JPS63280710A - Casting composition with improved releasability - Google Patents

Casting composition with improved releasability

Info

Publication number
JPS63280710A
JPS63280710A JP11774287A JP11774287A JPS63280710A JP S63280710 A JPS63280710 A JP S63280710A JP 11774287 A JP11774287 A JP 11774287A JP 11774287 A JP11774287 A JP 11774287A JP S63280710 A JPS63280710 A JP S63280710A
Authority
JP
Japan
Prior art keywords
parts
weight
unsaturated carboxylic
casting
mixture
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP11774287A
Other languages
Japanese (ja)
Inventor
Mitsuo Otani
大谷 三夫
Koji Arakawa
荒川 興二
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kyowa Gas Chemical Industry Co Ltd
Original Assignee
Kyowa Gas Chemical Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kyowa Gas Chemical Industry Co Ltd filed Critical Kyowa Gas Chemical Industry Co Ltd
Priority to JP11774287A priority Critical patent/JPS63280710A/en
Publication of JPS63280710A publication Critical patent/JPS63280710A/en
Pending legal-status Critical Current

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  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

PURPOSE:To obtain the titled composition improved in thermal and mechanical properties, outstanding in surface characteristics and productivity, useful for nameplates, etc., by incorporating a specific acrylic partially polymerized product, etc. with an alkyl acid phosphate of specific structure in specified proportion. CONSTITUTION:The objective composition can be obtained by incorporating 100pts.wt. of monomers consisting mainly of (A) methyl methacrylate and/or aromatic vinyl compound including (B) an unsaturated carboxylic acid and/or unsaturated carboxylic anhydride or a mixture of said monomers and partially polymerized product therefrom with (C) 0.001-1.0pt.wt. of an alkyl acid phosphate of formula (n is 8-13; m is 1 or 2) [e.g., a compound of formula II (n=8, m=1)].

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、ガラス型あるいはステンレス等の金属型を、
用いて注型重含するに際し、良好な生産性で、表面性の
よい注型品を与える離型性の改良された注型用組成物に
関する。
[Detailed Description of the Invention] (Industrial Application Field) The present invention provides a method for manufacturing a glass mold or a metal mold such as stainless steel.
The present invention relates to a casting composition with improved mold releasability, which provides cast products with good productivity and good surface properties when used for heavy casting.

(従来の技#I) メタクリル酸メチルを主成分とするメタクリル樹脂ある
いはスチレン系樹脂は光学的性質、耐候性が優れ、かつ
機械的性質、熱的性質ならびに成形加工性なども良好な
ため、銘板、自助小部品、電気機器部品、装飾用あるい
は雑貨品など多くの分野で使用されている。
(Conventional technique #I) Methyl methacrylate-based methacrylic resin or styrene resin has excellent optical properties, weather resistance, mechanical properties, thermal properties, and moldability, so it is suitable for nameplates. It is used in many fields such as small self-help parts, electrical equipment parts, decorations, and miscellaneous goods.

ガラス型あるいはステンレス等の金属型を用いて工業的
に製造されているメタクリル樹脂注型板あるいはスチレ
ン樹脂注型板の注型重合における離型剤として脂肪族ア
ルコール、脂肪酸、脂肪酸エステル、金属石ケンおよび
陰イオン界面活性剤等が用いられ効果的である。しかる
にこれら樹脂の熱的および機械的性質の改良を目的とし
て不飽和カルボン酸および/または不飽和カルボン醒無
水物を共m台車吊体として使用、上記の離型剤の効果は
低減し、表面欠陥のない美麗な注型物を安定して得るこ
とが困難となる。
Aliphatic alcohols, fatty acids, fatty acid esters, and metal soaps are used as mold release agents in cast polymerization of methacrylic resin casting plates or styrene resin casting plates that are manufactured industrially using glass molds or metal molds such as stainless steel. and anionic surfactants are effective. However, in order to improve the thermal and mechanical properties of these resins, unsaturated carboxylic acids and/or unsaturated carboxylic anhydrides are used as carrier suspensions, which reduces the effect of the above-mentioned mold release agents and reduces surface defects. It becomes difficult to stably obtain a beautiful cast product without blemishes.

これに対して、上記離型剤を多量に添加するととしに、
重合前に型の表面にシラン系あるいはフッソ系の離型剤
を塗布することが行われているが、この方法では、離型
剤を多く使用するうえ、注型用型の表面に予じめ離型剤
を塗布するという工程が付加されるので、牛産殴を著し
く低下している。
On the other hand, when adding a large amount of the above mold release agent,
A silane-based or fluorine-based mold release agent is applied to the surface of the mold before polymerization, but in this method, a large amount of mold release agent is used and the surface of the casting mold is coated in advance. Since the process of applying a mold release agent is added, the occurrence of cow beating is significantly reduced.

