JPS63297591A - Manufacture of metal mold - Google Patents

Manufacture of metal mold

Info

Publication number
JPS63297591A
JPS63297591A JP13206387A JP13206387A JPS63297591A JP S63297591 A JPS63297591 A JP S63297591A JP 13206387 A JP13206387 A JP 13206387A JP 13206387 A JP13206387 A JP 13206387A JP S63297591 A JPS63297591 A JP S63297591A
Authority
JP
Japan
Prior art keywords
mold
bath
electrolytic
mold surface
electrolytic bath
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP13206387A
Other languages
Japanese (ja)
Inventor
Masatoshi Hirai
平井 正敏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHIYOUKOUSHIYA KK
Shokosha KK
Original Assignee
SHIYOUKOUSHIYA KK
Shokosha KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHIYOUKOUSHIYA KK, Shokosha KK filed Critical SHIYOUKOUSHIYA KK
Priority to JP13206387A priority Critical patent/JPS63297591A/en
Publication of JPS63297591A publication Critical patent/JPS63297591A/en
Pending legal-status Critical Current

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  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

PURPOSE:To manufacture a metal mold for synthetic resin molding lightened in weight and free from the occurrence of corrosion and cracks, by subjecting the mold surface of hard aluminum alloy to electrolytic treatment in an alkaline electrolytic bath and further to electrolytic treatment in a metal-containing electrolytic bath. CONSTITUTION:A mold surface is provided to a hard aluminum alloy by a grinding- working means, etc. As the above alloy, that of JIS7075 having a composition consisting of 5.1-6.1% Zn, 2.1-2.9% Mg, 1.2-2.0% Cu, 0.5% Fe, trace amounts of Si, Cr, etc., and the balance Al is suitably used. Subsequently, the above-mentioned mold surface is subjected to primary electrolytic treatment in an alkaline electrolytic bath. As this electrolytic bath, a phosphoric acid-type bath or a caustic soda-type bath is used. Then, the above-mentioned mold surface is subjected to secondary electrolytic treatment in a metal-containing electrolytic bath. As this electrolytic bath, an Ni or Sn solution is suitably used. By this method, the metal mold for synthetic resin molding in which strength is remarkably improved since an alkaline film formed on the mold surface and excellent in corrosion resistance is impregnated with metal and which is free from corrosion and cracks due to chlorine contained in synthetic resin can be obtained.

Description

【発明の詳細な説明】 (産業上の利用分野) この発明は、合成樹脂の成形に使用される金型の製作方
法に関する。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a method for manufacturing a mold used for molding synthetic resin.

(従来の技術) 一般に合成樹脂の成形に使用される金型は、炭素鋼など
の鋼材を用い、該鋼材に研削加工手段などにより型面を
形成し、この型面をクロムメッキ処理して製作される。
(Prior art) Molds used for molding synthetic resins are generally manufactured by using a steel material such as carbon steel, forming a mold surface on the steel material by grinding, etc., and then treating this mold surface with chrome plating. be done.

(発明が解決しようとする問題点) ところで前記金型の素材として使用される前記鋼材は、
非常に重くて、金型の取扱いに困難を伴う問題があり、
その上最近では前記金型のハイサイクル化が要求され、
即ち前記金型の加熱冷却時間を短縮して、該金型による
成形効率を高めることが要求されているのであるが、前
記鋼材を使用する場合には、前記ハイサイクル化に対応
することができなかったのである。
(Problems to be Solved by the Invention) By the way, the steel material used as the material for the mold is:
It is very heavy and there are problems with handling the mold.
Moreover, recently there has been a demand for high-cycle molds,
That is, it is required to shorten the heating and cooling time of the mold to increase the molding efficiency of the mold, but when using the steel material, it is not possible to cope with the high cycle. There wasn't.

本発明者は、以上のごとき問題を解決するために、ジュ
ラルミンなどの硬質アルミニウム合金が機械的強度に優
れ、しかも軽量で熱伝導性に優れていることに着目し、
前記硬質アルミニウム合金を前記金型の素材として使用
することを考えたのである。
In order to solve the above problems, the present inventor focused on the fact that hard aluminum alloys such as duralumin have excellent mechanical strength, are lightweight, and have excellent thermal conductivity.
The idea was to use the hard aluminum alloy as a material for the mold.

ところが前記硬質アルミニウム合金で前記金型を製作し
た場合、該金型の型面が合成樹脂に含有される塩素ガス
などの成分により腐食され、前記型面が梨地状に荒れる
のであり、しかも成形時に。
However, when the mold is made of the hard aluminum alloy, the mold surface of the mold is corroded by components such as chlorine gas contained in the synthetic resin, and the mold surface becomes rough and satiny. .

