JPS6330844B2 - - Google Patents

Info

Publication number
JPS6330844B2
JPS6330844B2 JP57099273A JP9927382A JPS6330844B2 JP S6330844 B2 JPS6330844 B2 JP S6330844B2 JP 57099273 A JP57099273 A JP 57099273A JP 9927382 A JP9927382 A JP 9927382A JP S6330844 B2 JPS6330844 B2 JP S6330844B2
Authority
JP
Japan
Prior art keywords
temperature
die
pentene
methyl
core
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP57099273A
Other languages
Japanese (ja)
Other versions
JPS58217327A (en
Inventor
Hiromi Shigemoto
Akio Yamamoto
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsui Petrochemical Industries Ltd
Original Assignee
Mitsui Petrochemical Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsui Petrochemical Industries Ltd filed Critical Mitsui Petrochemical Industries Ltd
Priority to JP57099273A priority Critical patent/JPS58217327A/en
Publication of JPS58217327A publication Critical patent/JPS58217327A/en
Publication of JPS6330844B2 publication Critical patent/JPS6330844B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/022Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the choice of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00Use of polyalkenes or derivatives thereof as moulding material

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Description

【発明の詳細な説明】 本発明は、ポリ4−メチル−1−ペンテンの中
空成形方法および中空成形用ダイに関し、さらに
詳しくは、透明性に優れたポリ4−メチル−1−
ペンテン中空成形体の製造方法およびその際好適
に用いられる中空成形用ダイに関する。 ポリ4−メチル−1−ペンテンはその透明性、
耐熱性、耐薬品性等を活かして、ビーカー、メス
シリンダー等の化学実験用器具、注射器のシリン
ジ、光学測定用シエル、電子レンジ用トレー等に
成形使用されているが、そのほとんどは射出成形
によつている。ポリ4−メチル−1−ペンテンは
溶融時の粘度が低いので、パリソンのドローダウ
ン(垂れ下がり現象)が大きく中空成形に適用す
るには、やや難点があつた。成形温度を下げるこ
とにより、ドローダウン性を改良する方法はある
が、この方法ではパリソンにメルトフラクチヤー
による肌荒れが生じ、得られる中空成形体の透明
性が低下する。また、通常中空成形機のダイの加
熱は、ダイの外側からバンドヒータもしくは埋め
込みヒータにより加熱されており、さらにパリソ
ンの肌荒れを防ぐ方法として、ダイブツシユをバ
ンドヒータにより加熱する方法が提案されてい
る。高密度ポリエチレンやポリプロピレンの如き
不透明もしくは半透明の樹脂であれば、該方法に
よりパリソンの表面肌荒れが解消され、外観が良
好な中空成形体が得られる。しかしながら、ポリ
4−メチル−1−ペンテンに該方法を適用して
も、パリソン内面の肌荒れは全く解消されず、透
明性の良好な中空成形体は得られない。肌荒れを
解消する手段の1つとして、高級脂肪酸もしくは
その金属塩、高級脂肪酸アミド、高級脂肪酸エス
テル、高級アルコール、ワツクス等の滑剤を添加
する方法があるが、成形時の肌荒れ解消には、多
量の滑剤を添加する必要があり、その結果、滑剤
が滲み出て樹脂表面が白濁し、透明性の低下を来
たす虞れがあつた。そこで、本発明者らは、透明
性に優れたポリ4−メチル−1−ペンテンの中空
成形体を得る方法について検討した結果、本発明
に到達した。 すなわち、本発明はポリ4−メチル−1−ペン
テンの中空成形方法において、ポリ4−メチル−
1−ペンテンを200〜350℃の温度で溶融した後、
ダイブツシユの温度を200〜350℃に、そしてコア
の温度を100〜350℃にそれぞれ独立に設定した中
空成形用ダイより押出すことを特徴とするポリ4
−メチル−1−ペンテンの中空成形方法が提供さ
れ、そしてその際用いられるダイブツシユ加熱装
置を具備するダイブツシユおよびコア加熱装置を
具備するコアからなることを特徴とする中空成形
用ダイが提供される。 本発明の方法に用いるポリ4−メチル−1−ペ
ンテンとは、4−メチル−1−ペンテンの単独重
合体もしくは4−メチル−1−ペンテンと他のα
−オレフイン、たとえば、エチレン、プロピレ
ン、1−ブテン、1−ヘキセン、1−オクテン、
1−デセン、1−テトラデセン、1−オクタデセ
ン等の炭素数2〜20のα−オレフインとの共重合
体で、通常、4−メチル−1−ペンテンを85モル
%以上含む4−メチル−1−ペンテンを主体とし
た結晶性の重合体である。そして、ポリ4−メチ
ル−1−ペンテンのメルトフローレート(荷重:
5Kg、温度:260℃、以下MFRと略す)は、好ま
しくは0.5〜50g/10分の範囲のものである。
MFRが0.5g/10分未満のものは、溶融粘度が高
く成形性に劣り、本発明の方法を適用しても肌荒
れが解消されない虞れがある。一方MFRが50
g/10分を超えるものは、溶融張力が低く、パリ
ソンのドローダウンが大きいので中空成形ができ
ない。 本発明の中空成形方法は、前記ポリ4−メチル
−1−ペンテンを200〜350℃、好ましくは240〜
280℃の温度で溶融した後、ダイブツシユの温度
を200〜350℃好ましくは250〜280℃に、そしてコ
アの温度を100〜350℃好ましくは150〜280℃に設
定した中空成形用ダイより押出す方法である。ポ
リ4−メチル−1−ペンテンの溶融温度が200℃
未満では、ダイブツシユおよびコアの温度を高く
しても、パリソンの押出肌が改良されず、350℃
を超えると、パリソンのドローダウンが大きくな
り中空成形ができない。ダイブツシユの温度が
200℃未満あるいはコアの温度が100℃未満では、
パリソンの押出肌が改良されず、得られた中空成
形体の透明性も劣るため好ましくなく、一方ダイ
ブツシユの温度が350℃を超えるかあるいはコア
の温度が350℃を超えると、パリソンのドローダ
ウンが大きくなり、中空成形ができなくなるため
好ましくない。 前記ダイブツシユの加熱およびコアの加熱は、
それぞれ別個に電磁誘導加熱装置、電気抵抗加熱
装置により行なわれる。一般の中空成形用ダイ
は、ダイブツシユのみを加熱するようになつてお
り、このようなダイを用いて、ポリ4−メチル−
1−ペンテンのパリソン内面の肌荒れを解消する
には、ダイブツシユの温度を少なくとも350℃を
超える温度にする必要がある。しかしながら350
℃を超える温度にすると、パリソンのドローダウ
ンが大きくなり中空成形が困難になるとともに、
パリソン表面も熱劣化を起こし、製品の外観およ
び強度も低下する虞れがある。 第1図および第2図に本発明のダイの一実施例
を示す。第1図の本発明のダイを備えた中空成形
用ダイヘツドを示す。ダイブツシユ1およびコア
3はそれぞれ独自にヒータ2およびヒータ4を具
備しており、別個に温度調節ができる。ダイブツ
シユ1およびコア3は、それぞれダイボデイ5お
よびマンドレル6に連結され、クロスヘツド9を
介して押出機のシリンダー10と連結されてい
る。ダイボデイ5およびクロスヘツド9はそれぞ
