JPS6329550Y2 - - Google Patents
Info
- Publication number
- JPS6329550Y2 JPS6329550Y2 JP1982081455U JP8145582U JPS6329550Y2 JP S6329550 Y2 JPS6329550 Y2 JP S6329550Y2 JP 1982081455 U JP1982081455 U JP 1982081455U JP 8145582 U JP8145582 U JP 8145582U JP S6329550 Y2 JPS6329550 Y2 JP S6329550Y2
- Authority
- JP
- Japan
- Prior art keywords
- stainless steel
- steel wires
- group
- sheet
- synthetic resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229910001220 stainless steel Inorganic materials 0.000 claims description 54
- 239000010935 stainless steel Substances 0.000 claims description 46
- 229920003002 synthetic resin Polymers 0.000 claims description 28
- 239000000057 synthetic resin Substances 0.000 claims description 28
- 229920005989 resin Polymers 0.000 description 9
- 239000011347 resin Substances 0.000 description 9
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 8
- 239000002184 metal Substances 0.000 description 7
- 239000000835 fiber Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 210000003734 kidney Anatomy 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 210000004185 liver Anatomy 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Landscapes
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
- Laminated Bodies (AREA)
Description
【考案の詳細な説明】
この考案は、２枚の合成樹脂シートを、ステン
レス鋼線を介在させて一体に重ね合せ加圧成形し
てなるステンレス鋼線強化硬質合成樹脂波板に関
し、特に２枚の合成樹脂シートを、接着可能な状
態で重ね合せる直前に、非織状に特定配列された
ステンレス鋼線の群を介在させることによつて、
簡便で且つ高速生産を可能にする強靭な硬質合成
樹脂波板を提供するものである。[Detailed description of the invention] This invention relates to a stainless steel wire-reinforced hard synthetic resin corrugated plate made by stacking and pressure-forming two synthetic resin sheets with stainless steel wires interposed therebetween. By interposing a group of stainless steel wires arranged in a non-woven manner immediately before the synthetic resin sheets are stacked together in a bondable state,
To provide a strong hard synthetic resin corrugated sheet that is simple and enables high-speed production.
従来より透明又は半透明な建材として金網入り
の合成樹脂波板が知られている（例えば実公昭38
−14396号参照）。この波板は２枚の合成樹脂シー
トの間に予め網状に織つた金属ネツトを介在さ
せ、熱融着にて一体に積層し、更に加圧して得ら
れる。従つて波板を生産する前に金属線を網状に
織るという別工程が必要であり、しかも積層板の
波板成形に際しては両合成樹脂シートと金属線と
の成形対応性が全く異なり、特に金属線が予め織
られ結合されているので成形性がさらに悪く従つ
て両者にひずみが残り、経時的な変形が大きいと
いう欠点があつた。 Synthetic resin corrugated sheets with wire mesh have been known as transparent or translucent building materials (for example,
-Refer to No. 14396). This corrugated sheet is obtained by interposing a metal net previously woven into a net shape between two synthetic resin sheets, laminating them together by heat fusion, and then applying pressure. Therefore, before producing corrugated sheets, a separate process of weaving metal wires into a mesh is required, and when forming corrugated sheets into laminated sheets, the molding compatibility of both synthetic resin sheets and metal wires is completely different, especially when it comes to metal wires. Since the wires are woven and bonded in advance, the moldability is even worse, resulting in distortion remaining in both parts, resulting in large deformations over time.
更に同様の建材として予め織られた網状ガラス
繊維を一体に介在させた波板も知られているが
（実開昭52−49383号参照）、この波板もほぼ同様
の欠点が指摘されていた。 Furthermore, a corrugated sheet made of pre-woven reticular glass fibers is also known as a similar building material (see Utility Model Application No. 52-49383), but this corrugated sheet had almost the same drawbacks. .