前記型面にクラックが入り易くて、良好な成形品が得ら
れない問題があることが判明した。
It has been found that there is a problem in that the mold surface tends to crack, making it difficult to obtain a good molded product.

しかしながら前記硬質アルミニウム合金は、前記金型の
素材として極めて有用であることから、更に研究を続け
た結果、前記硬質アルミニウム合金に特殊な表面処理を
施すことにより、腐食やクラックを招いたりすることが
なく、シがも1lffiでハイサイクル化に対応可能な
金型を開発するに至ったのである。
However, since the hard aluminum alloy is extremely useful as a material for the mold, further research has revealed that applying a special surface treatment to the hard aluminum alloy can prevent corrosion and cracks. Instead, we were able to develop a mold that can handle high cycles at just 1lffi.

(問題点を解決するための手段) 本発明にかかる金型の製作方法は、硬質アルミニウム合
金を用い、この硬質アルミニウム合金に形成する型面を
アルカリ電解浴で一次電解処理した後に、前記型面を金
属を含有する電解浴で二次電解処理することを特徴とす
るものである。
(Means for Solving the Problems) A mold manufacturing method according to the present invention uses a hard aluminum alloy, and after performing a primary electrolytic treatment on the mold surface to be formed on the hard aluminum alloy in an alkaline electrolytic bath, the mold surface is It is characterized by subjecting it to secondary electrolytic treatment in an electrolytic bath containing metal.

前記金型の素材として用いる前記砂質アルミニウム合金
としては、例えば亜鉛5.1〜6.1%、マグネシウム
2.1〜2.9%、銅1.2〜2.0%、鉄0.5%及
び微量のシリコン、クロムなどを含み、人騒をアルミニ
ウムとした硬質アルミニウム合金(JIS呼称 707
5)などが使用可能である。
The sandy aluminum alloy used as the material for the mold includes, for example, 5.1 to 6.1% zinc, 2.1 to 2.9% magnesium, 1.2 to 2.0% copper, and 0.5% iron. Hard aluminum alloy (JIS designation 707) containing % and trace amounts of silicon, chromium, etc.
5) etc. can be used.

また、前記−次電解処理に用いるアルカリ電解浴として
は、リン酸系浴及び苛性ソーダ系浴などが使用される。
Further, as the alkaline electrolytic bath used in the secondary electrolytic treatment, a phosphoric acid bath, a caustic soda bath, etc. are used.

更に、前記二次電解処理に用いる金属を含有する電解浴
としては、ニッケル溶液及びスズ溶液などが使用される
Further, as the electrolytic bath containing metal used in the secondary electrolytic treatment, a nickel solution, a tin solution, etc. are used.

(作用及び効果) しかして前記金型は、その素材として、硬質アルミニウ
ム合金を使用することから、軽量となって取扱性に優れ
たものとなり、しかも前記硬質アルミニウム合金は熱伝
導性に優れているために、加熱冷却を短時間で行うこと
ができ、前記金型のハイサイクル化が可能となるのであ
る。
(Functions and Effects) Since the mold uses a hard aluminum alloy as its material, it is lightweight and has excellent handling properties, and the hard aluminum alloy has excellent thermal conductivity. Therefore, heating and cooling can be performed in a short period of time, making it possible to use the mold at high cycles.

また、前記金型の型面に前述した一次電解処理を施すこ
とによって、該型面に耐腐食性に優れたアルカリ被膜が
形成され、このアルカリ被膜で前記型面が、合成樹脂中
に含有される塩素ガス成分などによる腐食から保護され
るのである。
Furthermore, by subjecting the mold surface of the mold to the primary electrolytic treatment described above, an alkali coating with excellent corrosion resistance is formed on the mold surface, and this alkali coating protects the mold surface from being contained in the synthetic resin. This protects them from corrosion caused by chlorine gas components.

更に、前記金型の型面に、前述した二次電解処理を施す
ことによって、前記アルカリ土類金属が含浸されて、こ
の含浸金属で前記アルカリ被膜の強度が著しく高められ
、クラックの発生が阻止されるのであり、このクラック
の発生阻止と前述した耐腐食性の向上とによって、前記
硬質アルミニウム合金を使用するにも拘わらず、良好な
成形品を成形できるのである。
Furthermore, by subjecting the mold surface of the mold to the aforementioned secondary electrolytic treatment, the alkaline earth metal is impregnated, and the strength of the alkali coating is significantly increased by this impregnated metal, thereby preventing the occurrence of cracks. By preventing the occurrence of cracks and improving the corrosion resistance mentioned above, good molded products can be formed even though the hard aluminum alloy is used.

(実施例) 以下本発明にかかる金型の製作方法を、具体例を挙げて
説明する。
(Example) The method for manufacturing a mold according to the present invention will be explained below by giving a specific example.

