JPS6349684B2 - - Google Patents
Info
- Publication number
- JPS6349684B2 JPS6349684B2 JP754780A JP754780A JPS6349684B2 JP S6349684 B2 JPS6349684 B2 JP S6349684B2 JP 754780 A JP754780 A JP 754780A JP 754780 A JP754780 A JP 754780A JP S6349684 B2 JPS6349684 B2 JP S6349684B2
- Authority
- JP
- Japan
- Prior art keywords
- polymerization
- molecular weight
- titanium trichloride
- weight distribution
- propylene
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- YONPGGFAJWQGJC-UHFFFAOYSA-K titanium(iii) chloride Chemical compound Cl[Ti](Cl)Cl YONPGGFAJWQGJC-UHFFFAOYSA-K 0.000 claims description 35
- 239000003054 catalyst Substances 0.000 claims description 29
- 150000001875 compounds Chemical class 0.000 claims description 27
- 238000009826 distribution Methods 0.000 claims description 27
- 238000004519 manufacturing process Methods 0.000 claims description 9
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 8
- 150000001336 alkenes Chemical class 0.000 claims description 8
- 239000001257 hydrogen Substances 0.000 claims description 8
- 229910052739 hydrogen Inorganic materials 0.000 claims description 8
- 229920000098 polyolefin Polymers 0.000 claims description 8
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 5
- 125000003342 alkenyl group Chemical group 0.000 claims description 3
- 125000000217 alkyl group Chemical group 0.000 claims description 3
- 125000000304 alkynyl group Chemical group 0.000 claims description 3
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 claims description 3
- 229910052736 halogen Inorganic materials 0.000 claims description 3
- 125000002723 alicyclic group Chemical group 0.000 claims description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims 1
- 229910052799 carbon Inorganic materials 0.000 claims 1
- 125000005843 halogen group Chemical group 0.000 claims 1
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 42
- 238000006116 polymerization reaction Methods 0.000 description 35
- -1 propylene) Chemical class 0.000 description 34
- 229920001155 polypropylene Polymers 0.000 description 20
- 239000004743 Polypropylene Substances 0.000 description 19
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 19
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 19
- 238000000034 method Methods 0.000 description 16
- 229920000642 polymer Polymers 0.000 description 15
- FHUODBDRWMIBQP-UHFFFAOYSA-N Ethyl p-anisate Chemical compound CCOC(=O)C1=CC=C(OC)C=C1 FHUODBDRWMIBQP-UHFFFAOYSA-N 0.000 description 14
- 238000006243 chemical reaction Methods 0.000 description 13
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 12
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- 239000000203 mixture Substances 0.000 description 11
- 239000000843 powder Substances 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 10
- YNLAOSYQHBDIKW-UHFFFAOYSA-M diethylaluminium chloride Chemical compound CC[Al](Cl)CC YNLAOSYQHBDIKW-UHFFFAOYSA-M 0.000 description 8
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 8
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 7
- 125000002370 organoaluminium group Chemical group 0.000 description 7
- 229910052786 argon Inorganic materials 0.000 description 6
- 150000001408 amides Chemical class 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- 238000003786 synthesis reaction Methods 0.000 description 5
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 4
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 4
- 239000005977 Ethylene Substances 0.000 description 4
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 238000007334 copolymerization reaction Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 238000010926 purge Methods 0.000 description 4
- 239000006228 supernatant Substances 0.000 description 4
- 229910052719 titanium Inorganic materials 0.000 description 4
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- JFDZBHWFFUWGJE-UHFFFAOYSA-N benzonitrile Chemical compound N#CC1=CC=CC=C1 JFDZBHWFFUWGJE-UHFFFAOYSA-N 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 3
- 150000002894 organic compounds Chemical class 0.000 description 3
- 230000037048 polymerization activity Effects 0.000 description 3
- WHFQAROQMWLMEY-UHFFFAOYSA-N propylene dimer Chemical group CC=C.CC=C WHFQAROQMWLMEY-UHFFFAOYSA-N 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- 239000011593 sulfur Substances 0.000 description 3
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- BSKHPKMHTQYZBB-UHFFFAOYSA-N 2-methylpyridine Chemical compound CC1=CC=CC=N1 BSKHPKMHTQYZBB-UHFFFAOYSA-N 0.000 description 2
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- HQABUPZFAYXKJW-UHFFFAOYSA-N butan-1-amine Chemical compound CCCCN HQABUPZFAYXKJW-UHFFFAOYSA-N 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 2
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 description 2
- MTZQAGJQAFMTAQ-UHFFFAOYSA-N ethyl benzoate Chemical compound CCOC(=O)C1=CC=CC=C1 MTZQAGJQAFMTAQ-UHFFFAOYSA-N 0.000 description 2
- 150000002367 halogens Chemical group 0.000 description 2
- 150000002430 hydrocarbons Chemical group 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- QPJVMBTYPHYUOC-UHFFFAOYSA-N methyl benzoate Chemical compound COC(=O)C1=CC=CC=C1 QPJVMBTYPHYUOC-UHFFFAOYSA-N 0.000 description 2
- 229910017464 nitrogen compound Inorganic materials 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- 235000021317 phosphate Nutrition 0.000 description 2
- 229910000073 phosphorus hydride Inorganic materials 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- HHVIBTZHLRERCL-UHFFFAOYSA-N sulfonyldimethane Chemical compound CS(C)(=O)=O HHVIBTZHLRERCL-UHFFFAOYSA-N 0.000 description 2
- 229910052723 transition metal Inorganic materials 0.000 description 2
- 150000003624 transition metals Chemical class 0.000 description 2
- VOITXYVAKOUIBA-UHFFFAOYSA-N triethylaluminium Chemical compound CC[Al](CC)CC VOITXYVAKOUIBA-UHFFFAOYSA-N 0.000 description 2
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 description 2
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 1
- CMAOLVNGLTWICC-UHFFFAOYSA-N 2-fluoro-5-methylbenzonitrile Chemical compound CC1=CC=C(F)C(C#N)=C1 CMAOLVNGLTWICC-UHFFFAOYSA-N 0.000 description 1
- 125000000094 2-phenylethyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])C([H])([H])* 0.000 description 1
- LDTAOIUHUHHCMU-UHFFFAOYSA-N 3-methylpent-1-ene Chemical compound CCC(C)C=C LDTAOIUHUHHCMU-UHFFFAOYSA-N 0.000 description 1
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- HTIRHQRTDBPHNZ-UHFFFAOYSA-N Dibutyl sulfide Chemical compound CCCCSCCCC HTIRHQRTDBPHNZ-UHFFFAOYSA-N 0.000 description 1
- AQZGPSLYZOOYQP-UHFFFAOYSA-N Diisoamyl ether Chemical compound CC(C)CCOCCC(C)C AQZGPSLYZOOYQP-UHFFFAOYSA-N 0.000 description 1
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 1
- ICMAFTSLXCXHRK-UHFFFAOYSA-N Ethyl pentanoate Chemical compound CCCCC(=O)OCC ICMAFTSLXCXHRK-UHFFFAOYSA-N 0.000 description 1
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 1
- 238000000862 absorption spectrum Methods 0.000 description 1
- IPBVNPXQWQGGJP-UHFFFAOYSA-N acetic acid phenyl ester Natural products CC(=O)OC1=CC=CC=C1 IPBVNPXQWQGGJP-UHFFFAOYSA-N 0.000 description 1