(発明が解決しようとする問題点) 本発明の目的は、熱的および機械的性質が改良され、か
つ表面性のよい注へ4)品を与える注へ11用組成物を
従供することであり、更に他の目的は生産性の良好な注
型用組成物を提供することである。
(Problems to be Solved by the Invention) It is an object of the present invention to provide a composition for use in products 4) with improved thermal and mechanical properties and with good surface properties. Still another object is to provide a casting composition with good productivity.

(問題点を解決するための手段) 即ち、本発明はメタクリル酸メチルおよび/または芳香
族ビニル化合物を主要成分とし、不飽和カルボン酸およ
び/または不飽和カルボン酸無水物を含む単量体あるい
は単位体と部分重合体との混合物100重a部に対して
、下記一般式(A)(C,、)−12,+10)、  
P(0)(OH)3.  (A)で表わされるアルキル
アシッドホスフェ−[・の0゜001〜1.0重量部を
含有することを特徴とする離型性の改良された注型用組
成物である。
(Means for Solving the Problems) That is, the present invention has methyl methacrylate and/or an aromatic vinyl compound as a main component, and a monomer or unit containing an unsaturated carboxylic acid and/or an unsaturated carboxylic acid anhydride. For 100 parts by weight of a mixture of polymer and partial polymer, the following general formula (A) (C, , ) -12, +10),
P(0)(OH)3. A casting composition with improved mold releasability characterized by containing 0.001 to 1.0 parts by weight of an alkyl acid phosphate represented by (A).

本発明の注型用組成物はメタクリル酸メチルおよび/ま
たはyki香族ビニル化合物を主要成分とするものであ
り、このことは組成物総量の少なくども50fg吊%を
含有づることを意味する。芳香族ビニル化合物の具体例
としてはスチレン、α−メチルスチレン、ビニルトルエ
ンおよびこれらの誘導体を挙げることができる。
The casting composition of the present invention contains methyl methacrylate and/or yki aromatic vinyl compound as a main component, which means that it contains at least 50 fg% of the total amount of the composition. Specific examples of aromatic vinyl compounds include styrene, α-methylstyrene, vinyltoluene, and derivatives thereof.

本発明で用いられる不飽和カルボン酸およ不飽和カルボ
ン酸無水物としては、アクリル酸、メタクリル酸、クロ
トン酸、ケイ皮酸、イタコン酸、マレイン酸、α−クロ
ルアクリル醒、α−ブロムアクリル酸およびα−フルオ
ルアクリル酸等の不飽和カルボン酸、およびイタコン酸
無水物、シトラコン酸無水物、無水マレイン酸およびジ
メチル無水マレイン酸等の不飽和カルボン酸無水物が挙
げられる。
The unsaturated carboxylic acids and unsaturated carboxylic acid anhydrides used in the present invention include acrylic acid, methacrylic acid, crotonic acid, cinnamic acid, itaconic acid, maleic acid, α-chloroacrylic acid, α-bromoacrylic acid and unsaturated carboxylic acids such as α-fluoroacrylic acid, and unsaturated carboxylic anhydrides such as itaconic anhydride, citraconic anhydride, maleic anhydride, and dimethylmaleic anhydride.

本発明で使用される一般式(A) (Cト1     0)       P(0)   
(OH)          (A)n    2n+
1    1                   
3−1で表わされるアルキルアシッドホスフェートにお
いて、nは8〜13の整数であり、かつm=1または2
である。nの値が7以下および14以上では離型性の改
良効果はあるが充分ではなく、部分的に剥離不良が生じ
やすく、前述した他の一般的な離型剤との併用を必要と
する。
General formula (A) (Ct1 0) P(0) used in the present invention
(OH) (A)n 2n+
1 1
In the alkyl acid phosphate represented by 3-1, n is an integer of 8 to 13, and m = 1 or 2.
It is. When the value of n is 7 or less and 14 or more, there is an effect of improving the mold release property, but it is not sufficient, and peeling defects tend to occur in some parts, and it is necessary to use the other general mold release agents mentioned above.

またm=3では離型性の改良効果は全く認められない。Moreover, when m=3, no improvement in mold releasability was observed at all.

