JPS6340797Y2 - - Google Patents
Info
- Publication number
- JPS6340797Y2 JPS6340797Y2 JP1987116764U JP11676487U JPS6340797Y2 JP S6340797 Y2 JPS6340797 Y2 JP S6340797Y2 JP 1987116764 U JP1987116764 U JP 1987116764U JP 11676487 U JP11676487 U JP 11676487U JP S6340797 Y2 JPS6340797 Y2 JP S6340797Y2
- Authority
- JP
- Japan
- Prior art keywords
- plate
- reinforcing ribs
- ribs
- service life
- cast
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 230000003014 reinforcing effect Effects 0.000 claims description 17
- 238000001816 cooling Methods 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 101100334009 Caenorhabditis elegans rib-2 gene Proteins 0.000 description 3
- 239000000571 coke Substances 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 3
- 230000035882 stress Effects 0.000 description 3
- 230000008646 thermal stress Effects 0.000 description 3
- 229910001141 Ductile iron Inorganic materials 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Description
【考案の詳細な説明】
[産業上の利用分野]
本考案は、製鉄用加熱炉の側板、ライナー、
扉、ダンパー等のように、高熱を遮蔽して周辺機
器の過熱防止、炉内温度の均一化及び熱エネルギ
ー損失の防止のために使用される高熱遮蔽用鋳造
板に関するものである。[Detailed description of the invention] [Industrial application field] The invention is applicable to side plates, liners,
The present invention relates to a cast plate for shielding high heat, such as doors, dampers, etc., which is used to shield high heat and prevent overheating of peripheral equipment, equalize temperature inside the furnace, and prevent thermal energy loss.
[従来の技術]
一般に、製鉄用加熱炉の側板、ライナー、扉、
ダンパー等に用いられる高熱遮蔽板には、鋳造に
より形成された鋳造板が用いられている。しかし
ながらこの種の高熱遮蔽用の鋳造板においては、
板の表面が高温に直接晒され、しかも加熱と冷却
とが繰り返されるため、熱応力の集中により板が
破壊され易いという問題がある。そこで従来は第
1図に示すように、板状の基部1の裏面に格子状
の補強用リブ2′を設けて熱応力の集中を避ける
配慮がなされていた。[Prior art] Generally, side plates, liners, doors,
A cast plate formed by casting is used as a high heat shielding plate used in a damper or the like. However, in this type of cast plate for high heat shielding,
Since the surface of the plate is directly exposed to high temperatures and heating and cooling are repeated, there is a problem that the plate is easily destroyed due to concentration of thermal stress. Conventionally, as shown in FIG. 1, a lattice-shaped reinforcing rib 2' was provided on the back surface of a plate-shaped base 1 to avoid concentration of thermal stress.
[考案が解決しようとする課題]
格子状の補強用リブ2′を用いると、1ケ所に
熱応力が集中するのを避けることができるように
なるが、補強用リブ2′の各交点に応力が集中す
るようになる。補強用リブ2′の交点の角度が小
さい程交点に集中する応力は大きくなる。そのた
め加熱及び冷却が反復されて、リブの交点に破損
が生じると切欠効果が大きく現われて、鋳造板が
短期間に破壊されるのを避けられなかつた。[Problem to be solved by the invention] By using lattice-shaped reinforcing ribs 2', it is possible to avoid concentration of thermal stress in one place, but it is possible to avoid stress at each intersection of the reinforcing ribs 2'. becomes concentrated. The smaller the angle of the intersection of the reinforcing ribs 2', the greater the stress concentrated at the intersection. Therefore, if heating and cooling are repeated and breakage occurs at the intersection of the ribs, a notch effect will occur to a large extent, and the cast plate will inevitably be destroyed in a short period of time.
本考案の目的は、従来より強度を高めて使用寿
命の延長を図ることができるようにした高熱遮蔽
用鋳造板を提供することにある。 An object of the present invention is to provide a cast plate for high-temperature shielding that has higher strength than before and can extend its service life.
[課題を解決するための手段]
本考案の高熱遮蔽用鋳造板を、第2図に示す実
施例をもとに説明すると、表面が高温に直接晒さ
れる板状の基部1の低温側の裏面に六角形の組み
合せからなる補強リブ2を一体に設けている。[Means for Solving the Problems] The cast plate for high heat shielding of the present invention will be explained based on the embodiment shown in FIG. 2. A reinforcing rib 2 consisting of a combination of hexagons is integrally provided.
