JPS635518B2 - - Google Patents

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Publication number
JPS635518B2
JPS635518B2 JP55034267A JP3426780A JPS635518B2 JP S635518 B2 JPS635518 B2 JP S635518B2 JP 55034267 A JP55034267 A JP 55034267A JP 3426780 A JP3426780 A JP 3426780A JP S635518 B2 JPS635518 B2 JP S635518B2
Authority
JP
Japan
Prior art keywords
resin
leather
sheet material
porous layer
fiber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP55034267A
Other languages
Japanese (ja)
Other versions
JPS56134274A (en
Inventor
Osamu Fukushima
Yoshimi Saito
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kuraray Co Ltd
Original Assignee
Kuraray Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kuraray Co Ltd filed Critical Kuraray Co Ltd
Priority to JP3426780A priority Critical patent/JPS56134274A/en
Publication of JPS56134274A publication Critical patent/JPS56134274A/en
Publication of JPS635518B2 publication Critical patent/JPS635518B2/ja
Granted legal-status Critical Current

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  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)

Description

【発明の詳細な説明】 本発明は天然皮革に類似した外観および風合、
特に天然皮革様の重厚感と柔軟性を有する皮革様
シート物に関するものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention provides appearance and texture similar to natural leather;
In particular, it relates to a leather-like sheet material that has a solid feel and flexibility similar to natural leather.

従来、天然皮革の代替品としての皮革様シート
物に関しては多くの提案がなされてきたが、とり
わけ天然皮革に類似した柔軟性と重厚感を両立さ
せたシート物はいまだに出現していない。それは
従来の皮革様シート物の構成技術では基体層の柔
軟性と表面被覆層の反発性とのバランスのとれた
シート物が作れなかつた点にある。すなわち、柔
軟な基体層を得るために特殊な極細繊維を用いる
ことは既に古くから提案されているが、繊維と含
有樹脂と表面被覆層の3者のバランスをとること
が難しく、柔軟性はあつても重厚感が出なかつた
り、表面に血筋状の凸部が出てそれが解消できな
い、などの欠点があつた。そうした従来の欠点を
解決するために鋭意研究を重ね、本発明に達し
た。
In the past, many proposals have been made regarding leather-like sheet materials as substitutes for natural leather, but no sheet material that has both flexibility and solid feel similar to natural leather has yet appeared. This is because conventional techniques for constructing leather-like sheets have not been able to produce sheets with a good balance between the flexibility of the base layer and the resilience of the surface coating layer. In other words, it has been proposed for a long time to use special ultrafine fibers to obtain a flexible base layer, but it is difficult to balance the fibers, the resin contained therein, and the surface coating layer, and the flexibility is poor. However, there were drawbacks such as the lack of a solid feel and the appearance of blood-like protrusions on the surface that could not be removed. In order to solve these conventional drawbacks, we have conducted extensive research and have arrived at the present invention.

本発明の目的は、極めて柔軟性に富み、かつ天
然皮革様の重厚感を有し、しかも外観形態および
色調に優れた皮革様シート物を提供するにある。
An object of the present invention is to provide a leather-like sheet material that is extremely flexible, has a solid feel similar to natural leather, and has excellent appearance and color tone.

すなわち、本発明の皮革様シート物は、平均単
繊度0.0001〜0.1デニールの微細繊維からなる少
なくとも500本の繊維束を絡合させた不織布に弾
性重合体を主体とする樹脂が、繊維対樹脂の重量
比で85:15〜52:48含有された基材シート物上
に、弾性重合体を主体とする樹脂から構成された
少なくとも2層の表面非多孔質層が積層され、か
つ積層樹脂のフイルム状物を100%伸長し、解除
1分後の弾性回復率が少なくとも50%の緩慢な回
復挙動を有しており、該表面非多孔質の少なくと
も一層は着色され、かつ該非多孔質層の最表面は
皮革様外観に仕上げられた皮革様シート物であ
り、該シート物は柔軟剤が付与されてなる厚さ
0.6mmにおけるドレープ係数が0.40〜0.59の範囲で
あり、かつ透湿度が少なくとも700g/m2/24hrs
に構成したことを特徴とする天然皮革様の柔軟性
および重厚感を有する皮革様シート物である。
That is, the leather-like sheet material of the present invention has a nonwoven fabric in which at least 500 fiber bundles made of fine fibers with an average single fiber size of 0.0001 to 0.1 denier are entangled, and a resin mainly composed of an elastic polymer is added to the nonwoven fabric in a fiber-to-resin ratio. At least two surface non-porous layers composed of a resin mainly composed of an elastic polymer are laminated on a base sheet containing a weight ratio of 85:15 to 52:48, and a laminated resin film is formed. The shaped article is stretched by 100% and has a slow recovery behavior with an elastic recovery rate of at least 50% after 1 minute of elongation, and at least one layer of the non-porous surface is colored, and the top layer of the non-porous layer is colored. The surface is a leather-like sheet material finished with a leather-like appearance, and the sheet material has a thickness that is coated with a softener.
Drape coefficient at 0.6mm is in the range of 0.40-0.59 and moisture permeability is at least 700g/m 2 /24hrs
This is a leather-like sheet material having the flexibility and solid feel of natural leather.

本発明の皮革様シート物の基材シート物を構成
している繊維は、物理的または化学的性質の異な
る少なくとも2種のポリマーからなる多成分繊維
を、化学的または物理的あるいは機械的処理によ
り変性することにより得られる特殊繊維で、その
特殊繊維が平均単繊度0.0001〜0.1デニールの微
細繊維の繊維束で構成された繊維、好ましくは多
成分繊維の抽出処理により得られた平均単繊度が
約0.0001〜0.03デニールの範囲にある微細繊維が
少くとも約500本の繊維束で、かつ該繊維束の繊
度が約0.5〜15デニールである繊維である。本発
明の基材シート物は、このような繊維束を絡合さ
せ、得られた不織布に弾性重合体を主体とする樹
脂を含有させたものであり、樹脂の含有量が樹脂
と繊維の比率で15:85〜48:52、好ましくは20:
80〜45:55(重量比)である基材シート物である。
樹脂の含有量が15〜48の範囲を外れる場合には、
柔軟性および重厚感の点で劣つたものとなる。
The fibers constituting the base sheet material of the leather-like sheet material of the present invention are multicomponent fibers made of at least two types of polymers having different physical or chemical properties, which are processed by chemical, physical or mechanical treatment. A special fiber obtained by modification, the special fiber is a fiber composed of fiber bundles of fine fibers with an average single fineness of 0.0001 to 0.1 denier, preferably a multicomponent fiber obtained by extraction treatment with an average single fineness of approximately The fiber is a fiber bundle of at least about 500 fine fibers in the range of 0.0001 to 0.03 denier, and the fineness of the fiber bundle is about 0.5 to 15 denier. The base sheet material of the present invention is obtained by entangling such fiber bundles and making the resulting nonwoven fabric contain a resin mainly composed of an elastic polymer, and the resin content is determined by the ratio of the resin to the fibers. at 15:85-48:52, preferably 20:
The base sheet material has a weight ratio of 80 to 45:55.
If the resin content is outside the range of 15-48,
It is inferior in terms of flexibility and solid feel.

