JPS6329459Y2 - - Google Patents

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Publication number
JPS6329459Y2
JPS6329459Y2 JP7782483U JP7782483U JPS6329459Y2 JP S6329459 Y2 JPS6329459 Y2 JP S6329459Y2 JP 7782483 U JP7782483 U JP 7782483U JP 7782483 U JP7782483 U JP 7782483U JP S6329459 Y2 JPS6329459 Y2 JP S6329459Y2
Authority
JP
Japan
Prior art keywords
ceramic heater
container
metal plate
heater
metal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP7782483U
Other languages
Japanese (ja)
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JPS59181610U (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP7782483U priority Critical patent/JPS59181610U/en
Publication of JPS59181610U publication Critical patent/JPS59181610U/en
Application granted granted Critical
Publication of JPS6329459Y2 publication Critical patent/JPS6329459Y2/ja
Granted legal-status Critical Current

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Description

【考案の詳細な説明】 考案の分野 本考案は加熱容器、特にワツト密度が大きいセ
ラミツクヒータによつて内容物を加熱することが
できる加熱容器に関するものである。
[Detailed Description of the Invention] Field of the Invention The present invention relates to a heating container, and particularly to a heating container whose contents can be heated by a ceramic heater having a high watt density.

従来技術とその問題点 従来、加熱容器としては金属製容器の底部外周
にバンドヒータを取付け、このバンドヒータで内
容物を加熱するようにしたものが知られている。
この種の加熱容器において、ヒータとしてはマイ
カヒータあるいはシーズヒータが一般に用いられ
ているが、いずれの場合もワツト密度が小さく、
大型化するとともにコスト高になるという欠点が
ある。
BACKGROUND ART Conventionally, as a heating container, a band heater is attached to the outer periphery of the bottom of a metal container, and the contents are heated by the band heater.
In this type of heating container, mica heaters or sheathed heaters are generally used as heaters, but in either case, the watt density is small;
It has the disadvantage of increasing size and cost.

そこで、ワツト密度の大きいセラミツクヒータ
を金属製容器の底面に取付け、小型でも大きなパ
ワーが得られ、かつコストの低減を図つたものが
考えられる。ところが、この場合には加熱途中に
容器内に冷水を入れると、セラミツクヒータが急
激に冷やされ、その熱シヨツクのためにセラミツ
クヒータが割れるという問題があつた。
Therefore, it is conceivable to attach a ceramic heater with a high watt density to the bottom of a metal container, which can obtain large power even with a small size and reduce costs. However, in this case, if cold water was poured into the container during heating, the ceramic heater would cool down rapidly, and the ceramic heater would break due to the heat shock.

そこで、金属製容器の底部外面に熱良導性の金
属部材を接合固定し、この金属部材の外面にセラ
ミツクヒータを圧着させることにより、上記金属
部材で熱シヨツクを和らげ、セラミツクヒータの
割れを防止したものが考えられる。しかしなが
ら、この場合には、通常加熱時には容器の底部が
外ゾリ傾向、空炊き時には内ゾリ傾向を示すた
め、セラミツクヒータを直接金属部材に圧着させ
ると、外ゾリ時および内ゾリ時にセラミツクヒー
タと金属部材との接触性が悪くなり、その結果、
セラミツクヒータ自体が異常温度上昇をきたして
割れるという問題があつた。
Therefore, by bonding and fixing a metal member with good heat conductivity to the outer surface of the bottom of the metal container and crimping the ceramic heater to the outer surface of this metal member, the metal member softens the thermal shock and prevents the ceramic heater from cracking. I can think of something that happened. However, in this case, the bottom of the container tends to sag outward during normal heating, and tends to sag inwardly during dry cooking. The contact with the parts becomes poor, and as a result,
There was a problem that the ceramic heater itself would become abnormally hot and crack.