[作用]
このようにすると、リブの交点の角度が120度
と大きくなり、交点に集中する応力を従来よりも
小さくすることができ、縦方向及び横方向だけで
なくあらゆる方向の圧縮及び引張力に対して板状
の基部1を強化することができる。しかも補強リ
ブ2の全長が長くなつて補強リブの放熱面積が増
大することにより、従来の製品よりも優れた冷却
効果を得ることができる。[Function] By doing this, the angle of the intersection of the ribs becomes as large as 120 degrees, and the stress concentrated at the intersection can be made smaller than before, and compressive and tensile forces in all directions, not just the vertical and horizontal directions, can be reduced. The plate-shaped base 1 can be strengthened. Moreover, since the total length of the reinforcing ribs 2 is increased and the heat dissipation area of the reinforcing ribs is increased, a cooling effect superior to that of conventional products can be obtained.
[実施例]
以下図示した実施例により本考案を詳細に説明
する。[Example] The present invention will be explained in detail below with reference to the illustrated example.
第2図に示す実施例では、板状の基部1の低温
側の裏面に六角形の組み合せからなる補強リブ2
が一体に鋳造されている。このように補強リブ2
を形成すると、縦方向及び横方向だけでなくあら
ゆる方向の圧縮及び引張力に対して板状の基部1
を強化できるので、高熱遮蔽用鋳造板の強度を従
来よりも大幅に高めることができる。 In the embodiment shown in FIG. 2, reinforcing ribs 2 consisting of hexagonal combinations are provided on the back surface of the plate-shaped base 1 on the low temperature side.
are cast in one piece. In this way, reinforcing rib 2
, the plate-like base 1 resists compressive and tensile forces not only in the longitudinal and lateral directions but also in all directions.
As a result, the strength of the cast plate for high heat shielding can be significantly increased compared to conventional methods.
また補強リブ2の形状を六角形の組み合せとし
たことにより、補強リブの放熱面積を増大させる
ことができるため、補強リブを格子状に形成して
いた従来の製品に比べて冷却効果を高めることが
できる。 In addition, by combining the reinforcing ribs 2 into a hexagonal shape, the heat dissipation area of the reinforcing ribs can be increased, which improves the cooling effect compared to conventional products in which the reinforcing ribs are formed in a lattice shape. I can do it.
第2図に示すような補強リブ2のパターンで
は、六角形の各辺をなすリブの交差部に巣ができ
易い。これを避けるためには第3図に示すように
交差部を中心に空所を有する円筒状部3で形成
し、リブの厚味tを交差部においても同一となる
ように形成するとよい。 In the pattern of the reinforcing ribs 2 as shown in FIG. 2, nests are likely to form at the intersections of the ribs forming each side of the hexagon. In order to avoid this, as shown in FIG. 3, it is preferable to form a cylindrical portion 3 having a cavity around the intersection, and form the ribs so that the thickness t is the same at the intersection.
次に本考案に係る高熱遮蔽用鋳造板を、種々の
装置の高熱遮蔽板に用いた場合の実験結果を示
す。 Next, experimental results will be shown in which the high heat shielding cast plate according to the present invention was used as a high heat shield plate for various devices.
(A) コークス消火車用底板(材質;球状黒鉛鋳鉄
品FCD−45)
使用条件においては、表面がコークス炉から排
出される赤熱コークスにより高温に加熱され、裏
面は消火用水を掛けられて低温に晒される。この
ような使用条件で加熱・冷却が繰り返されると、
従来の製品では使用寿命が6ケ月〜1ケ年であつ
たが、本考案による製品においては、使用寿命を
2ケ年〜3ケ年に延長することができた。(A) Bottom plate for coke fire extinguishing vehicle (Material: Spheroidal graphite cast iron FCD-45) Under operating conditions, the front surface is heated to a high temperature by the red-hot coke discharged from the coke oven, and the back surface is heated to a low temperature by being sprayed with fire extinguishing water. exposed. If heating and cooling are repeated under these usage conditions,
Conventional products had a service life of 6 months to 1 year, but the product according to the present invention could extend the service life to 2 to 3 years.
(B) サイドプレート(製鉄原料のペレツトを製造
するための設備の一部、材質;高ニツケルクロ
ーム耐熱鋼鋳鋼品SCH20)
使用条件は表面が約900℃に加熱され、裏面は
低温の空気に晒される。このような使用条件で加
熱・冷却が繰り返されると、従来の製品では、使
用寿命が3ケ月〜6ケ月であつたが、本考案によ
る製品においては、使用寿命を2ケ年以上に延長
することができた。(B) Side plate (part of the equipment for manufacturing pellets, a raw material for steelmaking, material: high nickel chrome heat-resistant steel cast steel SCH20) The operating conditions are that the front surface is heated to approximately 900℃, and the back surface is exposed to low-temperature air. It will be done. When heating and cooling are repeated under such usage conditions, conventional products have a service life of 3 to 6 months, but the product of the present invention can extend the service life to more than 2 years. was completed.