れヒータ7により加熱調節できる。 第2図は本発明のダイを示す。ダイブツシユ1
およびコア3は、それぞれ独自にヒータ2および
ヒータ4を具備している。 前記ポリ4−メチル−1−ペンテンの溶融は、
通常の押出機により行い得るが、押出機のスクリ
ユーヘツド部には、ブレーカプレートの代わりに
オリフイスを用いれば、ブレーカプレートによる
樹脂の分割流によつて中空成形体に生じる縦すじ
の発生を抑えることができるので好ましい。 ポリ4−メチル−1−ペンテンのパリソンの押
出し方法は、スクリユー回転による連続押出し、
インラインスクリユーによる射出押出し、あるい
はアキユムレータ方式による押出し等の公知の方
法によつて行いうる。 本発明の方法には、種々公知の中空成形用ダイ
ヘツド、たとえば、サイド流入型ヘツド、センタ
ー流入型ヘツド、スパイラル型ヘツド等の種々公
知のダイヘツドを用いることができる。 本発明の方法により得られたポリ4−メチル−
1−ペンテン中空成形体は、透明性に優れ、かつ
ポリ4−メチル−1−ペンテン本来の耐熱性、剛
性、耐薬品性、耐沸水性、食品衛生性等を備えて
いるので、フラスコ、血液用セル等の化学・医学
用器具、食品用容器および工業薬品用容器等に用
いることができる。 次に実施例を挙げて、本発明をさらに詳しく説
明するが、本発明はその要旨を超えない限り、こ
れらの例に何ら制約されるものではない。 実施例 1 ポリ4−メチル−1−ペンテンとしてMFRが
8g/10分の樹脂(商品名TPXDX845三井石
油化学工業(株)製)を用い、コアにカートリツジヒ
ータを備えたダイを具備する中空成形機((株)日本
製鋼所製型式V8)で400c.c.円筒瓶を成形した。な
お成形温度条件は、押出機のシリンダーを260℃、
クロスヘツドを250℃、ダイボデイを250℃、ダイ
ブツシユを270℃およびコアを300℃とし、金型の
冷却は水で行つた。得られた円筒瓶の霞度
(ASTM D 1003)および光沢(ASTM D
523)を第1表に示す。 実施例 2 ダイブツシユの温度を220℃とし、コアの温度
を120℃とした以外は、実施例1と同様に行つた。
結果を第1表に示す。 実施例 3 ダイブツシユの温度を300℃とし、コアの温度
を320℃にした以外は、実施例1と同様に行つた。
結果を第1表に示す。 比較例 1 ダイブツシユの温度を150℃とし、コアの温度
を80℃にした以外は、実施例1と同様に行つた。
結果を第1表に示す。 比較例 2 ダイブツシユの温度を370℃とし、コアの温度
を380℃にした以外は、実施例1と同様に行つた。
結果を第1表に示す。 比較例 3 押出機のシリンダー温度を190℃にした以外は、
実施例1と同様に行つた。結果を第1表に示す。 比較例 4 ダイブツシユの温度を240℃とし、コアの加熱
を行わなかつた以外は、実施例1と同様に行つ
た。結果を第1表に示す。 比較例 5 コアの温度を240℃としダイブツシユの加熱を
行わなかつた以外は、実施例1と同様に行つた。
結果を第1表に示す。 【表】
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for blow-molding poly-4-methyl-1-pentene and a blow-molding die, and more specifically to a die for blow-molding poly-4-methyl-1-pentene, which has excellent transparency.
The present invention relates to a method for manufacturing a pentene hollow molded body and a blow molding die suitably used in the process. Poly-4-methyl-1-pentene is characterized by its transparency,
Taking advantage of its heat resistance and chemical resistance, it is used for molding into chemical laboratory instruments such as beakers and graduated cylinders, syringes for syringes, optical measurement shells, trays for microwave ovens, etc., but most of these are injection molded. It's drifting. Since poly-4-methyl-1-pentene has a low viscosity when melted, the drawdown of the parison is large, making it somewhat difficult to apply it to blow molding. Although there is a method of improving drawdown properties by lowering the molding temperature, this method causes surface roughness in the parison due to melt fracture and reduces the transparency of the resulting hollow molded product. Further, the die of a blow molding machine is usually heated from the outside of the die by a band heater or an embedded heater. Furthermore, as a method to prevent the surface of the parison from becoming rough, a method has been proposed in which the die is heated by a band heater. If the resin is opaque or translucent, such as high-density polyethylene or polypropylene, the surface roughness of the parison can be eliminated by this method, and a hollow molded article with a good appearance can be obtained. However, even when this method is applied to poly-4-methyl-1-pentene, the rough surface of the inner surface of the parison is not resolved at all, and a hollow molded article with good transparency cannot be obtained. One way to eliminate rough skin is to add lubricants such as higher fatty acids or their metal salts, higher fatty acid amides, higher fatty acid esters, higher alcohols, and wax. It is necessary to add a lubricant, and as a result, the lubricant oozes out, making the resin surface cloudy and potentially reducing transparency. Therefore, the present inventors investigated a method for obtaining a hollow molded body of poly4-methyl-1-pentene having excellent transparency, and as a result, they arrived at the present invention. That is, the present invention provides a method for blow molding poly-4-methyl-1-pentene.