また、本発明の皮革様シート物の表面被覆層
は、風合い、とりわけドレープ係数に及ぼす影響
が大きいため、急激な反発性や伸長弾性回復性で
ない樹脂を使用する。すなわち、100%伸長し、
解除1分後の弾性回復率が少なくとも50%の緩慢
な回復挙動の弾性重合体を主体とする樹脂から構
成された少くとも2層の非多孔質層からなり、そ
の表面非多孔質層の少くとも1層は着色された層
である。そして表面非多孔質層は全体厚みで約3
〜50μである。しかし厚みとして測定できない場
合、たとえば表面非多孔質層の厚さが場所により
均一でないような場合には、樹脂の比重にもよる
が約3.5〜60g/m2樹脂量を付与した厚さが採用
される。そして各非多孔質層を形成している樹脂
または樹脂組成物は、各非多孔質層間で樹脂組成
または樹脂の種類が異なり、同一条件で染色した
場合に染料分配挙動の異なる樹脂または樹脂組成
物であり、特に色調の深みや鮮明さや折れしわ形
成上のバランスの点で好ましくは基材シート物に
接する側の非多孔質層は少くとも50mg/gの染料
吸着量の能力を有する樹脂または隠蔽力のある添
加剤、たとえば顔料などを添加した樹脂組成物で
ある。
Furthermore, since the surface coating layer of the leather-like sheet product of the present invention has a large effect on the texture, especially the drape coefficient, a resin that does not have rapid resilience or stretch elasticity recovery is used. i.e. 100% elongation,
It consists of at least two non-porous layers composed of a resin mainly composed of an elastic polymer with a slow recovery behavior that has an elastic recovery rate of at least 50% after 1 minute of release, and the surface non-porous layer is small. In both cases, one layer is a colored layer. The total thickness of the surface non-porous layer is approximately 3
~50μ. However, if the thickness cannot be measured, for example, if the thickness of the surface non-porous layer is not uniform depending on the location, a thickness with a resin amount of approximately 3.5 to 60 g/ m2 is used, depending on the specific gravity of the resin. be done. The resins or resin compositions forming each non-porous layer have different resin compositions or resin types, and the resins or resin compositions have different dye distribution behavior when dyed under the same conditions. The non-porous layer on the side that contacts the base sheet is preferably made of a resin or a masking material capable of adsorbing at least 50 mg/g of dye, especially from the viewpoint of the depth and clarity of color tone and the balance in crease formation. It is a resin composition containing powerful additives such as pigments.

そして、本発明の皮革様シート物は、前記要件
を満足させるため、皮革様シート物を構成した
後、揉撚処理により、シート物の構成を損わない
範囲で組織構造を緩和させられている。またシー
ト物の構成を損わない柔軟化処理剤、たとえばポ
リエチレンオキサイド、ポリプロピレンオキサイ
ド、エチレンオキサイド―プロピレンオキサイド
共重合物、ワツクス、カチオン系界面活性剤など
を含有せしめることにより、柔軟性を高めること
ができ、さらに同時にこれらの処理剤により天然
皮革様の重厚感により近いものとすることもでき
る。
In order to satisfy the above-mentioned requirements, the leather-like sheet material of the present invention has its tissue structure relaxed within a range that does not impair the structure of the sheet material by kneading and twisting after forming the leather-like sheet material. . In addition, flexibility can be increased by adding a softening agent that does not damage the structure of the sheet, such as polyethylene oxide, polypropylene oxide, ethylene oxide-propylene oxide copolymer, wax, or cationic surfactant. Furthermore, at the same time, these processing agents can give the leather a deep feel similar to that of natural leather.

本発明で使用される0.0001〜0.1デニールの微
細繊維からなる繊維束は、物理的または化学的性
質の異なる少くとも2種のポリマーから成る多成
分繊維を原料とし、この繊維を絡合不織布にした
後、樹脂を含有せしめる前または樹脂を含有せし
めた後に化学的または物理的あるいは機械的処理
により繊維形態を微細繊維の繊維束に変性するこ
とにより得られる。多成分繊維の原料として、た
とえば6―ナイロン、66―ナイロン、6,10―ナ
イロンなどのポリアミド類、ポリエチレンテレフ
タレートで代表されるポリエステル類、ポリエチ
レン、ポリプロピレン、ポリブテンなどのポリオ
レフイン類、アクリロニトリル系重合体、ポリビ
ニルアルコール、ポリ塩化ビニル、スチレン系重
合体、セルロース誘導体、再生セルロース、など
の可紡性ポリマーが使用されるが、抽出処理によ
り特殊繊維を得る場合には、利用繊維成分、すな
わち抽出残留繊維成分は可紡性ポリマーである必
要があるが、抽出除去繊維成分は単独では非可紡
性であるポリマーであつてもよい。これら可紡性
ポリマーまたは可紡性ポリマーと非可紡性ポリマ
ーとを物理的または化学的性質の異なる少くとも
2種のポリマーを組み合わせて紡糸する。その
際、繊維形態は、その繊維横断面において、少く
とも1種のポリマーは微小断面として、他の少く
とも1種のポリマーを分散媒成分として分散した
形態として観察される、いわゆる海島繊維、ある
いは少くとも1種のポリマーは他種のポリマーと
互いに規則的または非規則的に配列して観察され
る、いわゆる接合型繊維であらねばならない。し
かしながら、微細繊維を紡糸してそれを糊剤で束
ねられた接着繊維であつても、本発明の皮革様シ
ート物を得るための原料として用いることもでき
る。このような多成分繊維に対して、必要に応じ
て延伸、捲縮、切断などの処理が行なわれる。そ
してこの多成分繊維を繊維積層体とし、ニードル
パンチング、流体噴射などの方法で繊維絡合不織
布とし、樹脂を含有せしめる前、または樹脂を含
有せしめた後、多成分繊維を化学的または物理的
あるいは機械的処理して、変性された特殊繊維と
する。すなわち、海島繊維では分散媒成分(また
は海成分)の溶剤で処理して溶解除去し、分散成
分(または島成分)を独立した微細繊維とするこ
とによつて微細繊維からなる繊維束を得る。また
接合型繊維の場合にはいずれかの成分の溶剤で処
理するか、あるいは熱の作用によりまたは機械的
な作用により各成分を分離する。各成分を分離す
る場合には、どちらかの成分の貧溶剤または膨潤
剤の作用を利用してもよい。そして微細繊維の平
均単繊度が0.0001〜0.1デニールである繊維束繊
維を得る。また、前述の接着繊維では糊剤を除去
して繊維束繊維を得る。このようにして得た繊維
束はそれを構成している微細繊維の繊度が小さい
ようなものが好ましい。すなわち、繊度が大き
く、かつ繊維束が太くなると、製品化した場合
に、表面に血筋状となつて現われ、外観を損ねた
り、風合い上も剛さを増して、天然皮革様重厚感
のないものとなる。そうした点で特殊繊維として
好ましいものは平均単繊度が0.0001〜0.03デニー
ルの範囲にある微細繊維が少くとも約500本の繊
維束で、かつ繊維束としての繊度が約0.5〜15デ
ニールの繊維である。このような特殊繊維は海島
繊維から作ることが工業的には有利である。
The fiber bundle made of fine fibers of 0.0001 to 0.1 denier used in the present invention is made from multicomponent fibers made of at least two types of polymers with different physical or chemical properties, and these fibers are entangled to form a nonwoven fabric. After that, the fiber form is modified into a fiber bundle of fine fibers by chemical, physical, or mechanical treatment before or after incorporating the resin. Examples of raw materials for multicomponent fibers include polyamides such as 6-nylon, 66-nylon, and 6,10-nylon, polyesters such as polyethylene terephthalate, polyolefins such as polyethylene, polypropylene, and polybutene, acrylonitrile polymers, Spinnable polymers such as polyvinyl alcohol, polyvinyl chloride, styrene polymers, cellulose derivatives, and regenerated cellulose are used, but when obtaining special fibers by extraction processing, the utilized fiber components, that is, the extraction residual fiber components, are used. needs to be a spinnable polymer, but the extracted fiber component may be a polymer that is independently non-spinnable. These spinnable polymers or spinnable polymers and non-spinnable polymers are spun by combining at least two types of polymers having different physical or chemical properties. In this case, the fiber morphology is observed as a so-called sea-island fiber in which at least one type of polymer is dispersed as a micro cross section and at least one other type of polymer is dispersed as a dispersion medium component in the cross section of the fiber, or At least one type of polymer must be a so-called conjugated fiber, which is observed with other polymers arranged regularly or irregularly with respect to each other. However, adhesive fibers obtained by spinning fine fibers and binding them with a glue can also be used as a raw material for obtaining the leather-like sheet material of the present invention. Such multicomponent fibers are subjected to treatments such as stretching, crimping, and cutting as necessary. The multicomponent fibers are then made into a fiber laminate, made into a fiber-entangled nonwoven fabric by methods such as needle punching or fluid jetting, and the multicomponent fibers are processed by chemical, physical or Mechanically treated to produce modified special fibers. That is, in the case of sea-island fibers, the dispersion medium component (or sea component) is treated with a solvent to dissolve and remove it, and the dispersion component (or island component) is made into independent fine fibers, thereby obtaining a fiber bundle made of fine fibers. In the case of bonded fibers, either of the components may be treated with a solvent, or each component may be separated by heat or mechanical action. When separating each component, the action of a poor solvent or swelling agent for either component may be utilized. Then, a fiber bundle in which the average fineness of fine fibers is 0.0001 to 0.1 denier is obtained. Furthermore, in the case of the above-mentioned adhesive fibers, the sizing agent is removed to obtain fiber bundles. The fiber bundle thus obtained is preferably one in which the fine fibers constituting it have a small fineness. In other words, if the fineness is large and the fiber bundles are thick, blood streaks will appear on the surface of the product, which will impair its appearance and increase its stiffness, resulting in a product that does not have the solid feel of natural leather. becomes. From this point of view, preferred special fibers are fiber bundles of at least about 500 fine fibers with an average single fineness in the range of 0.0001 to 0.03 deniers, and fibers with a fineness of about 0.5 to 15 deniers as a fiber bundle. . It is industrially advantageous to make such special fibers from sea-island fibers.

