JPS63270120A - Molding method for washing cabinet - Google Patents
Molding method for washing cabinetInfo
- Publication number
- JPS63270120A JPS63270120A JP62107481A JP10748187A JPS63270120A JP S63270120 A JPS63270120 A JP S63270120A JP 62107481 A JP62107481 A JP 62107481A JP 10748187 A JP10748187 A JP 10748187A JP S63270120 A JPS63270120 A JP S63270120A
- Authority
- JP
- Japan
- Prior art keywords
- vacuum
- reinforcing material
- molded
- cabinet
- molding tool
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000465 moulding Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000005406 washing Methods 0.000 title abstract 5
- 239000012779 reinforcing material Substances 0.000 claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 24
- 229920003002 synthetic resin Polymers 0.000 claims description 6
- 239000000057 synthetic resin Substances 0.000 claims description 6
- 238000007666 vacuum forming Methods 0.000 claims description 4
- 230000002787 reinforcement Effects 0.000 claims 1
- 230000003014 reinforcing effect Effects 0.000 abstract description 10
- 238000010438 heat treatment Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 10
- 239000002537 cosmetic Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 238000007872 degassing Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Landscapes
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
（産業上の利用分野）
本発明は、化粧ビン等を載置する棚部やミラー等を備え
、洗面台の後方側壁の上部等に設置される洗面用キャビ
ネットを製造する成形方法に関する。さらに詳しくは、
合！＆樹脂材からなる材料板を真空成形手段により成形
する洗面用キャビネットの成形方法の改良に関する。[Detailed Description of the Invention] (Industrial Application Field) The present invention manufactures a washbasin cabinet that is equipped with a shelf for placing cosmetic bottles, etc., a mirror, etc., and is installed on the upper part of the rear side wall of a washstand. It relates to a molding method. For more details,
Go! &Relates to an improvement in the method of molding a washroom cabinet in which a material plate made of a resin material is molded by vacuum forming means.
（技術の背景）
洗面台の後方側壁の上部等に設置される洗面用キャビネ
ットは、その製造手間、製造コスト、重量等の関係から
合成樹脂を素材とするものが多く１通常真空成形手段に
より製造される。この真空成形手段では１８合成樹脂材
からなる材第１板を成形型にセットして、バキュームま
たはバキュームに加えて加熱による真空成形て背面部が
開口された凹凸形状に成形するが、成形製品の全体的強
度が弱いという不具合がある。(Technical background) Washroom cabinets installed on the upper part of the rear side wall of washstands are often made of synthetic resin due to manufacturing time, manufacturing cost, weight, etc. 1 They are usually manufactured by vacuum forming. be done. In this vacuum forming method, a first plate made of 18 synthetic resin material is set in a mold, and vacuum formed by vacuum or heating in addition to vacuum to form an uneven shape with an open back surface. The problem is that the overall strength is weak.
このため１合成樹脂を素材とする洗面用キャビネットの
補強が必要となり各種補強手段の開発が行なわれている
。For this reason, it is necessary to reinforce washroom cabinets made of synthetic resin, and various reinforcing means are being developed.
（従来の技術とその闇題点）
従来、前述の補強手段としては、例えば、ｔ５５図に示
すものが知られている。(Prior Art and Its Dark Problems) Conventionally, as the above-mentioned reinforcing means, for example, the one shown in Fig. t55 is known.
この従来の補強手段は、棚部となる凸部Ａ。This conventional reinforcing means includes a convex portion A that serves as a shelf.
棚部に１１！ホされる化粧ビン等の立設空間となる凹部
Ｂからなる凹凸部を有し背面ｔ′Ｈｃが開口された形状
に真空成形された洗面用キャビネットに対し、背面８Ｉ
Ｃの全面を覆う平板な裏板りをアングルＥで背面部Ｃの
端縁に固着してなるものである。11 on the shelf! For a washroom cabinet vacuum-formed in a shape with an open back t'Hc and an uneven part consisting of a recess B that serves as a standing space for a cosmetic bottle, etc., the back 8I
A flat back plate covering the entire surface of C is fixed to the edge of the back part C at an angle E.
