JPS6361982B2 - - Google Patents
Info
- Publication number
- JPS6361982B2 JPS6361982B2 JP56098980A JP9898081A JPS6361982B2 JP S6361982 B2 JPS6361982 B2 JP S6361982B2 JP 56098980 A JP56098980 A JP 56098980A JP 9898081 A JP9898081 A JP 9898081A JP S6361982 B2 JPS6361982 B2 JP S6361982B2
- Authority
- JP
- Japan
- Prior art keywords
- water
- slurry
- parts
- weight
- resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229920005989 resin Polymers 0.000 claims description 69
- 239000011347 resin Substances 0.000 claims description 69
- 239000002245 particle Substances 0.000 claims description 65
- 239000002736 nonionic surfactant Substances 0.000 claims description 21
- 229920001187 thermosetting polymer Polymers 0.000 claims description 15
- 239000007787 solid Substances 0.000 claims description 7
- 239000008199 coating composition Substances 0.000 claims description 4
- 239000007864 aqueous solution Substances 0.000 claims 1
- 239000003973 paint Substances 0.000 description 45
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 38
- 239000002002 slurry Substances 0.000 description 35
- 238000000576 coating method Methods 0.000 description 33
- 239000011248 coating agent Substances 0.000 description 31
- -1 polyoxyethylene Polymers 0.000 description 31
- 239000006185 dispersion Substances 0.000 description 26
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 14
- 239000004094 surface-active agent Substances 0.000 description 12
- 239000012736 aqueous medium Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 11
- 235000014113 dietary fatty acids Nutrition 0.000 description 10
- 150000002009 diols Chemical class 0.000 description 10
- 230000000694 effects Effects 0.000 description 10
- 239000000194 fatty acid Substances 0.000 description 10
- 229930195729 fatty acid Natural products 0.000 description 10
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 9
- 239000007788 liquid Substances 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- 239000000843 powder Substances 0.000 description 8
- 239000000155 melt Substances 0.000 description 7
- 238000004062 sedimentation Methods 0.000 description 7
- 238000003756 stirring Methods 0.000 description 7
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical class CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 230000007423 decrease Effects 0.000 description 6
- 238000009472 formulation Methods 0.000 description 6
- 239000000049 pigment Substances 0.000 description 6
- 238000003860 storage Methods 0.000 description 6
- 239000008367 deionised water Substances 0.000 description 5
- 229910021641 deionized water Inorganic materials 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 239000003623 enhancer Substances 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 239000001023 inorganic pigment Substances 0.000 description 4
- 239000003607 modifier Substances 0.000 description 4
- 238000007581 slurry coating method Methods 0.000 description 4
- 239000002562 thickening agent Substances 0.000 description 4
- 230000037303 wrinkles Effects 0.000 description 4
- 239000004593 Epoxy Substances 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 229910019142 PO4 Inorganic materials 0.000 description 3
- 239000002202 Polyethylene glycol Substances 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 229920000180 alkyd Polymers 0.000 description 3
- 239000003945 anionic surfactant Substances 0.000 description 3
- 239000003093 cationic surfactant Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 230000007774 longterm Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 238000010422 painting Methods 0.000 description 3
- 235000021317 phosphate Nutrition 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
- 229920001225 polyester resin Polymers 0.000 description 3
- 239000004645 polyester resin Substances 0.000 description 3
- 229920001223 polyethylene glycol Polymers 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- LXOFYPKXCSULTL-UHFFFAOYSA-N 2,4,7,9-tetramethyldec-5-yne-4,7-diol Chemical class CC(C)CC(C)(O)C#CC(C)(O)CC(C)C LXOFYPKXCSULTL-UHFFFAOYSA-N 0.000 description 2
- SVTBMSDMJJWYQN-UHFFFAOYSA-N 2-methylpentane-2,4-diol Chemical compound CC(O)CC(C)(C)O SVTBMSDMJJWYQN-UHFFFAOYSA-N 0.000 description 2
- NUYADIDKTLPDGG-UHFFFAOYSA-N 3,6-dimethyloct-4-yne-3,6-diol Chemical compound CCC(C)(O)C#CC(C)(O)CC NUYADIDKTLPDGG-UHFFFAOYSA-N 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 229920001214 Polysorbate 60 Polymers 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- 125000005037 alkyl phenyl group Chemical group 0.000 description 2
