JPS6328954Y2 - - Google Patents
Info
- Publication number
- JPS6328954Y2 JPS6328954Y2 JP1984007246U JP724684U JPS6328954Y2 JP S6328954 Y2 JPS6328954 Y2 JP S6328954Y2 JP 1984007246 U JP1984007246 U JP 1984007246U JP 724684 U JP724684 U JP 724684U JP S6328954 Y2 JPS6328954 Y2 JP S6328954Y2
- Authority
- JP
- Japan
- Prior art keywords
- carpet
- layer
- vinyl chloride
- chloride resin
- fiber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000004744 fabric Substances 0.000 claims description 27
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims description 19
- 239000011347 resin Substances 0.000 claims description 19
- 229920005989 resin Polymers 0.000 claims description 19
- 239000000835 fiber Substances 0.000 claims description 18
- 230000003014 reinforcing effect Effects 0.000 claims description 14
- 239000004745 nonwoven fabric Substances 0.000 claims description 11
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 3
- 239000004917 carbon fiber Substances 0.000 claims description 3
- 239000003365 glass fiber Substances 0.000 claims description 3
- 244000025254 Cannabis sativa Species 0.000 claims description 2
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 claims description 2
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 claims description 2
- 235000009120 camo Nutrition 0.000 claims description 2
- 235000005607 chanvre indien Nutrition 0.000 claims description 2
- 239000011487 hemp Substances 0.000 claims description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 2
- 239000002759 woven fabric Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 description 9
- 239000011162 core material Substances 0.000 description 7
- 239000010426 asphalt Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000010345 tape casting Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Description
【考案の詳細な説明】 この考案はタイルカーペツトに関する。[Detailed explanation of the idea] This invention relates to carpet tiles.
タイルカーペツトは、カーペツトの裏面に芯材
を貼り合せた方形のもので、プラスチツクス製タ
イルと同様に床面に敷設される。タイルカーペツ
トはプラスチツクス製タイルに比べ、表面に貼合
したカーペツトにより室内の美しさ、暖かさ、踏
み心地、吸音性を向上させる。タイルカーペツト
の床面への敷設には置敷き工法と接着工法が採用
されており、後者の工法は広範囲のスペースにわ
たつて施工する場合や歩行頻度が極めて高い場合
に応用されている。またタイルカーペツトは、通
常サイズが30cmまたは50cmの方形であるため、１
枚の重量は0.5Kgから1.5Kg程となり、取扱いが極
めて容易であり、敷設施工にあたつて家具を大移
動する必要がなく、施工時のカツトロスも最小限
に抑えることができる他、数種のカーペツトの
色、柄を組合せて市松、チエツク、ストライプな
どの模様を現出することも可能である。 Carpet tiles are rectangular pieces with a core material attached to the back of the carpet, and are laid on the floor in the same way as plastic tiles. Compared to plastic tiles, carpet tiles improve indoor beauty, warmth, comfort, and sound absorption due to the carpet bonded to the surface. Two methods are used to lay carpet tiles on the floor: the laying method and the adhesive method.The latter method is used when installing over a wide area or when walking is extremely frequent. Also, carpet tiles are usually 30cm or 50cm square in size, so 1
The weight of each sheet is approximately 0.5Kg to 1.5Kg, making it extremely easy to handle, eliminating the need to move furniture extensively during installation, and minimizing cut loss during installation. It is also possible to create patterns such as checkers, checks, and stripes by combining carpet colors and patterns.
従来のタイルカーペツトとしては、たとえば第
１図にその断面の一部を示すようなものがある。
このものはアスフアルトを主粘結材として、ゴム
の粉末を結合しシート状に形成されたビチユーメ
ン成形品層５の一方の面にカーペツト１の裏面を
貼合し、他方の面に不織布層６を貼着一体化した
のち定尺の方形に切断したものである。 As a conventional tile carpet, there is, for example, a carpet tile as shown in FIG. 1, a part of which is shown in cross section.
In this product, the back side of the carpet 1 is pasted on one side of a bituminous molded product layer 5 formed into a sheet by binding rubber powder with asphalt as the main binder, and a nonwoven fabric layer 6 is attached on the other side. After being glued and integrated, it was cut into rectangular pieces of fixed length.
しかしながら、このような従来のタイルカーペ
ツトにあつては、芯材１０はビチユーメン成形品
層５に不織布層６を貼着したものであるから、床
面に敷設後、室内の温度が25℃を越える状態下に
おいて、歩行頻度の高い部分や重量物を積載した
部分においては、アスフアルトが表側のカーペツ
ト１側に浸出したり、不織布層６を浸透して床面
を汚染するという問題点があつた。 However, in the case of such conventional tile carpets, since the core material 10 is made by pasting the nonwoven fabric layer 6 on the bituminous molded product layer 5, the indoor temperature does not exceed 25°C after being laid on the floor. Under such conditions, there is a problem that asphalt leaches into the front carpet 1 side or penetrates the nonwoven fabric layer 6 and contaminates the floor surface in areas that are frequently walked on or where heavy objects are loaded. .