1- After melting pentene at a temperature of 200-350℃,
Poly 4 is characterized by extrusion through a blow molding die in which the temperature of the die is set at 200 to 350°C and the temperature of the core is set independently to 100 to 350°C.
- A blow molding method for methyl-1-pentene is provided, and a die for blow molding is provided, which is characterized in that it comprises a die having a die butt heating device and a core having a core heating device. The poly-4-methyl-1-pentene used in the method of the present invention is a homopolymer of 4-methyl-1-pentene or a polymer of 4-methyl-1-pentene and other α
- olefins, such as ethylene, propylene, 1-butene, 1-hexene, 1-octene,
4-Methyl-1- is a copolymer with α-olefin having 2 to 20 carbon atoms such as 1-decene, 1-tetradecene, and 1-octadecene, and usually contains 85 mol% or more of 4-methyl-1-pentene. It is a crystalline polymer mainly composed of pentene. Then, the melt flow rate of poly4-methyl-1-pentene (load:
5 kg, temperature: 260°C, hereinafter abbreviated as MFR) is preferably in the range of 0.5 to 50 g/10 minutes.
If the MFR is less than 0.5 g/10 minutes, the melt viscosity is high and moldability is poor, and even if the method of the present invention is applied, there is a possibility that rough skin will not be resolved. On the other hand, MFR is 50
If it exceeds g/10 minutes, the melt tension is low and the drawdown of the parison is large, making blow molding impossible. In the blow molding method of the present invention, the poly-4-methyl-1-pentene is heated at 200 to 350°C, preferably at 240 to 350°C.
After melting at a temperature of 280°C, it is extruded through a blow molding die with a die set at a temperature of 200 to 350°C, preferably 250 to 280°C, and a core temperature of 100 to 350°C, preferably 150 to 280°C. It's a method. The melting temperature of poly4-methyl-1-pentene is 200℃
If the temperature is below 350℃, the extrusion skin of the parison will not be improved even if the temperature of the divertail and core is increased.
If it exceeds this, the drawdown of the parison will become large and hollow molding will not be possible. The temperature of the diver is
If the temperature is less than 200℃ or the core temperature is less than 100℃,
This is undesirable because the extrusion skin of the parison is not improved and the transparency of the obtained hollow molded body is poor.On the other hand, if the die butt temperature exceeds 350℃ or the core temperature exceeds 350℃, the drawdown of the parison will deteriorate. This is not preferable because it becomes large and cannot be hollow-molded. The heating of the dive shaft and the heating of the core include:
The heating is performed separately using an electromagnetic induction heating device and an electric resistance heating device. General blow molding dies are designed to heat only the die bush, and using such a die, poly 4-methyl-
In order to eliminate rough skin on the inner surface of the 1-pentene parison, it is necessary to raise the temperature of the dive shell to at least 350°C. However 350
If the temperature exceeds ℃, the drawdown of the parison will increase, making hollow molding difficult.
The surface of the parison may also undergo thermal deterioration, which may reduce the appearance and strength of the product. An embodiment of the die of the present invention is shown in FIGS. 1 and 2. FIG. 1 shows a blow molding die head equipped with the die of the invention of FIG. 1; The dive shaft 1 and the core 3 are each equipped with a heater 2 and a heater 4, and the temperature can be adjusted separately. The die 1 and core 3 are connected to a die body 5 and a mandrel 6, respectively, and via a crosshead 9 to a cylinder 10 of the extruder. The heating of the die body 5 and crosshead 9 can be controlled by heaters 7, respectively. FIG. 2 shows a die of the present invention. Dive Tsushi 1
