5重量%のポリビニルアルコール
水溶液700m1を加えた1、57!のオートクレーブ
に注入し、ベンゾイルパーオキサイド1.2g及びジク
ミルパーオキサイド1.2gを加えて、100℃で2時
間、次いで125℃で3時間、次いで140℃で2時間
撹拌下に重合した。重合反応混合物からビーズ状のポリ
マーを濾集し、水洗し、乾燥し、押出機でペレット化し
て、それぞれ耐衝撃性ポリスチレン系樹脂組成物555
gを得た。得られた耐衝撃性ポリスチレン系樹脂組成物
をそれぞれ射出成形して、物性測定用の試験片を作成し
、それぞれ下記表−2に示す物性を測定した。それらの
測定結果を下記表−2に示す。
The 1β separable flask was purged with nitrogen gas, 558 g of styrene and 42 g of polybutadiene (7% by weight of rubber) shown in Table 2 below were added and dissolved, and then 0.30 g of n-dodecylmercaptan was added and the mixture was heated to 115'C. Prepolymerization was carried out under stirring until the styrene polymerization rate reached 30%. Next, 700 ml of a 0.5% by weight polyvinyl alcohol aqueous solution was added to the prepolymerization solution. 1.2 g of benzoyl peroxide and 1.2 g of dicumyl peroxide were added thereto, and the mixture was polymerized with stirring at 100°C for 2 hours, then at 125°C for 3 hours, and then at 140°C for 2 hours. Bead-shaped polymers are collected by filtration from the polymerization reaction mixture, washed with water, dried, and pelletized using an extruder to obtain impact-resistant polystyrene resin composition 555.
I got g. The resulting impact-resistant polystyrene resin compositions were each injection molded to prepare test pieces for measuring physical properties, and the physical properties shown in Table 2 below were measured. The measurement results are shown in Table 2 below.

実施例3.4及び比較例3 下記表−3に示すポリブタジェンを用い、n−ドデシル
メルカプタンの使用量を0.18 g及び予備重合温度
を125℃とした以外は実施例1と同条件下に実施して
、それぞれ耐衝撃性ポリスチレン系樹脂組成物551g
を得た。得られた耐衝撃性ポリスチレン系樹脂組成物そ
れぞれについて、実施例1と同様にして物性を測定した
。それらの測定結果を下記表−3に示す。
Example 3.4 and Comparative Example 3 Polybutadiene shown in Table 3 below was used, the amount of n-dodecylmercaptan used was 0.18 g, and the prepolymerization temperature was 125°C under the same conditions as Example 1. 551g of impact-resistant polystyrene resin composition
I got it. The physical properties of each of the resulting impact-resistant polystyrene resin compositions were measured in the same manner as in Example 1. The measurement results are shown in Table 3 below.

尚、下記の表−2及び表−3における*3〜8は次の通
りである。
Note that *3 to *8 in Tables 2 and 3 below are as follows.

*3:  JIS  N7210 (200℃15kg
)*4:  JTS  N7110  (ノツチ付)*
5:  JIS  Z8741  (60℃)*6:耐
衝撃性ポリスチレン系樹脂組成物1gをベンゼン50m
1に溶解させた時の不溶分*7:ベンゼン不溶分の湿潤
時重量と乾燥時重量の比(湿潤時重量/乾燥時重量)*
8 ニー日科機製のコールタ−カウンターTA−2型を用い
て測定 上記の表−2及び表−3に示す結果から、本発明の耐衝
撃性ポリスチレン系樹脂組成物(実施例1〜4)は、優
れた耐衝撃性及び良好な光沢を有するが、ムーニー粘度
又は溶液粘度が本発明の範囲を逸脱したポリブタジェン
を用いて得られる耐衝撃性ポリスチレン系樹脂組成物(
比較例1〜3)は、優れた耐衝撃性及び良好な光沢を併
有していないことが判る。
*3: JIS N7210 (200℃ 15kg
) *4: JTS N7110 (with notch) *
5: JIS Z8741 (60°C) *6: 1 g of impact-resistant polystyrene resin composition mixed with 50 m of benzene
Insoluble content when dissolved in 1 *7: Ratio of wet weight to dry weight of benzene insoluble content (wet weight / dry weight) *
8 Measured using a Coulter Counter Model TA-2 manufactured by Nikkaki Co., Ltd. From the results shown in Tables 2 and 3 above, the impact-resistant polystyrene resin compositions of the present invention (Examples 1 to 4) , an impact-resistant polystyrene resin composition obtained using polybutadiene that has excellent impact resistance and good gloss, but whose Mooney viscosity or solution viscosity is outside the range of the present invention (
It can be seen that Comparative Examples 1 to 3) do not have both excellent impact resistance and good gloss.