考案の目的 本考案はかかる従来の問題点に鑑みてなされた
もので、小型でも大きな加熱能力が得られ、かつ
異常温度上昇によるセラミツクヒータの割れを防
止できる加熱容器を提供することを目的とする。
Purpose of the invention The present invention was devised in view of the above-mentioned conventional problems, and aims to provide a heating container that has a large heating capacity despite its small size and can prevent ceramic heaters from cracking due to abnormal temperature rises. .

考案の構成 上記目的を達成するために、本考案は金属製容
器の底部外面に熱良導性の金属部材を接合固定す
ると共に、この金属部材の外面に熱良導性の中間
金属板を介してセラミツクヒータを圧着したもの
である。
Structure of the Invention In order to achieve the above object, the present invention involves bonding and fixing a thermally conductive metal member to the outer surface of the bottom of a metal container, and attaching a thermally conductive intermediate metal plate to the outer surface of the metal member. A ceramic heater is crimped onto the ceramic heater.

実施例 つぎに、本考案の一実施例を添付図面にしたが
つて説明する。
Embodiment Next, an embodiment of the present invention will be described with reference to the accompanying drawings.

第1図においては、1は金属製容器の一例であ
るステンレス製容器で、別体からなる胴部2と底
部3とを周部で溶接したものである。上記底部3
には該底部の補強のために、中央部が階段状に陥
没した複数段の同心状段部3a〜3cが形成され
ており、この中央段部3aの外面には金属部材の
一例である所定厚み(例えば4mm)のアルミニウ
ム板4が接合固定されている。このアルミニウム
板4はその片面を容器1の底部3の中央段部3a
に圧力と熱とを加えてクラツド溶接等熱間圧接に
て接合固定し、しかる後に外面を研磨あるいは切
削することにより平面度を出している。
In FIG. 1, reference numeral 1 denotes a stainless steel container, which is an example of a metal container, and has a body 2 and a bottom 3, which are separate bodies, welded together at the periphery. Above bottom part 3
In order to reinforce the bottom part, a plurality of concentric steps 3a to 3c are formed with a step-like depression in the center, and a predetermined metal member, which is an example of a metal member, is formed on the outer surface of the center step 3a. An aluminum plate 4 having a thickness (for example, 4 mm) is bonded and fixed. This aluminum plate 4 has one side attached to the center step 3a of the bottom 3 of the container 1.
Pressure and heat are applied to join and fix by hot welding such as clad welding, and then the outer surface is polished or cut to obtain flatness.

上記アルミニウム板4の外面には、アルミニウ
ム板からなる中間金属板5とセラミツクヒータ6
とアルミニウム板からなる背面金属板7とを一体
に固定したヒータユニツト8が押えバネ9によつ
て圧着されている。すなわち、押えバネ9の背後
は押え板10にて支持されており、この押え板1
0の両端部を容器1の底部3の中間段部3bに固
設された取付ネジ座11にネジ止めすることによ
り、ヒータユニツト8はアルミニウム板4に所定
の圧着力で接触している。セラミツクヒータ6
は、例えばアルミナを主成分とする薄肉なセラミ
ツク基板を半乾き状態で形成し、その上面にヒー
タ線、温度調節用センサー等からなる回路をプリ
ントし、その上下に薄肉のセラミツク層を上部を
一層、下部を多層に積層してモールドし、かつリ
ード線を外部に導出した状態で全体を焼成したも
のである。なお、セラミツクヒータ6と金属板
5,7とは上記のごとく一体的に固定したものの
ほか、分離していてもよい。
An intermediate metal plate 5 made of an aluminum plate and a ceramic heater 6 are provided on the outer surface of the aluminum plate 4.
A heater unit 8, in which a back metal plate 7 made of an aluminum plate and a rear metal plate 7 are fixed together, is crimped by a presser spring 9. That is, the back of the presser spring 9 is supported by a presser plate 10, and this presser plate 1
The heater unit 8 is brought into contact with the aluminum plate 4 with a predetermined pressure force by screwing both ends of the heater unit 8 to mounting screw seats 11 fixed to the intermediate step 3b of the bottom 3 of the container 1. Ceramic heater 6
For example, a thin ceramic substrate mainly composed of alumina is formed in a semi-dry state, a circuit consisting of a heater wire, a temperature control sensor, etc. is printed on the top surface, and a thin ceramic layer is placed above and below it. , the lower part was laminated in multiple layers and molded, and the whole was fired with the lead wires exposed to the outside. Note that the ceramic heater 6 and the metal plates 5, 7 may be fixed integrally as described above, or may be separated.