さらに、カーペツト１とビチユーメン成形品層
５との融合貼着時において、ビチユーメン成形品
層５の溶融温度が高いため、カーペツト１のパイ
ル２および基布３を構成する繊維の種類に制限が
あり、軟化温度の低いポリプロピレン繊維などは
採用することができなかつた。 Furthermore, when the carpet 1 and the bitumen molded product layer 5 are fused together, the melting temperature of the bitumen molded product layer 5 is high, so there are restrictions on the types of fibers that make up the pile 2 and the base fabric 3 of the carpet 1. It was not possible to use polypropylene fibers, which have a low softening temperature.
またタイルカーペツトにおいて特に要求される
性質は芯材１０の寸法の安定性であり、前記置敷
き工法を採用する場合は長期間にわたつて縁部の
捲れ上り現象が発生しないように芯材１０の構成
に考慮を払う必要があるが、従来のタイルカーペ
ツトにおいてはこの要求を充分に満足させること
は困難であつた。 In addition, a property that is particularly required for tile carpets is the dimensional stability of the core material 10, and when the above-mentioned laying method is adopted, the core material 10 must be However, it has been difficult to fully satisfy this requirement with conventional tile carpets.
この考案のタイルカーペツトは、中間にガラス
繊維、炭素繊維もしくは麻繊維の織布または不織
布からなる繊維布が挟まれているペースト塩化ビ
ニル樹脂製シート状の補強布層の一方の面に、ペ
ースト塩化ビニル樹脂よりなるバツキング層が裏
面に形成されているカーペツトのバツキング層側
が一体的に貼着され、前記補強布層の他方の面に
塩化ビニル樹脂層が一体的に貼着されているもの
であるから、前記問題点を解決する。 The tile carpet of this invention consists of a sheet-like reinforcing cloth layer made of paste vinyl chloride resin with a fiber cloth made of woven or non-woven glass fibers, carbon fibers, or hemp fibers sandwiched between them. The backing layer side of the carpet having a backing layer made of vinyl chloride resin formed on the back side is integrally attached, and the vinyl chloride resin layer is integrally attached to the other side of the reinforcing fabric layer. Therefore, the above problems can be solved.
以下、この考案を図面に基づいて説明する。第
２図は、この考案の実施例を示すタイルカーペツ
トの断面の一部を示す図である。 This invention will be explained below based on the drawings. FIG. 2 is a partial cross-sectional view of a tile carpet showing an embodiment of this invention.
第２図に示したカーペツト１はループ状のパイ
ル２で構成されているが、裏面にバツキング層４
が形成されたカツトパイルカーペツトやシヤギー
カーペツトなどの繊維製床敷体を利用することが
できる。パイル２をはじめ繊維製床敷体の素材は
一般にはポリエステル繊維、ナイロン繊維、羊毛
などであり、防災、防汚処理やし静電気の発生を
抑制する方策が講じられている場合が多い。 The carpet 1 shown in FIG.
It is possible to use fiber floor coverings such as cut pile carpets and shear carpets that have been formed with. The materials of fiber floor coverings, including the pile 2, are generally polyester fibers, nylon fibers, wool, etc., and are often treated with disaster prevention and antifouling treatments and measures to suppress the generation of static electricity.
カーペツト１のバツキング層４は、パイル２の
脱落、素抜け、全体の変形の防止と、基布３と後
述の補強布層７との接着を良好にするために、基
布３の裏面にたとえばペースト状の塩化ビニル樹
脂を500〜1000ｇ／m2塗布、乾燥して形成される。
この処理を行つたカーペツトの重量は1000〜1500
ｇ／m2である。 The backing layer 4 of the carpet 1 is provided on the back side of the base fabric 3, for example, in order to prevent the pile 2 from falling off, falling through, and deforming the entire pile, and to improve the adhesion between the base fabric 3 and the reinforcing fabric layer 7, which will be described later. It is formed by applying 500 to 1000 g/m 2 of paste-like vinyl chloride resin and drying it.
The weight of the carpet after this treatment is 1000-1500
g/ m2 .
芯材１０は、補強布層７、塩化ビニル樹脂層９
および不織布層６とから構成されており、タイル
カーペツトの寸法安定性、耐久性、踏み心地など
を向上させる。 The core material 10 includes a reinforcing cloth layer 7 and a vinyl chloride resin layer 9.
and a nonwoven fabric layer 6, which improves the dimensional stability, durability, and stepping comfort of the tile carpet.