〔発明の効果〕〔Effect of the invention〕

本発明の耐衝撃性ポリスチレン系樹脂組成物は、優れた
耐衝撃性及び良好な光沢を有するものである。
The impact-resistant polystyrene resin composition of the present invention has excellent impact resistance and good gloss.

Claims (3)

【特許請求の範囲】[Claims] (1)ムーニー粘度〔ML_1_+_4(100℃)〕
が28〜38で且つ溶液粘度〔5重量%−スチレン(3
0℃)〕が55以上である、シス−1,4構造のものを
主構成成分とするポリブタジエンと、スチレンとを主成
分として得られた、耐衝撃性ポリスチレン系樹脂組成物
(1) Mooney viscosity [ML_1_+_4 (100℃)]
is 28 to 38, and the solution viscosity is [5% by weight - styrene (3
0° C.)] of 55 or more, an impact-resistant polystyrene-based resin composition obtained mainly from polybutadiene having a cis-1,4 structure and styrene.
(2)ポリブタジエンのムーニー粘度が30〜36で且
つ溶液粘度が60以上である、特許請求の範囲第(1)
項記載の耐衝撃性ポリスチレン系樹脂組成物。
(2) Claim No. 1, wherein the polybutadiene has a Mooney viscosity of 30 to 36 and a solution viscosity of 60 or more.
The impact-resistant polystyrene resin composition described in .
(3)ポリブタジエンにおけるシス−1,4構造含有率
が85モル%以上である、特許請求の範囲第(1)項記
載の耐衝撃性ポリスチレン系樹脂組成物。
(3) The impact-resistant polystyrene resin composition according to claim (1), wherein the content of cis-1,4 structure in the polybutadiene is 85 mol% or more.
JP20995586A 1986-09-05 1986-09-05 Impact-resistant polystyrene based resin composition Pending JPS6366215A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP20995586A JPS6366215A (en) 1986-09-05 1986-09-05 Impact-resistant polystyrene based resin composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP20995586A JPS6366215A (en) 1986-09-05 1986-09-05 Impact-resistant polystyrene based resin composition

Publications (1)

Publication Number Publication Date
JPS6366215A true JPS6366215A (en) 1988-03-24

Family

ID=16581431

Family Applications (1)

Application Number Title Priority Date Filing Date
JP20995586A Pending JPS6366215A (en) 1986-09-05 1986-09-05 Impact-resistant polystyrene based resin composition

Country Status (1)

Country Link
JP (1) JPS6366215A (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS51131590A (en) * 1975-05-12 1976-11-16 Asahi Chem Ind Co Ltd A process for producing high-impact polystyrene
JPS6011517A (en) * 1983-07-01 1985-01-21 Idemitsu Petrochem Co Ltd Monovinyl aromatic resin composition
JPS60104112A (en) * 1983-11-11 1985-06-08 Asahi Chem Ind Co Ltd Impact-resistant polystyrene resin and its production

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS51131590A (en) * 1975-05-12 1976-11-16 Asahi Chem Ind Co Ltd A process for producing high-impact polystyrene
JPS6011517A (en) * 1983-07-01 1985-01-21 Idemitsu Petrochem Co Ltd Monovinyl aromatic resin composition
JPS60104112A (en) * 1983-11-11 1985-06-08 Asahi Chem Ind Co Ltd Impact-resistant polystyrene resin and its production

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