このような欠点を解決できる波板としては、ガ
ラス繊維、ロツクウールなどの無機繊維の短繊維
又は長繊維をシート間に介在させるものが提案さ
れている（実開昭53−137176号参照）。この波板
の短繊維を用いるものは、繊維相互の結合性が弱
く強靭性が劣り、一方長繊維を用いるものは、長
繊維が波付方向に対して直線状又はジグザグ状配
置され、積層板の波状成形に際して、シートの主
たる変形方向に、繊維が延びていることになるの
で、両者の成形対応性の差異が大きく、従つて相
変らず残留ひずみが生じやすいという問題があつ
た。 As a corrugated sheet capable of solving these drawbacks, one in which short or long fibers of inorganic fibers such as glass fiber and rock wool are interposed between the sheets has been proposed (see Utility Model Application No. 137176/1983). Corrugated sheets that use short fibers have weak inter-fiber bonding properties and are inferior in toughness, while those that use long fibers have long fibers arranged in a straight or zigzag manner with respect to the corrugation direction, resulting in laminated sheets. When forming into a wave shape, the fibers extend in the main deformation direction of the sheet, so there is a large difference in moldability between the two, and therefore, there is still the problem that residual strain is likely to occur.
このような波板に対して、波付方向と直行（直
角）方向との組み合せ、および直行方向のみに直
線状金属線をシート間にそれぞれ介在させるもの
も知られている（実開昭55−49983号参照）。しか
し前者の波板は、波状形状であるが故に亀裂が起
こりやすい波付方向（ヨコ方向）に金属線が介在
されているので、亀裂を防止することが難しい。
一方後者の波板はタテ方向のみに金属線が介在さ
れているので、上記亀裂を防止できるが、肝腎の
波付方向の強度（剛性又は機械的強度）が不十分
となる問題がある。 For such corrugated sheets, there are also known combinations of corrugation in the corrugation direction and orthogonal (perpendicular) direction, as well as those in which straight metal wires are interposed between the sheets only in the orthogonal direction (Utility Model No. (See No. 49983). However, since the former corrugated plate has a metal wire interposed in the corrugation direction (horizontal direction) where cracks are likely to occur due to its wavy shape, it is difficult to prevent cracks.
On the other hand, since the latter corrugated plate has metal wires interposed only in the vertical direction, the above-mentioned cracks can be prevented, but there is a problem that the strength (rigidity or mechanical strength) of the liver and kidney in the corrugation direction is insufficient.
この考案は、主としてこのような事情に鑑みな
されたもので、その具体的構成は、２枚の合成樹
脂シートの間に、少なくとも一方の合成樹脂シー
トが他方の合成樹脂シートと接着可能な状態に
て、多数の平行でシートのタテ方向に対して略波
状のステンレス鋼線の群を介在させるか、又は多
数の平行でシートのタテ方向に対して略波状のス
テンレス鋼線の群と、多数の平行でシートのタテ
方向直線状のステンレス鋼線の群、若しくは多数
の平行で前記略波状のステンレス鋼線の群に対し
て交叉する略波状のステンレス鋼線の群とを非織
網状に重ね合せて介在させ、シートのヨコ方向の
波形に加圧成形してなるステンレス鋼線強化硬質
合成樹脂波板である。 This invention was mainly made in view of the above circumstances, and its specific structure is that between two synthetic resin sheets, at least one synthetic resin sheet can be bonded to the other synthetic resin sheet. A large number of parallel stainless steel wires that are substantially wavy in the longitudinal direction of the sheet are interposed, or a large number of parallel stainless steel wires that are substantially wavy in the longitudinal direction of the sheet and a large number of parallel stainless steel wires that are substantially wavy in the longitudinal direction of the sheet are interposed. A group of parallel stainless steel wires that are straight in the longitudinal direction of the sheet, or a group of substantially wavy stainless steel wires that intersect a large number of parallel stainless steel wires that intersect with the group of substantially wavy stainless steel wires are superimposed in a non-woven net shape. This is a stainless steel wire-reinforced hard synthetic resin corrugated sheet formed by pressing and forming corrugations in the horizontal direction of the sheet.