補強布層７は、芯材１０の内にあつて特にタイ
ルカーペツトの寸法安定性を維持する部分であ
る。補強布層７はその中間に繊維布８を挟んだ塩
化ビニル樹脂のペースト状材料から作られたシー
ト状の層であり、その厚さは１〜２mmである。繊
維布８はガラス繊維、炭素繊維または麻繊維の織
布または不織布であり、この繊維布８の補強効果
により補強布層７がタイルカーペツトの寸法安定
性の維持と縁部の捲れ上りを防止している。 The reinforcing fabric layer 7 is a part of the core material 10 that particularly maintains the dimensional stability of the tile carpet. The reinforcing cloth layer 7 is a sheet-like layer made of a paste-like material of vinyl chloride resin with a fiber cloth 8 sandwiched therebetween, and has a thickness of 1 to 2 mm. The fiber cloth 8 is a woven or non-woven fabric made of glass fiber, carbon fiber, or linen fiber, and the reinforcing effect of the fiber cloth 8 allows the reinforcing cloth layer 7 to maintain the dimensional stability of the tile carpet and prevent the edges from rolling up. are doing.
補強布層７は、あらかじめ接着のための前処理
がなされた繊維布８の両面に、デイツプコート
法、リバースコート法、ナイフコート法などの工
法によりペースト状塩化ビニル樹脂を塗布、乾燥
して製造される。繊維布８としてたとえば、ガラ
ス繊維の平織品で重量が200ｇ／m2、糸密度
（本／25mm）が縦19、横19、厚さが0.22mmのガラ
スクロスが使用される。 The reinforcing fabric layer 7 is manufactured by applying a paste of vinyl chloride resin to both sides of the fiber fabric 8, which has been pretreated for adhesion, by a dip coating method, reverse coating method, knife coating method, etc., and then drying it. Ru. As the fiber cloth 8, for example, a plain woven glass cloth having a weight of 200 g/m 2 , a yarn density (strands/25 mm) of 19 in length, 19 in width, and 0.22 mm in thickness is used.
塩化ビニル樹脂層９はたとえば比重1.7、硬さ
（JISスプリング式硬度計）60、厚さ1.8〜2.5mmの
シート状で、押出成形法やあるいはカレンダー法
で作られたシートを数枚貼り合せて作られる。こ
の塩化ビニル樹脂層９は、発泡倍率1.2〜2.0の発
泡体でも可である。 The vinyl chloride resin layer 9 is, for example, in the form of a sheet with a specific gravity of 1.7, hardness (JIS spring type hardness tester) of 60, and thickness of 1.8 to 2.5 mm, and is made by pasting together several sheets made by extrusion molding or a calendering method. Made. This vinyl chloride resin layer 9 may be a foam having an expansion ratio of 1.2 to 2.0.
不織布層６はタイルカーペツトが床面に敷設さ
れるとき、塩化ビニル樹脂層９と床面との間にあ
つて、タイルカーペツトの床面への馴染みを良く
したり、あるいは前記の接着工法を採用する場合
接着剤の接着効果を高める。不織布層６としては
たとえばポリエステル繊維からなる目付量30〜
100ｇ／m2の不織布が使用される。この不織布層
６は、塩化ビニル樹脂層９が製造時加熱されて軟
化状態にあるとき、両者を２本のロール間を通過
させることにより貼着することができる。 When the tile carpet is laid on the floor surface, the nonwoven fabric layer 6 is placed between the vinyl chloride resin layer 9 and the floor surface to improve the fit of the tile carpet to the floor surface, or to improve the adhesion method described above. Increase the adhesion effect of the adhesive when using. The nonwoven fabric layer 6 is made of polyester fiber with a basis weight of 30 or more.
A non-woven fabric of 100 g/m 2 is used. This nonwoven fabric layer 6 can be attached by passing both layers between two rolls when the vinyl chloride resin layer 9 is in a softened state due to heating during manufacture.
以上述べたタイルカーペツトの各構成材料はた
とえば次の通り貼り合せ工程により一体化され
る。両側の面にペースト状塩化ビニル樹脂を塗布
した繊維布８を加熱炉を通過させ、その補強布層
７の表面が軟化している間に、その一方の面に不
織布層６を貼着していない塩化ビニル樹脂層９の
面を熱融着させ、同時にまたは次いで補強布層７
のもう一方の面にカーペツト１のバツキング層の
面を同様に熱融着させたのち、２本の加圧ロール
間を通過させて積層一体化する。この積層体の重
量は４〜６Kg／m2である。次にこの積層一体化シ
ートをアニール炉を通過させて成形および積層時
の歪を除去したのち、刃型により方形に切断して
タイルカーペツトが得られる。 The constituent materials of the carpet tile described above are integrated by the following bonding process, for example. A fiber cloth 8 coated with paste vinyl chloride resin on both sides is passed through a heating furnace, and while the surface of the reinforcing cloth layer 7 is softening, a nonwoven fabric layer 6 is pasted on one side. The surface of the vinyl chloride resin layer 9 that is not covered is heat-sealed, and at the same time or subsequently, the reinforcing cloth layer 7 is bonded.
