JPS6328948B2 - - Google Patents
Info
- Publication number
- JPS6328948B2 JPS6328948B2 JP59070507A JP7050784A JPS6328948B2 JP S6328948 B2 JPS6328948 B2 JP S6328948B2 JP 59070507 A JP59070507 A JP 59070507A JP 7050784 A JP7050784 A JP 7050784A JP S6328948 B2 JPS6328948 B2 JP S6328948B2
- Authority
- JP
- Japan
- Prior art keywords
- synthetic resin
- resin emulsion
- emulsion
- adhesive
- sealer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000839 emulsion Substances 0.000 claims description 33
- 239000000853 adhesive Substances 0.000 claims description 18
- 229920003002 synthetic resin Polymers 0.000 claims description 16
- 239000000057 synthetic resin Substances 0.000 claims description 16
- 230000001070 adhesive effect Effects 0.000 claims description 12
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 11
- 239000000178 monomer Substances 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 8
- 239000003995 emulsifying agent Substances 0.000 claims description 6
- 229920001567 vinyl ester resin Polymers 0.000 claims description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 3
- 239000000378 calcium silicate Substances 0.000 claims description 3
- 229910052918 calcium silicate Inorganic materials 0.000 claims description 3
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 3
- 150000001298 alcohols Chemical class 0.000 claims description 2
- 239000003513 alkali Substances 0.000 claims description 2
- 125000004432 carbon atom Chemical group C* 0.000 claims description 2
- 150000002148 esters Chemical class 0.000 claims description 2
- 229920006395 saturated elastomer Polymers 0.000 claims description 2
- 150000001735 carboxylic acids Chemical class 0.000 claims 1
- 238000006386 neutralization reaction Methods 0.000 claims 1
- 230000000052 comparative effect Effects 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- -1 polyethylene Polymers 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 239000010426 asphalt Substances 0.000 description 4
- 239000000123 paper Substances 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 235000012239 silicon dioxide Nutrition 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 230000003472 neutralizing effect Effects 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 238000004078 waterproofing Methods 0.000 description 2
