JPS63274533A - Imitation rush - Google Patents
Imitation rushInfo
- Publication number
- JPS63274533A JPS63274533A JP11118787A JP11118787A JPS63274533A JP S63274533 A JPS63274533 A JP S63274533A JP 11118787 A JP11118787 A JP 11118787A JP 11118787 A JP11118787 A JP 11118787A JP S63274533 A JPS63274533 A JP S63274533A
- Authority
- JP
- Japan
- Prior art keywords
- rush
- imitation
- hollow
- film
- imitation rush
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000037303 wrinkles Effects 0.000 claims abstract description 12
- 229920005992 thermoplastic resin Polymers 0.000 claims description 9
- 239000004417 polycarbonate Substances 0.000 claims description 3
- 229920000515 polycarbonate Polymers 0.000 claims description 3
- 229920000098 polyolefin Polymers 0.000 claims description 2
- 239000002075 main ingredient Substances 0.000 claims 1
- 230000001788 irregular Effects 0.000 abstract description 4
- 238000001816 cooling Methods 0.000 abstract description 2
- 229920005989 resin Polymers 0.000 abstract description 2
- 239000011347 resin Substances 0.000 abstract description 2
- 238000004049 embossing Methods 0.000 abstract 2
- 238000010438 heat treatment Methods 0.000 description 8
- 239000004033 plastic Substances 0.000 description 5
- 229920003023 plastic Polymers 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 229930014626 natural product Natural products 0.000 description 4
- 238000002845 discoloration Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 2
- 241000607479 Yersinia pestis Species 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229910000077 silane Inorganic materials 0.000 description 2
- 241000238876 Acari Species 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 244000052616 bacterial pathogen Species 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000006224 matting agent Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 235000019640 taste Nutrition 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
Landscapes
- Floor Finish (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
Abstract
Description
【発明の詳細な説明】
(al 産業上の利用分野
本発明は、プラスチック製の模造イグサに関するもので
ある。DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention relates to imitation rushes made of plastic.
偽) 従来の技術
イグサは、非常に古くから畳表、鑵等に用いられている
ものである。False) Conventional technology Rush has been used for tatami mats, tatami mats, etc. since ancient times.
このイグサの性質は、こしがあり、香がよく、通気性が
よい等非常に優れたものである。The properties of this rush are very good, such as being firm, fragrant, and breathable.
しかし、なから天然品であるがゆえの欠点、即ち、耐候
性が悪く、日光による変色や変質が避けられない、また
、天然品であるがゆえに、雑菌、だに等の害虫等の繁殖
という欠点を有している。However, because it is a natural product, it has disadvantages such as poor weather resistance, unavoidable discoloration and deterioration due to sunlight, and the fact that it is a natural product, so it is prone to the breeding of pests such as bacteria and mites. It has its drawbacks.
さらに、天然品であるため供給が安定せず、最近ではそ
の価格も高騰しているものである。Furthermore, since it is a natural product, its supply is unstable, and its price has been rising recently.
これら゛のために、近年プラスチックの筒状体をこのイ
グサの代用品にするという考案もなされ、花筺等には多
く用いられでいる。For these reasons, in recent years, the idea of using plastic cylindrical bodies as a substitute for rushes has been devised, and they are often used in flower baskets and the like.
(C) 発明が解決しようとする問題点しかし、プラ
スチックの筒状体では、その感触風合も悪く、畳という
感じはしない。よって、とても畳表や鐘等の代用にはな
らず、全く別のビニールシートのような製品になってし
まう。(C) Problems to be Solved by the Invention However, the plastic cylindrical body has a poor texture and does not feel like a tatami mat. Therefore, it cannot be used as a substitute for tatami mats, bells, etc., and becomes a completely different product like a vinyl sheet.
本業界では、供給が安定し、安価で、変質や変色がなく
、雑菌害虫の発生の少ないもので、需要者の嗜好に合っ
た風合、外観を有するイグサ様材料が要望されていた。In this industry, there has been a demand for a rush-like material that is stable in supply, inexpensive, free from deterioration or discoloration, less susceptible to germs and pests, and has a texture and appearance that suit the tastes of consumers.