- WETWJCDKMRHUPV-UHFFFAOYSA-N acetyl chloride Chemical compound CC(Cl)=O WETWJCDKMRHUPV-UHFFFAOYSA-N 0.000 description 1
- 239000012346 acetyl chloride Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 125000003172 aldehyde group Chemical group 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O ammonium group Chemical group [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 229920006125 amorphous polymer Polymers 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- DMLAVOWQYNRWNQ-UHFFFAOYSA-N azobenzene Chemical compound C1=CC=CC=C1N=NC1=CC=CC=C1 DMLAVOWQYNRWNQ-UHFFFAOYSA-N 0.000 description 1
- PASDCCFISLVPSO-UHFFFAOYSA-N benzoyl chloride Chemical compound ClC(=O)C1=CC=CC=C1 PASDCCFISLVPSO-UHFFFAOYSA-N 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- QGJOPFRUJISHPQ-NJFSPNSNSA-N carbon disulfide-14c Chemical compound S=[14C]=S QGJOPFRUJISHPQ-NJFSPNSNSA-N 0.000 description 1
- SKOLWUPSYHWYAM-UHFFFAOYSA-N carbonodithioic O,S-acid Chemical compound SC(S)=O SKOLWUPSYHWYAM-UHFFFAOYSA-N 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- DMSZORWOGDLWGN-UHFFFAOYSA-N ctk1a3526 Chemical compound NP(N)(N)=O DMSZORWOGDLWGN-UHFFFAOYSA-N 0.000 description 1
- 125000000753 cycloalkyl group Chemical group 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- FEYYOXFAQQJEIG-UHFFFAOYSA-N dibutyl sulfite Chemical compound CCCCOS(=O)OCCCC FEYYOXFAQQJEIG-UHFFFAOYSA-N 0.000 description 1
- HJXBDPDUCXORKZ-UHFFFAOYSA-N diethylalumane Chemical compound CC[AlH]CC HJXBDPDUCXORKZ-UHFFFAOYSA-N 0.000 description 1
- VRHYEXKORAWCHB-UHFFFAOYSA-M diethylalumanylium;ethanethiolate Chemical compound CC[S-].CC[Al+]CC VRHYEXKORAWCHB-UHFFFAOYSA-M 0.000 description 1
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 description 1
- GPAYUJZHTULNBE-UHFFFAOYSA-N diphenylphosphine Chemical compound C=1C=CC=CC=1PC1=CC=CC=C1 GPAYUJZHTULNBE-UHFFFAOYSA-N 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000010101 extrusion blow moulding Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000012685 gas phase polymerization Methods 0.000 description 1
- 238000005227 gel permeation chromatography Methods 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 125000003187 heptyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- GNOIPBMMFNIUFM-UHFFFAOYSA-N hexamethylphosphoric triamide Chemical compound CN(C)P(=O)(N(C)C)N(C)C GNOIPBMMFNIUFM-UHFFFAOYSA-N 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000003949 imides Chemical class 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 239000011630 iodine Substances 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 125000001972 isopentyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- WVWZECQNFWFVFW-UHFFFAOYSA-N methyl 2-methylbenzoate Chemical compound COC(=O)C1=CC=CC=C1C WVWZECQNFWFVFW-UHFFFAOYSA-N 0.000 description 1
- 229940095102 methyl benzoate Drugs 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- DDIZAANNODHTRB-UHFFFAOYSA-N methyl p-anisate Chemical compound COC(=O)C1=CC=C(OC)C=C1 DDIZAANNODHTRB-UHFFFAOYSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 150000002830 nitrogen compounds Chemical class 0.000 description 1
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- DGTNSSLYPYDJGL-UHFFFAOYSA-N phenyl isocyanate Chemical compound O=C=NC1=CC=CC=C1 DGTNSSLYPYDJGL-UHFFFAOYSA-N 0.000 description 1
- WLJVXDMOQOGPHL-UHFFFAOYSA-M phenylacetate Chemical compound [O-]C(=O)CC1=CC=CC=C1 WLJVXDMOQOGPHL-UHFFFAOYSA-M 0.000 description 1
- 229940049953 phenylacetate Drugs 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 150000003003 phosphines Chemical class 0.000 description 1
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 150000003141 primary amines Chemical class 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000011949 solid catalyst Substances 0.000 description 1
- 238000001256 steam distillation Methods 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical class [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 229920000576 tactic polymer Polymers 0.000 description 1
- 125000001973 tert-pentyl group Chemical group [H]C([H])([H])C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 150000003573 thiols Chemical class 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- ZWYDDDAMNQQZHD-UHFFFAOYSA-L titanium(ii) chloride Chemical compound [Cl-].[Cl-].[Ti+2] ZWYDDDAMNQQZHD-UHFFFAOYSA-L 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 150000003623 transition metal compounds Chemical class 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- 229940093635 tributyl phosphate Drugs 0.000 description 1
- XTTGYFREQJCEML-UHFFFAOYSA-N tributyl phosphite Chemical compound CCCCOP(OCCCC)OCCCC XTTGYFREQJCEML-UHFFFAOYSA-N 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- TUQOTMZNTHZOKS-UHFFFAOYSA-N tributylphosphine Chemical compound CCCCP(CCCC)CCCC TUQOTMZNTHZOKS-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000004260 weight control Methods 0.000 description 1
- 125000005023 xylyl group Chemical group 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Landscapes
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
Description
本発明は分子量分布の広い高結晶性オレフイン
重合体の製造法に関するものである。くわしく
は、新規なる触媒系を使用して、重合活性および
立体規則性が高く、かつ分子量分布が広く、中空
成型、押出成型等に優れた高結晶性オレフイン重
合体の製造方法に関するものである。
従来、オレフイン(とりわけ、プロピレン)の
重合触媒に関しては、周期律表の第b〜b族遷
移金属のハロゲン化物(一般には、三塩化チタ
ン)と周期律表の第〜族の金属又は有機金属
化合物(一般には、ジエチルアルミニウムクロラ
イド)とから成る触媒系が好適であることは良く
知られている。
また、近年、遷移金属当りの触媒活性を高める
目的で、遷移金属化合物を種々の担体に担持した
担持触媒に関しても多くの研究がなされ、特にマ
グネシウム化合物を担体に用い、これに四塩化チ
タンを担持した成分とトリアルキルアルミニウム
化合物および有機酸エステルから成る触媒系もプ
ロピレンの重合に関して、好ましいことが知られ
ている。
しかしながら、これらの触媒を用いてオレフイ
ン(とりわけ、プロピレン)重合体を製造する場
合、得られる重合体の分子量分布はあまり広くな
い。
そのため押出成型や中空成型の分野において
は、成形時に高い成形速度が得られないため加工
機の生産能力の低下を招いたり、得られた成型品
は肌荒れ、偏肉等をともない実質的に商品価値に
乏しいといつた不利益をもたらす。
したがつて、押出成型や中空成型の分野におい
ては、(1)触媒活性が高いこと、(2)得られる重合体
の立体規則性が高いこと、(3)得られる重合体の分
子量分布が広いことを同時に満足する触媒を開発
することは、高結晶性オレフイン重合体の製造に
おいて極めて工業的に有利となる。
ところで、エチレン重合体の製造においては、
分子量分布の広い重合体を生成する触媒系がこれ
までに多数提案されているが、炭素数3以上のα
―オレフイン重合体の製造においては、高活性、
高立体規則性で、かつ分子量分布の広い重合体を
生成する触媒系というのは、いまだ見出されてい
ない。
本発明者等は、上記観点から工業的に有利な分
子量分布の広い高結晶性オレフイン重合体の製造
法に関して鋭意研究した結果、三塩化チタン、特
定の有機アルミニウム化合物および電子供与性化
合物を組み合せることにより、工業的見地から十
分に高活性、高立体規則性で且つ生成重合体の分
子量分布が広い新規な高結晶性オレフイン重合用
触媒となることを見出し、本発明を達成するに至
つた。
すなわち本発明は
(A) 三塩化チタン
(B) 一般式R1 3-(n+o)AlYnXo(ただしYはNR2R3、
SR4およびPR5R6から成る群から選ばれ、R1〜
R6は水素および、または炭素数が1〜18のア
ルキル基、アルケニル基、アルキニル基、脂環
式炭化水素基又は芳香族炭化水素基を表わす。
Xはハロゲンを表わす。
また、m,nはそれぞれ0.1≦m≦0.9、0≦
n≦1.9、0.1≦m+n≦2で表わされる数字で
ある。)で表わされる有機アルミニウム化合物、
および
(C) 電子供与性化合物
よりなる触媒系を用いて炭素数2〜10個のα―
オレフインを単独重合または共重合することを
特徴とする分子量分布の広い高結晶性オレフイ
ン重合体の製造方法に関するものである。
本発明の特徴は、このような新規な触媒系を用
いることによつて、押出成型や中空成型の分野に
適した分子量分布の広い高結晶性オレフイン重合
体を収率よく製造することが可能となつた点にあ
る。本発明で使用する三塩化チタンは例えば次の
方法によつて得られる物が好適に使用される。
(1) 四塩化チタンを金属アルミニウムで還元した
もの。
(2) 四塩化チタンを水素により還元したもの。
(3) 四塩化チタンを金属チタンで還元したもの。
(4) 四塩化チタンを有機アルミニウム化合物で還
元したもの。
(5) 上擬記(1)〜(4)の方法で得た三塩化チタンを公
知の方法で活性化処理したもの。
公知の方法による活性化処理の具体例として
は、粉砕処理、熱処理および特開昭51−16297号、
特開昭52−110793号、特開昭53−33289号、特開
昭47−34478号、特開昭51−16298号、特開昭51−
46598号、特開昭53−9288号、特開昭50−125986
号、特公昭49−2021号、特開昭52−107294号、特
開昭52−155199号等に記載の方法をあげることが
できる。
しかし、上記の方法に限定されるものではな
い。
ところで、重合活性、立体規則性の観点から、
これら三塩化チタンのうち、特に紫色のα,γ,
δ型の層状構造の三塩化チタンが好ましい。ま