(C) パレツト用側板(製鉄原料の焼結鉱製造用設
備の一部、材質;球状黒鉛鋳鉄品FCD−45)
使用条件は、上記(B)の場合と同様に表面が約
900℃に加熱され、裏面は低温の空気に晒される。
このような使用条件で加熱・冷却が繰り返される
と、従来の製品では、使用寿命が1ケ年〜1.5ケ
年であつたが、本考案による製品においては、使
用寿命を2ケ年〜3ケ年に延長することができ
た。(C) Pallet side plate (part of the equipment for producing sintered ore, a raw material for iron making, material: spheroidal graphite cast iron product FCD-45) The usage conditions are the same as in the case of (B) above, where the surface is approximately
It is heated to 900℃, and the back side is exposed to cold air.
When heating and cooling are repeated under such usage conditions, conventional products have a service life of 1 to 1.5 years, but the product of this invention has a service life of 2 to 3 years. It could be extended to a year.
(D) 加熱炉用扉及びダンパー(材質;高クロムニ
ツケル耐熱鋼鋳鋼品SCH13)
使用条件は、加熱炉用扉においては表面が900
℃〜1200℃に加熱され、裏面は室内の低温空気に
晒され、ダンパーにおいては表面が400℃〜500℃
に加熱され、裏面は同様に低温の空気に晒され
る。このような使用条件で加熱・冷却が繰り返さ
れると、従来の製品では、使用寿命が約2ケ年で
あつたが、本考案による製品においては、使用寿
命を3ケ年〜4ケ年に延長することができた。(D) Heating furnace door and damper (Material: High chromium nickel heat-resistant steel casting SCH13) The usage conditions are that the surface of the heating furnace door is 900
℃~1200℃, the back side is exposed to low temperature indoor air, and the front side of the damper is heated to 400℃~500℃
The back side is similarly exposed to low-temperature air. When heating and cooling are repeated under such usage conditions, conventional products have a service life of approximately 2 years, but with the product of this invention, the service life has been extended to 3 to 4 years. We were able to.
[考案の効果]
以上のように、本考案によれば、板状の基部の
裏面に六角形の組み合せからなる補強リブが一体
に形成されているので、補強リブの交点の角度を
大きくして縦方向及び横方向だけでなくあらゆる
方向の圧縮及び引張力に対して板状の基部を強化
することができる。しかも補強リブの全長が長く
なるため、放熱面積が増大して従来の製品よりも
優れた冷却効果を得ることができ、使用寿命を大
幅に延長することができる利点がある。[Effects of the invention] As described above, according to the invention, reinforcing ribs consisting of hexagonal combinations are integrally formed on the back surface of the plate-shaped base, so that the angle of the intersection of the reinforcing ribs can be increased. The plate-like base can be strengthened against compressive and tensile forces in all directions, not just the longitudinal and transverse directions. Moreover, since the total length of the reinforcing ribs is increased, the heat dissipation area is increased and a cooling effect superior to that of conventional products can be obtained, which has the advantage of significantly extending the service life.
第1図は従来の製品のリブを示す平面図、第2
図は本考案に係る製品のリブを示す平面図、第3
図は本考案の変形例を示すリブのパターン説明図
である。
1……板状の基部、2……補強リブ。
Figure 1 is a plan view showing the ribs of a conventional product;
The figure is a plan view showing the ribs of the product according to the present invention.
The figure is an explanatory diagram of a rib pattern showing a modification of the present invention. 1...Plate-shaped base, 2...Reinforcement ribs.
Claims (1)
の裏面に六角形の組み合せからなる補強リブが一
体に設けられていることを特徴とする高熱遮蔽用
鋳造板。 A cast plate for high heat shielding, characterized in that reinforcing ribs consisting of a combination of hexagons are integrally provided on the back surface on the low temperature side of a plate-shaped base whose surface is directly exposed to high temperatures.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1987116764U JPS6340797Y2 (en) | 1987-07-31 | 1987-07-31 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1987116764U JPS6340797Y2 (en) | 1987-07-31 | 1987-07-31 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6337999U JPS6337999U (en) | 1988-03-11 |
JPS6340797Y2 true JPS6340797Y2 (en) | 1988-10-25 |
Family
ID=31001659
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1987116764U Expired JPS6340797Y2 (en) | 1987-07-31 | 1987-07-31 |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6340797Y2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5980005B2 (en) * | 2012-06-21 | 2016-08-31 | イビデン株式会社 | Container used for firing graphite material, firing container, and firing method |
JP5980006B2 (en) * | 2012-06-21 | 2016-08-31 | イビデン株式会社 | Container used for firing graphite material, firing container, and firing method |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5421525U (en) * | 1977-07-15 | 1979-02-13 |
-
1987
- 1987-07-31 JP JP1987116764U patent/JPS6340797Y2/ja not_active Expired
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5421525U (en) * | 1977-07-15 | 1979-02-13 |
Also Published As
Publication number | Publication date |
---|---|
JPS6337999U (en) | 1988-03-11 |
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