- 239000002280 amphoteric surfactant Substances 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 239000004359 castor oil Substances 0.000 description 2
- 235000019438 castor oil Nutrition 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 2
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 2
- 230000001965 increasing effect Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920001451 polypropylene glycol Polymers 0.000 description 2
- 239000011342 resin composition Substances 0.000 description 2
- 239000013049 sediment Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- 229940058015 1,3-butylene glycol Drugs 0.000 description 1
- LCZVSXRMYJUNFX-UHFFFAOYSA-N 2-[2-(2-hydroxypropoxy)propoxy]propan-1-ol Chemical compound CC(O)COC(C)COC(C)CO LCZVSXRMYJUNFX-UHFFFAOYSA-N 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- ALQSHHUCVQOPAS-UHFFFAOYSA-N Pentane-1,5-diol Chemical compound OCCCCCO ALQSHHUCVQOPAS-UHFFFAOYSA-N 0.000 description 1
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical class C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 229920006243 acrylic copolymer Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 150000001447 alkali salts Chemical class 0.000 description 1
- 150000005215 alkyl ethers Chemical class 0.000 description 1
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 230000003254 anti-foaming effect Effects 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 235000019437 butane-1,3-diol Nutrition 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000003178 carboxy group Chemical class [H]OC(*)=O 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- VKONPUDBRVKQLM-UHFFFAOYSA-N cyclohexane-1,4-diol Chemical compound OC1CCC(O)CC1 VKONPUDBRVKQLM-UHFFFAOYSA-N 0.000 description 1
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 description 1
- 229940113120 dipropylene glycol Drugs 0.000 description 1
- 239000002612 dispersion medium Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- WSFSSNUMVMOOMR-UHFFFAOYSA-N formaldehyde Natural products O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 229940051250 hexylene glycol Drugs 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 150000002460 imidazoles Chemical class 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000002609 medium Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- KVBGVZZKJNLNJU-UHFFFAOYSA-N naphthalene-2-sulfonic acid Chemical compound C1=CC=CC2=CC(S(=O)(=O)O)=CC=C21 KVBGVZZKJNLNJU-UHFFFAOYSA-N 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- BCKOQWWRTRBSGR-UHFFFAOYSA-N octane-3,6-diol Chemical compound CCC(O)CCC(O)CC BCKOQWWRTRBSGR-UHFFFAOYSA-N 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- QGWDKKHSDXWPET-UHFFFAOYSA-E pentabismuth;oxygen(2-);nonahydroxide;tetranitrate Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[O-2].[Bi+3].[Bi+3].[Bi+3].[Bi+3].[Bi+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O QGWDKKHSDXWPET-UHFFFAOYSA-E 0.000 description 1
- UWJJYHHHVWZFEP-UHFFFAOYSA-N pentane-1,1-diol Chemical compound CCCCC(O)O UWJJYHHHVWZFEP-UHFFFAOYSA-N 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000011802 pulverized particle Substances 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001846 repelling effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 238000007592 spray painting technique Methods 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 1
- 229910000165 zinc phosphate Inorganic materials 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
Description
本発明はスラリー状熱硬化性水分散樹脂塗料組
成物に関する。本発明は、詳しくは、加熱による
被膜形成時にワキ(加熱時、主として分散媒の急
激な蒸発による被膜の発泡ならびにこれに起因す
るピンホール、小孔等の発生現象をいう)及びヒ
ビワレを生じることなく、平滑性や他の物理的・
化学的諸性質たとえば耐水性・耐湿性・耐食性等
に優れた塗膜を形成する粒子沈降性および再分散
性の改善されたスラリー状熱硬化性水分散樹脂塗
料組成物(以下、「スラリー状塗料」と略称する)
に関する。
近時、塗料及び塗装の無公害化、省資源化が要
望され、これに適するものの一つにスラリー状塗
料が開発され、その実用化がはかられている。
たとえば特開昭48−45529号公報には、非水溶
性の粉末塗料を水中に一様に懸濁させたスラリー
を塗装する方法が開示され、粉末粒子のベースと
して種々の被膜形成体(アクリル樹脂、アルキド
樹脂、ビニル樹脂、ポリエステル、ナイロン、エ
ポキシ樹脂等)が紹介されている。この種のスラ
リー状水懸濁樹脂は、一般的に粒子径が1〜100
ミクロン程度の樹脂粉末を、水を主体とする媒体
中に20〜70重量%の固形分濃度で分散したもので
あるため、有機溶剤による環境汚染や毒性がな
く、しかも通常の液状塗料における塗装方法が適
用でき、また1回の塗装で比較的厚膜の仕上りが
得られるという長所を有している。
さらにその構成成分中に多量の水可溶性界面活
性剤を使用しないため、被膜の耐水性、耐湿性、
耐薬品性等も良好であるという特徴を有する。
しかしながら、このような長所を有するスラリ
ー状水分散樹脂には、その性質上つぎのような欠
点をも包蔵することが指摘される。
その顕著なものは、樹脂粒子を安定な分散状態
で水中に懸濁させるために、水溶性増粘剤、無機
顔料(体質顔料も含む)分散液、水溶性樹脂など
を比較的多量に使用しなければならなかつた点で
ある。
例えば、特公昭55−4149号公報および同55−
4150号公報には、水性樹脂ないしは補助的化学反
応性基を有する水性樹脂を配合した水性デイスパ
ージヨン塗料組成物が開示されているが、これら
は耐水性・耐湿性の点で満足すべきものと言え
ず、また水性樹脂の共存により水分散系での樹脂
粒子の沈降が認められ、分散安定性は不十分であ
る。
さらには、水分散樹脂系に親水性の超微粒子状
無機化合物(すなわち前記の無機顔料)を配合す
る例も特公昭55−4342号公報で紹介されている
が、加熱による被膜形成時に無機顔料が樹脂の溶
融流動性を阻害し、被膜の平滑性、光沢等を低下