た、三塩化チタンは純粋にTiCl3の組成である必
要はなく、例えば、無機、有機のアルミニウム化
合物や、エーテル等の電子供与性化合物が付加し
たものでよく、未還元の四塩化チタンおよび過還
元の二塩化チタンを含むものであつてもよい。
次に、本発明で用いる一般式R1 3-(n+o)AlYnXo
(ただしYはNR2R3、SR4およびPR5R6から成る
群から選ばれ、R1〜R6は水素および、または炭
素数が1〜18のアルキル基、アルケニル基、アル
キニル基、脂環式炭化水素基又は芳香族炭化水素
基を表わす。Xはハロゲンを表わす。またm,n
はそれぞれ0.1≦m≦0.9、0≦n≦1.9、0.1≦m
+n≦2で表わされる数字である。)で表わされ
る有機アルミニウム化合物としては、R1〜R6が
メチル、エチル、プロピル、iso―プロピル、n
―ブチル、iso―ブチル、n―ペンチル、iso―ペ
ンチル、tert―ペンチル、ヘキシル、シクロヘキ
シル、ヘプチル、オクチル、2―エチルヘキシ
ル、ノニル、デシル、ドデシル、ビニル、フエネ
チル、フエニル、ベンジル、キシリル、トリル、
ナフチルおよびこれらに類似の炭化水素基、さら
に水素である化合物を包含する。
これらの有機アルミニウム化合物のうち、重合
活性および立体規則性の点から一般式R1 3-(n+o)Al
(NR2R3)nXoで表わされる有機アルミニウムアミ
ド化合物が特に好ましい。
本発明で使用する所望の有機アルミニウムアミ
ド化合物は公知の方法により、有機アルミニウム
とアミンとの反応により容易に得られる。
同様に、本発明で使用する一般式R1 3-(n+o)Al
(SR4)nXoで表わされる有機アルミニウムチオア
ルコキシド化合物は、有機アルミニウムとチオー
ルおよびイオウとの反応により得られる。
また一般式R1 3-(n+o)Al(PR5R6)nXoで表わされ
る有機アルミニウムホスフイド化合物は有機アル
ミニウムとホスフインとの反応により容易に得ら
れる。
本発明で使用する上記記載の有機アルミニウム
化合物は、あらかじめフラスコ等で調製し、重合
に使用してもよいし、上記公知の方法によつて重
合槽中で直接反応させ調製したのち重合に使用し
てもよい。
オレフインの重合に用いる三塩化チタン中のチ
タン原子と上記記載の有機アルミニウム化合物と
のモル比は10:1から1:500のごとく広範囲に
選ぶことができるが、特に1:1から1:100の
範囲が好適に使用される。
次に、本発明で使用する電子供与性化合物とし
ては、以下のような化合物を例示することができ
る。
含酸素有機化合物としては、例えば、エステル
結合
The present invention relates to a method for producing a highly crystalline olefin polymer with a wide molecular weight distribution. Specifically, the present invention relates to a method for producing a highly crystalline olefin polymer that uses a novel catalyst system, has high polymerization activity and stereoregularity, has a wide molecular weight distribution, and is excellent in hollow molding, extrusion molding, etc. Conventionally, for polymerization catalysts for olefins (particularly propylene), halides of transition metals from groups b to b of the periodic table (generally titanium trichloride) and metals or organometallic compounds from groups b to b of the periodic table have been used. It is well known that a catalyst system consisting of (generally diethylaluminum chloride) is suitable. In addition, in recent years, many studies have been conducted on supported catalysts in which transition metal compounds are supported on various carriers in order to increase the catalytic activity per transition metal. Catalyst systems consisting of the above components, a trialkylaluminium compound, and an organic acid ester are also known to be preferred for the polymerization of propylene. However, when producing olefin (especially propylene) polymers using these catalysts, the molecular weight distribution of the resulting polymers is not very wide. Therefore, in the fields of extrusion molding and hollow molding, high molding speeds cannot be obtained during molding, resulting in a decrease in the production capacity of processing machines, and the resulting molded products have rough skin, uneven thickness, etc., and their commercial value is substantially reduced. This brings about disadvantages such as being poor. Therefore, in the field of extrusion molding and hollow molding, it is important to have (1) high catalytic activity, (2) high stereoregularity of the obtained polymer, and (3) wide molecular weight distribution of the obtained polymer. Developing a catalyst that satisfies both of these requirements would be extremely advantageous industrially in the production of highly crystalline olefin polymers. By the way, in the production of ethylene polymer,
Many catalyst systems that produce polymers with a wide molecular weight distribution have been proposed so far, but α
- In the production of olefin polymers, high activity,
A catalyst system that produces polymers with high stereoregularity and a wide molecular weight distribution has not yet been found. From the above viewpoint, the present inventors conducted intensive research on a method for producing a highly crystalline olefin polymer with a wide molecular weight distribution that is industrially advantageous. As a result, the present inventors discovered that a novel catalyst for highly crystalline olefin polymerization which has sufficiently high activity and stereoregularity from an industrial standpoint and has a wide molecular weight distribution of the produced polymer has been achieved, and the present invention has been achieved. That is, the present invention provides (A) titanium trichloride (B) general formula R 1 3-(n+o) AlY n X o (where Y is NR 2 R 3 ,
selected from the group consisting of SR 4 and PR 5 R 6 , R 1 ~
R 6 represents hydrogen and/or an alkyl group, alkenyl group, alkynyl group, alicyclic hydrocarbon group or aromatic hydrocarbon group having 1 to 18 carbon atoms.
X represents halogen. Also, m and n are 0.1≦m≦0.9 and 0≦, respectively.
It is a number expressed by n≦1.9, 0.1≦m+n≦2. ) an organoaluminum compound represented by
and (C) using a catalyst system consisting of an electron-donating compound to
The present invention relates to a method for producing a highly crystalline olefin polymer with a wide molecular weight distribution, which comprises homopolymerizing or copolymerizing olefin. The feature of the present invention is that by using such a novel catalyst system, it is possible to produce a highly crystalline olefin polymer with a wide molecular weight distribution in good yield, which is suitable for the fields of extrusion molding and blow molding. It's at Natsutato. The titanium trichloride used in the present invention is preferably obtained, for example, by the following method. (1) Titanium tetrachloride reduced with metallic aluminum. (2) Titanium tetrachloride reduced with hydrogen. (3) Titanium tetrachloride reduced with metallic titanium. (4) Titanium tetrachloride reduced with an organoaluminum compound. (5) Titanium trichloride obtained by the methods (1) to (4) above is activated by a known method. Specific examples of activation treatment using known methods include pulverization treatment, heat treatment, and JP-A-51-16297;
JP-A-52-110793, JP-A-53-33289, JP-A-47-34478, JP-A-51-16298, JP-A-51-
No. 46598, JP-A-53-9288, JP-A-50-125986
Examples include methods described in Japanese Patent Publication No. 49-2021, Japanese Patent Application Laid-Open No. 107294-1972, and Japanese Patent Application Laid-open No. 155199-1989. However, the method is not limited to the above method. By the way, from the viewpoint of polymerization activity and stereoregularity,
Among these titanium trichlorides, especially purple α, γ,
Titanium trichloride with a δ-type layered structure is preferred. Furthermore, titanium trichloride does not need to have a pure composition of TiCl 3 , and may be one to which an inorganic or organic aluminum compound or an electron-donating compound such as ether has been added. It may also contain reduced titanium dichloride. Next, the general formula R 1 3-(n+o) AlY n X o used in the present invention
(However, Y is selected from the group consisting of NR 2 R 3 , SR 4 and PR 5 R 6 , and R 1 to R 6 are hydrogen and/or an alkyl group having 1 to 18 carbon atoms, an alkenyl group, an alkynyl group, a resin Represents a cyclic hydrocarbon group or an aromatic hydrocarbon group.X represents a halogen.Also, m, n
are 0.1≦m≦0.9, 0≦n≦1.9, 0.1≦m, respectively.