After the surface of the backing layer of the carpet 1 is similarly heat-sealed to the other surface of the carpet 1, the carpet is passed between two pressure rolls to be laminated and integrated. The weight of this laminate is 4-6 Kg/ m2 . Next, this laminated and integrated sheet is passed through an annealing furnace to remove distortion during forming and lamination, and then cut into squares using a blade die to obtain a tile carpet.
以上説明してきたように、この考案によればタ
イルカーペツトの芯材１０の素材を主として塩化
ビニル樹脂で構成したため、従来のビチユーメン
成形品において生じた汚染現象を解消できるとい
う効果が得られる。さらにカーペツト１と塩化ビ
ニル樹脂層９との間に補強布層７を挿入し積層一
体化してあるので、タイルカーペツトの寸法安定
性の維持と縁部の捲れ上りを防止する効果があ
る。 As explained above, according to this invention, since the core material 10 of the tile carpet is mainly composed of vinyl chloride resin, it is possible to eliminate the contamination phenomenon that occurs in conventional bitumen molded products. Furthermore, since the reinforcing cloth layer 7 is inserted between the carpet 1 and the vinyl chloride resin layer 9 and the layers are integrated, it is possible to maintain the dimensional stability of the tile carpet and prevent the edges from curling up.
第１図は従来のタイルカーペツトの一部分の断
面図、第２図はこの考案の一実施例を示すタイル
カーペツトの一部分の断面図である。
１……カーペツト、４……バツキング層、７…
…補強布層、８……繊維布、９……塩化ビニル樹
脂層。
FIG. 1 is a sectional view of a portion of a conventional tile carpet, and FIG. 2 is a sectional view of a portion of a tile carpet showing an embodiment of this invention. 1...Carpet, 4...Bumping layer, 7...
... Reinforcement cloth layer, 8 ... Fiber cloth, 9 ... Vinyl chloride resin layer.
Claims (1)
織布または不織布からなる繊維布が挟まれている
ペースト塩化ビニル樹脂製シート状の補強布層の
一方の面に、ペースト塩化ビニル樹脂よりなるバ
ツキング層が裏面に形成されているカーペツトの
バツキング層側が一体的に貼着され、前記補強布
層の他方の面に塩化ビニル樹脂層が一体的に貼着
されているタイルカーペツト。 A backing layer made of paste vinyl chloride resin is provided on one side of a sheet-like reinforcing fabric layer made of paste vinyl chloride resin, in which a fiber cloth made of woven or non-woven fabric of glass fiber, carbon fiber, or hemp fiber is sandwiched between. A tile carpet in which a backing layer side of the carpet formed on the back side is integrally adhered, and a vinyl chloride resin layer is integrally adhered to the other side of the reinforcing cloth layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP724684U JPS60120671U (en) | 1984-01-24 | 1984-01-24 | tile carpet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP724684U JPS60120671U (en) | 1984-01-24 | 1984-01-24 | tile carpet |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60120671U JPS60120671U (en) | 1985-08-14 |
| JPS6328954Y2 true JPS6328954Y2 (en) | 1988-08-03 |
Family
ID=30485422
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP724684U Granted JPS60120671U (en) | 1984-01-24 | 1984-01-24 | tile carpet |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60120671U (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06382B2 (en) * | 1985-05-21 | 1994-01-05 | レイテック株式会社 | Layered structure of rugs |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4859634A (en) * | 1971-11-25 | 1973-08-21 | ||
| JPS4939226A (en) * | 1972-08-23 | 1974-04-12 | ||
| JPS5235829B2 (en) * | 1971-09-22 | 1977-09-12 | ||
| JPS553911B2 (en) * | 1973-06-01 | 1980-01-28 |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5235829U (en) * | 1975-09-05 | 1977-03-14 | ||
| JPS553911U (en) * | 1978-06-23 | 1980-01-11 |
-
1984
- 1984-01-24 JP JP724684U patent/JPS60120671U/en active Granted
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5235829B2 (en) * | 1971-09-22 | 1977-09-12 | ||
| JPS4859634A (en) * | 1971-11-25 | 1973-08-21 | ||
| JPS4939226A (en) * | 1972-08-23 | 1974-04-12 | ||
| JPS553911B2 (en) * | 1973-06-01 | 1980-01-28 |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60120671U (en) | 1985-08-14 |
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