これらのアルキルアシッドホスフェートの中でも特に一
般式(A)でのn=8.m=1または2の(C8H1□
0)2P (0)(OH)および(C8ト1170)P
 (0)(OH) 2が好ましい。
Among these alkyl acid phosphates, n=8. m=1 or 2 (C8H1□
0)2P (0)(OH) and (C8to1170)P
(0)(OH)2 is preferred.

添加量としては単位体混合物あるいは部分m合物100
重量部に対してアルキルアシッドホスフェート0.00
1〜1.0重量部、好ましくは0゜01〜0.2重量部
である。0.001重1部未満では離型性の改良効果は
乏しく、また1、0Φ吊部を超えると離型性の改良効果
は非常に茗しいが、逆にヒケを生じやすくなり好ましく
ない。
The amount added is 100 units of unit mixture or partial mixture.
Alkyl acid phosphate 0.00 parts by weight
The amount is 1 to 1.0 parts by weight, preferably 0.01 to 0.2 parts by weight. If it is less than 0.001 weight and 1 part, the effect of improving mold releasability is poor, and if it exceeds 1.0 Φ hanging part, the effect of improving mold releasability is very strong, but on the contrary, it tends to cause sink marks, which is not preferable.

本発明のアルキルアシッドホスフェートは二種以上併用
してもよく、また通常使用されている離型剤と併用して
もさしつかえない。
The alkyl acid phosphates of the present invention may be used in combination of two or more types, and may also be used in combination with a commonly used mold release agent.

本発明で使用される不飽和カルボン酸および不飽和カル
ボン酸無水物以外の単量体としては、上記単位体と共重
合可能なエチレン性不飽和単吊体であれば特に制限は無
く、アクリル酸メチル(メタ)アクリル酸エチル、(メ
タ)アクリル酸ブチル等のメタクリル酸メチルを除く(
メタ)アクリル酸エステル類、アクリロニトリル、メタ
アクリロニトリル等のシアン化ビニル化合物、フェニル
マレイミド、2−クロロフェニルマレイミド、シフOへ
キシルマレイミド等のマレイミド化合部およびジビニル
ベンゼン、(ポリ)エチレングリコールジ(メタ)アク
リレート、トリメチロールプロパントリ(メタ)アクリ
レート等の多官能架橋性単吊体が挙げられ二種以上の併
用も可能である。
The monomers used in the present invention other than unsaturated carboxylic acids and unsaturated carboxylic acid anhydrides are not particularly limited as long as they are ethylenically unsaturated monohungs that can be copolymerized with the above units, and acrylic acid Excluding methyl methacrylate such as ethyl methyl (meth)acrylate and butyl (meth)acrylate (
Meth)acrylic acid esters, vinyl cyanide compounds such as acrylonitrile and methacrylonitrile, maleimide compounds such as phenylmaleimide, 2-chlorophenylmaleimide, Schiff O hexylmaleimide, divinylbenzene, (poly)ethylene glycol di(meth)acrylate , trimethylolpropane tri(meth)acrylate, etc., and a combination of two or more types is also possible.

また本発明の注型用組成物を用いた注型重合法としては
特に限定されず、例えば軟質塩化ビニルを介した2枚の
ガラスセルの中にラジカル重合開始剤を含む注型用組成
物を注入し50〜150℃の温度範囲で所定時間加熱重
合でる方法が挙げられる。
Further, the casting polymerization method using the casting composition of the present invention is not particularly limited, and for example, a casting composition containing a radical polymerization initiator is placed in two glass cells via soft vinyl chloride. Examples include a method of injecting the polymer and heating and polymerizing it in a temperature range of 50 to 150° C. for a predetermined period of time.

(実施例) 以下、実施例を挙げて本発明を具体的に説明する。(Example) The present invention will be specifically described below with reference to Examples.

実M 19J中でのアルキルアシッドホスフェートおよ
びアルキルホスフェートは以下の略号を用いる。
The following abbreviations are used for alkyl acid phosphates and alkyl phosphates in Real M 19J.