It is a number expressed by +n≦2. ), R 1 to R 6 are methyl, ethyl, propyl, iso-propyl, n
-butyl, iso-butyl, n-pentyl, iso-pentyl, tert-pentyl, hexyl, cyclohexyl, heptyl, octyl, 2-ethylhexyl, nonyl, decyl, dodecyl, vinyl, phenethyl, phenyl, benzyl, xylyl, tolyl,
Includes naphthyl and similar hydrocarbon groups, as well as compounds that are hydrogen. Among these organoaluminum compounds, those with the general formula R 1 3-(n+o) Al
An organoaluminum amide compound represented by (NR 2 R 3 ) n X o is particularly preferred. The desired organoaluminum amide compound used in the present invention can be easily obtained by reacting an organoaluminium with an amine by a known method. Similarly, the general formula R 1 3-(n+o) Al used in the present invention
An organoaluminum thioalkoxide compound represented by (SR 4 ) n X o is obtained by reacting an organoaluminum with a thiol and sulfur. Further, an organoaluminum phosphide compound represented by the general formula R 1 3-(n+o) Al (PR 5 R 6 ) n X o can be easily obtained by reaction of organoaluminum and phosphine. The organoaluminum compound described above used in the present invention may be prepared in advance in a flask or the like and used for polymerization, or it may be directly reacted in a polymerization tank by the above-mentioned known method and then used for polymerization. You can. The molar ratio of the titanium atoms in the titanium trichloride used in the polymerization of olefin and the organoaluminum compound described above can be selected over a wide range from 10:1 to 1:500, but in particular from 1:1 to 1:100. Ranges are preferably used. Next, as the electron-donating compound used in the present invention, the following compounds can be exemplified. Examples of oxygen-containing organic compounds include ester bonds
【式】エーテル結合(―C―O―C ―)、炭酸エステル結合[Formula] Ether bond (-C-O-C --), carbonate ester bond
【式】カルボ
ニル基、カルボキシル基、アルデヒド基、エポキ
シ基等を有する化合物等をあげることができる。
含窒素有機化合物としては、例えば、第1級ア
ミン、第2級アミン、第3級アミン、酸アミド、
酸イミド、環状窒素化合物、ニトリル化合物、ア
ンモニウム基を有する化合物、飽和又は不飽和窒
素化合物等があげられる。
含リン有機化合物としては、例えば、ホスフイ
ン、ホスフアイト、ホスフエート、ホスホルアミ
ド等をあげることができる。
含イオウ有機化合物としては、例えば、チオエ
ーテル、チオケトン、チオアルデヒド、スルホン
酸、スルホネート、サルフエート、サルフアイト
等があげられる。
具体的には、酢酸エチル、酢酸フエニル、吉草
酸エチル、アクリル酸メチル、メタクリル酸メチ
ル、安息香酸メチル、安息香酸エチル、トルイル
酸メチル、トルイル酸エチル、アニス酸メチル、
アニス酸エチル、ジ―n―ブチルエーテル、アセ
トン、アセチルアセトン、アセトフエノン、ベン
ゾイルクロリド、アセチルクロリド、トリエチル
アミン、ブチルアミン、ジブチルアミン、トリブ
チルアミン、ピリジン、α―ピコリン、アゾベン
ゼン、フエニルイソシアネート、ベンゾニトリ
ル、トリブチルホスフイン、トリフエニルホスフ
イン、トリブチルホスフアイト、トリフエニルホ
スフアイト、トリブチルホスフエート、トリフエ
ニルホスフエート、ヘキサメチルホスホリツクト
リアミド、ジブチルチオエーテル、二硫化炭素、
ブチルサルフアイト、ジメチルスルホン、メルカ
プタン、トリラウリルトリチオホスフエート等を
例示することができる。これらの電子供与性化合
物のうち、特にエステル、ホスフイン、ホスフア
イト、ホスフエート、アミン、アミド、サルフア
イト、ケトンおよびアルデヒドが好ましい。
これらの電子供与性化合物は、前もつて前記有
機アルミニウム化合物と混合して重合に使用して
もよい。
ところで、本発明で使用する電子供与性化合物
の作用効果については、得られた重合体の立体規
則性を向上させると同時に、分子量分布を広くす
る効果がある。従つて、電子供与性化合物を使用
しない場合には、得られた重合体の立体規則性が
低いばかりでなく、分子量分布も広がらない。
従つて、電子供与性化合物の効果的な使用量
は、前記記載の有機アルミニウム化合物1モルに
対して通常0.005〜5モル、好ましくは0.01〜1
モルである。
重合は、−30〜200℃までにわたつて実施するこ
とができるが、0℃より低温の領域では重合速度
の低下を招き、また100℃以上では高度に立体規
則性を有する重合体が得られないなどの理由によ
つて、通常0〜100℃の範囲で行なうのが好適で
ある。
重合圧力に関しては、特に制限はないが、工業
的かつ経済的であるという点で3〜100気圧程度
の圧力が望ましい。
重合方法は連続式でバツチ式でもいずれでも可
能である。また、プロパン、ブタン、ペンタン、
ヘキサン、ヘプタン、オクタンの如き不活性炭化
水素溶媒によるスラリー重合、あるいは無溶媒に
よる液相重合、または気相重合も可能である。
次に、本発明に適用できるオレフインは炭素数
2〜10個のものであり、具体例としてはエチレ
ン、プロピレン、ブテン―1、ペンテン―1、ヘ
キセン―1、3―メチル―ペンテン―1、4―メ
チル―ペンテン―1などがあるが、本発明は上記
化合物に限定されるべき性質のものではない。
本発明による重合は、単独重合でも共重合でも
いずれでも可能である。共重合に際しては2種類
またはそれ以上の種類のオレフインを混合した状
態で接触させることにより共重合体を得ることが
できる。また、重合を2段以上にして行なうヘテ
ロブロツク共重合も容易に行なうことがきる。
本発明によれば、特に炭素数3以上のα―オレ
フインから高立体規則性で、かつ分子量分布の広
い重合体を高収量で得ることが可能である。
また、分子量制御剤として、例えば水素を用い
ることができる。
以下、本発明の方法を実施例で説明するが、本
発明はこれら実施例に何ら限定されるべき性質の
ものではない。なお、実施例、比較例中、MFI
はメルトフローインデツクスを表わし、JIS
K6758に準じて測定した。
溶融膨張比(以下SRと略す)は、MFIの測定
時に押し出された棒状試料について、その先端か
ら5mmの部分の直径を測定し、メルトフローイン
デツクス試験装置のオリフイスの直径との比、す
なわち
SR=押出物の直径/オリフイスの直径
で定義されたものである。
W/Nは分子量分布の指数であり、重量平均
分子量Wと数平均分子量Nとの比であり、G.P.