The core 3 is each independently equipped with a heater 2 and a heater 4. The melting of the poly-4-methyl-1-pentene is
This can be done using a normal extruder, but if an orifice is used in place of a breaker plate in the screw head of the extruder, the formation of vertical streaks on the hollow molded product due to the split flow of resin caused by the breaker plate can be suppressed. This is preferable because it can be done. The extrusion method for poly4-methyl-1-pentene parison includes continuous extrusion using screw rotation;
This can be carried out by a known method such as injection extrusion using an in-line screw or extrusion using an accumulator method. In the method of the present invention, various known die heads for blow molding can be used, such as a side-inflow type head, a center-inflow type head, a spiral type head, and the like. Poly4-methyl- obtained by the method of the present invention
The 1-pentene hollow molded product has excellent transparency and has the heat resistance, rigidity, chemical resistance, boiling water resistance, food hygiene properties, etc. inherent to poly4-methyl-1-pentene, so it is suitable for flasks, blood, etc. It can be used for chemical and medical instruments such as industrial cells, containers for food, containers for industrial chemicals, etc. EXAMPLES Next, the present invention will be explained in more detail with reference to examples, but the present invention is not limited to these examples unless the gist thereof is exceeded. Example 1 Using a resin (product name TPXDX845 manufactured by Mitsui Petrochemical Industries, Ltd.) with an MFR of 8 g/10 minutes as poly-4-methyl-1-pentene, blow molding was performed using a die equipped with a cartridge heater in the core. A 400 c.c. cylindrical bottle was molded using a machine (model V8 manufactured by Japan Steel Works, Ltd.). The molding temperature conditions are the extruder cylinder at 260℃,
The temperature of the crosshead was 250°C, the die body was 250°C, the die was 270°C, and the core was 300°C, and the mold was cooled with water. Haze (ASTM D 1003) and gloss (ASTM D
523) are shown in Table 1. Example 2 The same procedure as in Example 1 was carried out except that the temperature of the dive shaft was 220°C and the temperature of the core was 120°C.
The results are shown in Table 1. Example 3 The same procedure as in Example 1 was carried out except that the temperature of the dive shaft was 300°C and the temperature of the core was 320°C.
The results are shown in Table 1. Comparative Example 1 The same procedure as in Example 1 was carried out except that the temperature of the dive shaft was 150°C and the temperature of the core was 80°C.
The results are shown in Table 1. Comparative Example 2 The same procedure as in Example 1 was carried out except that the temperature of the dive shaft was 370°C and the temperature of the core was 380°C.
The results are shown in Table 1. Comparative Example 3 Except for setting the extruder cylinder temperature to 190℃,
The same procedure as in Example 1 was carried out. The results are shown in Table 1. Comparative Example 4 The same procedure as in Example 1 was carried out except that the temperature of the dive gun was 240° C. and the core was not heated. The results are shown in Table 1. Comparative Example 5 The same procedure as in Example 1 was conducted except that the core temperature was 240° C. and the dive bush was not heated.
The results are shown in Table 1. 【table】