具体例1 金型の素材として、前述した硬質アルミニウム合金(J
IS呼称 7075)を用い、この硬質アルミニウム合
金を研削加工して型面を形成した後に、アルカリ電解浴
を使用して、−次電解処理を行った。
Specific example 1 The above-mentioned hard aluminum alloy (J
After grinding this hard aluminum alloy to form a mold surface using IS designation 7075), a secondary electrolytic treatment was performed using an alkaline electrolytic bath.

前記−次電解処理を行うにあたっては、先ず100 g
/ lのリン酸三ソーダ溶液に、25g/lのグルフン
酸ソーダを添加して前記アルカリ電解浴を調製した。
In performing the above-mentioned secondary electrolytic treatment, first 100 g
The alkaline electrolytic bath was prepared by adding 25 g/l of sodium gulfurate to a trisodium phosphate solution of 1/1.

次に、前記アルカリ電解浴を25°Cの温度に保持して
、この温度条件下で前記硬質アルミニウム合金を、直流
40Vで、20分間陽極酸化処理して、前記型面に厚み
5μのアルカリ被膜を形成した。
Next, the alkaline electrolytic bath is maintained at a temperature of 25°C, and under this temperature condition, the hard aluminum alloy is anodized at 40 V DC for 20 minutes to form an alkali coating with a thickness of 5 μm on the mold surface. was formed.

尚、前記アルカリ電解浴は、前記リン酸三ソーダの単独
溶液でも調製可能であるが、前記グルコン酸ソーダを添
加するときには、前記アルカリ電解浴の老化を防止でき
るばかりか、表面平滑で光沢のあるアルカリ被膜を形成
できるのであり、また前記グルコン酸ソーダに代えて、
酒石酸ソーダやクエン酸ソーダなどを使用しても、前述
したものと同様な効果が得られるのである。
The alkaline electrolytic bath can also be prepared using a single solution of the trisodium phosphate, but when adding the sodium gluconate, it is possible to prevent aging of the alkaline electrolytic bath and also to make the surface smooth and shiny. It is possible to form an alkaline film, and in place of the sodium gluconate,
Even if sodium tartrate, sodium citrate, or the like is used, the same effects as those described above can be obtained.

更に、以上のごとく一次電解処理した硬質アルミニウム
合金を、金属を含をする電解浴で二次電解処理した。
Furthermore, the hard aluminum alloy subjected to the primary electrolytic treatment as described above was subjected to a secondary electrolytic treatment in an electrolytic bath containing metal.

前記二次電解処理に使用する電解浴は、100g/lの
硫酸ニッケル溶液を用い、該溶液に30g/lのホウ酸
を添加して調製した。
The electrolytic bath used in the secondary electrolytic treatment was prepared by using a 100 g/l nickel sulfate solution and adding 30 g/l boric acid to the solution.

次に、前記電解浴を20°Cの温度に保持して、この温
度条件下で前記硬質アルミニウム合金を、交流30Vで
、2分間電解処理して、前記−次電解処理で形成された
アルカリ被膜にニッケル金属を含浸させた。このとき前
記アルカリ被膜は、茶系統の色に着色された。
Next, the electrolytic bath is maintained at a temperature of 20° C., and the hard aluminum alloy is electrolytically treated at 30 V AC for 2 minutes under this temperature condition to remove the alkaline coating formed by the second electrolytic treatment. impregnated with nickel metal. At this time, the alkali coating was colored in a brownish color.

具体例2 金型の素材として、前記具体例1と同様のものを使用し
、この硬質アルミニウム合金を研削加工して型面を形成
した後に、アルカリ電解浴を使用して、−次電解処理を
行った。
Concrete Example 2 The same material as in Concrete Example 1 was used as the mold material, and after the hard aluminum alloy was ground to form a mold surface, it was subjected to a second electrolytic treatment using an alkaline electrolytic bath. went.

前記−次電解処理を行うにあたっては、先ず、20%の
苛性ソーダ溶液に、0.2%の過酸化水素水を添加して
前記アルカリ電解浴を調製した。
In performing the secondary electrolytic treatment, first, 0.2% hydrogen peroxide solution was added to a 20% caustic soda solution to prepare the alkaline electrolytic bath.

次に、前記アルカリ電解浴を25°Cの温度に保持して
、この温度条件下で前記硬質アルミニウム合金を、直流
40Vで、20分間陽極酸化処理して、前記型面に厚み
6μのアルカリ被膜を形成した。
Next, the alkaline electrolytic bath is maintained at a temperature of 25°C, and under this temperature condition, the hard aluminum alloy is anodized at 40 V DC for 20 minutes to form an alkali coating with a thickness of 6 μm on the mold surface. was formed.