また、絡合不織布に含有せしめる弾性重合体を
主体とした樹脂としては、100%伸長した場合に
1分後の回復率が少くとも50%、または2つ折り
にした場合に1分後の反発回復度が少くとも90度
である樹脂が好ましい。この弾性回復挙動は樹脂
本来の持つ弾性ばかりではなく、可塑化したこと
により弾性挙動を示す樹脂スポンジ化などの形成
構造により弾性挙動を示すような、または弾性挙
動が大きくなる樹脂であつても達成される。この
ような樹脂として、たとえばポリウレタン、ポリ
ウレタンウレア、ポリウレア、アクリル酸エステ
ル重合体または共重合体、アクリロニトリル―ブ
タジエン共重合体、スチレン―ブタジエン共重合
体、ポリイソプレン、ポリブタジエンなどの合成
ゴム、天然ゴム、塩化ビニル重合体または共重合
体、ポリエステルなどが挙げられる。特に柔軟で
腰のあるシート物を指向する場合には弾性成分
(ソフトセグメント)と非弾性成分(ハードセグ
メント)からなるポリマーが柔軟性および反発性
の調節、スポンジ構造の状態の調節などのしやす
い点で好ましい。このようなポリマーとしてはポ
リウレタンエラストマーまたはポリウレタンウレ
アエラストマー、ポリエステルエラストマーがあ
る。これらのポリマーは所望する皮革様シート物
の風合性能から適宜に剛さのポリマーを1種また
は2種以上を選択して使用すればよい。
In addition, for resins mainly composed of elastic polymers contained in entangled nonwoven fabrics, the recovery rate after 1 minute when stretched 100% is at least 50%, or the rebound recovery after 1 minute when folded in half. Resins having a degree of at least 90 degrees are preferred. This elastic recovery behavior is achieved not only by the inherent elasticity of the resin, but also by resins that exhibit elastic behavior due to the formation structure such as resin sponging, which exhibits elastic behavior due to plasticization, or even resins whose elastic behavior increases. be done. Such resins include, for example, synthetic rubbers such as polyurethane, polyurethaneurea, polyurea, acrylic acid ester polymers or copolymers, acrylonitrile-butadiene copolymers, styrene-butadiene copolymers, polyisoprene, polybutadiene, natural rubbers, Examples include vinyl chloride polymers or copolymers, polyesters, and the like. In particular, when producing flexible and firm sheets, polymers consisting of an elastic component (soft segment) and inelastic component (hard segment) are easy to adjust, such as adjusting flexibility and resilience, and adjusting the state of the sponge structure. This is preferable in this respect. Such polymers include polyurethane elastomers, polyurethane urea elastomers, and polyester elastomers. These polymers may be used by selecting one or more polymers having appropriate stiffness depending on the desired feel performance of the leather-like sheet material.

そして、絡合不織布に樹脂を含有せしめる手段
としては、樹脂の溶液、エマルジヨンまたはペー
スト状などの分散液、あるいは少くとも1種の樹
脂の溶液中に他種の樹脂を微小分散させた液など
にして不織布に含浸し、次いで樹脂の非溶剤(溶
剤―非溶剤系も含む)、電解質液などで処理する
いわゆる湿式凝固、乾熱または非溶剤蒸気雰囲気
などで処理するいわゆる乾式凝固あるいは両者の
併用で凝固させることにより、樹脂を絡合不織布
内に多孔質または非多孔質で存在せしめる。更に
風合が過度に反発したり、曲げ剛さを小さくして
天然皮革様の重厚感を与えるためには、繊維対樹
脂の比は85対15乃至52対48、好ましくは80対20乃
至55対45であり、樹脂の含浸量は所望する皮革様
シート物に適するように選定する。たとえば特殊
繊維の曲げ剛さ、絡合不織布の密度、樹脂の剛
さ、加工性などから適宜に定める。
The means for incorporating the resin into the entangled nonwoven fabric include a resin solution, a dispersion such as an emulsion or paste, or a liquid in which another type of resin is finely dispersed in a solution of at least one type of resin. So-called wet coagulation, which involves impregnating a non-woven fabric with resin, and then treating it with a non-solvent resin (including solvent-non-solvent systems), electrolyte solution, etc., so-called dry coagulation, which involves treating it with dry heat or a non-solvent vapor atmosphere, or a combination of both. By solidifying, the resin is made to exist within the entangled nonwoven fabric in a porous or non-porous manner. Furthermore, in order to avoid excessive rebound in texture and to reduce bending stiffness to give a solid feel similar to natural leather, the ratio of fiber to resin should be 85:15 to 52:48, preferably 80:20 to 55. The amount of resin impregnated is selected to be suitable for the desired leather-like sheet material. For example, it is determined as appropriate based on the bending stiffness of the special fiber, the density of the entangled nonwoven fabric, the stiffness of the resin, processability, etc.