+dl 問題点を解決するための手段以上のような現
状に鑑み、本発明者は鋭意研究の結果、本発明模造イグ
サを完成させたものであり、その特徴とするところは、
縦方向に延伸された熱可塑性樹脂よりなる紐状体であっ
て、該紐状体が多数の凹凸皺を有する筒状体を狭い空隙
を通過させることによって、不規則に収束形成し、かつ
表面に融着皮膜を形成させた点にある。+dl Means to Solve the Problems In view of the current situation as described above, the present inventor has completed the imitation rush of the present invention as a result of intensive research, and its characteristics are as follows.
A string-like body made of a thermoplastic resin stretched in the longitudinal direction, the string-like body being irregularly converged by passing through a narrow gap through a cylindrical body having a large number of uneven wrinkles, and having a surface texture. The point is that a fusion film is formed on the surface.
ここで、熱可塑製樹脂とは、加熱することによって粘度
が低下し、成型が容易になる性質を有するプラスチック
をいい、ポリオレフィンがその代表的なものである0例
えば、ポリエチレン、ポリプロピレン等である。勿論、
これら以外の熱可塑性樹脂も使用できることはいうまで
もない、さらに、複数の樹脂を混合したものであっても
よい。Here, the thermoplastic resin refers to a plastic whose viscosity decreases when heated, making it easy to mold, and polyolefin is a typical example thereof. Examples thereof include polyethylene, polypropylene, etc. Of course,
It goes without saying that thermoplastic resins other than these may also be used, and a mixture of a plurality of resins may also be used.
さらに、この熱可塑性樹脂にポリカーボネートを混合す
ると、曲げ剛性が大きくなり、所謂こしの強いものとな
る。このことは、天然のイグサに近いものとなるばかり
か、織機等による取り扱いが非常に容易となり、従来の
天然イグサ用の機械も使用できることとなる。Furthermore, when polycarbonate is mixed with this thermoplastic resin, the bending rigidity increases, resulting in a so-called stiff material. This not only makes it similar to natural rushes, but it also becomes very easy to handle with a loom or the like, and conventional machines for natural rushes can also be used.
ポリカーボネートの混合比率としては、熱可塑性樹脂中
5%〜40%がよく、好ましくは5%〜20%程度であ
る。5%以下では、こしが弱く、40%以上ではしなや
かさが低下するためである。The mixing ratio of polycarbonate in the thermoplastic resin is preferably 5% to 40%, preferably about 5% to 20%. This is because if it is less than 5%, the stiffness will be weak, and if it is more than 40%, the flexibility will be reduced.
熱可塑性樹脂には、これ以外に通常混合されるものを混
合しても問題はない0例えば、顔料、つや消し剤その他
のものである。特にイグサ特有の色を表現するために顔
料が必要である。There is no problem even if the thermoplastic resin is mixed with other materials that are normally mixed therein, such as pigments, matting agents, and the like. In particular, pigments are necessary to express the colors unique to rushes.
延伸は紐状体の長手方向に行い、通常2倍〜7倍程度で
よい。Stretching is performed in the longitudinal direction of the string-like body, and is usually about 2 times to 7 times.
筒状体とは、インフレーシラン加工によって製造された
もののような形状をいい、長いストロ−状のものを指す
。The cylindrical body refers to a long straw-shaped body manufactured by inflation silane processing.
凹凸皺とは、前記筒状体の長手方向に並行に存在する波
のような皺をいい、完全に規則的である必要はない、さ
らに、波状ではなく多数の肉厚筋部分を設けても同様で
ある。この皺によって、紐状体として所謂ボリューム感
が出、単なる筒状体のストロ−型と連なり、天然イグサ
の様子を呈するのである。The uneven wrinkles refer to wave-like wrinkles that exist parallel to the longitudinal direction of the cylindrical body, and they do not have to be completely regular. The same is true. These wrinkles give the string-like body a so-called voluminous feel, and it connects with the straw-shaped cylindrical body, giving it the appearance of natural rushes.
狭い空隙とは、筒状体の直径よりも狭いという意味であ
り、この空隙を通過させることによって大きな径の筒状
体を収束させて、イグサ程度の太さにするのである。空
隙を通過させるだけでは、保形性がないため、加熱し表
面を融着させる。これによって、イグサ程度の径を保つ
ことができ、さらに所謂こしの強さが生まれるのである
。A narrow gap means that the gap is narrower than the diameter of the cylindrical body, and by passing through this gap, the cylindrical body with a large diameter is converged and becomes as thick as a rush. Simply passing through the gaps does not provide shape retention, so heating is performed to fuse the surfaces. This allows it to maintain a diameter comparable to that of rushes, and also gives it the so-called stiffness.