このような従来の補強手段によると、洗面用キャビネッ
トの成形後に接着材等を用いて裏板り、アングルＥを取
付けなければならず、補強手段具備の手間が掛ることに
なる。また、前記凸ＦＩＡの内部間隙には載置される化
粧ビン等の重量を支えるために裏当材Ｆが挿入されるが
。According to such conventional reinforcing means, it is necessary to attach the back plate and the angle E using an adhesive or the like after the washbasin cabinet is molded, and it takes time and effort to provide the reinforcing means. Further, a backing material F is inserted into the internal gap of the convex FIA to support the weight of a cosmetic bottle or the like placed thereon.
この裏当材Ｆの挿入を前記表板りの取付けに先行させな
ければならず、工作手順が規制されることになる。この
ため、洗面用キャビネ・ントの製造に手間が掛るという
問題がある。This backing material F must be inserted before the top plate is attached, which restricts the work procedure. Therefore, there is a problem in that it takes time and effort to manufacture the washbasin cabinet.
また、前記表板りからなる補強手段が具備された洗面用
キャビネットでは、背面部Ｃが平板な面状となるため取
付は壁に突起等があると取付けることができなくなる等
、取付は箇所が規制されるという問題がある。In addition, in the washroom cabinet equipped with the reinforcing means consisting of the above-mentioned front plate, the back part C has a flat surface shape, so installation may be difficult if there are protrusions on the wall, etc. There is a problem with being regulated.
（発１１の目的）
末完１ＪＩは前述の問題点を解決するためになされたも
のであり、その目的は、製造の手間かＩｌｌらず、かつ
、補強手段か具備された洗面用キャビネットの取付は箇
所が規制されることのない洗面用キャビネットの成形方
法を提供することにある。(Purpose of Issue 11) Suekan 1JI was made to solve the above-mentioned problems, and its purpose was to install a washroom cabinet that was not labor-intensive in manufacturing and was equipped with reinforcing means. The object of the present invention is to provide a method of molding a washroom cabinet in which the location is not restricted.
（発明の構成）
前述の目的を達成するため、本発明に係る洗面用キャビ
ネットの成形方法は１合Ｊ＆樹脂材からなる材料板を成
形型にセットして真空成形により背面部が聞［１された
凹凸形状に成形する洗面用キャビネットの成形方法にお
いて、背面部れた成形型にさらに材料板をセットして真
空成形し、補強材を背面部の端縁に一体的に成形固着す
ることを特徴とする構成を採用する。(Structure of the Invention) In order to achieve the above-mentioned object, the method for molding a washroom cabinet according to the present invention is to set a material plate made of 1-gou J & resin material in a mold, and vacuum form it so that the back part is made of [1]. In the method of molding a washroom cabinet into an uneven shape, a material plate is further set in a mold with a back part, vacuum formed, and a reinforcing material is integrally molded and fixed to the edge of the back part. A configuration will be adopted.
（作用）
前述の構成において、補強材を予め成形型に着すること
は、成形の際に同特に補強手段の具備を行ない補強手段
具備の手間を容易化し、補強材を１管面部の端縁の全周
に沿って取付けられる構造とすることは、背面部の開口
を維持して工作手順の規制を排除する。この結果、洗面
用キャビネットの製造の手間を容易化するという目的を
達成する。(Function) In the above-mentioned configuration, applying the reinforcing material to the mold in advance makes it easier to prepare the reinforcing means during molding, and the reinforcing material is attached to the edge of one pipe surface. By creating a structure that can be installed along the entire circumference of the device, the opening on the back side can be maintained and restrictions on the manufacturing procedure can be eliminated. As a result, the purpose of simplifying the manufacturing process of the bathroom cabinet is achieved.
さらに、補強材を背面部の端縁の全周に沿って取付けら
れる構造とすることは、 ｆ？面部の開口を維持して洗
面用キャビネットの取付は箇所の規制を排除する目的を
達成する。Furthermore, having a structure in which the reinforcing material can be attached along the entire circumference of the edge of the back part is f? The installation of the washroom cabinet by maintaining the opening of the surface achieves the purpose of eliminating restrictions on the location.