次に、本発明の皮革様シート物の表面被覆層を
構成する弾性重合体を主体とする樹脂は、少くと
も2つの層から構成されたものであるが、基材シ
ート物に接する側の層を構成する樹脂が100%以
上の伸度をもち、100%伸長した場合の回復率が
少くとも50%、または2つ折りにした場合に1分
後の反発回復度が少くとも90度である緩慢な回復
挙動の樹脂が好ましい。この弾性回復挙動は樹脂
本来の弾性ばかりでなく、可塑化したことにより
示す弾性挙動であつてもよい。このような弾性回
復挙動を示す樹脂として、たとえばポリウレタ
ン、ポリウレタンウレア、ポリウレア、塩化ビニ
ル重合体または共重合体、ポリエステル、ポリア
ミド、合成ゴムなどが挙げられるが、なかでも剛
さの調整や染着性の調整、あるいは弾性の調整が
容易である点から、弾性成分(ソフトセグメン
ト)と非弾性成分(ハードセグメント)から成る
ポリマーが好ましい。このようなポリマーとして
は、ポリマージオールと有機ジイソシアネートま
たは有機トリイソシアネートとジオール、トリオ
ール、ジアミンまたはトリアミンなどの活性水素
原子を少くとも2個有する鎖伸長剤とから重合さ
れるまたは重合された非架橋型または架橋型のポ
リウレタンエラストマーまたはポリウレタンウレ
アエラストマー、あるいはポリマージオールとビ
スフエノールAの如き芳香環を有するジオールと
鎖伸長剤とからなるポリエステル弾性樹脂が挙げ
られる。これら弾性樹脂には他の弾性重合体、た
とえばアクリル酸エステル重合体または共重合
体、アクリロニトリル―ブタジエン共重合体、ま
たは非弾性重合体、たとえば変性ポリアミド、セ
ルロース誘導体、メタクリル樹脂、その他汎用の
ものを弾性度を損なわない(上記の条件を満足す
る)範囲で添加することも耐摩耗性、染色性、折
れしわ、型固定性などに好ましい結果をもたら
す。
Next, the resin mainly composed of an elastic polymer constituting the surface coating layer of the leather-like sheet article of the present invention is composed of at least two layers, and the layer on the side in contact with the base sheet article is composed of at least two layers. The resin constituting the resin has an elongation of 100% or more, and the recovery rate at 100% elongation is at least 50%, or the rebound recovery rate after 1 minute when folded in two is at least 90 degrees. Resins with good recovery behavior are preferred. This elastic recovery behavior is not limited to the inherent elasticity of the resin, but may also be the elastic behavior exhibited by plasticization. Examples of resins that exhibit such elastic recovery behavior include polyurethane, polyurethaneurea, polyurea, vinyl chloride polymer or copolymer, polyester, polyamide, and synthetic rubber. Polymers consisting of an elastic component (soft segment) and an inelastic component (hard segment) are preferred from the viewpoint of easy adjustment of elasticity or elasticity. Such polymers include non-crosslinked polymers that are polymerized or polymerized from a polymeric diol, an organic diisocyanate or an organic triisocyanate, and a chain extender having at least two active hydrogen atoms, such as a diol, triol, diamine or triamine. Alternatively, a crosslinked polyurethane elastomer or polyurethane urea elastomer, or a polyester elastic resin comprising a polymer diol, a diol having an aromatic ring such as bisphenol A, and a chain extender may be mentioned. These elastic resins may contain other elastic polymers, such as acrylic ester polymers or copolymers, acrylonitrile-butadiene copolymers, or non-elastic polymers, such as modified polyamides, cellulose derivatives, methacrylic resins, and other common materials. Addition within a range that does not impair elasticity (satisfying the above conditions) also brings about favorable results in terms of abrasion resistance, dyeability, creases, mold fixation, etc.

また、本発明の表面被覆層は、全てが弾性樹脂
で構成されていることは必ずしも必要でなく、た
とえば必要に応じて最表面層または最表面近傍の
層は上記弾性条件を満たさない樹脂を非連続膜と
して付与するか、薄膜として付与することも型固
定性、折れしわ性などから好ましい結果をもたら
す。
Furthermore, the surface coating layer of the present invention does not necessarily need to be entirely composed of an elastic resin; for example, if necessary, the outermost layer or a layer near the outermost surface may be made of a resin that does not satisfy the above elasticity conditions. Applying it as a continuous film or applying it as a thin film also brings about favorable results in terms of mold fixing properties, crease resistance, and the like.

一方、基材シート物に接する最下層または最下
層近傍の層は染料吸着量が少くとも50mg/gの能
力を有する樹脂または樹脂組成物で形成されてい
ることが製品の色の深み、いらつきなどの点で好
ましい。更にこの層に隠ぺい力のある無機物また
は有機物の添加剤たとえば顔料を添加しておくこ
とも血筋の隠ぺいなどに効果がある。
On the other hand, it is important that the bottom layer or the layer near the bottom that is in contact with the base sheet is made of a resin or resin composition that has a dye adsorption capacity of at least 50 mg/g, which will reduce the depth of color and irritation of the product. It is preferable for the following reasons. Furthermore, adding an inorganic or organic additive with a hiding power, such as a pigment, to this layer is also effective in hiding blood lines.

そして、本発明の皮革様シート物の表面被覆層
は少くとも2層の非多孔質層からなり、好ましく
は全体で少くとも3層の非多孔質層からなり、全
体の厚みは3〜50μの範囲にすることが表面性能
と柔軟性、ドレープ性色調などから好ましい。
The surface coating layer of the leather-like sheet product of the present invention is composed of at least two non-porous layers, preferably at least three non-porous layers in total, and has a total thickness of 3 to 50 μm. From the viewpoint of surface performance, flexibility, drapability, and color tone, it is preferable to keep the

このような非多孔質層を基材シート物に付与す
る方法は、たとえば、離型材料に表層部になる樹
脂から順に塗布し、成膜して転写するとか、一層
づつ樹脂層を作つて転写するとか、樹脂溶液また
は樹脂のペースト、エマルジヨンなどの如き分散
液をたとえば刻目ロール、平滑ロールなどのロー
ルを用いて塗布するロールコート法、ナイフコー
ト法あるいはスプレー法で直接基材シート物面に
順次塗布して非多孔質層を形成させる。なお非多
孔質層を付与する基材シート物の面は加熱板に押
し当てて平滑化するとかの方法であらかじめ平滑
化または型押し面としておくことが、きれいな表
面被覆層を付与でき、血筋の発生を抑えることに
有効である。
Methods for applying such a non-porous layer to a base material sheet include, for example, applying resin to a release material in order from the surface layer, forming a film and transferring it, or creating a resin layer one by one and transferring it. Alternatively, a dispersion such as a resin solution, resin paste, or emulsion may be applied directly to the surface of the base material sheet by a roll coating method, a knife coating method, or a spray method, in which a dispersion such as a resin solution, resin paste, or emulsion is applied using a roll such as a score roll or a smooth roll. Apply sequentially to form a non-porous layer. It should be noted that the surface of the base material sheet to which the non-porous layer is to be applied should be smoothed or embossed in advance by pressing it against a heating plate to smooth it, so that a clean surface coating layer can be applied and the blood lines can be formed. It is effective in suppressing the occurrence.