上記構成からなる加熱容器において、容器1内
に貯溜された内容液は、セラミツクヒータ6によ
つて中間金属板5とアルミニウム板4と底部3と
を介して加熱される。このとき、中間金属板5お
よびアルミニウム板4は良好な熱伝導性を有し、
かつアルミニウム板4と中間金属板5とは押えバ
ネ9のバネ力で密着しているので、熱伝達性は極
めて良好である。また、容器1形成時のプレス・
溶接等による底部3の歪やアルミニウム板4の接
合固定時における歪があつても、後でアルミニウ
ム板4の外面を平面研磨あるいは切削することに
より、上記歪に無関係に平面度が得られ、中間金
属板とアルミニウム板との密着性を良好にするこ
とができる。
In the heating container constructed as described above, the content liquid stored in the container 1 is heated by the ceramic heater 6 via the intermediate metal plate 5, the aluminum plate 4, and the bottom portion 3. At this time, the intermediate metal plate 5 and the aluminum plate 4 have good thermal conductivity,
In addition, since the aluminum plate 4 and the intermediate metal plate 5 are in close contact with each other by the spring force of the presser spring 9, the heat transfer property is extremely good. In addition, the press and
Even if there is distortion in the bottom part 3 due to welding etc. or distortion when joining and fixing the aluminum plate 4, by later polishing or cutting the outer surface of the aluminum plate 4, flatness can be obtained regardless of the above distortion, and the intermediate Adhesion between the metal plate and the aluminum plate can be improved.

また、所定温度(例えば90℃)に保温された内
容液の残量が少なくなつたとき、容器1内に冷水
を補充すると、冷水のために容器1の底部3は急
激に冷され、セラミツクヒータ6に熱シヨツクを
与えるおそれがある。ところが、底部3とセラミ
ツクヒータ6との間にはアルミニウム板4と中間
金属板5とが介在しているため、このアルミニウ
ム板と中間金属板との熱容量によつて熱シヨツク
が和らげられ、セラミツクヒータ6の割れを防止
できる。
Furthermore, when the remaining amount of the content liquid kept at a predetermined temperature (for example, 90°C) becomes low, when cold water is replenished into the container 1, the bottom part 3 of the container 1 is rapidly cooled due to the cold water, and the ceramic heater There is a risk of giving a heat shock to 6. However, since the aluminum plate 4 and the intermediate metal plate 5 are interposed between the bottom part 3 and the ceramic heater 6, the thermal shock is softened by the heat capacity of the aluminum plate and the intermediate metal plate, and the ceramic heater 6 cracks can be prevented.