更に、以上のごと(−次電解処理した硬質アルミニウム
合金を、金属を含有する電解浴で二次′1■解処理した
Furthermore, the hard aluminum alloy which had been electrolytically treated as described above was subjected to a second electrolytic treatment in an electrolytic bath containing metal.

前記二次電解処理に使用する電解浴は、50g/lの硫
酸スズ溶液を用い、該溶液に7g/lの硫酸と、10g
/lのクレゾールスルホン酸を添加して調製した。
The electrolytic bath used in the secondary electrolytic treatment uses a 50 g/l tin sulfate solution, in which 7 g/l sulfuric acid and 10 g
/l of cresol sulfonic acid was added.

次に、前記電解浴を20°Cの温度に保持して、この温
度条件下で前記硬質アルミニウム合金を、交流20Vで
、5分間電解処理して、前記−次電解処理で形成された
アルカリ被膜にスズ金属を含浸させた。このとき前記ア
ルカリ被膜は、黒色系統の色に着色された。
Next, the electrolytic bath is maintained at a temperature of 20° C., and the hard aluminum alloy is electrolytically treated at 20 V AC for 5 minutes under this temperature condition to remove the alkaline coating formed by the second electrolytic treatment. impregnated with tin metal. At this time, the alkali coating was colored in a blackish color.

Claims (4)

【特許請求の範囲】[Claims] (1)硬質アルミニゥム合金を用い、この硬質アルミニ
ゥム合金に形成する型面をアルカリ電解浴で一次電解処
理した後に、前記型面を金属を含有する電解浴で二次電
解処理することを特徴とする金型の製作方法。
(1) Using a hard aluminum alloy, the mold surface to be formed on the hard aluminum alloy is subjected to a primary electrolytic treatment in an alkaline electrolytic bath, and then the mold surface is subjected to a secondary electrolytic treatment in an electrolytic bath containing metal. How to make molds.
(2)亜鉛5.1〜6.1%、マグネシゥム2.1〜2
.9%、銅1.2〜2.0%、鉄0.5%及び微量のシ
リコン、クロムなどを含み、残量をアルミニゥムとした
硬質アルミニゥム合金を使用することを特徴とする特許
請求の範囲第1項記載の金型の製作方法。
(2) Zinc 5.1-6.1%, Magnesium 2.1-2
.. 9% copper, 1.2 to 2.0% copper, 0.5% iron, and trace amounts of silicon, chromium, etc., with the balance being aluminum. A method for manufacturing the mold described in Section 1.
(3)一次電解処理に用いるアルカリ電解浴として、リ
ン酸系浴又は苛性ソーダ系浴を使用することを特徴とす
る特許請求の範囲第1項記載の金型の製作方法。
(3) The mold manufacturing method according to claim 1, wherein a phosphoric acid bath or a caustic soda bath is used as the alkaline electrolytic bath used in the primary electrolytic treatment.
(4)二次電解処理に用いる金属を含有する電解浴とし
て、ニッケル溶液又はスズ溶液を使用することを特徴と
する特許請求の範囲第1項記載の金型の製作方法。
(4) The method for manufacturing a mold according to claim 1, wherein a nickel solution or a tin solution is used as the electrolytic bath containing metal used in the secondary electrolytic treatment.
JP13206387A 1987-05-28 1987-05-28 Manufacture of metal mold Pending JPS63297591A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP13206387A JPS63297591A (en) 1987-05-28 1987-05-28 Manufacture of metal mold

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13206387A JPS63297591A (en) 1987-05-28 1987-05-28 Manufacture of metal mold

Publications (1)

Publication Number Publication Date
JPS63297591A true JPS63297591A (en) 1988-12-05

Family

ID=15072645

Family Applications (1)

Application Number Title Priority Date Filing Date
JP13206387A Pending JPS63297591A (en) 1987-05-28 1987-05-28 Manufacture of metal mold

Country Status (1)

Country Link
JP (1) JPS63297591A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013007762A (en) * 2011-05-20 2013-01-10 Nippon Light Metal Co Ltd Method for manufacturing support frame for pellicle, support frame for pellicle, and pellicle

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5544159A (en) * 1978-09-26 1980-03-28 Honda Motor Co Ltd Controller in oil pressure operational speed change gear for vehicle
JPS5714291A (en) * 1980-06-30 1982-01-25 Toshiba Corp Electret device

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5544159A (en) * 1978-09-26 1980-03-28 Honda Motor Co Ltd Controller in oil pressure operational speed change gear for vehicle
JPS5714291A (en) * 1980-06-30 1982-01-25 Toshiba Corp Electret device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013007762A (en) * 2011-05-20 2013-01-10 Nippon Light Metal Co Ltd Method for manufacturing support frame for pellicle, support frame for pellicle, and pellicle

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