(CnH2,+10)1 F)(0)(OH)3−1 
 略gH(A−n−m)実施例1 メタクリル酸10重a部、メタクリル酸メチル90重石
部、ラウロイルパーオキサイド0.05重是部および(
A−8−1)0.05重石部からなる単量体混合物を軟
質jn化ビニルガスケットを介して間隔が3 mmに保
持された2枚のガラス板からなるセル内に注入し、脱気
後80℃で2時間、次いで120℃で1時間重合した後
60℃に冷却して注型板をガラス板から離型した。離型
性は非常に良好であるとともに冑られた注型板にクワレ
、ヒケ笠の欠点は全く認められなかった。
(CnH2,+10)1 F)(0)(OH)3-1
Abbreviation gH (A-n-m) Example 1 10 parts by weight of methacrylic acid, 90 parts by weight of methyl methacrylate, 0.05 parts by weight of lauroyl peroxide and (
A-8-1) A monomer mixture consisting of 0.05 weight parts was injected into a cell consisting of two glass plates kept at a spacing of 3 mm through a soft vinyl vinyl gasket, and after degassing. After polymerizing at 80°C for 2 hours and then at 120°C for 1 hour, the mixture was cooled to 60°C and the casting plate was released from the glass plate. The mold releasability was very good, and no defects such as cracks or sink caps were observed on the cast mold plate.

実施例2 無水マレイン酸5重市部、スチレン95車ω部、ラウロ
イルパーオキサイド0.041ffi部および(A−1
0−2)0.10市吊部からなる単串体混合物を軟質塩
化ビニルガスケットを介して間隔が311#lに保持さ
れた2枚のステンレス板からなるセル内に注入し、脱気
後70℃で2時間、次いで120℃で1.5時間重合し
た後60 ’Cに冷ill Lで注型板をステンレス板
から離型した。離型性は非常に良好であるとともに得ら
れた注型板にクヮレ、ヒケ等の欠点は全く認められなか
った。
Example 2 5 parts of maleic anhydride, 95 parts of styrene, 0.041 parts of lauroyl peroxide and (A-1
0-2) A single skewer mixture consisting of a 0.10 mm suspension was injected into a cell consisting of two stainless steel plates maintained at a spacing of 311 #l via a soft vinyl chloride gasket, and after degassing, the mixture was heated to 70 mm. After polymerization for 2 hours at 120°C and 1.5 hours at 120°C, the casting plate was released from the stainless steel plate by cooling to 60'C. The mold releasability was very good, and no defects such as cracks or sink marks were observed in the cast plate obtained.

実施例3 メタクリル酸2重昂部、無水マレイン醒15重邑部、メ
タクリル酸メチル63重量部、スチレン20市吊部、ラ
ウロイルパーオキサイド0.044市吊、(A−8−1
>0.022市吊および(A−8−2>0.005重量
部にらなる単苗体混合物を軟質塩化ビニルガスケットを
介して間隔が6Mに保持された2枚のガラス板からなる
セル内に注入し、脱気後70″Cで一2時間、次いで1
30″Cで1時間重合した後50”Cに冷却して注型板
をガラス板から離型した。離を性は非常に良好であると
ともに得られた注型板にクワレ、ヒケ等の欠点は全く認
められなかった。
Example 3 2 parts by weight of methacrylic acid, 15 parts by weight of maleic anhydride, 63 parts by weight of methyl methacrylate, 20 parts by weight of styrene, 0.044 parts by weight of lauroyl peroxide, (A-8-1
A single seedling mixture consisting of >0.022 parts by weight and (A-8-2>0.005 parts by weight) was placed in a cell consisting of two glass plates maintained at a distance of 6M through a soft vinyl chloride gasket. After degassing, inject at 70"C for 12 hours, then for 1 hour.
After polymerization at 30''C for 1 hour, the mixture was cooled to 50''C and the casting plate was released from the glass plate. The releasability was very good, and no defects such as cracks or sink marks were observed in the cast plate obtained.

実施例4 イタコン110重石部、メタクリル酸メチル90重量部
、2.2′−アゾビスイソブチロニトリル0.0020
2市吊らなる111吊休混合物を51セパラブルフラス
コに仕込み80℃で20分重合後冷却して25℃での粘
度が10ボイス、重合転化率7%の部分重合物を得た。
Example 4 Itacon 110 parts by weight, methyl methacrylate 90 parts by weight, 2.2'-azobisisobutyronitrile 0.0020 parts by weight
The suspended mixture of 111 and 2 parts was placed in a 51 separable flask, polymerized at 80°C for 20 minutes, and then cooled to obtain a partially polymerized product having a viscosity of 10 voices at 25°C and a polymerization conversion rate of 7%.