（実施例）
以下、末完Ｉｌｌに係る洗面用キャビネットの成形方法
の実施例を第１図〜第４図に基いて説明する。(Example) Hereinafter, an example of a method for molding a washroom cabinet according to the final process will be described with reference to FIGS. 1 to 4.
第１図〜第３図は、本発明に係る洗面用キャビネットの
成形方法の実施例の工程順を示すもので、成形型ｌによ
って材料板２が凹凸形状に成形されると共に補強材３が
一体的に成形固着される状態が示されている。Figures 1 to 3 show the process order of an embodiment of the method for molding a bathroom cabinet according to the present invention, in which a material plate 2 is molded into an uneven shape by a mold l, and a reinforcing material 3 is integrally formed. It is shown in a state where it is molded and fixed.
成形型ｌは真空成形型であり、セ・ント面に洗面用キャ
ビネット４の棚部４１を形成する凸部１１および棚部４
１に載置される化粧ビン等の立設空間４２を形成する四
部１２とを備え、これ等凹凸部１１．１２から多数の脱
気孔１３が連通されセット面と反対側に配設されたバキ
ュームバイブ１４に接続している。なお、バキュームパ
イプ１４は図示しないバキュームポンプに接続されセッ
ト面にバキュームが作用すＸｌさ。The mold l is a vacuum molding mold, and has a convex part 11 forming a shelf part 41 of the bathroom cabinet 4 on the center surface and a shelf part 4.
1, and a large number of deaeration holes 13 are communicated with these uneven parts 11 and 12, and the vacuum is disposed on the opposite side to the set surface. Connected to Vibrator 14. Incidentally, the vacuum pipe 14 is connected to a vacuum pump (not shown) to apply vacuum to the set surface.
るようになって−→Ｘ世発≠諏如答；ヰ害＃塩−−ミ
さらに、この成形型ｌの外周には補
強材３をセットするための段部１５が設けられている。It became like that -→
Furthermore, a stepped portion 15 for setting the reinforcing material 3 is provided on the outer periphery of the mold l.
材１１板２は熱可塑性合成樹脂等の合ｔ、８４脂材から
なり、薄板状に形成されたものである。The material 11 and the plate 2 are made of a thermoplastic synthetic resin or the like, and are formed into a thin plate shape.
補強材３は金属材９合成樹脂材等任意の材質からなり、
角筒状で洗面用キャビネット４の背面部４３の端縁に沿
った形状に形成されたものである。The reinforcing material 3 is made of any material such as a metal material 9 and a synthetic resin material.
It has a rectangular tube shape and is formed in a shape along the edge of the back surface portion 43 of the bathroom cabinet 4.
？ｉｕ強材３が洗面用キャビネット４の背面部４３の端
縁に沿った形状であることから、補強材３を成形５１に
嵌合するようにして行なうことに１板２を成形型ｌの凹
凸ａｇｔｔ、ｉｚからなるセット面にセットし、バキュ
ームポンプ、バキュームパイプ１４．脱気孔１３を通じ
てセット面にバキュームを作用している。このバキュー
ムの作用“ −一 〜よ
り、材料板２は成形型ｌの凹凸部１１．１２からなるセ
ット面と対応した凹凸形状に成形され、背面部４３が開
口され前面部に！１Ｉｕｌ１４１ 。? Since the iu reinforcing material 3 has a shape that follows the edge of the back surface 43 of the washroom cabinet 4, the reinforcing material 3 is fitted into the molding 51, and the plate 2 is shaped like the unevenness of the molding die l. Set on the set surface consisting of agtt and iz, vacuum pump, vacuum pipe 14. Vacuum is applied to the set surface through the degassing hole 13. Due to the action of this vacuum, the material plate 2 is molded into an uneven shape corresponding to the set surface consisting of the uneven parts 11 and 12 of the mold l, and the back part 43 is opened and becomes the front part!1Iul141.