要するに、この考案は、２枚の合成樹脂シート
の間に介在されるステンレス鋼線の群が非織状態
の特定模様に配列され、しかもその配列されたス
テンレス鋼線の群が２枚の合成樹脂シートが接着
される直前に両合成樹脂シート間に介在されて、
ステンレス鋼線の群の配列がくずれない間に一体
とし、それによつて生産工程を簡便で且つ高速可
能とし、更に波形加圧成形時の変形に対するステ
ンレス鋼線の群の非織による融通性によつて、残
留ひずみを少なくし、経時的な変形を少なくする
ものである。またそのような波付方向での変形性
の付与は波板の波付方向の強度を低下させがちで
あるが、ステンレス鋼線を波状に配することによ
つてその強度をも強度をも保障できる。 In short, this invention consists of a group of stainless steel wires interposed between two synthetic resin sheets arranged in a specific pattern in a non-woven state, and furthermore, the group of arranged stainless steel wires is interposed between two synthetic resin sheets. It is inserted between both synthetic resin sheets just before the sheets are bonded,
The group of stainless steel wires can be integrated without disrupting the arrangement, thereby making the production process simple and fast.Furthermore, the group of stainless steel wires is flexible against deformation during corrugated pressure forming due to the non-woven nature of the group. This reduces residual strain and deformation over time. Furthermore, imparting deformability in the corrugated direction tends to reduce the strength of the corrugated sheet in the corrugated direction, but by arranging the stainless steel wire in a corrugated manner, the strength can be guaranteed. can.
この考案においてステンレス鋼線とは、ステン
レス鋼の単線を意味し、具体的には線径0.1〜0.5
mmのものが好ましく、0.3mmのものがより好まし
い。 In this invention, stainless steel wire means a single stainless steel wire, specifically a wire diameter of 0.1 to 0.5
A thickness of mm is preferable, and a thickness of 0.3 mm is more preferable.
次にこれらのステンレス鋼線の群を介在させる
合成樹脂シートとしては、塩化ビニル樹脂、アク
リル樹脂、ポリカーボネート樹脂などの板厚0.6
〜1.5mmのものが好ましいものとして挙げられる。 Next, the synthetic resin sheet on which these groups of stainless steel wires are interposed is made of vinyl chloride resin, acrylic resin, polycarbonate resin, etc. with a thickness of 0.6 mm.
1.5 mm is preferred.
この考案において、少なくとも一方の合成樹脂
シートが他方の合成樹脂シートと接着可能な状態
としては、実施例のごとく２枚の合成樹脂シート
が押出し機より押出されてきたところの軟化状態
か、一方の合成樹脂シートが同様の軟化状態で他
方のそれが予め押出成形されたシートの場合が好
ましい例として挙げられる。更に２枚の合成樹脂
シートを予め押出成形し、接着剤を介在させる場
合や加熱して軟化状態にする場合が他例として挙
げられる。 In this invention, the state in which at least one synthetic resin sheet can be bonded to the other synthetic resin sheet is the softened state in which the two synthetic resin sheets are extruded from the extruder as in the example, or A preferred example is a synthetic resin sheet that has been previously extruded in a similar softened state. Other examples include a case where two synthetic resin sheets are extruded in advance and an adhesive is interposed therebetween, or a case where the sheet is heated to soften it.
以下図示の実施例に基づいて詳述する。なお、
これによつてこの考案が限定されるものではな
い。まず第１図において、ステンレス鋼線強化硬
質塩化ビニル樹脂波板１は、上下の硬質塩化ビニ
ル樹脂基層２，３の間に非織状のステンレス鋼線
の群４を一体に介在させた透明な波板である。 A detailed explanation will be given below based on the illustrated embodiment. In addition,
This invention is not limited by this. First, in FIG. 1, a stainless steel wire-reinforced hard vinyl chloride resin corrugated sheet 1 is made of a transparent material with a group 4 of non-woven stainless steel wires integrally interposed between upper and lower hard vinyl chloride resin base layers 2 and 3. It is a corrugated plate.
この非織状のステンレス鋼線の群４の配列模様
は、第２図のごとく、多数の平行で直線状のタテ
方向ステンレス鋼線の群５と、多数の平行でタテ
方向に対して略正弦波状のステンレス鋼線の群６
とを交叉するように重ね合せて形成されている。 As shown in Fig. 2, the arrangement pattern of the group 4 of non-woven stainless steel wires consists of a group 5 of many parallel straight stainless steel wires in the vertical direction, and a group 5 of many parallel straight stainless steel wires in the vertical direction. Group 6 of wavy stainless steel wire
It is formed by overlapping the two so as to intersect with each other.