さらに、通常の加熱時においては、容器1の底
部3上面はセラミツクヒータ6からの熱を受ける
アルミニウム板4下面より低温であるため、底部
3とアルミニウム板4とが下方が凸となるように
外ゾリし、一方空炊き時には容器1が過熱される
ため、第2図のように下方が凹となるように内ゾ
リする傾向がある。もしセラミツクヒータ6がア
ルミニウム板4に直接接触していると、上記のご
とき外ゾリ時および内ゾリ時にセラミツクヒータ
6とアルミニウム板4とが局部的に接触すること
になり、セラミツクヒータ6の熱が十分にアルミ
ニウム板4に伝わらず、その結果、セラミツクヒ
ータ6自体が異常温度上昇をきたして割れるとい
う問題がある。ところが、本考案ではセラミツク
ヒータ6とアルミニウム板4と間に中間金属板5
が介在し、この中間金属板5はアルミニウム板4
の変形とは無関係にセラミツクヒータ6に面接触
しているため、この中間金属板でヒータ6の熱が
放散され、セラミツクヒータ6の異常温度上昇に
よる割れを未然に防止できる。さらに、容器1の
底部3ならびにアルミニウム板4の変形や歪が中
間金属板5の介在によつてセラミツクヒータ6に
伝わらず、セラミツクヒータ6に曲げモーメント
が作用しない。
Furthermore, during normal heating, the upper surface of the bottom 3 of the container 1 is lower than the lower surface of the aluminum plate 4, which receives heat from the ceramic heater 6, so the bottom 3 and the aluminum plate 4 are arranged so that the bottom is convex. On the other hand, since the container 1 is overheated during empty cooking, there is a tendency for the container 1 to sag inward so that the bottom becomes concave as shown in FIG. If the ceramic heater 6 is in direct contact with the aluminum plate 4, the ceramic heater 6 and the aluminum plate 4 will come into local contact during the external sagging and internal sagging as described above, and the heat of the ceramic heater 6 will be There is a problem in that the heat is not sufficiently transmitted to the aluminum plate 4, and as a result, the ceramic heater 6 itself experiences an abnormal temperature rise and cracks. However, in the present invention, an intermediate metal plate 5 is placed between the ceramic heater 6 and the aluminum plate 4.
is interposed, and this intermediate metal plate 5 is an aluminum plate 4
Since the intermediate metal plate is in surface contact with the ceramic heater 6 regardless of the deformation of the metal plate, the heat of the heater 6 is dissipated by this intermediate metal plate, and cracking of the ceramic heater 6 due to an abnormal temperature rise can be prevented. Furthermore, deformation and distortion of the bottom 3 of the container 1 and the aluminum plate 4 are not transmitted to the ceramic heater 6 due to the interposition of the intermediate metal plate 5, and no bending moment is applied to the ceramic heater 6.

なお、上記実施例のごとくセラミツクヒータ6
の背後に背面金属板7を設けたのは、セラミツク
ヒータ6の背後を押圧する押えバネ9のバネ圧を
均一化し、かつヒータ温度のばらつきを解消する
ためである。そして上記背面金属板7と中間金属
板5とでセラミツクヒータ6を挟着一体化するこ
とにより、ヒータユニツト8を構成したので、部
品管理が容易となり組立作業も簡単となる。
In addition, as in the above embodiment, the ceramic heater 6
The reason why the back metal plate 7 is provided behind the ceramic heater 6 is to equalize the spring pressure of the presser spring 9 that presses the back of the ceramic heater 6 and to eliminate variations in heater temperature. Since the heater unit 8 is constructed by integrally sandwiching the ceramic heater 6 between the back metal plate 7 and the intermediate metal plate 5, parts management becomes easy and assembly work is also simplified.