させるという欠点が避けられない。
また加熱形成時に塗膜にヒビワレやワキを生じ
易い難点があつた。
これらの問題点を解決するため、たとえば特開
昭54−132630公報には、特定の熱硬化性樹脂粉末
に平均分子量200〜10000のポリエチレングリコー
ルを添加する例が発表されているが、被膜の耐水
性・耐湿性の低下は避けられず、またそのスラリ
ー塗料の粒子沈降性・再分散性、ひいては、長期
貯蔵性の点で満足すべき状態にない。
水溶性樹脂の配合に関しては、特殊な例として
リン片状アルミ顔料を添加した特公昭55−433号
公報記載のスラリー塗料も知られているが、高輝
度の塗膜を得るという目的はとも角として、前記
の欠陥を内蔵するものと言えよう。
そのほかスラリー塗料特有の塗装上および製造
上の問題点を解決する方法として、特開昭54−
144442号公報、特公昭55−4341号公報等に提案さ
れている技術があり、また米国特許第4100315号
公報には、微粒子状熱硬化性合成樹脂と特定のア
ルキルフエニルオキセチレートまたは特定のアミ
ノココナツ脂肪酸オキセチレートの湿潤剤とより
なる長期貯蔵性の水性組成物懸濁液を金属表面に
施して均質で薄い、接着性非孔質ラツカーフイル
ムを製造する方法について開示しているが、基本
的には分散樹脂粒子の系中における安定性たとえ
ば粒子沈降性および再分散性、加熱下、膜形成時
の樹脂の溶融流動性たとえばヒビワレやワキの発
生、ならびに硬化塗膜の物理的・化学的性質たと
えば塗面の平滑性、耐水性、耐湿性、耐食性等の
諸問題を同時に解決せんとする本発明の課題につ
いては何等示唆するところがない。
本発明者等は、熱硬化性樹脂粒子の分散状態を
安定に保持し、加熱成膜時における熱硬化性樹脂
粒子の溶融流動性を促進すると同時に塗面の平滑
性、耐水性、耐湿性など塗膜性能に悪影響を及ぼ
すことの少ない添加剤(以下、単に「流動性助
剤」という。)を広範に探索した結果、スラリー
状塗料の技術分野において、従来技術にない極め
て特異な効果を奏する流動性助剤としてHLB8.5
以下の水不溶性または水分散性ノニオン界面活性
剤を使用することにより前記課題を解決しうるに
至つた。
すなわち本発明は、水不溶性かつ常温固体の熱
硬化性樹脂粒子(以下「樹脂粒子」と略記する)
と、該粒子100重量部当たり0.1〜10重量部の流動
性助剤であるHLB8.5以下の水不溶性または水分
散性ノニオン界面活性剤とを水性媒体中に分散せ
しめてなるスラリー状塗料に関するものである。
従来、ノニオン系をはじめとする水可溶性界面
活性剤は、スラリー状塗料の技術分野において樹
脂粉末及び顔料等の固形成分を水に分散する場合
の分散助剤として専ら用いられてきており、スラ
リー系における分散機能のみに着目されて来た。
本発明者らは、種々研究の結果特定のノニオン界
面活性剤がスラリー状塗料の塗膜形成過程におい
て樹脂粒子の溶融流動性に著効を奏することを見
出した。本発明においては、HLB8.5以下の水不
溶性または水分散性ノニオン界面活性剤を熱硬化
性粉体スラリー系に使用することにより、塗装後
加熱時の樹脂粒子間のすべりを向上せしめるとと
もに、該界面活性剤が樹脂成分と相溶する場合に
は可塑化効果を与えることができ、これによつて
樹脂粒子の溶融流動性がさらに良好となるため、
塗面平滑性を格段と改善することができる。ま
た、該界面活性剤を適量使用すれば、塗膜形成後
における耐水性、耐湿性、耐食性などの性能に悪
影響をほとんど与えないという利点もある。
HLBは、一般にノニオン界面活性剤の分子に
おける親水性・親油性バランスを表わす指標とし
て現在広く使用されている。分子中の親水性部分
に主としてポリオキシエチレン及び多価アルコー
ルを想定し、それが分子中にW重量%存在すると
き
HLB=W/5
と表わすことができる。
上記の式によつて計算されたノニオン界面活性
剤のHLBが12〜14のときは、親水性・親油性バ
ランスがほぼつり合つていると解され、12以下で
は親油性の度合いが増加する。すなわち、本発明
のスラリー状塗料に用いられるノニオン界面活性
剤は親油性領域にその特性を有するのである。
本発明に用いる流動性助剤であるノニオン界面
活性剤のHLBは8.5以下、好ましくは8以下であ
る。HLBが8.5を越えると、それ自身水分散性で
あつても親水性物質としての作用が強くなり、硬
化塗膜の耐水性、耐湿性等に悪影響を与えるため
好ましくない。
本発明において、流動性助剤としてのノニオン
界面活性剤は、樹脂粒子の溶融流動性の向上を目
的としてとくに量的制約なく使用することができ
るが、好適には樹脂粒子100重量部に対し0.1〜10
重量部、さらに好ましくは0.5〜5重量部の添加
量が採用される。0.1重量部より少ないと流動性
向上効果が低下しやすく、また10重量部を越える
と硬化塗膜の耐水性、耐湿性などに影響する傾向
を示すことがある。
また、ノニオン界面活性剤のHLBが低く水に
不溶の場合には、微量の水可溶性界面活性剤を併
用し、水に分散させて使用することが必要であ
る。かかる水可溶性界面活性剤としてはノニオン
系が好ましいが、場合によりカチオン界面活性
剤、アニオン界面活性剤、両性界面活性剤などを
使用することもできる。水可溶性界面活性剤の使
用はできるだけ少量にとどめることが好ましく、
具体的には、樹脂粒子100重量部に対し0.01〜1.0
重量部の範囲とする。0.01重量部より少なくては
水分散化効果が小さく、また1.0重量部以上では
塗膜の耐水性、耐湿性などを損ないやすい。
なお上記の水可溶性界面活性剤は、流動性助剤
としてのノニオン界面活性剤の水分散化に使用さ
れるばかりでなく、樹脂粒子の水媒中への分散助
剤としても用いられる。これら水可溶性界面活性
剤の具体例については後述する。
流動性助剤として使用可能なノニオン界面活性
剤を具体的に挙げると、HLB8.5以下のポリオキ
シエチレンアルキルフエニルエーテル、ポリオキ
シエチレンアルキルエーテル、ポリオキシエチレ
ン脂肪酸エステル、ポリオキシエチレンソルビタ
ン脂肪酸エステル、ポリオキシエチレンアルキル
リン酸エステル、アルキルリン酸エステル、ポリ
オキシエチレンひまし油誘導体、グリセリンモノ
脂肪酸エステル、ソルビタン脂肪酸エステルなど
がある。
本発明で使用される樹脂粒子は、非水溶性かつ
常温固体の熱硬化性樹脂よりなる粒子であつて、
塗膜形成能を有するものであればよく、一般に粉
体塗料として使用されている樹脂粒子であれば特
に制限なく用いることができ、また顔料等を含ん
でいてもよい。すなわち、塗布された後加熱によ
り硬化して所定の性能を有する塗膜を形成するも
のであつて、必要に応じて通常の硬化剤、顔料、
添加剤、充填剤などを含有する塗膜形成樹脂の樹
脂粒子を使用することができる。なお、本発明に
おける樹脂粒子は、熱硬化性樹脂のみからなるも
ののほか、上記のように顔料等を含有するものを
も包括する。
本発明における樹脂粒子のガラス転移温度およ
び融点は塗膜性能と分散安定性とにより決定され
るが、その値は塗膜形成樹脂の種類により異な
る。本発明のスラリー状塗料の場合、前記の流動
性助剤の配合により分散安定性が非常に良好とな
つているため比較的低ガラス転移温度または低融
点のものも使用可能であるが、常温で固体であつ
て、軟化温度が30〜120℃のものがよい。軟化温
度が30℃以下では樹脂粒子相互の融着が起りやす
く、塗料化したのち貯蔵中にゲル状変化を起すた
め、不安定で使用上好ましくない。
また軟化温度が120℃以上の場合には、流動性
助剤を多量に使用しても良好な塗面平滑性を得る
ことが困難で好ましくない。
本発明における樹脂粒子の粒度は、水性媒体中
で平均粒度3〜50ミクロンが適当である。平均粒
度が3ミクロン以下の場合には、系のチキソトロ
ピー性の増大により見かけの塗料粘度が大きくな
る。そのため、使用上たとえばスプレー塗装に際
し適度な粘度に調整すると固形分が低くなり、そ
の結果厚膜で仕上げることが困難となる。
また平均粒度が50ミクロン以上の場合には、加
熱成膜後の塗面平滑性が低下するため好ましくな
い。
さらには、スプレーガンなどの詰まりなどのた
め平均粒度30ミクロン以下が好ましい。平均粒度
は、光学顕微鏡もしくは遠心沈降光透過式粒度分
布測定機により測定し、粒子1個当りの算術平均
定方向径として計算される。
本発明に使用される樹脂粒子を構成する塗膜形
成樹脂の具体例としてはエポキシ樹脂系、エポキ
シ・ポリエステル樹脂系、ポリエステル樹脂系、
アクリル樹脂系、ポリウレタン樹脂系などの熱硬
化性樹脂が挙げられる。
本発明に使用される水性媒体は、水を主成分と
し、前記の水可溶性界面活性剤、親水性溶剤、水
溶性増粘剤、無機顔料および流動性増与剤のうち
一種以上を含有することができる。かかる水性媒
体は、スラリー状塗料に適当な流動性又は粘稠度
を与える範囲でとくに量的制限なく使用すること
ができるが、好適には樹脂粒子100重量部に対し
40〜400重量部の範囲が採用される。
本発明における水性媒体に添加する水可溶性界
面活性剤はノニオン系、アニオン系、カチオン
系、および両性界面活性剤系を包含し、樹脂粒子
100重量部に対して0.01〜1.0重量部の範囲で使用
するのが適当である。
これら水可溶性界面活性剤のうち、アニオン界
面活性剤の例として、アルキル硫酸エステル塩、
ポリオキシエチレンアルキルエーテル硫酸エステ
ル塩、アルキルスルホコハク酸塩、N―アシルサ
ルコシン塩、β―ナフタリンスルホン酸ホルマリ
ン縮合物塩などが挙げられる。
カチオン界面活性剤の例としては、第4級アン
モニウム塩、ピリジニウム塩などが挙げられる。
ノニオン界面活性剤の例としては、ソルビタン
脂肪酸エステル、ポリオキシエチレンソルビタン
脂肪酸エステル、ポリオキシエチレンソルビトー
ル脂肪酸エステル、ポリオキシエチレン脂肪酸エ
ステル、ポリオキシエチレンアルコールエーテ
ル、グリセリン脂肪酸エステル、ポリオキシエチ
レンヒマシ油誘導体、ポリオキシエチレンアルキ
ルフエニルエーテル、アルキルリン酸エステル、
ポリオキシエチレンリン酸エステル、ポリオキシ
エチレン・ポリオキシプロピレンブロツクポリマ
ー、脂肪酸アルキロールアミドなどが挙げられ
る。
本発明のスラリー状塗料の貯蔵安定性をさらに
改善するために公知の親水性溶剤を、水100重量
部に対して0.01ないし5重量部の範囲で、添加す
ることができる。
該親水性溶剤としては、樹脂粒子に対して常温
で溶解性を有せず、かつ、沸点が180℃以上のも
のがよく、その例としてエチレングリコール、ジ
エチレングリコール、トリエチレングリコール、