- LDMOEFOXLIZJOW-UHFFFAOYSA-N 1-dodecanesulfonic acid Chemical compound CCCCCCCCCCCCS(O)(=O)=O LDMOEFOXLIZJOW-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 241000256602 Isoptera Species 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- CNCOEDDPFOAUMB-UHFFFAOYSA-N N-Methylolacrylamide Chemical compound OCNC(=O)C=C CNCOEDDPFOAUMB-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 241000700159 Rattus Species 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 235000011116 calcium hydroxide Nutrition 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 1
- 239000008131 herbal destillate Substances 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 150000007934 α,β-unsaturated carboxylic acids Chemical class 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Polymerisation Methods In General (AREA)
- Paints Or Removers (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Description
本発明は珪酸カルシウム板（通称けいカル板）
にシートを強固に貼着するためのシーラー用合成
樹脂エマルジヨンに関する。
けいカル板をつくるには、その製法の一つであ
る抄造法によれば、けいカル板の原料であるけい
砂やけいそう土などのけい酸質原料と石灰石（消
石灰）などの石灰質原料に、石綿などの無機質繊
維を添加補強したスラリー状のものを、製紙機械
が紙を抄くようにロールで捲き取り、通常５〜６
層に重ね、これを所定の寸法に切断し、180℃、
10気圧のオートクレーブに入れて10時間養生して
えられる。
抄造法は４〜10mm厚位の薄物の製造に適してい
る。このほか、厚板の製造にはプレス方式があ
る。
このようにしてえられたけいカル板は軽量、高
強度、高寸法安定性、高断熱性であり、かつ、鋸
で切れる、白アリやネズミを寄せつけないなどの
特徴を有するすぐれた不燃建材であるため、住宅
やビル、マンシヨンなどの内装材としてここ数年
の需要が急速に伸びている。
しかしながらこのようにすぐれた建材であるけ
いカル板も、ALC板（オートクレーブドライト
ウエイトコンクリート板）同様吸水性が激しいた
め、外装材として使用するためには防水シートを
貼着するなどの防水処理を施さなければならな
い。
ALC板の場合は表面が粗く、かつ無数の気孔
があり、表面の剥離強度もある程度強いため、ゴ
ムシートなどの防水シートを接着剤で貼着した
り、あるいは自着性のアスフアルトシートなどを
そのまま貼着して防水処理を施すことができる
が、けいカル板の表面は緻密で粉つぽいため、こ
のような防水シートを貼着しても、接着界面が粉
化して剥がれてしまうのである。このことは、内
装材として使用する場合にも問題となるのであ
る。すなわち、内装材は室内の雰囲気に合せて化
粧する必要がある。そのためにけいカル板の表面
に布、紙、プラスチツクなどでできた壁装材のご
とき化粧シートを貼着することが試みられたが、
やはり界面が粉化して剥がれてしまうのである。
なお、他の化粧方法として塗料で塗装する方法
が考えられるが、これもけいカル板の吸水性のた
め吸込みムラが生じ美麗な塗装ができないので、
化粧シートの貼着による化粧を塗装で代替するこ
とは困難である。
かかる問題点について、本発明者らは種々検討
を行なつたところ、特定のアクリル系エマルジヨ
ンをシーラーとして塗布し、乾燥したのちアスフ
アルトシートのごとき自着性シートは接着剤を用
いないで、また、自着性でないシートは接着剤を
用いて貼着すると、シートは強固に接着し、界面
が粉化して剥離するという現象はみられず、実用
的に十分使用できることを見出し、本発明を完成
した。
すなわち、本発明は炭素数１〜20個の飽和アル
コールとアクリル酸又はメタクリル酸とのエステ
ルから選んだ１又は２以上と、所望によりビニル
エステル、α，β不飽和カルボン酸、モノビニル
単量体および架橋性単量体から選んだ１又は２以
上とを、多量の乳化剤を用いて乳化重合し、アル
カリ剤で中和することなくえた粒子径が0.02〜
0.2ミクロンのアクリル系合成樹脂エマルジヨン