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の中空成形用ダイを備えたダイ
ボデイーの縦断面図および第2図は本発明の中空
成形用ダイの縦断面図である。 1……ダイブツシユ、2……加熱装置、3……
コア、4……加熱装置。
FIG. 1 is a vertical cross-sectional view of a die body equipped with a blow-forming die of the present invention, and FIG. 2 is a vertical cross-sectional view of the blow-forming die of the present invention. 1... diver, 2... heating device, 3...
Core, 4...Heating device.

Claims (1)

【特許請求の範囲】 1 ポリ4−メチル−1−ペンテンの中空成形方
法において、ポリ4−メチル−1−ペンテンを
200〜350℃の温度で溶融した後、ダイブツシユの
温度を200〜350℃に、そしてコアの温度を100〜
350℃にそれぞれ独立に設定した中空成形用ダイ
より押出すことを特徴とするポリ4−メチル−1
−ペンテンの中空成形方法。 2 ダイブツシユ加熱装置を具備するダイブツシ
ユおよびコア加熱装置を具備するコアからなるこ
とを特徴とする中空成形用ダイ。
[Claims] 1. A blow molding method for poly-4-methyl-1-pentene, in which poly-4-methyl-1-pentene is
After melting at a temperature of 200-350℃, the temperature of the diverging shaft is 200-350℃, and the temperature of the core is 100-350℃.
Poly 4-methyl-1 characterized by being extruded through blow molding dies independently set at 350°C.
- Penten blow molding method. 2. A blow molding die characterized by comprising a die buttock equipped with a die buttock heating device and a core equipped with a core heating device.
JP57099273A 1982-06-11 1982-06-11 Hollow molding method for poly 4-methyl-1-pentene and die for hollow molding Granted JPS58217327A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP57099273A JPS58217327A (en) 1982-06-11 1982-06-11 Hollow molding method for poly 4-methyl-1-pentene and die for hollow molding

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP57099273A JPS58217327A (en) 1982-06-11 1982-06-11 Hollow molding method for poly 4-methyl-1-pentene and die for hollow molding

Publications (2)

Publication Number Publication Date
JPS58217327A JPS58217327A (en) 1983-12-17
JPS6330844B2 true JPS6330844B2 (en) 1988-06-21

Family

ID=14243067

Family Applications (1)

Application Number Title Priority Date Filing Date
JP57099273A Granted JPS58217327A (en) 1982-06-11 1982-06-11 Hollow molding method for poly 4-methyl-1-pentene and die for hollow molding

Country Status (1)

Country Link
JP (1) JPS58217327A (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5991037A (en) * 1982-11-16 1984-05-25 Kao Corp Method and die for blow molding
US7632086B2 (en) * 2003-10-03 2009-12-15 Exxonmobil Chemical Patents Inc. Melt fracture reduction

Also Published As

Publication number Publication date
JPS58217327A (en) 1983-12-17

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