C.法(ゲル・パーミエイシヨン・クロマトグラフ
法)で測定した。W/Nの値が大きいほど分子
量分布が広いことを示す。
実施例 1
(A) 三塩化チタン触媒の合成
300mlの反応容器をアルゴン置換した後、乾
燥ヘプタン40ml、四塩化チタン10mlを投入し、
この溶液を−5℃に保つた。
ついで乾燥ヘプタン30ml、エチルアルミニウ
ムセスキクロリド23.2mlより成る溶液を反応系
の温度が−3℃以下に保たれる様な条件で滴下
した。
そのままの温度で2時間撹拌を続けたのち、
90℃で2時間熱処理を行なつた。分離、洗浄を
行ない、16gの三塩化チタン組成物を得た。
次に上記三塩化チタン組成物11.0gをトルエ
ン55.0mlにスラリー化し、TiCl3組成物/I2/
ジ―n―ブチルエーテル=1/0.1/1.0モル比
になるようにヨウ素およびジ―n―ブチルエー
テルを投入し、95℃で1時間反応を行なつた。
反応後、分離、洗浄を行ない減圧乾燥して、三
塩化チタン触媒7.5gを得た。
(B) 有機アルミニウムアミドの合成
200mlのフラスコをアルゴン置換した後、乾
燥ヘプタン30mlとジエチルアルミニウムハイド
ライド3.0gを採取し、ジエチルアミン2.6gを
撹拌しながら室温で徐々に滴下した。滴下終了
後、50℃に昇温しこの温度で30分撹拌した。
ついで、ジエチルアルミニウムクロライド
12.6gをヘプタン100mlに希釈した溶液を加え、
更に50℃で30分撹拌し、Et2.0Al(NEt2)0.25
Cl0.75の組成の有機アルミニウムアミドを合成
した。
(C) プロピレンの重合()
内容積5のかきまぜ式ステンレス製オート
クレーブをアルゴン置換し、乾燥ヘプタン1.5
、上記(B)で調製したEt2.0Al(NEt2)0.25Cl0.75
15.0ミリモル、p―アニス酸エチル2.25ミリモ
ルおよび上記(A)で合成した三塩化チタン触媒
120mgを仕込み、0.26Kg/cm2の分圧に相当する
水素を加えた。
ついでオートクレーブの温度を60℃に昇温し
たのち、プロピレンを6Kg/cm2まで圧入して重
合を開始させ、この圧力を保つ様にプロピレン
を補給しながら2時間重合を続けた。
重合終了後、モノマーの導入を止め、未反応
モノマーをパージし、ブタノール100mlを加え
て触媒を分解した。
生成した重合体はブフナー斗でロ過し、ヘ
プタン500mlで3回洗浄し、60℃で乾燥したと
ころ144gのポリプロピレンが得られた。
液は水蒸気蒸留によりヘプタンを留去し、
無定形重合体3.6gが得られた。
全重合体収量中に占めるヘプタン不溶部(以
下HIPと略す)は97.7%であり、上記HIP部の
沸騰ヘプタン不溶部(以下IIと略す)は98.1%
であつた。
またgTiCl3固体触媒・1時間当りの重合体
収量で表わされるRp(gポリプロピレン/
gTiCl3・hr)は615であつた。
また、得られたポリプロピレン粉末のMFI
は2.2、SRは1.49で、W/Nの値は14.4で、
分子量分布の広いポリプロピレンが得られた。
(D) プロピレンの重合()
内容積5のかきまぜ式ステンレス製オート
クレーブアルゴン置換し、上記(B)で調製した
Et2.0Al(NEt2)0.25Cl0.7515.0ミリモル、p―アニ
ス酸エチル3.0ミリモルおよび上記(A)で合成し
た三塩化チタン触媒65mgを仕込み、0.66Kg/cm2
の分圧に相当する水素を加えた。
ついで、液体プロピレン1.4Kgをオートクレ
ーブに圧入し、オートクレーブを60℃に保つて
2時間重合を続けた。
重合終了後、未反応モノマーをパージし、メ
タノール100mlを加えた触媒を分解した。
生成したポリプロピレンはブフナー斗でロ
別し、60℃で減圧乾燥したところ224gのポリ
プロピレンが得られた。
重合活性はRpで1720であつた。また沸騰ヘ
プタン不溶部は96.6%であつた。また得られた
ポリプロピレン粉末のMFIは0.85、SRは1.50
で、W/Nの値は15.1で分子量分布の広いポ
リプロピレンが得られた。
比較例 1
通常工業的に使用されているTiCl3AA(東邦チ
タニウム(株)社製)145mgとジエチルアルミニウム
クロライド15.0ミリモルを使用し、またp―アニ
ス酸エチルは使用しない他は、実施例1の(C)と同
様な方法でプロピレンの重合を行なつた。
Rp=240、HIP%=92.2、II%=96.3であつた。
また、得られたポリプロピレン粉末のMFIは1.5、
SRは1.36、W/Nの値は6.5であつた。
実施例1と比較して得られたポリプロピレンの
分子量分布は狭い。
比較例 2
TiCl3AA(東邦チタニウム(株)社製)92mgとジエ
チルアルミニウムクロライド15.0ミリモルを使用
し、またp―アニス酸エチルは使用しない他は実
施例1の(D)と同様な方法でプロピレンの重合を行
なつた。
Rp=494、沸騰ヘプタン不溶部は92.4%であつ
た。得られたポリプロピレン粉末のMFIは2.2、
SRは1.38、W/Nの値は6.7であつた。
比較例 3
実施例1の(A)で合成した三塩化チタン触媒104
mgとEt0.2Al(NEt2)0.25Cl0.75の代わりにジエチル
アルミニウムクロライド15.0ミリモルを用い、ま
たp―アニス酸エチルは使用しない他は実施例1
の(C)と同様な方法でプロピレンの重合を行なつ
た。Rp=816、HIP%=97.4、II%=98.6であつ
た。
また、得られたポリプロピレン粉末のMFIは
1.7、SRは1.37、W/Nの値は6.5であつた。実
施例1と比較して得られたポリプロピレンの分子
量分布は狭いことがわかる。
比較例 4
比較例3で、p―アニス酸エチルを2.25ミリモ
ル使用した以外は比較例3と同様な方法でプロピ
レンの重合を行なつた。Rp=771、HIP%=
97.7、II%=98.9であつた。また得られたポリプ
ロピレン粉末のMFIは1.0、SRは1.35、W/N
の値は6.6であつた。比較例3と比べて、この場
合p―アニス酸エチルを用いることによつて、立
体規則性は若干向上するものの分子量分布はほと
んど変わらないことがわかる。
比較例 5
実施例1の(A)で合成した三塩化チタン触媒133
mgと、Et2.0Al(NEt2)0.25Cl0.75の代わりにトリエ
チルアルミニウム15.0ミリモルおよびp―アニス
酸エチル3.75ミリモルを用いた以外は実施例1の
(C)と同様な方法でプロピレンの重合を行なつた。
Rp=557、HIP%89.1、II%=94.9であつた。
また得られたポリプロピレン粉末のMFIは2.3、
SRは1.40、W/Nの値は7.4であつた。
実施例1と比較して分子量分布が狭いことがわ
かる。
比較例 6
p―アニス酸エチルを使用しない以外は実施例
1の(C)と同様な方法でプロピレンの重合を行なつ
た。
Rp=2640、HIP%=74.1、II%=84.5であつ
た。またMFIは9.4、SRは1.42、W/Nの値は
6.4であつた。
実施例1と比較して、p―アニス酸エチルを用
いないと、立体規則性が著しく低下し、また分子
量分布も広がらないことがわかる。
実施例 2〜7
実施例1の(C)の重合法において、p―アニス酸
エチルの代わりに第1表に示す種々の電子供与性
化合物を用いてプロピレンの重合を行なつた。結
果を第1表に示す。[Formula] Compounds having a carbonyl group, a carboxyl group, an aldehyde group, an epoxy group, etc. can be mentioned. Examples of nitrogen-containing organic compounds include primary amines, secondary amines, tertiary amines, acid amides,
Examples include acid imides, cyclic nitrogen compounds, nitrile compounds, ammonium group-containing compounds, and saturated or unsaturated nitrogen compounds. Examples of the phosphorus-containing organic compound include phosphine, phosphite, phosphate, and phosphoramide. Examples of the sulfur-containing organic compound include thioether, thioketone, thioaldehyde, sulfonic acid, sulfonate, sulfate, and sulfite. Specifically, ethyl acetate, phenyl acetate, ethyl valerate, methyl acrylate, methyl methacrylate, methyl benzoate, ethyl benzoate, methyl toluate, ethyl toluate, methyl anisate,
Ethyl anisate, di-n-butyl ether, acetone, acetylacetone, acetophenone, benzoyl chloride, acetyl chloride, triethylamine, butylamine, dibutylamine, tributylamine, pyridine, α-picoline, azobenzene, phenyl isocyanate, benzonitrile, tributylphosphine , triphenylphosphine, tributylphosphite, triphenylphosphite, tributylphosphate, triphenylphosphate, hexamethylphosphoric triamide, dibutylthioether, carbon disulfide,
Examples include butyl sulfite, dimethyl sulfone, mercaptan, trilauryl trithiophosphate, and the like. Among these electron-donating compounds, esters, phosphines, phosphites, phosphates, amines, amides, sulfites, ketones and aldehydes are particularly preferred. These electron-donating compounds may be used in the polymerization by being mixed with the organoaluminum compound in advance. By the way, regarding the effects of the electron-donating compound used in the present invention, it has the effect of improving the stereoregularity of the obtained polymer and at the same time widening the molecular weight distribution. Therefore, when an electron donating compound is not used, not only the stereoregularity of the obtained polymer is low, but also the molecular weight distribution is not widened. Therefore, the effective amount of the electron donating compound to be used is usually 0.005 to 5 mol, preferably 0.01 to 1 mol, per 1 mol of the organoaluminum compound described above.