立設空間４２が形成された洗面用キャビネット４が成形
される。この成形の際に、成形１ｉ１１に予めセットさ
れていた補強材３は洗面用キャビネット４の背面部４３
の端縁に沿って組み付けられるが、補強材３の洗面用キ
ャビネット４への組み付は面に接着剤を塗布したり、補
強材３を成形型ｌから若干突出させて洗面用キャビネッ
ト４の１管面部４３の端縁を補強材３に巻き付かせるよ
うにすることで、組み付けを固着することができる。The washroom cabinet 4 in which the standing space 42 is formed is molded. During this molding, the reinforcing material 3 previously set in the molding 1i11 is
However, when assembling the reinforcing material 3 to the bathroom cabinet 4, it is necessary to apply adhesive to the surface or make the reinforcing material 3 protrude slightly from the mold l. By wrapping the end edge of the tube surface portion 43 around the reinforcing material 3, the assembly can be secured.
第３図に示す工程では、第２図の状態からバキュームを
解除して補強材３付近から材料板２端縁の切断が加熱に
よる溶融切断でなされる場合には、この熱を利用して補
強材３と洗面用キャビネット４の背面部４３の端縁とを
溶着してこれ等の組み付けを固着することもてきる。In the process shown in Fig. 3, if the vacuum is released from the state shown in Fig. 2 and the edge of the material plate 2 is cut from the vicinity of the reinforcing material 3 by melt cutting by heating, this heat is used to strengthen the It is also possible to weld the material 3 and the edge of the back surface 43 of the bathroom cabinet 4 to securely assemble them.
このような第１図〜第３［Ａに示す工程順によると、第
３図の工程における洗面用キャビネット４の成形型ｌか
らの脱型時には補強材３が既に具備されていることにな
り、補強材３のＡ（ｆｆに特別の工作手間を要しないこ
とになる。また、補強材３が洗面用キャビネット４の背
面部４３の端縁に沿って設けられ背面部４３の開「コが
維持されるため、洗面用キャビネット４の棚部４１に１
申入される裏当材５の取付けは工作手順が規制されるこ
とはなく前記脱ｆｆｉ後に速やかに自在に行なうことが
できる。また、洗面用キャビネット４の棚部４１の上方
に化粧ビン等の転倒防止枠６を取付ける場合、前記裏当
材５の取付けと同時に反対側から行なうことができる。According to the process order shown in FIGS. 1 to 3A, the reinforcing material 3 is already provided when the bathroom cabinet 4 is removed from the mold l in the process of FIG. This means that A(ff) of the reinforcing material 3 does not require any special work.In addition, the reinforcing material 3 is provided along the edge of the back part 43 of the washroom cabinet 4, and the opening of the back part 43 is maintained. 1 on the shelf 41 of the bathroom cabinet 4.
Installation of the proposed backing material 5 can be carried out quickly and freely after the above-mentioned removal of the ffi, since the work procedure is not restricted. Furthermore, when attaching the fall prevention frame 6 for a cosmetic bottle or the like above the shelf section 41 of the bathroom cabinet 4, it can be done from the opposite side at the same time as the backing material 5 is attached.
このため、洗面用キャビネット４の製造手間が極めて容
易となる。Therefore, the manufacturing process of the bathroom cabinet 4 is extremely simplified.
また、補強材３が洗面用キャビネット４の背面部４３の
端縁に沿って設けられ背面部４３の開口か維持されるた
め、取付は壁に突起等があっても開口された背面部４３
で逃げることができ、任意の箇所への取付けが可能とな
る。In addition, since the reinforcing material 3 is provided along the edge of the back part 43 of the washroom cabinet 4 to maintain the opening of the back part 43, installation is possible even if there is a protrusion on the wall.
It can be installed at any location.
ｍ４図は脱型された洗面用キャビネット４の正面図を示
すもので、正面が長方形の四周が補強材３によ７て補強
された状態が明らかになっＣおり、ｆｆｔ ｍのあるミ
ラー７等が取付けられても１〕１み変形することのない
ようになっている。Figure m4 shows a front view of the washroom cabinet 4 that has been removed from the mold, and it is clear that the four peripheries of the rectangular front are reinforced with reinforcing material 3, and the mirror 7 with fft m is shown. Even if it is installed, it will not be deformed by 1].
なお、洗面用キャビネット４の正面形状が円形、楕円形
、三角形等でも、補強材３の形状を変更すれば対応する
ことができる。Note that even if the front shape of the bathroom cabinet 4 is circular, oval, triangular, etc., it can be accommodated by changing the shape of the reinforcing material 3.