からなる珪酸カルシウム板にシートを貼着するた
めのシーラー用合成樹脂エマルジヨンである。
本発明の方法で貼着できるシートとしては、ア
スフアルトシート、天然又は合成ゴムシート、ポ
リエチレン、ポリプロピレン、エチレン―プロピ
レン―ジエンターポリマー（EPT）、ポリエステ
ル、ポリアクリル、ポリ塩化ビニルなどのプラス
チツクシートおよび布、紙シートなどがあげられ
る。
これらのシートを普通接着剤を用いて貼着する
のであるが、中にはアスフアルトシートのごとく
接着剤を用いなくても貼着できる自着性シートも
ある。
本発明において、けいカル板にあらかじめ塗布
するシーラー用合成樹脂エマルジヨンとしては、
メチルアクリレート又はメチルメタクリレート
［以下メチル（メタ）アクリレートのごとく記載
する］、エチル（メタ）アクリレート、ブチル
（メタ）アクリレート、２エチルヘキシル（メタ）
アクリレート、シクロヘキシル（メタ）アクリレ
ートなどの（メタ）アクリレート同士およびこれ
らと40重量部以下の酢酸ビニル、分岐高級脂肪酸
ビニルエステルなどのビニルエステル、（メタ）
アクリル酸、クロトン酸、イタコン酸などのα，
β不飽和カルボン酸、エチレン、スチレン、塩化
ビニルなどのモノビニル系単量体、10重量％以下
のＮ―メチロールアクリルアミド、グリシジルメ
タクリレート、ジビニルベンゼンなどの架橋性単
量体を共重合した粒子径が0.02〜0.2ミクロンの
水性エマルジヨンが用いられる。
ことに20重量％以下の不飽和カルボン酸を共重
合した（メタ）アクリレート重合体エマルジヨン
が好適である。酢酸ビニルは共重合成分として40
重量％以下使用するのは差支えないが、40重量％
を超えて使用したものは浸透性がわるく、不適当
である。とくに乳化剤にポリビニルアルコールを
使用したものは、粒子径が大きく、浸透しにくい
ので界面剥離を起し好ましくない。エマルジヨン
の粒子径は大きくなるほど浸透性がわるくなるの
で小さい方がよく、大きくても0.2ミクロンを超
えてはならない。粒子径が0.1ミクロン以下のエ
マルジヨンはハイドロゾルと称され、とくに好ま
しい。
ハイドロゾルの製造方法としては、界面活性剤
を多量に用いて重合することによつてつくること
ができる。
乳化共重合体中にカルボキシル基を含有してい
るときは、アルカリ剤でカルボキシル基を中和す
ることにより、ハイドロゾルをうることもできる
が、このようにしてえたハイドロゾルは耐水性が
劣るので本発明のシーラー用エマルジヨンとして
は用いることができない。
本発明においてこの特定のアクリル系合成樹脂
エマルジヨンの塗布量はとくに規定しないが、固
形分で10ｇ/m2〜300ｇ/m2の範囲が適当である。
本発明のシーラー用合成樹脂エマルジヨンを用
いて、シートを貼着するには、まずけいカル板の
表面に本発明のシーラー用アクリル系合成樹脂エ
マルジヨンを塗布し、乾燥したのち、自己接着性
シートは自着させ、そうでないシートは接着剤を
用いて貼着すればよい。接着剤としてはゴム系コ
ンタクト型接着剤又は合成樹脂エマルジヨン型接
着剤が用いられる。
エマルジヨン型接着剤を用いる場合は、塗布後
半透明以上に乾燥したのち貼着するとよい。
本発明のシーラー用アクリル系合成樹脂エマル
ジヨンの作用効果は、けいカル板表面から内部に
浸透して表面強度を高めるとともに、接着性も改
善しているものと考えられる。
本発明のシーラー用アクリル系合成樹脂エマル
ジヨンを用いれば、けいカル板を建物の外壁に張
り付けたのち防水シートを貼着したり、けいカル
板を内装材として内壁に取り付けた上に、壁装材
などを貼着したりすることもできるが、好ましく
は工場で本発明のシーラー用アクリル系合成樹脂
エマルジヨンを用いて、防水シートなどのシート
を貼着した加工けいカル板を作製し、それを現場
で内外壁に取り付けるのがよい。
次に実施例、比較例をあげて本発明を説明す
る。
実施例 １
ブチルアクリレート65重量部、スチレン35重量
部、メタクリル酸３重量部を、乳化剤としてポリ
オキシエチレンノニルフエニルエーテル２重量
部、ラウリルスルホネート８重量部を用いて乳化
重合した粒子径0.03ミクロンのけいカル板にシー
トを貼着するためのシーラー用エマルジヨン。
実施例 ２〜７
実施例１に準じて、第１表に記載した単量体と
乳化剤を用いて乳化重合したけいカル板にシート
を貼着するためのシーラー用エマルジヨン。
比較例 １〜６
実施例１に準じて第１表に記載した単量体と乳
化剤を用いて乳化重合した比較のためのエマルジ
ヨン。
比較試験
厚さ10mmの10cm×20cmけいカル板（三菱セメン
ト建材(株)製ヒシラツクNo.100）に、実施例１〜７
でえたシーラー用エマルジヨンと比較例１〜６で
えたエマルジヨンをシーラーとして50ｇ/m2の割
合で塗布し乾燥後、第１表に示したシートを貼着
し、一昼夜養生後夫々の剥離強度（25mm、180゜引
裂）を測定した。
比較試験結果を第１表に示した。
比較例 ７〜８
合成樹脂エマルジヨンシーラーを使用しない場
合である。
The present invention is a calcium silicate plate (commonly known as a silicate plate).