上記の方法で作つた皮革様シート物は表面に型
付けし、染色し、揉軟化処理を施こして仕上げ
る。この場合、シート物の構成を損わない柔軟化
処理剤を含有せしめることが柔軟性を高めること
および天然皮革様の重厚感を与え得る点で好まし
い。
The leather-like sheet material produced by the above method is finished by stamping the surface, dyeing, and subjecting it to a softening treatment. In this case, it is preferable to include a softening agent that does not impair the structure of the sheet material, since this increases the flexibility and gives a solid feel similar to natural leather.

本発明は上述したように、主として基材シート
物および表面非多孔質層よりなるが、その際、
種々の条件を適当に選び、シート物の厚さ0.6mm
におけるドレープ係数を0.40〜0.59とし、かつ透
湿度を少くとも700g/m2/24hrsの条件を満たす
構成としたことにより、本発明の目的とする天然
皮革様の重厚感および柔軟性を有する皮革様シー
ト物が得られる。なお、ドレープ係数とは
JISL1096の方法により、また透湿度とはJIS
K6549の方法により測定した値である。
As mentioned above, the present invention mainly consists of a base sheet material and a surface non-porous layer, and in this case,
By selecting various conditions appropriately, the thickness of the sheet material was 0.6 mm.
By having a drape coefficient of 0.40 to 0.59 and a moisture permeability of at least 700g/m 2 /24hrs, the leather-like material has the solid feel and flexibility of natural leather, which is the object of the present invention. A sheet product is obtained. Furthermore, what is drape coefficient?
According to the method of JISL1096, moisture permeability is JIS
This is a value measured by the method of K6549.

このような皮革様シート物は、衣料用、インテ
リヤ用、ブーツ用などに適している。
Such a leather-like sheet material is suitable for clothing, interior decoration, boots, etc.

以下、本発明の実施態様を実施例で説明する
が、これら実施例に限定されるものではない。な
お実施例中の部および%は重量に関するものであ
る。
Embodiments of the present invention will be described below with reference to Examples, but the present invention is not limited to these Examples. Note that parts and percentages in the examples refer to weight.

実施例 1 6―ナイロン50部とポリエチレン50部を紡糸
し、繊維横断面が6―ナイロンはポリエチレンを
分散媒成分として、約800の微小分散成分となつ
た多成分繊維を作り、延伸し、捲縮し、切断して
繊度4.3drのステープルとし、クロスラツパーで
ウエブを作り、ニードルパンチして目付750g/
m2の絡合不織布を得た。次いで絡合不織布は熱固
定した後、ロール掛けして表面平滑化処理し、ポ
リエステルポリウレタン80部とポリエチレンエー
テルポリウレタン20部からなるポリウレタン12%
ジメチルホルムアミド溶液に活性剤を添加した組
成液を含浸し、ジメチルホルムアミド(以下
DMFとする)30%水溶液中に浸漬して凝固した。
得られたシート物は繊維のポリエチレン成分を溶
剤で抽出し、洗浄し、乾燥して多成分繊維を6―
ナイロン微細繊維束の特殊繊維に変性した繊維絡
合不織布の厚さ約1.5mmの基材シート物を得た。
Example 1 50 parts of 6-nylon and 50 parts of polyethylene were spun, and the fiber cross section of the 6-nylon was made into a multicomponent fiber with about 800 finely dispersed components using polyethylene as a dispersion medium component, which was then drawn and wound. Shrink and cut to make staples with a fineness of 4.3 dr, make a web with a cross wrapper, and needle punch to make a staple with a fabric weight of 750 g/
m2 entangled nonwoven fabric was obtained. The entangled nonwoven fabric was then heat-set, rolled and surface-smoothed to form a 12% polyurethane consisting of 80 parts of polyester polyurethane and 20 parts of polyethylene ether polyurethane.
A dimethylformamide solution (hereinafter referred to as
It was solidified by immersing it in a 30% aqueous solution (DMF).
The obtained sheet material is extracted with a solvent to extract the polyethylene component of the fiber, washed, and dried to convert the multicomponent fiber into a 6-
A base sheet material having a thickness of approximately 1.5 mm was obtained from a fiber-entangled nonwoven fabric modified into special fibers of nylon fine fiber bundles.

次に、上記基材シート物を厚さのほぼ中央でス
ライスして約0.8mmの2枚のシート物とし、その
スライス面をサンドペーパーでパフ掛けして、厚
み約0.65mmのシート物を得た。一方、凝固時の表
面は温度125℃に加温したステンレス平滑面上に
押し当てて平滑化基材シートとし、その面に架橋
型ポリエーテルポリウレタン(金属錯塩染料に対
する染着量240mg/g)の水系分散液を固形分で
約16g/m2の量を刻目ロールのロールコーター法
で塗布し、乾燥して第1層の非多孔質層を付与
し、次に黄茶色系顔料を添加した非架橋型ポリエ
ステルポリウレタンの14%溶液を調整し、刻目ロ
ールで固型分で約5g/m2の量を塗布して第2層
の非多孔質層を付与し、非架橋型ポリエチレンエ
ーテルポリウレタン(金属錯塩染料に対する染着
量149mg/g)の溶液を固型分で約2g/m2の量
を塗布し、乾燥して第3層の非多孔質層を付与し
た後エンボスして皮革模様を型押しし、更に表面
に下層よりも染着量の小さいポリウレタン溶液を
塗布して光沢調整を行つた後、金属錯塩染料組成
物で茶褐色に染色し、仕上剤処理と揉軟化処理し
て揉軟で天然皮革様の重厚感のある皮革様シート
物を得た。この皮革様シート物は厚み0.60mm、目
付237g/m2、見掛密度0.395g/cm3、透湿度1140
g/m2/24hrsであつて、そのドレープ性は0.51
で、深みのある色調であつて、表面には繊維の血
筋も見られず、衣料として適した素材であつた。
なお、表面非多孔質層を別のポリエチレンシート
上に第1層から最表層の光沢調整ポリウレタン層
までを積層して厚さ約21μmのフイルムを得た。
同様に染色し、柔軟化処理して得たフイルムの切
断伸度は275%であり、100%伸長し、解除30秒後
および1分後の弾性回復率は66%および83%で緩
慢な回復挙動を示した。
Next, the above-mentioned base sheet material was sliced at approximately the center of the thickness to obtain two sheets of approximately 0.8 mm, and the sliced surfaces were puffed with sandpaper to obtain a sheet material of approximately 0.65 mm in thickness. Ta. On the other hand, the surface during solidification was pressed onto a smooth stainless steel surface heated to 125°C to form a smooth base sheet, and a cross-linked polyether polyurethane (dyeing amount 240 mg/g with respect to metal complex dye) was applied to that surface. An aqueous dispersion with a solid content of approximately 16 g/m 2 was applied using a roll coater method using a scored roll, dried to provide a first non-porous layer, and then a yellow-brown pigment was added. A 14% solution of non-crosslinked polyester polyurethane was prepared and applied with a score roll at an amount of approximately 5 g/m 2 solids to provide a second non-porous layer, forming a non-crosslinked polyethylene ether polyurethane. A solution of (149 mg/g dyeing amount for metal complex dye) is applied in a solid amount of about 2 g/ m2 , dried to form a third non-porous layer, and then embossed to create a leather pattern. After applying a polyurethane solution with a smaller dyeing amount than the lower layer on the surface to adjust the gloss, it is dyed brown with a metal complex dye composition, treated with a finishing agent, softened by rolling, and rubbed. A leather-like sheet material was obtained that was soft and had a solid feeling similar to natural leather. This leather-like sheet material has a thickness of 0.60 mm, a basis weight of 237 g/m 2 , an apparent density of 0.395 g/cm 3 , and a moisture permeability of 1140
g/m 2 /24hrs, and its drapability is 0.51
It had a deep color and no visible fiber veins on its surface, making it a suitable material for clothing.
The surface non-porous layer was laminated from the first layer to the outermost gloss-adjusting polyurethane layer on another polyethylene sheet to obtain a film with a thickness of about 21 μm.
The cut elongation of a film similarly dyed and softened was 275%, 100% elongation, and the elastic recovery rate after 30 seconds and 1 minute of release was 66% and 83%, showing slow recovery. behavior.