製造方法の概略を第1図に基づいて説明する。An outline of the manufacturing method will be explained based on FIG. 1.
(1)上記説明した熱可塑性樹脂原料を準備する。(1) Prepare the thermoplastic resin raw material explained above.
偉) 原料をインフレーシラン装置(1)のフィーダー
(2)に導入する。1) Introduce the raw material into the feeder (2) of the inflation silane device (1).
(3) 金型(3)から押し出し、冷却装置(4)を
通して中空の状態で膨出させる。(3) It is extruded from the mold (3) and expanded in a hollow state through the cooling device (4).
この時の中空状態の径は、200〜300mm程度が好
適である。厚みは、0,05〜0.07+wm程度であ
ル、コレヲロール(5)間に通過させて二重フィルムと
する。The diameter of the hollow state at this time is preferably about 200 to 300 mm. The thickness is approximately 0.05 to 0.07+wm, and the film is passed between core rolls (5) to form a double film.
この膨出の際に同時に凹凸皺が形成される。At the same time as this swelling, uneven wrinkles are formed.
これは金型に多数の溝又は突起を設けるだけで容易に製
造できるものである。This can be easily manufactured by simply providing a large number of grooves or protrusions in a mold.
(4)延伸する1、延伸の方法は通常の方法でよく、加
熱装置(6)で加熱し、ロール(7)で引張るだけでよ
い。(4) Stretching 1. The stretching method may be any conventional method, and it is sufficient to simply heat it with a heating device (6) and pull it with a roll (7).
(5) 加熱空隙を通過させる。(5) Pass through the heating gap.
加熱収束装置(8)の空隙の径は、1.0〜1.5mm
程度がよい、勿論、この径は、膨出の径や厚みによるが
、出来上がりの模造イグサの径、充填率(後述する)に
よって決定されるべきものである。The diameter of the gap in the heating convergence device (8) is 1.0 to 1.5 mm.
Of course, this diameter depends on the diameter and thickness of the bulge, but should be determined by the diameter and filling rate of the finished imitation rush (described later).
加熱の温度としては、400℃〜500℃程度が好まし
い。The heating temperature is preferably about 400°C to 500°C.
通過速度は、50〜100m/分程度でよい。The passing speed may be about 50 to 100 m/min.
(6)通過後、フィルムは、空隙径よりも膨張するため
、はぼ1.5ms程度の径になる。(6) After passing, the film expands more than the gap diameter, so the diameter becomes approximately 1.5 ms.
模造イグサとしての最も重要な点、即ち、風合や外観が
天然イグサと類似する点であるが、これは出来上がりの
模造イグサの径がlN1m〜3IIIl程度であるとと
もに、充填率が一定の数値を持つことが望ましい。ここ
で充填率とは、フィルム自体の断面積を出来上がりイグ
サの断面積で除したものをいいイブ号の断面に占めるフ
ィルムの割合である。この充填率が70%〜90%であ
ると非常に天然のものに近い風合と外観を呈することを
見いだした点が本発明のスタートでもある。この充填率
の求め方は次のようになる0例えば、直径200m5、
厚さ0.05m5の中空フィルムを5.0倍に延伸した
ものを収束させて、直径3II−のイグサを製造した場
合には、充填率は次のように計算される。The most important point for imitation rushes is that their texture and appearance are similar to natural rushes. It is desirable to have one. The filling rate here refers to the cross-sectional area of the film itself divided by the cross-sectional area of the finished rush, and is the ratio of the film to the cross-section of the rush. The present invention was based on the discovery that when the filling rate is 70% to 90%, the texture and appearance are very similar to those of natural materials. The method of calculating this filling rate is as follows.0For example, if the diameter is 200m5,
When a rush having a diameter of 3II- is produced by converging a hollow film with a thickness of 0.05 m5 stretched 5.0 times, the filling rate is calculated as follows.
200 X3.14X0.05+5−6.33 X3
X3.14÷4 −7.16.3 ÷7.1 −0
.89
よって、この例では充填率が89%となる。200 X3.14X0.05+5-6.33 X3
X3.14÷4 -7.16.3 ÷7.1 -0
.. 89 Therefore, in this example, the filling rate is 89%.