得られた部分重合物100重か部に対して2,2′−ア
ゾビスイソブチロニトリル0.02fflffi部およ
び(A−13−1)0.05重1部を添加混合し、軟質
塩化ビニルガスケットを介して間隔が3闇に保持された
2枚のガラス板からなるセル内に注入し、脱気後80℃
で2時間、次いで120℃で1時間重合した後50℃に
冷却して注型板をガラス板から離型した。離型性は非常
に良好であるとともに得られた注型板にクワレ、ヒケ等
の欠点は全く認められなかった。
0.02fflffi part of 2,2'-azobisisobutyronitrile and 0.05 part by weight of (A-13-1) were added and mixed to 100 parts by weight of the obtained partial polymer, and soft vinyl chloride was added. It is injected into a cell consisting of two glass plates kept at a distance of 3 degrees through a gasket, and heated to 80°C after degassing.
The mixture was polymerized for 2 hours at 120°C, then for 1 hour at 120°C, and then cooled to 50°C, and the casting plate was released from the glass plate. The mold releasability was very good, and no defects such as cracks or sink marks were observed in the cast plate obtained.

実施例5〜6.比較例1〜6 アルキルアシッドホスフェート以外は単り体仕込組成、
製造方法とも実施例1と同様の方法により注型板を製造
した。その結果を第1表に示す。
Examples 5-6. Comparative Examples 1 to 6 Single composition except for alkyl acid phosphate,
A casting plate was manufactured using the same manufacturing method as in Example 1. The results are shown in Table 1.

以下余白 (発明の効果) 本発明は樹脂の熱的および■械的性質の改良を目的とし
て不飽和カルボン酸および/または不飽和カルボン酸無
水物を含む単量体混合物あるいは部分重合物を注型重合
するに際し、注型板の型からの離型性が著しく改良され
、生産性が向上し工業的に極めて有利である。
Blank space below (effects of the invention) The present invention aims to improve the thermal and mechanical properties of a resin by casting a monomer mixture or partial polymer containing an unsaturated carboxylic acid and/or an unsaturated carboxylic acid anhydride. During polymerization, the releasability of the casting plate from the mold is significantly improved, productivity is improved, and this is extremely advantageous industrially.

Claims (1)

【特許請求の範囲】[Claims] (1)メタクリル酸メチルおよび/または芳香族ビニル
化合物を主要成分とし、不飽和カルボン酸および/また
は不飽和カルボン酸無水物を含む単量体あるいは単量体
と部分重合体との混合物100重量部に対して、下記一
般式(A) (C_nH_2_n_+_1O)_mP(O)(OH)
_3_−_m(A) 〔ただし、nは8〜13の整数 mは1または2〕 で表わされるアルキルアシッドホスフェートの0.00
1〜1.0重量部を含有することを特徴とする離型性の
改良された注型用組成物。
(1) 100 parts by weight of a monomer or a mixture of a monomer and a partial polymer containing methyl methacrylate and/or an aromatic vinyl compound as a main component and containing an unsaturated carboxylic acid and/or an unsaturated carboxylic acid anhydride , the following general formula (A) (C_nH_2_n_+_1O)_mP(O)(OH)
0.00 of the alkyl acid phosphate represented by _3_-_m(A) [where n is an integer of 8 to 13 and m is 1 or 2]
A casting composition with improved mold release properties, characterized in that it contains 1 to 1.0 parts by weight.
JP11774287A 1987-05-14 1987-05-14 Casting composition with improved releasability Pending JPS63280710A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11774287A JPS63280710A (en) 1987-05-14 1987-05-14 Casting composition with improved releasability

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11774287A JPS63280710A (en) 1987-05-14 1987-05-14 Casting composition with improved releasability

Publications (1)

Publication Number Publication Date
JPS63280710A true JPS63280710A (en) 1988-11-17

Family

ID=14719180

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11774287A Pending JPS63280710A (en) 1987-05-14 1987-05-14 Casting composition with improved releasability

Country Status (1)

Country Link
JP (1) JPS63280710A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007230220A (en) * 2006-02-02 2007-09-13 Mitsubishi Rayon Co Ltd Manufacturing method of methacryl resin plate
JP2009061713A (en) * 2007-09-07 2009-03-26 Mitsubishi Rayon Co Ltd Manufacturing method of methacrylate resin plate
US8022135B2 (en) 2005-05-27 2011-09-20 Lucite International Uk Limited Embedment casting composition

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8022135B2 (en) 2005-05-27 2011-09-20 Lucite International Uk Limited Embedment casting composition
JP2007230220A (en) * 2006-02-02 2007-09-13 Mitsubishi Rayon Co Ltd Manufacturing method of methacryl resin plate
JP2009061713A (en) * 2007-09-07 2009-03-26 Mitsubishi Rayon Co Ltd Manufacturing method of methacrylate resin plate

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