実施例 2 溶液粘度〔η〕=0.74のポリエチレンテレフタ
レート55部とポリエチレン45部を分割統合させて
紡糸し、繊維横断面がポリエチレンテレフタレー
トはポリエチレンを分散媒成分として、約670の
微小分散成分となつた多成分繊維を作り、延伸、
捲縮し、切断して繊度5.1drのステープルとし、
ランダムウエバーでウエブを作り、ニードルパン
チして目付約745g/m2の絡合不織布を得た。次
いで絡合不織布にポリビニルアルコール5%水溶
液を含浸し、135℃の加熱帯で乾燥および熱固定
を行い、更に平滑化処理した。この絡合不織布に
ポリカプロラクトン系ポリウレタン70部、ポリア
クリル酸エステル30部のポリウレタン組成物の13
%ジメチルホルムアミド溶液を含浸し、ジメチル
ホルムアミド40%水溶液中で凝固し、更に繊維の
ポリエチレン成分を熱パークロロエチレンで抽出
し、洗浄してポリビニルアルコール等を除去、乾
燥して、ポリエチレンテレフタレート微細繊維束
の特殊繊維に変性した繊維絡合不織布の厚さ約
1.6mmの基材シート物を得た。
Example 2 55 parts of polyethylene terephthalate with a solution viscosity [η] = 0.74 and 45 parts of polyethylene were split and spun, and the fiber cross section of the polyethylene terephthalate became a finely dispersed component of about 670 with polyethylene as the dispersion medium component. Create multicomponent fibers, draw them,
Crimped and cut into staples with a fineness of 5.1 dr,
A web was made using a random webber and needle punched to obtain an entangled nonwoven fabric with a basis weight of approximately 745 g/m 2 . Next, the entangled nonwoven fabric was impregnated with a 5% aqueous solution of polyvinyl alcohol, dried and heat-set in a heating zone at 135°C, and further smoothed. A polyurethane composition of 70 parts of polycaprolactone polyurethane and 30 parts of polyacrylic acid ester was added to this entangled nonwoven fabric.
% dimethylformamide solution, coagulate in a 40% dimethylformamide aqueous solution, further extract the polyethylene component of the fiber with hot perchlorethylene, wash to remove polyvinyl alcohol, etc., and dry to obtain a polyethylene terephthalate fine fiber bundle. The thickness of the fiber-entangled nonwoven fabric modified into special fibers is approx.
A 1.6 mm base sheet was obtained.

次に、上記基材シート物の表面を加熱プレート
面に接触させて平滑化し、その平滑面に易染性ポ
リウレタン(染着量166mg/g)分散液50部と自
己架橋型ポリアクリル酸エステル分散液50部を混
合し、固型分で約25g/m2の量を刻目ロールを用
いてロールコートし、乾燥して非多孔質層を形成
させた。次にその上にポリエーテル系ポリウレタ
ン溶液を固型分で4g/m2の量を刻目ロールでロ
ールコートし、乾燥してエンボシングし、更に、
ポリウレタンを主体とする樹脂溶液を固型分で約
1.5g/m2の量を塗布して光沢調整し、分散染料
で染色して茶色の皮革様シート物を得た。このシ
ート物を柔軟化仕上処理を行つて、厚み1.55mm、
目付620g/m2、見掛密度0.400g/cm3、透湿度
1205g/m2/24hrsであつて、このシート物は表
面層側を0.6mmにスライスして測定したドレープ
性は0.54であり、天然皮革様の柔軟性と重厚感を
有するものであつた。
Next, the surface of the base sheet was smoothed by contacting with the surface of the heating plate, and 50 parts of an easily dyeable polyurethane (dyeing amount: 166 mg/g) dispersion and self-crosslinking polyacrylic ester were dispersed on the smooth surface. 50 parts of the liquid were mixed, and a solids amount of approximately 25 g/m 2 was roll coated using a scored roll and dried to form a non-porous layer. Next, a polyether-based polyurethane solution with a solid content of 4 g/m 2 was roll-coated with a score roll, dried and embossed, and further,
Approx. solid content of resin solution mainly composed of polyurethane
The gloss was adjusted by coating in an amount of 1.5 g/m 2 and dyed with a disperse dye to obtain a brown leather-like sheet. This sheet material is softened and finished to a thickness of 1.55 mm.
Area weight 620g/m 2 , apparent density 0.400g/cm 3 , moisture permeability
The weight of this sheet was 1205 g/m 2 /24 hrs, and the drape property measured by slicing the surface layer side to 0.6 mm was 0.54, and it had the flexibility and solid feel of natural leather.

この素材はグローブやソフトブーツなどに適し
たものであつた。
This material was suitable for making things such as gloves and soft boots.

比較例 実施例2の樹脂組成で、繊度15drでポリエチレ
ンテレフタレート分散成分が45本の多成分繊維を
作り、実施例2と同様にして皮革様シート物を得
た。このものは天然皮革様の重厚感がなく、厚さ
0.6mmにおけるドレープ性は0.62であつて、表面
に繊維束が血筋状として表われ外観上も好ましく
ないものであつた。
Comparative Example Using the resin composition of Example 2, 45 multicomponent fibers having a fineness of 15 dr and a polyethylene terephthalate dispersed component were prepared, and a leather-like sheet material was obtained in the same manner as in Example 2. This product does not have the solid feel of natural leather, and is thick.
The drapability at 0.6 mm was 0.62, and fiber bundles appeared as blood lines on the surface, which was unfavorable in appearance.