プロピレングリコール・ジプロピレングリコー
ル、1,4―ブタンジオール、1,3―ブチレン
グリコール、ヘキシレングリコール、ジプロピレ
ングリコール、トリプロピレングリコール、ペン
タンジオール、ペプタンジオールなどを挙げるこ
とができる。
本発明における水性媒体に、塗膜のずり落ち防
止、スラリー状塗料の粒子沈降性ひいては貯蔵安
定性の改善のため、樹脂粒子100重量部に対して
0.01〜1.0重量部の範囲で公知の水溶性増粘剤を
添加することができる。0.01重量部以下の添加量
では、その効果が充分でなく、また1.0重量部以
上の添加量では、塗膜性能、特に光沢が低下し、
平滑性が悪化する。かかる水溶性増粘剤の例とし
て、カルボキシル基含有アクリル共重合体のアル
カリ塩、ポリビニルピロリドン、ポリアクリルア
ミド、セルロース誘導体、ポリエチレンオキサイ
ド(分子量30000以上のものがよい)などを挙げ
ることができる。
本発明における水性媒体に、塗膜のずり落ち防
止およびスラリー状塗料の貯蔵安定性をさらに改
善するために、樹脂粒子100重量部に対し0.01〜
3.0重量部の範囲で公知の無機顔料を添加するこ
とができる。たとえば、微粉のシリカ、酸化アル
ミニウム、炭酸カルシウム、クレー、ベントナイ
ト、タルクなどが配合でき、これらを添加する場
合、その添加量が0.01重量部以下では、その効果
がなく、また3.0重量部以上では塗膜の光沢が低
下し、さらに、樹脂の溶融流動性を阻害するため
好ましくない。
本発明における水性媒体に添加する流動性増与
剤としては、90〜300の分子量を有する対称型ジ
オール類の酸化エチレンもしくは酸化プロピレン
付加体が使用される。
流動性増与剤に用いるジオール類の分子量が90
以下ではポリエチレングリコール類似の性質を示
し、塗膜性能とくに耐水性、耐湿性において好ま
しくない。また分子量が300以上では界面活性剤
的性質が強くなるので、塗膜の耐水性、耐湿性が
低下し、好ましくない。好ましい分子量の範囲は
150〜250である。
90〜300の分子量を有する対称型ジオール類の
酸化エチレンもしくは酸化プロピレン付加体にお
ける該ジオール類の例としてビスフエノールA、
シクロヘキサン1,4―ジオール、n―ブタン
1,4―ジオール、n―ペンタン1,5―ジオー
ル、n―ヘキサン1,6―ジオール、1,4―ジ
メチル・n―ブタン1,4―ジオール、1,4―
ジエチルn―ブタン1,4―ジオール、3,6―
ジメチル4―オクチン3,6―ジオール、2,
4,7,9―テトラメチル―5―デシン4,7―
ジオールなどを挙げることができる。
特に3,6ジメチル4―オクチン3,6―ジオ
ール、2,4,7,9―テトラメチル―5―デシ
ン4,7―ジオールなどが好ましい。
該ジオール類の酸化エチレンもしくは酸化プロ
ピレン付加体としては、たとえば、
のような対称型ジオール1モル当り酸化エチレン
もしくは酸化プロピレンを4〜100モル付加した
(酸化エチレン付加モル数 N=x+y)
のごとき、ジオール部が疎水性鎖を形成する構造
の化合物が好ましい。
上記の対称型ジオール類のうちアセチレン結合
を有するものおよびその酸化エチレンの付加体に
ついては、既に「塗装と塗料」誌(昭和53年2月
号)に、その基本的性質について総説的に記載さ
れており、また、熱硬化性アクリルエマルシヨン
および水溶性の常乾型アルキドプライマーを対象
として、その消泡性および塗膜のはじき防止性
(濡れ)の事例について概説されているが、前記
したスラリー系における本発明の特定の課題の解
決については、それを示唆するに足る記載を見出
すことはできない。
該ジオール類に対する酸化エチレンもしくは酸
化プロピレンの付加モル数が4以下となると水に
対する溶解度が減少し、使用が困難になる。ま
た、100モル以上付加するとほとんどポリエチレ
ングリコールもしくはポリプロピレングリコール
と同様となり、塗膜性能が低下して好ましくな
い。好ましくは10〜50モルである。なお、該ジオ
ール類の酸化プロピレン付加体は、酸化エチレン
付加体にくらべ親水性がやや弱く、場合によつて
水に難溶となる傾向を示すことがあるので、好適
には酸化エチレン付加体と併用し、樹脂粒子に添
加後アトライターなどによる分散工程を後で加え
ることが望ましい。
流動性増与剤の添加量としては、その種類によ
り多少変動するが、樹脂粒子100重量部に対して
1〜20重量部の範囲で使用可能であり、1重量部
以下では分散安定性がやや向上する傾向を示すの
みで、流動性増与効果が不充分である。また、20
重量部以上使用すると塗膜性能低下の傾向が見ら
れ好ましくない。樹脂流子100重量部に対して2
〜10重量部の範囲で使用するのが好ましい。
本発明のスラリー状塗料には、塗膜のハジキ防
止のため公知の表面張力調整剤(塗面調整剤とも
いう)を水に対して1重量%以下で添加すること
もできる。該表面張力調整剤の例としてアクリル
系オリゴマー、シリコンオイルなど水系塗料に通
常使用される表面張力調整剤を挙げることができ
る。
本発明における樹脂粒子の製造にあたつては、
原料樹脂組成物を加熱溶融混練した後、冷後粉砕
するか、または溶剤に溶解後分散混合し、次いで
溶剤を除去した樹脂組成物を粉砕する工程が採用
される。
本発明において樹脂粒子を水性媒体に分散させ
るには、該粉砕粒子と流動性助剤としてHLB8.5
以下のノニオン界面活性剤の水分散物とを水性媒
体に混合し、ボールミル、サンドミル、アトライ
ターなど通常の分散方法により所定の粒度になる
まで分散を行う。
以上説明したように、本発明のスラリー状塗料
によれば、特にHLB8.5以下のノニオン界面活性
剤である流動性助剤を使用することにより、スラ
リー状塗料の粒子沈降性、再分散性等が従来のス
ラリー状塗料に比較して格段と向上し、したがつ
て長期貯蔵性、塗装作業性等が改善され、スラリ
ー状塗料の加熱下における塗膜形成時の樹脂の溶
融流動性が改善される結果ヒビワレやワキの発生
がなく、同時に硬化塗膜の平滑性、耐水性、耐湿
性、耐食性等の塗膜性能が改善されるなど、従来
技術による組成物に比し、著しく優れた特有の効
果が得られる。
以下実施例および比較例により、本発明をさら
に説明する。実施例中、部および%は、それぞれ
重量部および重量%を表わす。
実施例1〜13および比較例1
下記の配合で各原料をドライブレンドしたのち
エクストルーダーを使用し約100℃で溶融混練し、
ついで冷却後粉砕する。これを分級して粒度30〜
100ミクロンのポリエステル系熱硬化性樹脂粒子
(グルー)を作製した。
水酸基官能性ポリエステル樹脂注―1) 80部
ブロツク化イソシアネート系硬化剤注―2) 20
酸化チタン(ルチル型) 48
カーボンブラツク 2
有機スズ系触媒 1
塗面調整剤 1
152
注―1)横浜化成株式会社販売品、商品名
URALAC P―2504、軟化温度96℃
注―2)フエバ化学会社製品、商品名
ADDUCT B―989
(1) スラリー状塗料A〜Fの製造
上記樹脂粒子100部に対して、水溶性のノニ
オン界面活性剤(第一工業製薬会社製:商品名
ノイゲンET―143)0.1部および脱イオン水100
部を添加して粗分散スラリー状液を作製した。
流動性助剤としてHLB8.4のポリオキシエチ
レンモノオレイン酸エステルを下記の配合
(部)により水分散液とした。
The present invention relates to a slurry thermosetting water-dispersed resin coating composition. Specifically, the present invention is directed to preventing the occurrence of cracks (during heating, foaming of the film mainly due to rapid evaporation of the dispersion medium and the occurrence of pinholes, small holes, etc. caused by this) and cracks during film formation by heating. without smoothness or other physical
A slurry thermosetting water dispersion resin coating composition (hereinafter referred to as "slurry coating") with improved particle settling and redispersibility that forms a coating film with excellent chemical properties such as water resistance, moisture resistance, and corrosion resistance. ”)
Regarding. BACKGROUND ART In recent years, there has been a demand for pollution-free and resource-saving paints and coatings, and slurry paints have been developed as one suitable for this purpose, and efforts are being made to put them into practical use. For example, Japanese Patent Application Laid-open No. 48-45529 discloses a method of coating a slurry made by uniformly suspending a water-insoluble powder coating in water, and uses various film-forming materials (acrylic resin) as a base for powder particles. , alkyd resin, vinyl resin, polyester, nylon, epoxy resin, etc.). This type of slurry-like water-suspended resin generally has a particle size of 1 to 100.