また、アルミニウム板4と中間金属板5との接
合面を表面研磨し、かつアルミニウム板4を底部
3に熱間圧接により接合固定したのは、次のよう
な理由による。一般に、セラミツクヒータ6のヒ
ータ線の抵抗値はヒータ温度の上昇にともなつて
高くなるという性質があり、もしセラミツクヒー
タ6と中間金属板5、中間金属板5とアルミニウ
ム板4、およびアルミニウム板4と底部3の密着
性が悪ければ、セラミツクヒータ6の熱が底部3
に十分に伝達せず、セラミツクヒータ6自身が過
熱されることになる。こうなるとセラミツクヒー
タ6の抵抗値も増加し、上記熱伝達不良と相俟つ
て消費電力の割に内容液が十分に加熱されない結
果となる。そこで、上記のごとく底部3とアルミ
ニウム板4と中間金属板5とセラミツクヒータ6
との密着性を高めることによつて、セラミツクヒ
ータ6の温度上昇を抑制し、効率良く発熱させる
とともに、熱伝達率を向上させ、小型のセラミツ
クヒータ6で大きな加熱能力を発揮できるように
したのである。
Further, the reason why the joint surface between the aluminum plate 4 and the intermediate metal plate 5 was polished and the aluminum plate 4 was bonded and fixed to the bottom part 3 by hot pressure welding is as follows. Generally, the resistance value of the heater wire of the ceramic heater 6 has a property of increasing as the heater temperature rises. If the adhesion between the bottom part 3 and the bottom part 3 is poor, the heat from the ceramic heater 6 will be transferred to the bottom part 3.
The ceramic heater 6 itself will be overheated. If this happens, the resistance value of the ceramic heater 6 will also increase, and together with the above-mentioned poor heat transfer, the content liquid will not be sufficiently heated considering the power consumption. Therefore, as described above, the bottom part 3, the aluminum plate 4, the intermediate metal plate 5, and the ceramic heater 6 are connected.
By increasing the adhesion with the ceramic heater 6, the temperature rise of the ceramic heater 6 is suppressed, heat is generated efficiently, and the heat transfer coefficient is improved, allowing the small ceramic heater 6 to exhibit large heating capacity. be.

なお、図面に記載のごとくアルミニウム板4の
外面中央には凹部4aが形成されている。これ
は、加熱時に底部3およびアルミニウム板4が下
向きに凸となるように熱変形し、セラミツクヒー
タを押し下げてセラミツクヒータの割れをきたし
たりあるいは密着性が悪くなる傾向にあるため、
この影響を少なくするためである。
As shown in the drawings, a recess 4a is formed in the center of the outer surface of the aluminum plate 4. This is because the bottom part 3 and the aluminum plate 4 are thermally deformed so as to convex downward during heating, which tends to push the ceramic heater down and cause it to crack or cause poor adhesion.
This is to reduce this influence.

また、金属部材4をアルミニウムで構成する場
合には、上記実施例のごとく熱間圧接にて底部3
に接合固定するものに限らず、例えば底部3の外
面にダイキヤストにて金属部材4を接合固定して
もよい。この場合も、金属部材4を固定した後、
その外面を平面研磨又は切削すればよい。さら
に、金属部材4、中間金属板5、背面金属板7の
材質は熱良導性の金属であればよく、アルミニウ
ムのほか例えば銅を用いてもよい。
In addition, when the metal member 4 is made of aluminum, the bottom part 3 is formed by hot welding as in the above embodiment.
For example, the metal member 4 may be bonded and fixed to the outer surface of the bottom portion 3 by die casting. In this case as well, after fixing the metal member 4,
The outer surface may be polished or cut. Further, the metal member 4, the intermediate metal plate 5, and the back metal plate 7 may be made of any metal that has good thermal conductivity, and may be made of copper, for example, in addition to aluminum.

本考案にかかる容器としては、上記実施例のご
とき単なる一重容器に限らず、外周面に断熱材を
巻装した断熱一重容器や真空二重容器であつても
よく、真空二重容器の場合には底部のみを一重と
してこの底部にセラミツクヒータを取付ければよ
い。
The container according to the present invention is not limited to a simple single layer container as in the above embodiment, but may also be an insulated single layer container or vacuum double container with a heat insulating material wrapped around the outer circumferential surface, and in the case of a vacuum double container, In this case, only the bottom part can be made single layered and a ceramic heater can be attached to this bottom part.