充填率自体は、60%〜95%程度であることが必要で
あり、好ましくは前記した如く70〜90%である。The filling rate itself needs to be about 60% to 95%, preferably 70 to 90% as described above.
結局、この模造イグサを天然品に近づけるためには、次
の性質が所定の範囲内にあることが望ましいということ
となる。In the end, in order to make this imitation rush closer to a natural product, it is desirable that the following properties fall within a predetermined range.
■ 製品の直径は、1.5sv+〜3.5閘■ 充填率
は、70%〜90%
■ フィルムの厚さは、10μ〜30μこの模造イグサ
は、通常の畳表や鐘に使用できるばかりでなく、わら等
の代用品としても使用できるものである。■ The diameter of the product is 1.5 sv + ~ 3.5 sq. ■ The filling rate is 70% ~ 90% ■ The thickness of the film is 10 μ ~ 30 μ This imitation rush can not only be used for regular tatami mats and bells. It can also be used as a substitute for straw, etc.
(e) 実施例
第2図は、本発明模造イグサを製造するための中空フィ
ルム(10)の断面図である。凹凸m(+1)が多数形
成されている。第3図は、凹凸皺の他の形状を示すもの
である。(e) Example FIG. 2 is a sectional view of a hollow film (10) for manufacturing the imitation rush of the present invention. A large number of unevenness m(+1) are formed. FIG. 3 shows another shape of uneven wrinkles.
第4図は、本発明も模造イグサ(亘2)の実施例の斜視
図である。天然のイグサのように内部が空隙が一定量存
在し、こしのあるものとなっている。FIG. 4 is a perspective view of an embodiment of the imitation rush (Wataru 2) according to the present invention. Like natural rushes, there are a certain amount of voids inside, making it stiff.
第5図は、本発明の製造に用いる収束装置(8)の空隙
部(+3)の断面図である。加熱装置(14>が内部に
設けられている。これは、表面を熔融させるためのもの
である。FIG. 5 is a sectional view of the cavity (+3) of the focusing device (8) used in the production of the present invention. A heating device (14>) is provided inside. This is for melting the surface.
(f) 発明の効果
本発明模造イグサは、従来のストロ−型のものと比べて
、風合や感触、外観等に関して、天然のイグサに非常に
近い。(f) Effects of the Invention The imitation rushes of the present invention are much closer to natural rushes in texture, feel, appearance, etc. than conventional straw-shaped ones.
さらに、プラスチック製であるため、耐候性は非常に高
く、天然のイグサを用いた畳等のように変色することが
少ない、特に屋外で使用するものにとっては好適である
。Furthermore, since it is made of plastic, it has very high weather resistance and is less prone to discoloration unlike tatami mats made of natural rushes, making it particularly suitable for outdoor use.
第1図は本発明イグサを製造する工程を示す概略側面図
、第2図は本発明模造イグサを製造するための中空フィ
ルム(10)の断面図、第3図は凹凸皺の他の形状を示
す断面図、第4図は本発明模造イグサ(12)の実施例
の斜視図である。
8・・・加熱収束装置
10・・・中空フィルム
11・・・凹凸皺
12・・・本発明模造イグサ
13・・・空隙部
14・・・加熱装置
第2図
16〇−
76 補正の内容
手続補正書(放)
昭和62年7月31日
特許庁長官 小 川 邦 夫 殿
1、事件の表示
昭和62年特許願第111187号
園
2、発明の名称
模造イグサ
3、補正をする者
事件との関係 特許出願人
住所 大阪市北区堂島浜二丁目1番9号名称 積水成型
工業株式会社
代表者 松本 照夫
4、 代理人
住所 大阪市北区天神橋二丁目3番lO号昭和62年7
月1日付(発送日62.7.28)明細書の第10頁第
4行目の「斜視図である。
を「斜視図、第5図は本発明の製造に用いるも東装置の
空隙部の実施例の断面図である。Jと補正する。Fig. 1 is a schematic side view showing the process of producing the rush of the present invention, Fig. 2 is a cross-sectional view of a hollow film (10) for producing the imitation rush of the present invention, and Fig. 3 shows other shapes of uneven wrinkles. The sectional view shown in FIG. 4 is a perspective view of an embodiment of the imitation rush (12) of the present invention. 8...Heating convergence device 10...Hollow film 11...Irregular wrinkles 12...Imitation rush of the present invention 13...Gap portion 14...Heating device Fig. 2 16〇-76 Contents of amendment procedure Written amendment (released) July 31, 1985 Kunio Ogawa, Commissioner of the Patent Office, 1, Indication of the case, 1988 Patent Application No. 111187, 2, Name of the invention, imitation rush 3, Person making the amendment, and the case Related Patent applicant address: 2-1-9 Dojimahama, Kita-ku, Osaka Name: Sekisui Seiko Kogyo Co., Ltd. Representative: Teruo Matsumoto 4 Agent address: 2-3-10 Tenjinbashi, Kita-ku, Osaka No. 7, 1988
"This is a perspective view" in the 4th line of page 10 of the specification dated May 1st (shipment date 62.7.28). It is a sectional view of an example of .