This invention relates to a synthetic resin emulsion for use as a sealer for firmly adhering sheets to surfaces. In order to make quartz plates, one of the manufacturing methods is the papermaking method, which uses silicic acid raw materials such as silica sand and diatomaceous earth, which are the raw materials for quartz plates, and calcareous raw materials such as limestone (slaked lime). , a slurry reinforced with inorganic fibers such as asbestos is rolled up with rolls like a paper machine makes paper, usually for 5 to 6 minutes.
Layer it up, cut it to the specified size, and heat it at 180℃.
It is obtained by curing it in an autoclave at 10 atm for 10 hours. The papermaking method is suitable for manufacturing thin products with a thickness of 4 to 10 mm. In addition, there is a press method for manufacturing thick plates. The mechanical board obtained in this way is an excellent noncombustible building material that is lightweight, has high strength, high dimensional stability, high heat insulation properties, can be cut with a saw, and repels termites and rats. As a result, demand for it as an interior material for houses, buildings, condominiums, etc. has increased rapidly in recent years. However, like ALC boards (autoclaved lightweight concrete boards), mechanical boards, which are excellent building materials, have strong water absorption properties, so in order to be used as exterior materials, they must be treated with waterproofing such as pasting a waterproof sheet. There must be. In the case of ALC boards, the surface is rough and has countless pores, and the peel strength of the surface is also strong to a certain extent, so it is possible to attach a waterproof sheet such as a rubber sheet with adhesive, or use a self-adhesive asphalt sheet as is. Waterproofing can be applied by pasting the sheet, but the surface of the stent is dense and powdery, so even if such a waterproof sheet is pasted, the adhesive interface will turn into powder and peel off. This also poses a problem when used as an interior material. In other words, interior materials need to be decorated to match the interior atmosphere. For this purpose, attempts have been made to attach decorative sheets such as wall coverings made of cloth, paper, plastic, etc. to the surface of the mechanical board.
After all, the interface becomes powdered and peels off. Another possible cosmetic method is to paint with paint, but this also causes uneven absorption due to the water absorption of the mechanical board, making it impossible to paint beautifully.
It is difficult to replace the decoration by pasting decorative sheets with painting. The inventors of the present invention have conducted various studies regarding this problem, and have found that after applying a specific acrylic emulsion as a sealer and drying it, a self-adhesive sheet such as an asphalt sheet can be made without using an adhesive. We discovered that when non-self-adhesive sheets are attached using an adhesive, the sheets adhere firmly and there is no phenomenon of the interface becoming powdered and peeling off, making it fully usable for practical use, and thus completing the present invention. . That is, the present invention includes one or more selected from esters of saturated alcohols having 1 to 20 carbon atoms and acrylic acid or methacrylic acid, and optionally vinyl esters, α, β unsaturated carboxylic acids, monovinyl monomers, and One or more crosslinkable monomers are emulsion-polymerized using a large amount of emulsifier, and the particle size obtained without neutralizing with an alkali agent is 0.02~
This is a synthetic resin emulsion for use as a sealer for attaching sheets to calcium silicate plates made of 0.2 micron acrylic synthetic resin emulsion. Examples of sheets that can be attached by the method of the present invention include asphalt sheets, natural or synthetic rubber sheets, plastic sheets such as polyethylene, polypropylene, ethylene-propylene-dien terpolymer (EPT), polyester, polyacrylic, polyvinyl chloride, and cloth. , paper sheets, etc. These sheets are usually attached using an adhesive, but there are also self-adhesive sheets such as asphalt sheets that can be attached without using an adhesive. In the present invention, the synthetic resin emulsion for sealer to be applied to the mechanical board in advance includes:
Methyl acrylate or methyl methacrylate [hereinafter referred to as methyl (meth)acrylate], ethyl (meth)acrylate, butyl (meth)acrylate, 2-ethylhexyl (meth)
Acrylates, (meth)acrylates such as cyclohexyl (meth)acrylate, and vinyl esters such as vinyl acetate, branched higher fatty acid vinyl esters, (meth)
α, such as acrylic acid, crotonic acid, itaconic acid, etc.