It is a mole. Polymerization can be carried out over a temperature range of -30 to 200°C, but temperatures below 0°C result in a decrease in the polymerization rate, and temperatures above 100°C result in highly stereoregular polymers. For some reasons, it is usually preferable to carry out the reaction at a temperature in the range of 0 to 100°C. There are no particular restrictions on the polymerization pressure, but a pressure of about 3 to 100 atmospheres is desirable from the viewpoint of industrial and economical considerations. The polymerization method may be continuous or batchwise. Also, propane, butane, pentane,
Slurry polymerization using an inert hydrocarbon solvent such as hexane, heptane, or octane, liquid phase polymerization without a solvent, or gas phase polymerization is also possible. Next, olefins applicable to the present invention have 2 to 10 carbon atoms, and specific examples include ethylene, propylene, butene-1, pentene-1, hexene-1, 3-methyl-pentene-1, and 4-carbon atoms. -methyl-pentene-1, etc., but the present invention is not limited to the above compounds. The polymerization according to the present invention can be either homopolymerization or copolymerization. During copolymerization, a copolymer can be obtained by bringing two or more types of olefins into contact in a mixed state. Further, heteroblock copolymerization in which polymerization is carried out in two or more stages can also be easily carried out. According to the present invention, it is possible to obtain a polymer with high stereoregularity and a wide molecular weight distribution in high yield, particularly from α-olefin having 3 or more carbon atoms. Further, as a molecular weight control agent, for example, hydrogen can be used. Hereinafter, the method of the present invention will be explained using Examples, but the present invention is not limited to these Examples in any way. In addition, in Examples and Comparative Examples, MFI
represents melt flow index, JIS
Measured according to K6758. The melt expansion ratio (hereinafter abbreviated as SR) is calculated by measuring the diameter of a rod-shaped sample extruded during MFI measurement at 5 mm from the tip, and calculating the ratio to the diameter of the orifice of the melt flow index test device, that is, SR. = Diameter of extrudate/diameter of orifice. W / N is an index of molecular weight distribution, which is the ratio of weight average molecular weight W to number average molecular weight N , and GP
Measured using C. method (gel permeation chromatography method). The larger the value of W / N , the broader the molecular weight distribution. Example 1 (A) Synthesis of titanium trichloride catalyst After purging a 300 ml reaction vessel with argon, 40 ml of dry heptane and 10 ml of titanium tetrachloride were added.
This solution was kept at -5°C. Then, a solution consisting of 30 ml of dry heptane and 23.2 ml of ethylaluminum sesquichloride was added dropwise under conditions such that the temperature of the reaction system was maintained at -3 DEG C. or lower. After continuing stirring at the same temperature for 2 hours,
Heat treatment was performed at 90°C for 2 hours. After separation and washing, 16 g of a titanium trichloride composition was obtained. Next, 11.0 g of the above titanium trichloride composition was slurried in 55.0 ml of toluene to form a TiCl 3 composition/I 2 /
Iodine and di-n-butyl ether were added so that the molar ratio of di-n-butyl ether was 1/0.1/1.0, and the reaction was carried out at 95° C. for 1 hour.
After the reaction, the product was separated, washed, and dried under reduced pressure to obtain 7.5 g of titanium trichloride catalyst. (B) Synthesis of organoaluminum amide After purging a 200 ml flask with argon, 30 ml of dry heptane and 3.0 g of diethylaluminum hydride were collected, and 2.6 g of diethylamine was gradually added dropwise at room temperature while stirring. After the dropwise addition was completed, the temperature was raised to 50°C and stirred at this temperature for 30 minutes. Then, diethyl aluminum chloride
Add a solution of 12.6g diluted in 100ml of heptane,
Further stir at 50°C for 30 minutes to obtain Et 2.0 Al (NEt 2 ) 0.25
An organoaluminum amide with a composition of Cl 0.75 was synthesized. (C) Polymerization of propylene () A stirred stainless steel autoclave with an internal volume of 5 was replaced with argon and dried heptane 1.5
, Et 2.0 Al(NEt 2 ) 0.25 Cl 0.75 prepared in (B) above
15.0 mmol, 2.25 mmol of p-ethyl anisate, and the titanium trichloride catalyst synthesized in (A) above.
120 mg was charged, and hydrogen corresponding to a partial pressure of 0.26 Kg/cm 2 was added. Next, the temperature of the autoclave was raised to 60°C, and then propylene was introduced under pressure to 6 kg/cm 2 to start polymerization, and the polymerization was continued for 2 hours while replenishing propylene to maintain this pressure. After the polymerization was completed, the introduction of monomers was stopped, unreacted monomers were purged, and 100 ml of butanol was added to decompose the catalyst. The produced polymer was filtered through a Buchner filter, washed three times with 500 ml of heptane, and dried at 60°C, yielding 144 g of polypropylene. The heptane is removed from the liquid by steam distillation,
3.6 g of amorphous polymer was obtained. The heptane insoluble part (hereinafter abbreviated as HIP) in the total polymer yield is 97.7%, and the boiling heptane insoluble part (hereinafter abbreviated as II) in the HIP part is 98.1%.
It was hot. Also, g TiCl 3 solid catalyst, Rp expressed as polymer yield per hour (g polypropylene/
gTiCl 3 hr) was 615. In addition, MFI of the obtained polypropylene powder
is 2.2, SR is 1.49, W / N value is 14.4,
Polypropylene with a wide molecular weight distribution was obtained. (D) Polymerization of propylene () A stirred stainless steel autoclave with an internal volume of 5 was replaced with argon and prepared as in (B) above.
Et 2.0 Al (NEt 2 ) 0.25 Cl 0.75 15.0 mmol, p-ethyl anisate 3.0 mmol, and 65 mg of the titanium trichloride catalyst synthesized in (A) above were charged, and 0.66 Kg/cm 2
Hydrogen corresponding to a partial pressure of was added. Then, 1.4 kg of liquid propylene was pressurized into the autoclave, and the autoclave was kept at 60°C to continue polymerization for 2 hours. After the polymerization was completed, unreacted monomers were purged, and 100 ml of methanol was added to decompose the catalyst. The produced polypropylene was filtered using a Buchner filter and dried under reduced pressure at 60°C to obtain 224 g of polypropylene. The polymerization activity was 1720 in terms of Rp. In addition, the boiling heptane insoluble portion was 96.6%. Also, the MFI of the obtained polypropylene powder is 0.85, and the SR is 1.50.
The W / N value was 15.1, and polypropylene with a wide molecular weight distribution was obtained. Comparative Example 1 The same procedure as in Example 1 was used, except that 145 mg of TiCl 3 AA (manufactured by Toho Titanium Co., Ltd.), which is usually used industrially, and 15.0 mmol of diethylaluminium chloride were used, and ethyl p-anisate was not used. Polymerization of propylene was carried out in the same manner as in (C). Rp=240, HIP%=92.2, II%=96.3.
In addition, the MFI of the obtained polypropylene powder is 1.5,
The SR was 1.36 and the W / N value was 6.5. The molecular weight distribution of the polypropylene obtained compared to Example 1 is narrow. Comparative Example 2 Propylene was prepared in the same manner as in Example 1 (D) except that 92 mg of TiCl 3 AA (manufactured by Toho Titanium Co., Ltd.) and 15.0 mmol of diethylaluminium chloride were used, and ethyl p-anisate was not used. Polymerization was carried out. Rp=494, and the boiling heptane insoluble portion was 92.4%. The MFI of the obtained polypropylene powder is 2.2,
The SR was 1.38 and the W / N value was 6.7. Comparative Example 3 Titanium trichloride catalyst 104 synthesized in (A) of Example 1
Example 1 except that 15.0 mmol of diethylaluminium chloride was used instead of 0.2 mg and Et 0.2 Al(NEt 2 ) 0.25 Cl 0.75 , and ethyl p-anisate was not used.
Polymerization of propylene was carried out in the same manner as in (C). Rp=816, HIP%=97.4, II%=98.6. In addition, the MFI of the obtained polypropylene powder is
1.7, SR was 1.37, and W / N value was 6.5. It can be seen that the molecular weight distribution of the polypropylene obtained in comparison with Example 1 is narrow. Comparative Example 4 In Comparative Example 3, propylene was polymerized in the same manner as in Comparative Example 3, except that 2.25 mmol of p-ethyl anisate was used. Rp=771, HIP%=
97.7, II% = 98.9. Also, the MFI of the obtained polypropylene powder is 1.0, SR is 1.35, W / N
The value was 6.6. Compared to Comparative Example 3, it can be seen that by using p-ethyl anisate in this case, although the stereoregularity is slightly improved, the molecular weight distribution is almost unchanged. Comparative Example 5 Titanium trichloride catalyst 133 synthesized in (A) of Example 1
Example 1 except that 15.0 mmol of triethylaluminum and 3.75 mmol of ethyl p-anisate were used in place of Et 2.0 Al(NEt 2 ) 0.25 Cl 0.75 .