Claims (1)
あって、該紐状体が多数の凹凸皺を有する筒状体を狭い
空隙を通過させることによって、不規則に収束形成し、
かつ表面に融着皮膜を形成させたものであることを特徴
とする模造イグサ。 2、熱可塑性樹脂は、ポリオレフィンを主剤とし、ポリ
カーボネートを含むものである特許請求の範囲第1項記
載の模造イグサ。 3、直径が1.5mm〜3.0mm、フィルムの厚さが
10μ〜30μ、充填率が70%〜90%である特許請
求の範囲第1項又は第2項記載の模造イグサ。[Scope of Claims] 1. A string-like body made of a thermoplastic resin stretched in the longitudinal direction, in which the string-like body passes through a narrow gap through a cylindrical body having many uneven wrinkles. form convergence to the rules,
An imitation rush characterized by having a fused film formed on its surface. 2. The imitation rush according to claim 1, wherein the thermoplastic resin contains polyolefin as a main ingredient and contains polycarbonate. 3. The imitation rush according to claim 1 or 2, which has a diameter of 1.5 mm to 3.0 mm, a film thickness of 10 μ to 30 μ, and a filling rate of 70% to 90%.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11118787A JPS63274533A (en) | 1987-05-07 | 1987-05-07 | Imitation rush |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11118787A JPS63274533A (en) | 1987-05-07 | 1987-05-07 | Imitation rush |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS63274533A true JPS63274533A (en) | 1988-11-11 |
JPH0560782B2 JPH0560782B2 (en) | 1993-09-03 |
Family
ID=14554699
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP11118787A Granted JPS63274533A (en) | 1987-05-07 | 1987-05-07 | Imitation rush |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS63274533A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2014152441A (en) * | 2013-02-04 | 2014-08-25 | Fukuvi Chem Ind Co Ltd | Artificial kaya-like material and manufacturing method for the same |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS515097A (en) * | 1974-06-29 | 1976-01-16 | Matsushita Electric Works Ltd | Tenchakumenno mizunurehanteiho |
JPS5120616A (en) * | 1974-08-14 | 1976-02-19 | Fujitsu Ltd | Irirejisutaniokeru machiawasehoshiki |
JPS55132248U (en) * | 1979-03-12 | 1980-09-19 | ||
JPS5643946A (en) * | 1979-09-20 | 1981-04-22 | Yaesu Rehabili Co Ltd | Pacient conveying vehicle for bathing |
JPS59223741A (en) * | 1983-06-02 | 1984-12-15 | Ube Ind Ltd | Polypropylene resin composition |
-
1987
- 1987-05-07 JP JP11118787A patent/JPS63274533A/en active Granted
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS515097A (en) * | 1974-06-29 | 1976-01-16 | Matsushita Electric Works Ltd | Tenchakumenno mizunurehanteiho |
JPS5120616A (en) * | 1974-08-14 | 1976-02-19 | Fujitsu Ltd | Irirejisutaniokeru machiawasehoshiki |
JPS55132248U (en) * | 1979-03-12 | 1980-09-19 | ||
JPS5643946A (en) * | 1979-09-20 | 1981-04-22 | Yaesu Rehabili Co Ltd | Pacient conveying vehicle for bathing |
JPS59223741A (en) * | 1983-06-02 | 1984-12-15 | Ube Ind Ltd | Polypropylene resin composition |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2014152441A (en) * | 2013-02-04 | 2014-08-25 | Fukuvi Chem Ind Co Ltd | Artificial kaya-like material and manufacturing method for the same |
Also Published As
Publication number | Publication date |
---|---|
JPH0560782B2 (en) | 1993-09-03 |
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