Copolymerized with β-unsaturated carboxylic acid, monovinyl monomers such as ethylene, styrene, and vinyl chloride, and 10% by weight or less of crosslinkable monomers such as N-methylolacrylamide, glycidyl methacrylate, and divinylbenzene, with a particle size of 0.02 ~0.2 micron aqueous emulsion is used. Particularly suitable is a (meth)acrylate polymer emulsion copolymerized with 20% by weight or less of an unsaturated carboxylic acid. Vinyl acetate is 40% as a copolymerization component.
It is okay to use less than 40% by weight.
If used in excess of this amount, the permeability will be poor and it is inappropriate. In particular, those using polyvinyl alcohol as an emulsifier are undesirable because their particle size is large and they are difficult to penetrate, causing interfacial peeling. The larger the particle size of the emulsion, the worse the permeability, so the smaller the better, and the particle size should not exceed 0.2 microns at most. Emulsions with a particle size of 0.1 micron or less are called hydrosols and are particularly preferred. Hydrosol can be produced by polymerization using a large amount of surfactant. When the emulsion copolymer contains carboxyl groups, a hydrosol can be obtained by neutralizing the carboxyl groups with an alkaline agent, but the hydrosol obtained in this way has poor water resistance, so the present invention It cannot be used as an emulsion for sealers. In the present invention, the coating amount of this specific acrylic synthetic resin emulsion is not particularly specified, but it is suitably in the range of 10 g/m 2 to 300 g/m 2 in terms of solid content. To adhere a sheet using the synthetic resin emulsion for a sealer of the present invention, first apply the acrylic synthetic resin emulsion for a sealer of the present invention to the surface of a medical board, and after drying, apply the self-adhesive sheet. The sheets can be attached by themselves, and other sheets can be attached using adhesive. As the adhesive, a rubber contact type adhesive or a synthetic resin emulsion type adhesive is used. When using an emulsion type adhesive, it is best to apply it after it has dried to a transparent level or higher during the second half of application. It is believed that the effect of the acrylic synthetic resin emulsion for sealers of the present invention is that it penetrates into the inside of the silicate plate from the surface to increase surface strength and also improve adhesiveness. If the acrylic synthetic resin emulsion for sealer of the present invention is used, it can be used as a wall covering material after attaching a mechanical board to the outer wall of a building and then attaching a waterproof sheet, or attaching the mechanical board to an inner wall as an interior material. However, it is preferable to use the acrylic synthetic resin emulsion for sealer of the present invention in a factory to prepare a processed diaphragm plate with a sheet such as a waterproof sheet attached, and then to use it on-site. It is best to attach it to the interior and exterior walls. Next, the present invention will be explained with reference to Examples and Comparative Examples. Example 1 65 parts by weight of butyl acrylate, 35 parts by weight of styrene, and 3 parts by weight of methacrylic acid were emulsion polymerized using 2 parts by weight of polyoxyethylene nonyl phenyl ether and 8 parts by weight of lauryl sulfonate as emulsifiers to obtain a particle size of 0.03 micron. A sealer emulsion for attaching sheets to mechanical boards. Examples 2 to 7 Emulsions for sealers for attaching sheets to mechanical boards were emulsion polymerized using the monomers and emulsifiers listed in Table 1 according to Example 1. Comparative Examples 1 to 6 Comparative emulsions were emulsion polymerized according to Example 1 using the monomers and emulsifiers listed in Table 1. Comparative test Examples 1 to 7 were applied to a 10 cm x 20 cm mechanical board (Hishiratsuk No. 100 manufactured by Mitsubishi Cement Kenzai Co., Ltd.) with a thickness of 10 mm.