Polymerization of propylene was carried out in the same manner as in (C). Rp=557, HIP% 89.1, II%=94.9. In addition, the MFI of the obtained polypropylene powder is 2.3,
The SR was 1.40 and the W / N value was 7.4. It can be seen that the molecular weight distribution is narrower than in Example 1. Comparative Example 6 Polymerization of propylene was carried out in the same manner as in Example 1 (C) except that p-ethyl anisate was not used. Rp=2640, HIP%=74.1, II%=84.5. Also, MFI is 9.4, SR is 1.42, and W / N value is
It was 6.4. Compared to Example 1, it can be seen that without the use of p-ethyl anisate, the stereoregularity is significantly reduced and the molecular weight distribution is not broadened. Examples 2 to 7 In the polymerization method (C) of Example 1, propylene was polymerized using various electron-donating compounds shown in Table 1 instead of ethyl p-anisate. The results are shown in Table 1.
【表】
実施例 8〜17
実施例1の(B)の有機アルミニウムアミドの合成
法にしたがつて、有機アルミニウムとアミンとの
反応によつて、種々の組成の有機アルミニウムア
ミド化合物を合成した。
また、トリエチルアルミニウムとイオウおよび
ジフエニルホスフインとの反応により、ジエチル
アルミニウムチオエトキシドおよびジエチルアル
ミニウムジフエニルホスフイドを合成し、さらに
ジエチルアルミニウムクロライドと各々混合する
ことにより、第2表に示すような組成の有機アル
ミニウムチオアルコキシドおよび有機アルミニウ
ムホスフイドを合成した。
実施例1の(A)で合成した三塩化チタン触媒約
120mgを用い、助触媒として上記の種々の組成の
有機アルミニウム化合物を15ミリモルおよび電子
供与体としてp―アニス酸エチル2.25ミリモルを
使用した以外は実施例1の(C)と同様な方法でプロ
ピレンの重合を行なつた。結果を第2表に示す。
いずれも良好な結果が得られた。[Table] Examples 8 to 17 Organoaluminum amide compounds having various compositions were synthesized by reacting organoaluminum and amine according to the method for synthesizing organoaluminum amide in Example 1 (B). Furthermore, by reacting triethylaluminum with sulfur and diphenylphosphine, diethylaluminum thioethoxide and diethylaluminium diphenylphosphine were synthesized, and by further mixing each with diethylaluminum chloride, the products shown in Table 2 were synthesized. Organoaluminum thioalkoxides and organoaluminium phosphides of the following compositions were synthesized. The titanium trichloride catalyst synthesized in Example 1 (A)
Propylene was prepared in the same manner as in (C) of Example 1, except that 15 mmol of organoaluminum compounds of the various compositions described above were used as cocatalysts and 2.25 mmol of ethyl p-anisate was used as an electron donor. Polymerization was carried out. The results are shown in Table 2.
Good results were obtained in all cases.
【表】【table】
【表】
実施例 18
三塩化チタン触媒して、TiCl3AA(東邦チタニ
ウム(株)社製)170mgを用いた以外は実施例1の(C)
と同様な方法でプロピレンの重合を行なつた。
Rp=304、HIP%=93.5、II%=96.2であつた。
また得られたポリプロピレン粉末のMFIは2.1、
SRは1.50、W/Nの値は14.1であつた。分子量
分布の広い重合体が得られたことがわかる。
実施例 19
(A) 有機アルミニウム還元三塩化チタンの合成
300mlのフラスコをアルゴン置換した後、乾燥
ヘプタン80ml、四塩化チタン20mlを投入し、こ
の溶液を−5℃に保つた。
ついで、乾燥ヘプタン60ml、ジエチルアルミ
ニウムクロライド23.2mlより成る溶液を反応系
の温度が−3℃に保たれる様に滴下した。
滴下完了後さらに30分間撹拌を続け、ついで
70℃まで昇温し、さらに1時間撹拌を続けた。
反応後静置して還元生成物を固液分離し、さ
らに100mlのヘプタンで洗浄し、減圧乾燥して
29.6gの有機アルミニウム還元三塩化チタンを
得た。
(B) 有機アルミニウム還元三塩化チタンの熱処理
上記(A)で合成した有機アルミニウム還元三塩
化チタン10gをn―デカンにスラリー化し、ス
ラリー濃度を0.2g/c.c.として140℃で2時間熱
処理した。反応後、上澄液を抜き出し、50mlの
ヘプタンで2回洗浄し、三塩化チタン熱処理固
体を得た。
(C) プロピレンの重合
上記(B)で合成した三塩化チタン熱処理固体を
用いる以外は実施例1の(C)と同様な条件でプロ
ピレンの重合を行なつた。
Rp=311、HIP%=93.3、II%=96.5であつ
た。また得られたポリプロピレン粉末のMFI
は1.9、SRは1.48、W/Nの値は13.6であつ
た。
実施例 20
(A) 三塩化チタン触媒の合成
実施例22の(A)で合成した有機アルミニウム還
元三塩化チタン10.6gを50mlの乾燥ヘプタンに
懸濁させ、ついで還元三塩化チタンに対して
1.2モル比のジイソアミルエーテルを添加し、
40℃1時間撹拌した。
反応終了後上澄み液を抜き出し、さらに50ml
のヘプタンで3回洗浄し乾燥して、三塩化チタ
ンエーテル処理固体を得た。
次で、上記三塩化チタンエーテル処理固体5
gをヘプタン15ml、四塩化チタン10mlより成る
溶液に投入して、70℃で2時間反応させた。
反応後、上澄液を抜き出し、50mlのヘプタン
で3回洗浄し、乾燥して三塩化チタン触媒を調
製した。
(B) プロピレンの重合
上記(A)で合成した三塩化チタン触媒を用いる
以外は実施例1の(C)と同様な方法でプロピレン
の重合を行なつた。
Rp=640、HIP%=97.5、II%=98.2であつ
た。また、得られたポリプロピレン粉末の
MFIは2.0、SRは1.49、W/Nの値は14.5で、
分子量分布の広い重合体が得られたことがわか
る。
実施例 21
(A) 三塩化チタン触媒の合成
300mlのフラスコをアルゴン置換した後、乾
燥トルエン80ml、ジエチルアルミニウムクロラ
イド8.6mlおよびジ―n―ブチルエーテル23ml
を投入し、この溶液を10℃に保つた。
ついで、乾燥トルエン20ml、四塩化チタン15
mlより成る溶液を反応系の温度が10℃に保たれ
る様に滴下した。
滴下完了後、室温で1時間撹拌したのち、さ
らに50℃で30分間、100℃で1時間、加熱析出
処理を行なつた。反応終了後、上澄液を抜き出
し、さらに100mlのトルエンで2回、100mlのヘ
プタンで2回洗浄したのち、減圧乾燥して19.4
gの三塩化チタン触媒を合成した。
(B) プロピレンの重合
上記(A)で合成した三塩化チタン触媒を使用す
る以外は実施例1の(C)と同様な方法でプロピレ
ンの重合を行なつた。
Rp=622、HIP%=97.6、II%=98.1であつ
た。また得られたポリプロピレン粉末のMFI
は3.1、SRは1.52、W/Nの値は14.0であつ
た。この場合も分子量分布の広い重合体が得ら
れたことがわかる。
実施例 22
実施例1の(A)で得られた三塩化チタン触媒110
mgを用いてエチレンとプロピレンの共重合を行な
つた。
すなわち、実施例1の(C)のプロピレンの重合に
おいて、エチレンが2.5vol%のエチレンとプロピ
レンの混合ガスを用いた以外は、実施例1の(C)と
同様にして重合したところ、重合活性はRp=709
であつた。またHIP%は96.0%であつた。
また、得られた共重合体のMFIは3.4、SRは
1.52で、W/Nの値は11.4で分子量分布の広い
共重合体が得られた。
共重合体のエチレン含量を赤外吸収スペクトル
で分析したところ、1.8wt%であつた。[Table] Example 18 (C) of Example 1 except that 170 mg of TiCl 3 AA (manufactured by Toho Titanium Co., Ltd.) was used as a titanium trichloride catalyst.
Polymerization of propylene was carried out in a similar manner. Rp=304, HIP%=93.5, II%=96.2.
