JPS6356322B2 - - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for producing composite fibers.

Conventionally, methods for producing composite fibers have involved the use of homogeneous polymers with different viscosities, homogeneous polymers with different ionizable group contents, single polymers and copolymers, or different types of polymers in a parallel type or core type. It is known that sheath-type joint spinning is used, and for this purpose, each polymer to be joined must be prepared separately, and the brand must be changed depending on the purpose of the composite fiber to be manufactured, making the equipment complicated. As a result, work efficiency also decreases. or,
One type of molten polymer stream is divided into two parts, and a heater is installed in one of the parts to heat and deteriorate the flow. This changes the thermal history of each polymer, giving a difference in the shrinkability of the two polymers, and causing latent crimp. It has also been proposed to produce fibers with properties. However, in such a method, only the thermal history is changed, so even if the difference in heat shrinkage, for example, does not exceed a certain limit, it is not possible to impart antistatic properties, flame retardance, moisture absorption, etc. do not have.

The present inventors completed the present invention as a result of intensive research aimed at producing composite fibers having various properties from a single polymer stream.

An object of the present invention is to provide composite fibers having various properties. Another object of the present invention is to provide a method for industrially easily and inexpensively producing composite fibers having various properties using a single device.

The method of the present invention is characterized in that a single molten polymer stream is divided into two or more parts, a modifier is injected into at least one of the parts, and after rapid kneading, the parts are joined in parallel in the fiber cross section. .

The molten polymer applied to the present invention is nylon 6,
Polyamides that are nylon 66, nylon 610, nylon 11 or their copolymers; polyesters represented by polyethylene terephthalate obtained by condensation polymerization of aromatic dicarboxylic acids and glycols; polyolefins such as polyethylene and polypropylene. , polyurethane, etc., but polyesters are particularly preferred in view of the necessity of modification and the ease of modification.

Modifiers applicable to the present invention include known modifiers, such as dyeability improvers, flame retardant agents, hygroscopicity improvers, antistatic agents, lubricants, base dyes, and matting agents. etc. Specifically, for example, polyethylene oxide, polypropylene oxide, polyethylene oxide-polypropylene oxide copolymer, polyethylene oxide-polyester block copolymer, polyethylene oxide-polyester mixture, cationic dyeable polyester copolymer, polyhydroxyethyl isosinco Melonic acid or its polyethylene glycol terephthalate, polycaprolactone, polybutylene glycol terephthalate, polyamide, polystyrene, phenolic resin initial condensate, polyester,
Polyurethane, polyacrylonitrile, polyolefin, polyvinyl chloride, polyvinylidene chloride, titanium oxide, lithium fluoride, calcium fluoride, magnesium stearate, cobalt acetate,
Carbon black, pigments, dyes, polydimethylsiloxane, polymethylphenylsiloxane, carbon dioxide, nitrogen gas, freon gas, etc.

The amount of the modifier added to the polymer varies depending on the type of modifier and polymer, the purpose of modification, etc., but is usually about 0.5 to 10% by weight, preferably about 2 to 8% by weight.

In the method of the present invention, the molten polymer stream is divided into two or more parts, a modifier is injected into at least one of the parts, and then rapidly kneaded.・Mixer", Tokushu Kikakosha's "Ross-ISG-
mixer, etc. In order to improve the kneading effect, it is usually preferable to pass the modifier through a rapid kneader after being injected, and further to pass through a rapid kneader after passing through a metering pump. In this case, the number of static kneading elements is at least 12, preferably about 20 to 40.

In the present invention, the composite shape of the cross section of the fibers is limited to the parallel type, which has the advantage that a large number of holes can be formed because the structure of the base is simple. Furthermore, as in Example 2, the fibers having a parallel and hollow composite shape are lightweight and have excellent bulkiness and heat retention, and can provide staples particularly suitable for futon cotton or blending with cotton or wool. .

Although the present invention can be applied to ordinary spinning equipment, it is particularly advantageous to apply it to a continuous spinning/straight spinning type spinning equipment because composite fibers having a wide variety of characteristics can be obtained from a single equipment.

An example of the method of the present invention will be explained below with reference to the drawings. FIG. 1 is a schematic illustration of the method of the present invention, in which a polymer stream 1 is divided into polymer streams 2 and 3, and then a modifier 4 is metered into the polymer stream 2 by a pump 5 in a kneading block A. It is injected through valve 6. The associated polymer and modifier are mixed in a rapid kneader 7.
After being mixed in the spinning pump 8, the mixture is metered in the spinning pump 8, further mixed uniformly in the rapid kneader 9, and sent to the spinning pack 10. On the other hand, in kneading block B, the modifier 4'
Valve 6' is closed to prevent polymer flow 3 from being injected.
The fibers reach the spinning pack 10 without being modified, where they are bonded with modified polymers and spun as composite fibers 11. Incidentally, when it is desired to inject a modifier 4' different from the modifier 4 into one of the polymers, by opening the valve 6', a composite fiber containing two types of modifiers can be produced.