The obtained sealer emulsion and the emulsions obtained in Comparative Examples 1 to 6 were applied as a sealer at a rate of 50 g/m 2 , and after drying, the sheets shown in Table 1 were attached, and after curing for a day and night, the peel strength of each (25 mm , 180° tear) was measured. The comparative test results are shown in Table 1. Comparative Examples 7-8 This is a case where a synthetic resin emulsion sealer is not used.
【表】【table】
Claims (1)
酸又はメタクリル酸とのエステルから選んだ１又
は２以上と、所望によりビニルエステル、α，β
不飽和カルボン酸、モノビニル単量体および架橋
性単量体から選んだ１又は２以上とを、多量の乳
化剤を用いて乳化重合し、アルカリ剤で中和する
ことなくえた粒子径が0.02〜0.2ミクロンのアク
リル系合成樹脂エマルジヨンからなる、珪酸カル
シウム板にシートを貼着するためのシーラー用合
成樹脂エマルジヨン。 ２ シートの貼着が、自己接着性のシートの貼着
である特許請求の範囲第１項記載のシーラー用合
成樹脂エマルジヨン。 ３ シートの貼着が、接着剤を用いるシートの貼
着である特許請求の範囲第１項記載のシーラー用
合成樹脂エマルジヨン。[Scope of Claims] 1. One or more selected from esters of saturated alcohols having 1 to 20 carbon atoms and acrylic acid or methacrylic acid, and optionally vinyl esters, α, β
One or more selected from unsaturated carboxylic acids, monovinyl monomers, and crosslinkable monomers are emulsion polymerized using a large amount of emulsifier, and the particle size obtained without neutralization with an alkali agent is 0.02 to 0.2. A synthetic resin emulsion for use as a sealer for attaching sheets to calcium silicate plates, consisting of a micron acrylic synthetic resin emulsion. 2. The synthetic resin emulsion for a sealer according to claim 1, wherein the sheet is attached by a self-adhesive sheet. 3. The synthetic resin emulsion for a sealer according to claim 1, wherein the sheet is attached using an adhesive.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7050784A JPS60212473A (en) | 1984-04-09 | 1984-04-09 | Synthetic resin emulsion for sealer for bonding sheet to calcium silicate plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7050784A JPS60212473A (en) | 1984-04-09 | 1984-04-09 | Synthetic resin emulsion for sealer for bonding sheet to calcium silicate plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60212473A JPS60212473A (en) | 1985-10-24 |
| JPS6328948B2 true JPS6328948B2 (en) | 1988-06-10 |
Family
ID=13433512
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP7050784A Granted JPS60212473A (en) | 1984-04-09 | 1984-04-09 | Synthetic resin emulsion for sealer for bonding sheet to calcium silicate plate |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60212473A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2022020550A (en) * | 2021-03-25 | 2022-02-01 | 株式会社セラ－ズ | Method for manufacturing non-combustible interior wall material, and base material for use therewith |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63284284A (en) * | 1986-12-06 | 1988-11-21 | Lion Corp | Sealant |
| US4939212A (en) * | 1989-03-31 | 1990-07-03 | The B. F. Goodrich Company | Elasticized vinyl dispersion resins having outstanding stability |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5430225A (en) * | 1977-08-10 | 1979-03-06 | Hitachi Chem Co Ltd | Manufacture of waterproof layer |
| JPS5959762A (en) * | 1982-09-30 | 1984-04-05 | Kanebo N S C Kk | Method for imparting water-proofness |
-
1984
- 1984-04-09 JP JP7050784A patent/JPS60212473A/en active Granted
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5430225A (en) * | 1977-08-10 | 1979-03-06 | Hitachi Chem Co Ltd | Manufacture of waterproof layer |
| JPS5959762A (en) * | 1982-09-30 | 1984-04-05 | Kanebo N S C Kk | Method for imparting water-proofness |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2022020550A (en) * | 2021-03-25 | 2022-02-01 | 株式会社セラ－ズ | Method for manufacturing non-combustible interior wall material, and base material for use therewith |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60212473A (en) | 1985-10-24 |
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