Because it is made by dispersing micron-sized resin powder at a solid content concentration of 20 to 70% by weight in a medium mainly composed of water, it is free from environmental pollution and toxicity caused by organic solvents, and is applied using ordinary liquid paints. It has the advantage that it can be applied and a relatively thick finish can be obtained with one coating. Furthermore, since a large amount of water-soluble surfactant is not used in its constituent components, the film has excellent water resistance, moisture resistance,
It also has good chemical resistance. However, it has been pointed out that the water-dispersed slurry resin having such advantages also has the following disadvantages due to its nature. The most notable of these is the use of relatively large amounts of water-soluble thickeners, inorganic pigment (including extender pigment) dispersions, water-soluble resins, etc. in order to suspend resin particles in water in a stable dispersion state. This is something I had to do. For example, Japanese Patent Publication No. 55-4149 and No. 55-4149
Publication No. 4150 discloses an aqueous dispersion coating composition containing an aqueous resin or an aqueous resin having an auxiliary chemically reactive group, but these compositions are not satisfactory in terms of water resistance and moisture resistance. Moreover, due to the coexistence of an aqueous resin, sedimentation of resin particles in an aqueous dispersion system was observed, resulting in insufficient dispersion stability. Furthermore, an example of blending a hydrophilic ultrafine particulate inorganic compound (i.e., the above-mentioned inorganic pigment) into a water-dispersed resin system is also introduced in Japanese Patent Publication No. 55-4342. Unavoidable disadvantages include inhibiting the melt flowability of the resin and reducing the smoothness, gloss, etc. of the coating. Additionally, there was a problem in that the coating film was prone to cracking and wrinkles during heating and forming. In order to solve these problems, for example, JP-A-54-132630 discloses an example of adding polyethylene glycol with an average molecular weight of 200 to 10,000 to a specific thermosetting resin powder. In addition, the slurry paint is unsatisfactory in terms of particle sedimentation and redispersibility, as well as long-term storage stability. Regarding the formulation of water-soluble resin, a slurry paint described in Japanese Patent Publication No. 55-433 is known as a special example in which scale-like aluminum pigment is added, but the purpose of obtaining a high-brightness coating film is Therefore, it can be said that the above-mentioned defects are built in. In addition, as a method to solve the painting and manufacturing problems peculiar to slurry paints,
There are techniques proposed in Japanese Patent Publication No. 144442, Japanese Patent Publication No. 55-4341, etc., and US Pat. Discloses a method for producing a homogeneous, thin, adhesive, non-porous Lutzker film by applying to a metal surface a suspension of a long-term shelf-stable aqueous composition comprising an aminococonut fatty acid oxetylate wetting agent. Specifically, the stability of the dispersed resin particles in the system, such as particle settling and redispersibility, the melt flowability of the resin during heating and film formation, such as the occurrence of cracks and wrinkles, and the physical and chemical properties of the cured coating film. There is nothing to suggest about the problem of the present invention, which aims to simultaneously solve various problems such as properties such as smoothness of the coated surface, water resistance, humidity resistance, corrosion resistance, etc. The present inventors have achieved a stable dispersion state of thermosetting resin particles, promoting melt fluidity of thermosetting resin particles during heating film formation, and at the same time improving coating surface smoothness, water resistance, moisture resistance, etc. As a result of extensive searches for additives (hereinafter simply referred to as "flow aids") that have little negative impact on paint film performance, we have found that in the technical field of slurry paints, we have achieved extremely unique effects not found in conventional technology. HLB8.5 as flow aid
By using the following water-insoluble or water-dispersible nonionic surfactants, we have been able to solve the above problems. That is, the present invention provides thermosetting resin particles that are water-insoluble and solid at room temperature (hereinafter abbreviated as "resin particles").
and a water-insoluble or water-dispersible nonionic surfactant with an HLB of 8.5 or less, which is a fluidity aid, in an amount of 0.1 to 10 parts by weight per 100 parts by weight of the particles, and dispersed in an aqueous medium. It is. Conventionally, water-soluble surfactants such as nonionic surfactants have been used exclusively as dispersion aids when dispersing solid components such as resin powders and pigments in water in the technical field of slurry coatings. Attention has been paid only to the distributed function in .
As a result of various studies, the present inventors have discovered that a specific nonionic surfactant has a significant effect on the melt fluidity of resin particles during the coating film formation process of a slurry paint. In the present invention, by using a water-insoluble or water-dispersible nonionic surfactant with an HLB of 8.5 or less in a thermosetting powder slurry system, it is possible to improve the slippage between resin particles during heating after coating, and to When the surfactant is compatible with the resin component, it can provide a plasticizing effect, which further improves the melt flowability of the resin particles.
The smoothness of the painted surface can be significantly improved. Another advantage is that if the surfactant is used in an appropriate amount, it will hardly have any adverse effect on the properties such as water resistance, moisture resistance, and corrosion resistance after the coating film is formed. HLB is currently widely used as an indicator of the hydrophilic/lipophilic balance in nonionic surfactant molecules. It is assumed that the hydrophilic portion in the molecule is mainly polyoxyethylene and polyhydric alcohol, and when they are present in the molecule in an amount of W% by weight, it can be expressed as HLB=W/5. When the HLB of the nonionic surfactant calculated by the above formula is 12 to 14, it is understood that the hydrophilicity and lipophilicity are almost balanced, and when it is 12 or less, the degree of lipophilicity increases. That is, the nonionic surfactant used in the slurry paint of the present invention has its properties in the lipophilic region. The HLB of the nonionic surfactant, which is a fluidity aid used in the present invention, is 8.5 or less, preferably 8 or less. If the HLB exceeds 8.5, it is not preferable because even if it is water-dispersible, it acts strongly as a hydrophilic substance and has an adverse effect on the water resistance, moisture resistance, etc. of the cured coating film. In the present invention, the nonionic surfactant as a fluidity aid can be used without particular quantitative restrictions for the purpose of improving the melt fluidity of the resin particles, but preferably 0.1 parts by weight per 100 parts by weight of the resin particles. ~Ten
The amount added is preferably 0.5 to 5 parts by weight, more preferably 0.5 to 5 parts by weight. If the amount is less than 0.1 part by weight, the fluidity improving effect tends to decrease, and if it exceeds 10 parts by weight, it may tend to affect the water resistance, moisture resistance, etc. of the cured coating film. Furthermore, if the nonionic surfactant has a low HLB and is insoluble in water, it is necessary to use a trace amount of a water-soluble surfactant in combination and disperse it in water. As such water-soluble surfactants, nonionic surfactants are preferred, but cationic surfactants, anionic surfactants, amphoteric surfactants, etc. can also be used depending on the case. It is preferable to use as little water-soluble surfactant as possible.
Specifically, 0.01 to 1.0 per 100 parts by weight of resin particles.
The range is in parts by weight. If it is less than 0.01 part by weight, the water dispersion effect will be small, and if it is more than 1.0 part by weight, the water resistance, moisture resistance, etc. of the coating film will likely be impaired. Note that the water-soluble surfactant described above is used not only for water dispersion of the nonionic surfactant as a fluidity aid, but also as a dispersion aid for resin particles in an aqueous medium. Specific examples of these water-soluble surfactants will be described later. Specific examples of nonionic surfactants that can be used as fluidity aids include polyoxyethylene alkyl phenyl ether, polyoxyethylene alkyl ether, polyoxyethylene fatty acid ester, and polyoxyethylene sorbitan fatty acid ester with an HLB of 8.5 or less. , polyoxyethylene alkyl phosphates, alkyl phosphates, polyoxyethylene castor oil derivatives, glycerin monofatty acid esters, sorbitan fatty acid esters, and the like. The resin particles used in the present invention are particles made of a thermosetting resin that is insoluble in water and solid at room temperature, and
Any material may be used as long as it has the ability to form a coating film, and any resin particles commonly used as powder coatings can be used without particular limitation, and may also contain pigments and the like. That is, after being applied, it is cured by heating to form a coating film having a predetermined performance, and if necessary, ordinary curing agents, pigments,
Resin particles of film-forming resins containing additives, fillers, etc. can be used. Note that the resin particles in the present invention include not only those made only of a thermosetting resin but also those containing pigments and the like as described above. The glass transition temperature and melting point of the resin particles in the present invention are determined by coating performance and dispersion stability, and the values differ depending on the type of coating film-forming resin. In the case of the slurry-like paint of the present invention, the dispersion stability is very good due to the addition of the fluidity aid described above, so it is possible to use a slurry-like paint with a relatively low glass transition temperature or low melting point. It is preferably solid and has a softening temperature of 30 to 120°C. If the softening temperature is below 30°C, resin particles tend to fuse together, and after being made into a paint, it undergoes a gel-like change during storage, making it unstable and undesirable for use. Further, if the softening temperature is 120° C. or higher, it is difficult to obtain good coating surface smoothness even if a large amount of the fluidity aid is used, which is not preferable. The particle size of the resin particles in the present invention is suitably an average particle size of 3 to 50 microns in an aqueous medium. When the average particle size is less than 3 microns, the apparent paint viscosity increases due to increased thixotropy of the system. Therefore, if the viscosity is adjusted to an appropriate level during use, for example, during spray painting, the solid content will be low, making it difficult to finish with a thick film. Moreover, if the average particle size is 50 microns or more, it is not preferable because the smoothness of the coated surface after heating film formation decreases. Furthermore, the average particle size is preferably 30 microns or less to prevent clogging of spray guns and the like. The average particle size is measured using an optical microscope or a centrifugal sedimentation light transmission type particle size distribution analyzer, and is calculated as the arithmetic mean directional diameter per particle. Specific examples of the film-forming resin constituting the resin particles used in the present invention include epoxy resins, epoxy/polyester resins, polyester resins,
Examples include thermosetting resins such as acrylic resins and polyurethane resins. The aqueous medium used in the present invention has water as a main component and contains one or more of the above-mentioned water-soluble surfactants, hydrophilic solvents, water-soluble thickeners, inorganic pigments, and fluidity enhancers. I can do it. Such an aqueous medium can be used without any particular quantitative restriction as long as it provides appropriate fluidity or viscosity to the slurry coating, but it is preferably used in an amount per 100 parts by weight of resin particles.