Thus, according to the method of the present invention, it is possible to impart at least one of the modifying properties such as easy dyeability, flame retardancy, antistatic property, and hygroscopicity to any fiber-forming polymer. be. Moreover, since the modifier is rapidly kneaded into the molten polymer immediately before spinning, there is an advantage that there is very little deterioration in fiber properties due to thermal deterioration of the modifier and/or interaction between the modifier and the molten polymer. There is. Therefore, the present invention allows a wide range of organic or inorganic compound modifiers to be mixed with the fiber-forming polymer without impairing its physical properties, making it extremely useful industrially. .

In particular, in an era where differentiated products are required in recent years, the ability to easily and quickly manufacture a wide variety of products from the same equipment is a manufacturing method with extremely high utility value, considering costs such as equipment and personnel. be.

Hereinafter, the present invention will be specifically explained with reference to Examples.

Example 1 A polymer stream 1 made of polyethylene terephthalate was divided into polymer streams 2 and 3, and a dyeability improver and an antistatic agent were added as modifiers 4 and 4' to each kneading block A and B through valves 6 and 6', respectively. More polymer flow 2,
Inject into 3. Number average molecular weight as a dyeability improver
Polyethylene glycol 2000 or a low polymer with a number average molecular weight of 15000 consisting of an ethylene terephthalate oligomer and polyethylene glycol (number average molecular weight 2000) was used as the antistatic agent, and 5% by weight of each was added to the polyethylene terephthalate.
The rapid kneaders 7, 7', 9, and 9' each have a number of elements.
The temperature of the homogeneously kneaded polymer streams was controlled at 285°C. The polymers from these kneading blocks A and B are introduced into the spinning pack 10 at a ratio of 1:1, at a spinning temperature of 290°C, a spinning speed of 800 m/min, a circular nozzle with 500 holes, and a discharge rate of 265 g/min, respectively. Joint spinning was performed in parallel. There were no insects or yarn breakage during spinning, and the fineness variation rate of the undrawn yarn was 3.4%. This undrawn yarn
The material that was stretched 38 times in hot water at 70°C and heat treated at 130°C had a fineness of 3.13 d, a strength of 4.06 g/d, and an elongation of 47.2%. The dye exhaustion rate and static electricity generation amount of the obtained composite fiber were 80.3% and +1.4KV (30℃/25%), respectively.
It was hot. Further, no staining spots were found at all.

For comparison, the above physical property values were determined for fibers obtained in exactly the same manner as above except that no modifier was injected, and they were 36.5% and +10.7 KV, respectively.

Incidentally, the dyeing exhaustion rate was measured under the following conditions.

Dye: Miketon Polyester Blue FBL3%owf Bath ratio: 1:30 (no carrier) Temperature: 97 to 98℃ (normal pressure boiling) Time: 60 minutes In addition, the amount of static electricity generated is the atmosphere 30℃, 25%
This value is the voltage generated when friction is applied under certain conditions to an acrylic plate in a RH atmosphere, measured using a current collector type static electricity.

Example 2 A hollow composite fiber was produced in the same manner as in Example 1. As a modifier for kneading block A, polyethylene glycol having a number average molecular weight of 6,000 was added in an amount of 5% by weight based on polyethylene terephthalate.
In kneading block B, valve 6' was closed and no modifier was added. These polymers are spun at
290℃, spinning speed 780m/min, number of holes 400 ( )
Using a type nozzle, joint spinning was carried out in parallel at a discharge rate of 390 g/min.

There were no insects or yarn breakage during spinning, and the fineness variation rate of the undrawn yarn was 2.5%. 70% of this undrawn yarn
The material that was stretched 3.7 times in hot water at 170°C and then heat-treated at 170°C had a fineness of 6.03, a strength of 4.57, and an elongation of 49.4%. The obtained product was cut into 76 mm pieces and carded, and the bulk and performance were not significantly different from futon cotton, which is a hollow composite fiber produced by a known method. However, the method according to the present invention was superior in terms of whiteness.

[Brief explanation of the drawing]

FIG. 1 is a schematic explanatory diagram of the present invention.

Claims (1)

[Claims] 1. Splitting a single molten polymer stream into two or more,
A method for producing composite fibers, which comprises injecting a modifier into at least one of the composite fibers, rapidly kneading the fibers, and then joining them in parallel in the cross section of the fibers. 2. The manufacturing method according to claim 1, wherein the molten polymer is polyamide or polyester. 3. The manufacturing method according to claim 1, wherein the molten polymer stream is divided into two parts and a modifier is injected into one of the parts. 4. The manufacturing method according to claim 1, wherein the modifier is a dyeability improver, a flame retardant agent, a hygroscopicity improver, or an antistatic agent. 5. The manufacturing method according to claim 1, wherein the rapid kneading uses a kneader having a static kneading element.