実施例 3 6―ナイロン50部とポリエチレン50部から混合
繊維を作つた。この混合繊維は6―ナイロンが繊
維横断面において約1250の微小繊維成分として存
在した形態である。この混合繊維は延伸して繊度
4.1drの繊維とし、捲縮、切断して得たステープ
ルでウエブを作り、ニードルパンチで絡合不織布
とし、目付810g/m2のものを作つた。ついでポ
リビニルアルコール5%水溶液を含浸し、乾燥
し、熱固定処理して得た加工不織布にポリエステ
ルポリウレタン85部とポリエーテルポリウレタン
15部をジメチルホルムアミドに溶解し、ポリウレ
タン12%溶液とし、凝固調節剤を添加した組成液
を含浸し、ジメチルホルムアミド20%水溶液中で
凝固し、繊維中のポリエチレン成分を抽出除去し
て、6―ナイロンの微細繊維束状の特殊繊維に変
性したシート物を作つた。
Example 3 A mixed fiber was made from 50 parts of 6-nylon and 50 parts of polyethylene. This mixed fiber has a form in which 6-nylon exists as a component of about 1250 microfibers in the cross section of the fiber. This mixed fiber is stretched to improve its fineness.
A web was made from the staples obtained by crimping and cutting the fibers of 4.1 dr, which were then needle-punched to form a nonwoven fabric with a fabric weight of 810 g/m 2 . Then, 85 parts of polyester polyurethane and polyether polyurethane were added to the processed nonwoven fabric obtained by impregnating it with a 5% aqueous solution of polyvinyl alcohol, drying it, and heat-setting it.
15 parts were dissolved in dimethylformamide to make a 12% polyurethane solution, impregnated with a composition solution containing a coagulation regulator, coagulated in a 20% dimethylformamide aqueous solution, and the polyethylene component in the fiber was extracted and removed. A sheet material was made by modifying special fibers in the form of nylon fine fiber bundles.

次に上記シート物を厚みのほぼ中央でスライス
して2枚のシート物とした後、スライス面をサン
ドペーパーでパフ掛けして、厚さ0.65mmのシート
物とすると共に毛羽面を形成せしめた。一方凝固
面の表面は温度130℃に加温したステンレスベル
ト鏡面に押し当てて平滑化処理して平滑面をもつ
基材シート物()とした。その平滑面に易染性
架橋型ポリエーテルポリウレタン(染着量215
g/g)の濃度40%分散液を刻目ロールで塗布固
型分として20g/m2の量を塗布し、乾燥して第1
非多孔質層を作り、次にポリエーテルポリウレタ
ン(染着量139mg/g)の溶液を刻目ロールで塗
布固型分として6g/m2の量を塗布して第2非多
孔質層を作つた後、加熱エンボスして型付けし、
次いで光沢調整樹脂組成液を刻目ロールで塗布固
型分として約1.4g/m2の量を塗布して第3非多
孔質層を作り、全非多孔質層の厚さ約26μのもの
を作つた。このシート物は金属錯塩染料で染色
し、柔軟剤処理と柔軟化処理を行つて天然皮革様
の柔軟性で重厚感のある皮革様シート物を得た。
このシート物は色の深みがあり血筋も表われず優
れたものであつた。厚み0.6mm、見掛密度0.42
g/cm3、透湿度1142g/m2/24hrsで、ドレープ
性0.50であつた。なお、別に作つた表面非多孔質
層の厚さ約26μmの積層フイルムを同様に染色し、
柔軟化処理して測定したフイルムの切断伸度は
215%、100%伸長し、解除30秒後および1分後の
弾性回復率は49%および72%で緩慢な回復挙動を
示した。
Next, the above-mentioned sheet material was sliced at approximately the center of the thickness to obtain two sheet materials, and then the sliced surfaces were puffed with sandpaper to obtain a sheet material with a thickness of 0.65 mm and to form a fluffy surface. . On the other hand, the surface of the solidified surface was smoothed by pressing it against a mirror surface of a stainless steel belt heated to 130°C to obtain a base material sheet () with a smooth surface. Easy-to-dye cross-linked polyether polyurethane (dyeing amount 215%) on its smooth surface
A dispersion with a concentration of 40% (g/g) was coated with a scoring roll in an amount of 20 g/m 2 as a solid content, dried, and the first
A non-porous layer is created, and then a solution of polyether polyurethane (dyeing amount 139 mg/g) is coated with a scoring roll in an amount of 6 g/m 2 as solid content to create a second non-porous layer. After printing, heat embossing and molding are performed.
Next, a third non-porous layer was formed by coating a gloss adjusting resin composition liquid in an amount of about 1.4 g/m 2 as a solid content using a scoring roll, and the total non-porous layer had a thickness of about 26 μm. I made it. This sheet material was dyed with a metal complex dye and subjected to a softening agent treatment and a softening treatment to obtain a leather-like sheet material that had the flexibility and solid feel of natural leather.
This sheet material had a deep color and showed no blood lines, which was excellent. Thickness 0.6mm, apparent density 0.42
g/cm 3 , moisture permeability of 1142 g/m 2 /24 hrs, and drapeability of 0.50. In addition, a laminated film with a thickness of approximately 26 μm with a surface non-porous layer prepared separately was dyed in the same manner.
Cutting elongation of film measured after softening treatment is
215% and 100% elongation, and the elastic recovery rates 30 seconds and 1 minute after release were 49% and 72%, showing slow recovery behavior.

実施例 4 実施例3で得た基材シート物()の平滑面
に、変性ポリアミドのメタノール―水系溶液をポ
リウレタン分散液に固型分で1:1に混合し、固
型分で約15g/m2の量を塗布し、乾燥して第1非
多孔質層を形成し、次いで顔料を含むポリエーテ
ルポリウレタン溶液を固型分で約5g/m2の量を
塗布し、乾燥して第2非多孔質層を形成し、更に
ポリエーテルポリウレタン溶液を固型分で約3
g/m2の量を塗布し、乾燥して第3非多孔質層を
形成せしめた後、加熱エンボスして皮革模様を付
与した。次いでメタクリル樹脂を配合したポリウ
レタン溶液を塗布して、全非多孔質層の厚さ約
23μのものを作つた。このシート物は染色し、柔
軟化剤処理および機械的揉軟化処理して仕上げ
た。
Example 4 On the smooth surface of the base sheet material obtained in Example 3, a methanol-aqueous solution of modified polyamide was mixed with a polyurethane dispersion at a solid content of about 15 g/1:1. m 2 and dried to form a first non-porous layer, then a pigmented polyether polyurethane solution was applied in an amount of about 5 g/m 2 solids and dried to form a second non-porous layer. A non-porous layer is formed, and the solid content of the polyether polyurethane solution is about 3
g/m 2 and dried to form a third non-porous layer, which was then heated and embossed to give a leather pattern. A polyurethane solution containing methacrylic resin is then applied to give a total non-porous layer thickness of approx.
I made a 23μ one. The sheet material was dyed, treated with a softener and finished with mechanical softening.