A range of 40 to 400 parts by weight is employed. The water-soluble surfactants added to the aqueous medium in the present invention include nonionic, anionic, cationic, and amphoteric surfactants, and include resin particles.
It is appropriate to use it in a range of 0.01 to 1.0 parts by weight per 100 parts by weight. Among these water-soluble surfactants, examples of anionic surfactants include alkyl sulfate salts,
Examples include polyoxyethylene alkyl ether sulfate ester salt, alkyl sulfosuccinate, N-acyl sarcosine salt, β-naphthalene sulfonic acid formalin condensate salt, and the like. Examples of cationic surfactants include quaternary ammonium salts, pyridinium salts, and the like. Examples of nonionic surfactants include sorbitan fatty acid ester, polyoxyethylene sorbitan fatty acid ester, polyoxyethylene sorbitol fatty acid ester, polyoxyethylene fatty acid ester, polyoxyethylene alcohol ether, glycerin fatty acid ester, polyoxyethylene castor oil derivative, Polyoxyethylene alkyl phenyl ether, alkyl phosphate ester,
Examples include polyoxyethylene phosphate ester, polyoxyethylene/polyoxypropylene block polymer, fatty acid alkylolamide, and the like. In order to further improve the storage stability of the slurry coating material of the present invention, a known hydrophilic solvent may be added in an amount of 0.01 to 5 parts by weight per 100 parts by weight of water. The hydrophilic solvent is preferably one that has no solubility in the resin particles at room temperature and has a boiling point of 180°C or higher; examples thereof include ethylene glycol, diethylene glycol, triethylene glycol,
Examples include propylene glycol/dipropylene glycol, 1,4-butanediol, 1,3-butylene glycol, hexylene glycol, dipropylene glycol, tripropylene glycol, pentanediol, and peptanediol. In the present invention, the aqueous medium is added to 100 parts by weight of resin particles in order to prevent the paint film from slipping off, improve particle settling properties of slurry paint, and improve storage stability.
A known water-soluble thickener can be added in an amount of 0.01 to 1.0 parts by weight. If the amount added is less than 0.01 part by weight, the effect will not be sufficient, and if the amount added is more than 1.0 part by weight, the coating film performance, especially the gloss, will decrease.
Smoothness deteriorates. Examples of such water-soluble thickeners include alkali salts of carboxyl group-containing acrylic copolymers, polyvinylpyrrolidone, polyacrylamide, cellulose derivatives, and polyethylene oxide (preferably those with a molecular weight of 30,000 or more). In order to prevent the paint film from slipping off and further improve the storage stability of the slurry paint, the aqueous medium used in the present invention contains 0.01 to 0.0% per 100 parts by weight of the resin particles.
A known inorganic pigment can be added in an amount of 3.0 parts by weight. For example, fine powder of silica, aluminum oxide, calcium carbonate, clay, bentonite, talc, etc. can be blended. If these are added in an amount of 0.01 part by weight or less, there will be no effect, and if the amount is 3.0 parts by weight or more, the coating will not be effective. This is not preferable because it reduces the gloss of the film and also impairs the melt fluidity of the resin. As the fluidity enhancer added to the aqueous medium in the present invention, ethylene oxide or propylene oxide adducts of symmetrical diols having a molecular weight of 90 to 300 are used. The molecular weight of diols used as fluidity enhancers is 90.
The following exhibits properties similar to polyethylene glycol and is unfavorable in terms of coating performance, particularly water resistance and moisture resistance. Furthermore, if the molecular weight is 300 or more, surfactant-like properties become strong, resulting in a decrease in water resistance and moisture resistance of the coating film, which is not preferable. The preferred molecular weight range is
It is 150-250. Examples of diols in ethylene oxide or propylene oxide adducts of symmetric diols having a molecular weight of 90 to 300 include bisphenol A;
Cyclohexane 1,4-diol, n-butane 1,4-diol, n-pentane 1,5-diol, n-hexane 1,6-diol, 1,4-dimethyl/n-butane 1,4-diol, 1 ,4-
Diethyl n-butane 1,4-diol, 3,6-
dimethyl 4-octyne 3,6-diol, 2,
4,7,9-tetramethyl-5-decyne 4,7-
Diols and the like can be mentioned. Particularly preferred are 3,6 dimethyl 4-octyne 3,6-diol and 2,4,7,9-tetramethyl-5-decyne 4,7-diol. Examples of the ethylene oxide or propylene oxide adducts of the diols include: 4 to 100 moles of ethylene oxide or propylene oxide were added per mole of symmetrical diol such as (Number of moles of ethylene oxide added: N=x+y) Compounds having a structure in which the diol moiety forms a hydrophobic chain are preferred. Among the above-mentioned symmetrical diols, those having an acetylene bond and their adducts with ethylene oxide have already been comprehensively described in the "Painting and Paints" magazine (February 1978 issue). It also outlines examples of anti-foaming properties and paint film repellency (wetting) for thermosetting acrylic emulsions and water-soluble air-drying alkyd primers; Regarding the solution of the specific problem of the present invention in the system, no description can be found that is sufficient to suggest it. When the number of moles of ethylene oxide or propylene oxide added to the diols is 4 or less, the solubility in water decreases, making it difficult to use. Furthermore, if 100 mol or more is added, it becomes almost the same as polyethylene glycol or polypropylene glycol, and the coating film performance deteriorates, which is undesirable. Preferably it is 10 to 50 moles. Note that propylene oxide adducts of the diols have slightly weaker hydrophilicity than ethylene oxide adducts, and may tend to be poorly soluble in water in some cases, so it is preferable to use ethylene oxide adducts. It is desirable to use them together and to add a dispersion process using an attritor or the like after adding them to the resin particles. The amount of fluidity enhancer added varies somewhat depending on its type, but it can be used in the range of 1 to 20 parts by weight per 100 parts by weight of the resin particles, and if it is less than 1 part by weight, the dispersion stability may be slightly reduced. It only shows a tendency to improve, but the fluidity increasing effect is insufficient. Also, 20
If more than 1 part by weight is used, there is a tendency for coating film performance to deteriorate, which is undesirable. 2 for 100 parts by weight of resin flow
It is preferable to use it in a range of 10 parts by weight. A known surface tension modifier (also referred to as a coating surface modifier) may be added to the slurry paint of the present invention in an amount of 1% by weight or less based on water to prevent repelling of the paint film. Examples of the surface tension modifier include surface tension modifiers commonly used in water-based paints, such as acrylic oligomers and silicone oil. In producing the resin particles in the present invention,
A process is employed in which the raw resin composition is heated, melted and kneaded, cooled and then pulverized, or dissolved in a solvent and then dispersed and mixed, and then the resin composition from which the solvent has been removed is pulverized. In the present invention, in order to disperse resin particles in an aqueous medium, HLB8.5 is used as the pulverized particles and a fluidity aid.