In addition, the MFI of the obtained polypropylene powder was 2.1,
The SR was 1.50 and the W / N value was 14.1. It can be seen that a polymer with a wide molecular weight distribution was obtained. Example 19 (A) Synthesis of organoaluminium-reduced titanium trichloride
After purging the 300 ml flask with argon, 80 ml of dry heptane and 20 ml of titanium tetrachloride were added, and the solution was kept at -5°C. Then, a solution consisting of 60 ml of dry heptane and 23.2 ml of diethylaluminum chloride was added dropwise to the reaction system so as to maintain the temperature at -3°C. After the addition is complete, continue stirring for an additional 30 minutes, then
The temperature was raised to 70°C, and stirring was continued for an additional hour. After the reaction, the reduced product was allowed to stand still and separated into solid and liquid, washed with 100 ml of heptane, and dried under reduced pressure.
29.6 g of organoaluminium-reduced titanium trichloride was obtained. (B) Heat treatment of organoaluminium-reduced titanium trichloride 10 g of organoaluminium-reduced titanium trichloride synthesized in (A) above was slurried in n-decane, and heat-treated at 140° C. for 2 hours at a slurry concentration of 0.2 g/cc. After the reaction, the supernatant was extracted and washed twice with 50 ml of heptane to obtain a heat-treated titanium trichloride solid. (C) Polymerization of propylene Propylene was polymerized under the same conditions as in (C) of Example 1, except that the heat-treated titanium trichloride solid synthesized in (B) above was used. Rp=311, HIP%=93.3, II%=96.5. Also, the MFI of the obtained polypropylene powder
was 1.9, SR was 1.48, and W / N was 13.6. Example 20 (A) Synthesis of titanium trichloride catalyst 10.6 g of organoaluminium-reduced titanium trichloride synthesized in (A) of Example 22 was suspended in 50 ml of dry heptane, and then
Adding 1.2 molar ratio of diisoamyl ether,
The mixture was stirred at 40°C for 1 hour. After the reaction is complete, remove the supernatant and add another 50 ml.
After washing with heptane three times and drying, a titanium trichloride ether-treated solid was obtained. Next, the above titanium trichloride ether treated solid 5
g was added to a solution consisting of 15 ml of heptane and 10 ml of titanium tetrachloride, and the mixture was reacted at 70°C for 2 hours. After the reaction, the supernatant was extracted, washed three times with 50 ml of heptane, and dried to prepare a titanium trichloride catalyst. (B) Polymerization of propylene Propylene was polymerized in the same manner as in (C) of Example 1, except that the titanium trichloride catalyst synthesized in (A) above was used. Rp=640, HIP%=97.5, II%=98.2. In addition, the obtained polypropylene powder
MFI is 2.0, SR is 1.49, W / N value is 14.5,
It can be seen that a polymer with a wide molecular weight distribution was obtained. Example 21 (A) Synthesis of titanium trichloride catalyst After purging a 300 ml flask with argon, 80 ml of dry toluene, 8.6 ml of diethylaluminum chloride, and 23 ml of di-n-butyl ether were added.
was added and the solution was kept at 10°C. Next, 20 ml of dry toluene, 15 titanium tetrachloride
ml of the solution was added dropwise so that the temperature of the reaction system was maintained at 10°C. After completion of the dropwise addition, the mixture was stirred at room temperature for 1 hour, and then heated and precipitated at 50°C for 30 minutes and at 100°C for 1 hour. After the reaction was completed, the supernatant was extracted, washed twice with 100 ml of toluene and twice with 100 ml of heptane, and then dried under reduced pressure to give 19.4
A titanium trichloride catalyst of g was synthesized. (B) Polymerization of propylene Propylene was polymerized in the same manner as in (C) of Example 1, except that the titanium trichloride catalyst synthesized in (A) above was used. Rp=622, HIP%=97.6, II%=98.1. Also, the MFI of the obtained polypropylene powder
was 3.1, SR was 1.52, and W / N was 14.0. It can be seen that a polymer with a wide molecular weight distribution was obtained in this case as well. Example 22 Titanium trichloride catalyst 110 obtained in Example 1 (A)
Copolymerization of ethylene and propylene was carried out using mg. That is, in the polymerization of propylene in (C) of Example 1, polymerization was carried out in the same manner as in (C) of Example 1, except that a mixed gas of ethylene and propylene containing 2.5 vol% ethylene was used. is Rp=709
It was hot. Moreover, HIP% was 96.0%. In addition, the MFI of the obtained copolymer was 3.4, and the SR was
1.52, the W / N value was 11.4, and a copolymer with a wide molecular weight distribution was obtained. When the ethylene content of the copolymer was analyzed by infrared absorption spectrum, it was found to be 1.8 wt%.
第1図は本発明の理解を助けるためのフローチ
ヤート図である。本フローチヤート図は本発明の
実施態様の代表例であり、本発明は何らこれに限
定されるものではない。
FIG. 1 is a flowchart to aid understanding of the present invention. This flowchart is a representative example of the embodiment of the present invention, and the present invention is not limited thereto.
Claims (1)
NR2R3、SR4およびPR5R6から成る群から選ば
れ、R1〜R6は水素および、または炭素数が1
〜18のアルキル基、アルケニル基、アルキニル
基、脂環式炭化水素基又は芳香族炭化水素基を
表わす。Xはハロゲンを表わす。 また、m,nはそれぞれ0.1≦m≦0.9、0≦
n≦1.9、0.1≦m+n≦2で表わされる数字で
ある。)で表わされる有機アルミニウム化合物、
および (C) 電子供与性化合物 よりなる触媒系を用いて炭素数2〜10個のα―
オレフインを単独重合または共重合する事を特
徴とする分子量分布の広い高結晶性オレフイン
重合体の製造方法。[Claims] 1 (A) Titanium trichloride, (B) General formula R 1 3-(n+o) AlYmXn (where Y is
selected from the group consisting of NR 2 R 3 , SR 4 and PR 5 R 6 , R 1 to R 6 are hydrogen and/or carbon number is 1
~18 alkyl group, alkenyl group, alkynyl group, alicyclic hydrocarbon group, or aromatic hydrocarbon group. X represents halogen. Also, m and n are 0.1≦m≦0.9 and 0≦, respectively.
It is a number expressed by n≦1.9, 0.1≦m+n≦2. ) an organoaluminum compound represented by
and (C) using a catalyst system consisting of an electron-donating compound to
A method for producing a highly crystalline olefin polymer with a wide molecular weight distribution, characterized by homopolymerizing or copolymerizing olefin.
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP754780A JPS56104910A (en) | 1980-01-24 | 1980-01-24 | Production of highly crystalline olefin polymer |
EP80302004A EP0021753B1 (en) | 1979-06-20 | 1980-06-16 | Method for production of highly crystalline olefin polymers |
DE8080302004T DE3066951D1 (en) | 1979-06-20 | 1980-06-16 | Method for production of highly crystalline olefin polymers |
CA000354380A CA1138409A (en) | 1979-06-20 | 1980-06-19 | Catalyst system for olefin polymerization and method for production of olefin polymers by using the same |
BR8003873A BR8003873A (en) | 1979-06-20 | 1980-06-20 | PROCESS FOR THE PRODUCTION OF HIGHLY CRYSTALLINE OLEPHINE POLYMERS |
US07/287,491 US5026889A (en) | 1979-06-20 | 1988-12-21 | Catalyst system for olefin polymerization and method for production of olefin polymers by using the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP754780A JPS56104910A (en) | 1980-01-24 | 1980-01-24 | Production of highly crystalline olefin polymer |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS56104910A JPS56104910A (en) | 1981-08-21 |
JPS6349684B2 true JPS6349684B2 (en) | 1988-10-05 |
Family
ID=11668811
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP754780A Granted JPS56104910A (en) | 1979-06-20 | 1980-01-24 | Production of highly crystalline olefin polymer |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS56104910A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20180111439A1 (en) * | 2016-10-25 | 2018-04-26 | Aisin Seiki Kabushiki Kaisha | Damping force control apparatus for suspension |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59221310A (en) * | 1983-05-31 | 1984-12-12 | Mitsui Toatsu Chem Inc | Polypropylene resin composition for orientated film |
-
1980
- 1980-01-24 JP JP754780A patent/JPS56104910A/en active Granted
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20180111439A1 (en) * | 2016-10-25 | 2018-04-26 | Aisin Seiki Kabushiki Kaisha | Damping force control apparatus for suspension |
Also Published As
Publication number | Publication date |
---|---|
JPS56104910A (en) | 1981-08-21 |
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