考案の効果 以上のように、本考案は金属製容器の底部外面
に熱良導性の金属部材を接合固定し、この金属部
材に中間金属板を介してセラミツクヒータを圧着
したので、保温あるいは加熱途中で容器内に冷水
を入れても、その熱シヨツクが金属部材で和らげ
られ、セラミツクヒータが割れることがないこと
は勿論、容器の底部および金属部材が外ゾリある
いは内ゾリしても、中間金属板によつて適度に熱
放散されるので、セラミツクヒータの異常温度上
昇が防止され、セラミツクヒータの割れを未然に
防止できる。また、金属部材および中間金属板は
熱良導性であるため、ワツト密度の高いセラミツ
クヒータの熱を効率よく容器の底部に伝え、熱効
率も良好である。
Effects of the invention As described above, in the present invention, a metal member with good thermal conductivity is bonded and fixed to the outer surface of the bottom of a metal container, and a ceramic heater is crimped to this metal member via an intermediate metal plate. Even if cold water is poured into the container midway through, the heat shock will be softened by the metal parts and the ceramic heater will not break. Since heat is appropriately dissipated by the plate, an abnormal temperature rise in the ceramic heater is prevented, and cracking of the ceramic heater can be prevented. Further, since the metal member and the intermediate metal plate have good thermal conductivity, the heat of the ceramic heater having a high wattage density is efficiently transmitted to the bottom of the container, and the thermal efficiency is also good.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本考案にかかる加熱容器の一例の縦断
面図、第2図は空炊き時の一部拡大断面図であ
る。 1……金属製容器、3……底部、4……金属部
材、5……中間金属板、6……セラミツクヒー
タ、7……背面金属板、8……ヒータユニツト、
9……押えバネ。
FIG. 1 is a longitudinal cross-sectional view of an example of the heating container according to the present invention, and FIG. 2 is a partially enlarged cross-sectional view during dry cooking. DESCRIPTION OF SYMBOLS 1... Metal container, 3... Bottom, 4... Metal member, 5... Intermediate metal plate, 6... Ceramic heater, 7... Back metal plate, 8... Heater unit,
9... Presser spring.

Claims (1)

【実用新案登録請求の範囲】 (1) 金属製容器の底部外面に熱良導性の金属部材
を接合固定し、該金属部材の外面に熱良導性の
中間金属板を介してセラミツクヒータを圧着し
たことを特徴とする加熱容器。 (2) 上記中間金属板とセラミツクヒータとを固定
するとともに、セラミツクヒータの背面に熱良
導性の背面金属板を固定し、これら両金属板と
セラミツクヒータとでヒータユニツトを構成し
たことを特徴とする実用新案登録請求の範囲第
1項記載の加熱容器。 (3) 上記金属部材の外面中央に凹部を形成したこ
とを特徴とする実用新案登録請求の範囲第1項
または第2項に記載の加熱容器。
[Claims for Utility Model Registration] (1) A metal member with good thermal conductivity is bonded and fixed to the outer surface of the bottom of a metal container, and a ceramic heater is attached to the outer surface of the metal member via an intermediate metal plate with good thermal conductivity. A heating container characterized by being crimped. (2) The intermediate metal plate and the ceramic heater are fixed, and a back metal plate with good thermal conductivity is fixed to the back side of the ceramic heater, and a heater unit is constituted by these two metal plates and the ceramic heater. A heating container according to claim 1 of the utility model registration claim. (3) The heating container according to claim 1 or 2, wherein a recess is formed in the center of the outer surface of the metal member.
JP7782483U 1983-05-23 1983-05-23 heating container Granted JPS59181610U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7782483U JPS59181610U (en) 1983-05-23 1983-05-23 heating container

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7782483U JPS59181610U (en) 1983-05-23 1983-05-23 heating container

Publications (2)

Publication Number Publication Date
JPS59181610U JPS59181610U (en) 1984-12-04
JPS6329459Y2 true JPS6329459Y2 (en) 1988-08-08

Family

ID=30207841

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7782483U Granted JPS59181610U (en) 1983-05-23 1983-05-23 heating container

Country Status (1)

Country Link
JP (1) JPS59181610U (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH071067Y2 (en) * 1987-03-13 1995-01-18 タイガー魔法瓶株式会社 Heater mounting device for electric hot water storage container
JPH0443148Y2 (en) * 1987-05-22 1992-10-13

Also Published As

Publication number Publication date
JPS59181610U (en) 1984-12-04

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