The following aqueous dispersion of a nonionic surfactant is mixed in an aqueous medium and dispersed using a conventional dispersion method such as a ball mill, sand mill, or attritor until a predetermined particle size is obtained. As explained above, according to the slurry-like paint of the present invention, by using a fluidity aid that is a nonionic surfactant with an HLB of 8.5 or less, particle settling properties and redispersibility of the slurry-like paint can be improved. is significantly improved compared to conventional slurry paints, thus improving long-term storage, painting workability, etc., and improving the melt flowability of the resin during coating film formation under heating of slurry paints. As a result, there are no cracks or wrinkles, and at the same time, the cured coating film has improved coating properties such as smoothness, water resistance, moisture resistance, and corrosion resistance. Effects can be obtained. The present invention will be further explained below with reference to Examples and Comparative Examples. In the examples, parts and % represent parts by weight and % by weight, respectively. Examples 1 to 13 and Comparative Example 1 After dry blending each raw material with the following formulation, melt-kneading at about 100 ° C using an extruder,
Then, after cooling, it is crushed. This is classified and the particle size is 30~
100 micron polyester thermosetting resin particles (glue) were produced. Hydroxyl functional polyester resin Note 1) 80 parts Blocked isocyanate curing agent Note 2) 20 Titanium oxide (rutile type) 48 Carbon black 2 Organotin catalyst 1 Painted surface conditioner 1 152 Note 1) Yokohama Kasei Co., Ltd. Product sold by the company, product name URALAC P-2504, softening temperature 96℃ Note 2) Product of Fueva Chemical Company, product name ADDUCT B-989 (1) Production of slurry paints A to F For 100 parts of the above resin particles, 0.1 part of water-soluble nonionic surfactant (manufactured by Dai-ichi Kogyo Seiyaku Co., Ltd., trade name: Neugen ET-143) and 100 parts of deionized water.
A coarsely dispersed slurry liquid was prepared. An aqueous dispersion of polyoxyethylene monooleate having an HLB of 8.4 as a fluidity aid was prepared using the following formulation (parts).
【表】
粗分散スラリー状液200、1部に対して上記
A〜Fの流動性助剤水分散液をそれぞれ50部添
加し、アトライターで約1時間分散してスラリ
ー状塗料A〜Fの6種類を作製した。なお、作
製過程で顕微鏡による粒度測定を行ない、粒度
範囲が15〜35ミクロン、平均粒度が約25ミクロ
ンになるようにアトライターによる分散工程を
適宜調整した。
(2) スラリー状塗料G〜Jの製造
流動性助剤としてのHLB6.6のポリオキシエ
チレンジラウリル酸エステルを下記の配合
(部)により水分散液G〜Jとした。[Table] Add 50 parts each of the fluidity aid aqueous dispersions of A to F above to 1 part of 200. Six types were created. During the production process, particle size was measured using a microscope, and the dispersion process using an attritor was appropriately adjusted so that the particle size range was 15 to 35 microns and the average particle size was about 25 microns. (2) Production of slurry-like paints G to J Aqueous dispersions G to J were prepared by mixing polyoxyethylene dilauric acid ester with HLB 6.6 as a fluidity aid in the following proportions (parts).
【表】
前記の粗分散スラリー状液200.1部に対して
流動性助剤水分散液G〜Jをそれぞれ50、50、
60および70部添加し、上記(1)と同様な方法によ
りスラリー状塗料G〜Jを作製した。
(3) スラリー状塗料K、L及びMの製造
流動性助剤としてのHLB5.7のポリオキシエ
チレンノニルフエニルエーテルを下記の配合
(部)により水分散液K〜Mとした。[Table] For 200.1 parts of the above coarsely dispersed slurry liquid, 50, 50,
60 and 70 parts were added to prepare slurry paints G to J in the same manner as in (1) above. (3) Production of slurry-like paints K, L, and M Polyoxyethylene nonyl phenyl ether of HLB 5.7 as a fluidity aid was mixed into aqueous dispersions K to M using the following proportions (parts).
【表】
水分散化方法としては、流動性助剤とノイゲ
ンET―143とを混合し、これに脱イオン水を少
量づつ添加して撹拌しながら分散させた。この
場合、必要に応じホモミキサーなどにより機械
的に分散させてもよい。
粗分散スラリー状液200.1部に対して流動性
助剤水分散液K〜Mをそれぞれ50部添加し、前
記(1)と同様な方法によりスラリー状塗料K〜M
を作製した。
(4) スラリー状塗料Nの製造(比較例1)
比較例として、前記の粗分散スラリー状液
200.1部に対して脱イオン水22部を添加し、前
記(1)と同様な方法によりアトライターで分散し
てスラリー状塗料Nを作製した。
(5) 試験
得られた各スラリー状塗料について、下記の
通り樹脂粒子沈降性、再分散性、塗面平滑性、
耐水性、ヒビワレおよびワキについて試験し
た。
(1) 樹脂粒子沈降性および再分散性
脱イオン水を加えてフオードカツプ#4で
40秒に粒度調整したスラリー状塗料を撹拌
後、20℃で15日間静置し、沈降状態を観察し
て樹脂粒子沈降性を判定し、再び撹拌して分
散の難易により再分散性を判定した。
(2) 塗面平滑性、耐水性、ヒビワレおよびワキ
スラリー状塗料を脱イオン水で希釈してフ
オードカツプ#4で20秒の粘度とし、エアス
プレーガンによりリン酸亜鉛処理鋼板(厚さ
0.8mm、日本テストパネル社製、ボンデライ
ト#3118処理)に乾燥膜厚が60±10ミクロン
となるよう塗装を行ない、ついで180℃で30
分間焼付を行つた。これらの塗板につき塗面
平滑性、ヒビワレ等の塗面状態を評価した。
ただし、ワキ発生に関する塗板について
は、約20ミクロンを最低とし、約90ミクロン
を最大乾燥膜厚とするよう漸変的に該処理鋼
板にスプレー塗りした後、室内に5分間放置
後上記の条件で焼付を行なつた。
さらに、アミノ・アルキド樹脂塗料白(関
西ペイント会社製:商品名アミラツク#805)
を上記の塗板上にスプレー塗装し、140℃で
30分間焼付を行つて得た塗膜について40℃、
40日間の耐水(浸漬)試験を行ない、塗面状
態を評価した。
試験結果を表―1に示す。[Table] As for the water dispersion method, the fluidity aid and Neugen ET-143 were mixed, and deionized water was added little by little to this and dispersed with stirring. In this case, if necessary, it may be mechanically dispersed using a homomixer or the like. Add 50 parts of each of fluidity aid aqueous dispersions K to M to 200.1 parts of the coarsely dispersed slurry liquid, and prepare slurry paints K to M in the same manner as in (1) above.
was created. (4) Production of slurry paint N (Comparative Example 1) As a comparative example, the coarsely dispersed slurry liquid
22 parts of deionized water was added to 200.1 parts and dispersed with an attritor in the same manner as in (1) above to prepare a slurry paint N. (5) Test For each of the obtained slurry paints, the resin particle settling property, redispersibility, painted surface smoothness,
Tested for water resistance, cracks and underarms. (1) Resin particle sedimentation and redispersibility
After stirring the slurry paint whose particle size was adjusted for 40 seconds, it was allowed to stand at 20°C for 15 days, and the sedimentation state of the resin particles was determined by observing the sedimentation state. After stirring again, the redispersibility was determined by the difficulty of dispersion. . (2) Paint surface smoothness, water resistance, cracks and underarms Dilute the slurry paint with deionized water to a viscosity of 20 seconds with a #4 food cup, and spray it onto a zinc phosphate treated steel plate (thickness:
0.8 mm, manufactured by Nippon Test Panel Co., Ltd., Bonderite #3118 treatment) was coated to a dry film thickness of 60 ± 10 microns, and then heated at 180℃ for 30 minutes.
Baking was performed for a minute. These coated plates were evaluated for surface smoothness, cracks, and other surface conditions. However, for coated plates that may cause wrinkles, the treated steel plate should be sprayed in a gradual manner with a minimum dry film thickness of about 20 microns and a maximum dry film thickness of about 90 microns, then left indoors for 5 minutes and then applied under the above conditions. I did the baking. In addition, amino alkyd resin paint white (manufactured by Kansai Paint Company: product name Amiratsuku #805)
Spray paint on the above painted plate and heat at 140℃.