得られたシート物は色の深みがあり、厚さ0.6
mmにおけるドレープ性が0.48、透湿度1310g/
m2/24hrs、であつて血筋の発生や折れ部分の凹
凸発生がなく、天然皮革様の重厚感と柔軟性を有
し衣料用素材として優れた皮革様シート物であつ
た。
The resulting sheet material has a deep color and a thickness of 0.6
Drapability in mm is 0.48, moisture permeability 1310g/
m 2 /24 hrs, had no blood lines or unevenness at folded parts, had a solid feel and flexibility similar to natural leather, and was an excellent leather-like sheet material as a material for clothing.

Claims (1)

【特許請求の範囲】 1 平均単繊度0.001〜0.1デニールの微細繊維か
らなる少なくとも500本の繊維束の繊維を絡合さ
せた不織布に弾性重合体を主体とする樹脂が繊維
対樹脂の重量比で85:15〜52:48含有された基材
シートの一面に、100%伸長し、伸長解除1分後
の弾性回復率が少なくとも50%の緩慢な回復特性
を有した弾性重合体を主体とする樹脂で構成され
た少なくとも2層の非多孔質層が付与され、該非
多孔質層の少なくとも1層は着色され、かつ表面
は皮革様外観に仕上げられた皮革様シート物であ
つて、皮革様シート物は柔軟剤が付与され、厚さ
0.6mmにおけるドレープ係数0.40〜0.59の範囲であ
り、かつ透湿度が少なくとも700g/m2/24hrsを
満足させた構成にしたことを特徴とする天然皮革
様の柔軟性および重厚感を有する皮革様シート
物。 2 表面非多孔質層の全体厚みが3〜50μであ
り、かつ同一条件で各非多孔質層を形成している
樹脂または樹脂組成物を染色した場合に染料分配
挙動の異なる樹脂または樹脂組成物により表面非
多孔質層が形成させている特許請求の範囲第1項
記載の皮革様シート物。 3 表面非多孔質層の構成が基材シートに接する
側の非多孔質層が少くとも50mg/gの染料吸着能
を有する樹脂あるいは隠蔽力のある添加剤を添加
した樹脂組成物である特許請求の範囲第1項また
は第2項記載の皮革様シート物。 4 表面非多孔質層を構成する弾性重合体樹脂が
非架橋型または架橋型ポリウレタンを主体とした
樹脂である特許請求の範囲第1項〜3項のいずれ
かに記載の皮革様シート物。
[Claims] 1. A nonwoven fabric in which at least 500 fiber bundles of fine fibers with an average single fineness of 0.001 to 0.1 denier are entangled, and a resin mainly composed of an elastic polymer is added to the nonwoven fabric in a fiber-to-resin weight ratio. 85:15~52:48 Mainly composed of an elastic polymer having a slow recovery characteristic of at least 50% elastic recovery after 100% elongation and at least 50% of elastic recovery after 1 minute of release from elongation. A leather-like sheet material provided with at least two non-porous layers composed of resin, at least one of the non-porous layers being colored and having a surface finished with a leather-like appearance, the leather-like sheet material Items are softened and thickened
A leather-like sheet having natural leather-like flexibility and a solid feel, characterized by having a drape coefficient in the range of 0.40 to 0.59 at 0.6 mm and a moisture permeability of at least 700 g/m 2 /24 hrs. thing. 2. A resin or resin composition in which the total thickness of the surface non-porous layer is 3 to 50μ, and the dye distribution behavior differs when the resin or resin composition forming each non-porous layer is dyed under the same conditions. The leather-like sheet material according to claim 1, wherein the surface non-porous layer is formed by: 3. A patent claim in which the surface non-porous layer is composed of a resin composition in which the non-porous layer on the side in contact with the base sheet has a dye adsorption capacity of at least 50 mg/g or an additive with hiding power is added. The leather-like sheet material according to item 1 or 2. 4. The leather-like sheet material according to any one of claims 1 to 3, wherein the elastic polymer resin constituting the surface non-porous layer is a resin mainly composed of non-crosslinked or crosslinked polyurethane.
JP3426780A 1980-03-17 1980-03-17 Leather like sheet article Granted JPS56134274A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3426780A JPS56134274A (en) 1980-03-17 1980-03-17 Leather like sheet article

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3426780A JPS56134274A (en) 1980-03-17 1980-03-17 Leather like sheet article

Publications (2)

Publication Number Publication Date
JPS56134274A JPS56134274A (en) 1981-10-20
JPS635518B2 true JPS635518B2 (en) 1988-02-03

Family

ID=12409385

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3426780A Granted JPS56134274A (en) 1980-03-17 1980-03-17 Leather like sheet article

Country Status (1)

Country Link
JP (1) JPS56134274A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007081003A1 (en) 2006-01-16 2007-07-19 Kuraray Co., Ltd. Base material for artificial leather and method of producing the same
WO2007138931A1 (en) 2006-05-30 2007-12-06 Kuraray Co., Ltd. Base material for artificial leather and grained artificial leather
WO2008120702A1 (en) 2007-03-30 2008-10-09 Kuraray Co., Ltd. Leather-like sheet bearing grain finish and process for producing the same

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58191280A (en) * 1982-05-06 1983-11-08 東レ株式会社 Leather-like sheet and production thereof
JPS6052677A (en) * 1983-08-29 1985-03-25 Toray Ind Inc Grained artificial leather composed of substrate containing polyester fiber
JPS6071773A (en) * 1983-09-28 1985-04-23 Toray Ind Inc Sheet like leather
JPS6075690A (en) * 1983-09-30 1985-04-30 Toray Ind Inc Leathery sheet and its preparation
JPH0669741B2 (en) * 1985-01-16 1994-09-07 東レ株式会社 Sheet
JPS6215389A (en) * 1986-07-28 1987-01-23 Toray Ind Inc Production of leather-like sheet material
JP3187357B2 (en) * 1997-11-10 2001-07-11 帝人株式会社 Leather-like sheet and method for producing the same

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS505503A (en) * 1973-05-17 1975-01-21
JPS5042004A (en) * 1973-08-21 1975-04-16
JPS52154502A (en) * 1976-06-14 1977-12-22 Kuraray Co Production of leather like sheet article with high grade feeling
JPS5324005A (en) * 1976-08-17 1978-03-06 Kuraray Co Production of leather like sheet with scratch resistance

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS505503A (en) * 1973-05-17 1975-01-21
JPS5042004A (en) * 1973-08-21 1975-04-16
JPS52154502A (en) * 1976-06-14 1977-12-22 Kuraray Co Production of leather like sheet article with high grade feeling
JPS5324005A (en) * 1976-08-17 1978-03-06 Kuraray Co Production of leather like sheet with scratch resistance

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007081003A1 (en) 2006-01-16 2007-07-19 Kuraray Co., Ltd. Base material for artificial leather and method of producing the same
WO2007138931A1 (en) 2006-05-30 2007-12-06 Kuraray Co., Ltd. Base material for artificial leather and grained artificial leather
WO2008120702A1 (en) 2007-03-30 2008-10-09 Kuraray Co., Ltd. Leather-like sheet bearing grain finish and process for producing the same

Also Published As

Publication number Publication date
JPS56134274A (en) 1981-10-20

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