このようなステンレス鋼線の群４を介在させた
ステンレス鋼線強化硬質塩化ビニル樹脂波板１
は、第３図において、まず押出し機（図示省略）
より押出されてきた接着可能な２枚の塩化ビニル
樹脂シート２′，３′の間に、ロール７，８で重ね
合せる直前において、ステンレス鋼線の群５′と
ステンレス鋼線の群６′とを介在させ、次いで適
宜ロール群（図示省略）によつて波形に加圧成形
されて得られる。なお、ステンレス鋼線の群５′
は肩クシ状部材９の各隙間１０……にそれぞれス
テンレス鋼線を通し、一方ステンレス鋼線の群
６′はクシ状部材１１の各隙間１２……にそれぞ
れステンレス鋼線を通し、このクシ状部材１１を
矢印方向に往復移動させることによつて、第２図
のごとき配列模様が得られる。従つてステンレス
鋼線の群は、非織の状態で２枚の合成樹脂シート
の間に介在でき、高速度で生産が可能になる。も
ちろん、予めステンレス鋼線の群をシート状物に
していないので、生産が容易で、且つコストダウ
ンも可能になる。更に上述の生産工程では、２枚
の塩化ビニル樹脂シートおよびステンレス鋼線の
群は、シートがいずれも押出し機から押出された
ところの軟化状態であり、別途加熱手段及び接着
剤を用いないで一体接合可能である。なお、この
ように２枚の塩化ビニル樹脂シート２′，３′にス
テンレス鋼線の群（４′、図示省略）を介在させ
一体接合させた状態の積層板は、ほぼ平板状であ
り、その後強制的に波状に加圧成形して所望の波
板１を得るわけである。従つて、波状成形に際し
ては、両合成樹脂シートとステンレス鋼線の群と
の変形対応性が異なるので、両者にひずみが残る
ことになるが、上記ステンレス鋼線の群は非織状
であるので、変形対応性（融通性）が良好で残留
ひずみが少なく、経時的変形も少ない。特に素材
が弾力性を有しないステンレス鋼であり、非織状
にすることによる変形対応性の上昇効果が大き
い。 Stainless steel wire-reinforced hard vinyl chloride resin corrugated plate 1 with a group 4 of stainless steel wires interposed therebetween
In Fig. 3, first the extruder (not shown)
A group of stainless steel wires 5' and a group of stainless steel wires 6' are placed between two bondable vinyl chloride resin sheets 2' and 3' that have been extruded from the above, just before they are overlapped by rolls 7 and 8. interposed therebetween, and then pressure-formed into a corrugated shape using an appropriate group of rolls (not shown). In addition, group 5' of stainless steel wire
The stainless steel wires are passed through each gap 10... of the shoulder comb-shaped member 9, and the stainless steel wire group 6' is passed through each gap 12... of the comb-shaped member 11. By reciprocating the member 11 in the direction of the arrow, an array pattern as shown in FIG. 2 can be obtained. Therefore, the group of stainless steel wires can be interposed between two synthetic resin sheets in a non-woven state, allowing high-speed production. Of course, since the group of stainless steel wires is not made into a sheet-like material in advance, production is easy and costs can be reduced. Furthermore, in the above-mentioned production process, the two PVC resin sheets and the group of stainless steel wires are in a softened state after being extruded from the extruder, and are integrated without using a separate heating means or adhesive. Can be joined. Note that the laminate in which the two vinyl chloride resin sheets 2' and 3' are integrally joined with a group of stainless steel wires (4', not shown) interposed in this way has a substantially flat plate shape; The desired corrugated sheet 1 is obtained by forcibly pressurizing it into a corrugated shape. Therefore, during wave forming, since the deformation compatibility of both synthetic resin sheets and the group of stainless steel wires is different, distortion will remain in both, but since the group of stainless steel wires is non-woven, , good deformation adaptability (flexibility), low residual strain, and little deformation over time. In particular, the material is stainless steel, which does not have elasticity, and the non-woven material has a large effect of increasing deformation resistance.
次に第２図と異なるステンレス鋼線の群の配列
模様例を第４〜６図に示す。第４図では一種の正
弦波状模様、第５図では二種の正弦波状の交叉模
様、第６図ではタテ直線状のものと二種の正弦波
状のものとの相互交叉模様である。 Next, examples of arrangement patterns of groups of stainless steel wires that are different from those shown in FIG. 2 are shown in FIGS. 4 to 6. Fig. 4 shows a type of sine wave pattern, Fig. 5 shows a cross pattern of two types of sine waves, and Fig. 6 shows a cross pattern of a vertical straight line and two types of sine waves.