For the coating film obtained by baking for 30 minutes at 40℃,
A 40-day water resistance (immersion) test was conducted to evaluate the condition of the painted surface. The test results are shown in Table-1.
【表】
前記各試験の判定基準は下記の通りである。
(以下同じ。)
(1) 樹脂粒子沈降性評価(数字は評点、以下同
様)
20℃の室内に15日放置後
1 固い沈澱が生ずる (不 良)
2 軟かい沈澱が生ずる (やや不良)
3 上澄液が少し生ずる ( 良 )
4 ほとんど沈降なし ( 優 )
(2) 再分散性評価
20℃の室内に15日放置後
1 撹拌困難 (不 良)
2 撹拌5分以上必要 (やや不良)
3 撹拌1〜5分で再分散 ( 良 )
4 撹拌1分以内で再分散 ( 優 )
(3) 塗面平滑性評価(目視)
1 オレンジ肌が目立つ (不 良)
2 オレンジ肌が認められる (やや不良)
3 オレンジ肌がほとんど認められない
(やや不良)
4 平滑性良好
(4) 耐水性評価
1 ブリスター(フクレ)発生し、光沢低下
(不 良)
2 ブリスター全面発生 (やや不良)
3 小さなブリスター発生 ( 良 )
4 一部に小さなブリスター少量発生〜ブリス
ター発生せず ( 優 )
(5) ヒビワレ評価
1 全面に発生 (不 良)
2 部分的に発生 (やや不良)
3 極く一部に発生 ( 良 )
4 発生を認めない ( 優 )
(6) ワキ
1 乾燥膜厚40ミクロン以下で発生
(不 良)
2 乾燥膜厚40〜60ミクロンで発生
(やや不良)
3 乾燥膜厚60ミクロン以上で発生( 優)
実施例14〜16および比較例2
実施例1〜13における樹脂粒子の製法に準じ、
下記の配合でエポキシ系熱硬化性樹脂粒子(グレ
ー)を作製した。
ビスフエノールA型ジエポキシ樹脂注―3)94部
ジシアンジアミド・イミダゾール系硬化剤 6
酸化チタン(ルチル型) 48
カーボンブラツク 2
塗面調整剤 1
151
注―3)軟化点、約97℃、エポキシ当量約950
前記樹脂粒子100部に対して、水溶性のノニオ
ン界面活性剤(第一工業製薬会社製:商品名ノイ
ゲンET―143)0.1部および脱イオン水100部を添
加して粗分散スラリー状液を作製した。
この粗分散スラリー状液を用い、実施例3、9
及び12の配合と方法に準じ流動性助剤水分散液
C、I及びLをそれぞれ添加・分散してスラリー
状塗料C′・I′及びL′を作製した。また比較例2と
して、スラリー状塗料Nの場合に準じた配合と方
法によりエポキシ系スラリー状塗料N′を作製し
た。
スラリー状塗料C′・I′・L′及びN′について表―
1と同様な試験を行なつた。結果を表―2に示
す。[Table] The criteria for each of the above tests are as follows. (The same applies hereinafter.) (1) Resin particle settling property evaluation (numbers are ratings; the same applies hereinafter) After being left in a room at 20℃ for 15 days 1 Hard sediment is formed (poor) 2 Soft sediment is formed (slightly poor) 3 A small amount of supernatant liquid is formed (Good) 4 Almost no sedimentation (Excellent) (2) Evaluation of redispersibility After being left in a room at 20℃ for 15 days 1 Difficult to stir (Poor) 2 More than 5 minutes of stirring required (Slightly Poor) 3 Re-dispersed within 1 to 5 minutes of stirring (Good) 4 Re-dispersed within 1 minute of stirring (Excellent) (3) Evaluation of coated surface smoothness (visual) 1 Orange skin is noticeable (Poor) 2 Orange skin is observed (Slightly Poor) 3 Orange skin is hardly recognized.
(Slightly poor) 4 Good smoothness (4) Water resistance evaluation 1 Blisters occur and gloss decreases
(Poor) 2 Blisters all over (Slightly poor) 3 Small blisters (Good) 4 A few small blisters in some areas - No blisters (Excellent) (5) Crack evaluation 1 All over (Poor) 2 Parts (Slightly poor) 3 Occurs in very few areas (Good) 4 No occurrence (Excellent) (6) Armpits 1 Occurs when the dry film thickness is 40 microns or less
(Defect) 2 Occurs when the dry film thickness is 40 to 60 microns.
(Slightly poor) 3 Occurred when the dry film thickness was 60 microns or more (Excellent) Examples 14 to 16 and Comparative Example 2 Following the manufacturing method of resin particles in Examples 1 to 13,
Epoxy thermosetting resin particles (gray) were prepared using the following formulation. Bisphenol A type diepoxy resin Note 3) 94 parts Dicyandiamide/imidazole curing agent 6 Titanium oxide (rutile type) 48 Carbon black 2 Paint surface conditioner 1 151 Note 3) Softening point, approx. 97℃, epoxy equivalent approx. 950 To 100 parts of the resin particles, 0.1 part of a water-soluble nonionic surfactant (manufactured by Daiichi Kogyo Seiyaku Co., Ltd., trade name: Neugen ET-143) and 100 parts of deionized water were added to prepare a roughly dispersed slurry liquid. did. Using this roughly dispersed slurry liquid, Examples 3 and 9
According to the formulation and method of 12, fluidity aid aqueous dispersions C, I and L were added and dispersed, respectively, to prepare slurry paints C', I' and L'. Further, as Comparative Example 2, an epoxy slurry paint N' was prepared using the same formulation and method as in the case of the slurry paint N. Table for slurry paints C', I', L' and N'
A test similar to 1 was conducted. The results are shown in Table-2.
Claims (1)
と、該粒子100重量部当たり0.1〜10重量部の流動
性助剤であるHLB8.5以下の水不溶性または水分
散性ノニオン界面活性剤とを水性媒体中に分散せ
しめてなるスラリー状熱硬化性水分散樹脂塗料組
成物。1 Water-insoluble thermosetting resin particles that are solid at room temperature and 0.1 to 10 parts by weight of a water-insoluble or water-dispersible nonionic surfactant having an HLB of 8.5 or less as a fluidity aid per 100 parts by weight of the particles are combined into an aqueous solution. A slurry-like thermosetting water-dispersed resin coating composition that is dispersed in a medium.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP9898081A JPS581757A (en) | 1981-06-25 | 1981-06-25 | Water-dispersible thermosetting resin coating composition in slurry |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP9898081A JPS581757A (en) | 1981-06-25 | 1981-06-25 | Water-dispersible thermosetting resin coating composition in slurry |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS581757A JPS581757A (en) | 1983-01-07 |
JPS6361982B2 true JPS6361982B2 (en) | 1988-11-30 |
Family
ID=14234156
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP9898081A Granted JPS581757A (en) | 1981-06-25 | 1981-06-25 | Water-dispersible thermosetting resin coating composition in slurry |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS581757A (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59218845A (en) * | 1983-05-26 | 1984-12-10 | 東洋紡績株式会社 | Multilayer plastic structure |
JPS59220362A (en) * | 1983-05-28 | 1984-12-11 | 東洋紡績株式会社 | Multilayer plastic structure |
JP4870930B2 (en) * | 2005-02-24 | 2012-02-08 | 三洋化成工業株式会社 | Water-dispersed slurry paint with excellent storage stability |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5211230A (en) * | 1975-07-04 | 1977-01-28 | Dainippon Toryo Co Ltd | Process for preparing a water pigment and a water paint |
-
1981
- 1981-06-25 JP JP9898081A patent/JPS581757A/en active Granted
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5211230A (en) * | 1975-07-04 | 1977-01-28 | Dainippon Toryo Co Ltd | Process for preparing a water pigment and a water paint |
Also Published As
Publication number | Publication date |
---|---|
JPS581757A (en) | 1983-01-07 |
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