第１図はこの考案に係るステンレス鋼線強化硬
質合成樹脂波板の一実施例を示す部分斜視図、第
２図はそのステンレス鋼線の群の配列模様説明
図、第３図はその生産工程の一部を示す斜視図、
第４〜６図は他のステンレス鋼線の群の配列模様
説明図である。
１……ステンレス鋼線強化硬質合成樹脂波板、
２，３……硬質塩化ビニル樹脂基層、２′，３′…
…塩化ビニル樹脂シート、４……ステンレス鋼線
の群、５……タテ方向ステンレス鋼線の群、６…
…略正弦波状のステンレス鋼線の群。
Fig. 1 is a partial perspective view showing one embodiment of the stainless steel wire-reinforced hard synthetic resin corrugated plate according to this invention, Fig. 2 is an explanatory diagram of the arrangement pattern of a group of stainless steel wires, and Fig. 3 is the production process. A perspective view showing a part of the
Figures 4 to 6 are explanatory diagrams of arrangement patterns of other groups of stainless steel wires. 1... Stainless steel wire reinforced hard synthetic resin corrugated plate,
2, 3...Hard vinyl chloride resin base layer, 2', 3'...
...Vinyl chloride resin sheet, 4...Group of stainless steel wires, 5...Group of vertical stainless steel wires, 6...
...A group of nearly sinusoidal stainless steel wires.
Claims (1)
の合成樹脂シートが他方の合成樹脂シートと接着
可能な状態にて、多数の平行でシートのタテ方向
に対して略波状のステンレス鋼線の群を介在させ
るか、又は多数の平行でシートのタテ方向に対し
て略波状のステンレス鋼線の群と、多数の平行で
シートのタテ方向直線状のステンレス鋼線の群、
若しくは多数の平行で前記略波状のステンレス鋼
線の群に対して交叉する略波状のステンレス鋼線
の群とを非織網状に重ね合せて介在させ、シート
のヨコ方向の波形に加圧成形してなるステンレス
鋼線強化硬質合成樹脂波板。 Between two synthetic resin sheets, at least one synthetic resin sheet is bondable to the other synthetic resin sheet, and a group of many parallel stainless steel wires approximately wavy in the longitudinal direction of the sheets are arranged. A group of stainless steel wires interposed or a large number of parallel stainless steel wires that are substantially wavy in the vertical direction of the sheet, and a group of many parallel stainless steel wires that are straight in the vertical direction of the sheet.
Alternatively, a large number of parallel substantially wavy stainless steel wires are interposed with a group of substantially wavy stainless steel wires that intersect with each other in a non-woven net shape, and the sheet is press-formed into a waveform in the horizontal direction of the sheet. Made of stainless steel wire reinforced hard synthetic resin corrugated plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8145582U JPS58185425U (en) | 1982-05-31 | 1982-05-31 | Stainless steel wire reinforced hard synthetic resin corrugated plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8145582U JPS58185425U (en) | 1982-05-31 | 1982-05-31 | Stainless steel wire reinforced hard synthetic resin corrugated plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS58185425U JPS58185425U (en) | 1983-12-09 |
| JPS6329550Y2 true JPS6329550Y2 (en) | 1988-08-09 |
Family
ID=30090559
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP8145582U Granted JPS58185425U (en) | 1982-05-31 | 1982-05-31 | Stainless steel wire reinforced hard synthetic resin corrugated plate |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS58185425U (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS555250B2 (en) * | 1974-08-20 | 1980-02-05 | ||
| JPS5549983B2 (en) * | 1978-03-31 | 1980-12-15 |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS555250U (en) * | 1978-06-28 | 1980-01-14 | ||
| JPS5747162Y2 (en) * | 1978-09-30 | 1982-10-16 |
-
1982
- 1982-05-31 JP JP8145582U patent/JPS58185425U/en active Granted
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS555250B2 (en) * | 1974-08-20 | 1980-02-05 | ||
| JPS5549983B2 (en) * | 1978-03-31 | 1980-12-15 |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS58185425U (en) | 1983-12-09 |
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