以上、図示した実施例の外に、補強材３は断面がＬ字形
、山形等の長尺片とする実施例とすることもできる。In addition to the embodiments shown above, the reinforcing material 3 can also be an embodiment in which the cross section is an elongated piece such as L-shaped or chevron-shaped.
（発明の効果）
以上のように本発明に係る洗面用キャビネットの成形方
法は、補強手段具備の手間が容易化される等洗面用キャ
ビネットの製造の手間が容易化される効果がある。従っ
て、効率的な量産が可能になると共に製造コストが低減
される効果が生ずる。(Effects of the Invention) As described above, the method for molding a washroom cabinet according to the present invention has the effect of simplifying the time and effort of manufacturing the washroom cabinet, such as simplifying the effort of providing reinforcing means. Therefore, efficient mass production becomes possible and manufacturing costs are reduced.
また、この成形方法で製造された洗面用キャビネットは
ｆｖ面部の開口が維持されるので、取付は壁の凹凸等に
１ｔＪ１約されず任意の箇所への取イ・１けが可能とな
る効果がある。In addition, since the washroom cabinet manufactured by this molding method maintains the opening on the fv surface, it is possible to install it in any location without having to worry about unevenness of the wall. .
第１図は本発明に係る洗面用キャビネットの成形力法の
実施例の一工程を示す断面図、第２図は同じく第１図の
次工程を示す断面図、第３図は同じく第２図の次工程を
示す断面図、第４図は第１図〜ｆｊＳ３図の工程により
成形された洗面用キャビネットの一部切欠正面図、第５
図は従来例を示す断面図である。FIG. 1 is a cross-sectional view showing one step of an embodiment of the forming force method for washroom cabinets according to the present invention, FIG. 2 is a cross-sectional view showing the next step of FIG. 1, and FIG. Fig. 4 is a partially cutaway front view of the bathroom cabinet formed by the steps shown in Figs.
The figure is a sectional view showing a conventional example.
Claims (1)
形により背面部が開口された凹凸形状に成形する洗面用
キャビネットの成形方法において、背面部の端縁の全周
に沿って取付けられる補強材を予め成形型の外周に着脱
自在にセットし、補強材がセットされた成形型にさらに
材料板をセットして真空成形し、補強材を背面部の端縁
に一体的に成形固着することを特徴とする洗面用キャビ
ネットの成形方法。In the molding method for washroom cabinets, in which a material plate made of synthetic resin is set in a mold and vacuum formed into an uneven shape with an open back, reinforcement is attached along the entire circumference of the edge of the back. The material is removably set in advance on the outer periphery of the mold, a material plate is further set in the mold with the reinforcing material set, vacuum forming is performed, and the reinforcing material is integrally molded and fixed to the edge of the back part. A molding method for a washroom cabinet featuring:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62107481A JPS63270120A (en) | 1987-04-30 | 1987-04-30 | Molding method for washing cabinet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62107481A JPS63270120A (en) | 1987-04-30 | 1987-04-30 | Molding method for washing cabinet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS63270120A true JPS63270120A (en) | 1988-11-08 |
Family
ID=14460311
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP62107481A Pending JPS63270120A (en) | 1987-04-30 | 1987-04-30 | Molding method for washing cabinet |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS63270120A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2015058567A (en) * | 2013-09-17 | 2015-03-30 | 八千代工業株式会社 | Vacuum molding device and resin molding |
| JP2020146134A (en) * | 2019-03-11 | 2020-09-17 | フクビ化学工業株式会社 | Wall storage panel |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5039349A (en) * | 1973-08-14 | 1975-04-11 | ||
| JPS5923538A (en) * | 1982-07-30 | 1984-02-07 | Sanyo Electric Co Ltd | Wire bonding device |
-
1987
- 1987-04-30 JP JP62107481A patent/JPS63270120A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5039349A (en) * | 1973-08-14 | 1975-04-11 | ||
| JPS5923538A (en) * | 1982-07-30 | 1984-02-07 | Sanyo Electric Co Ltd | Wire bonding device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2015058567A (en) * | 2013-09-17 | 2015-03-30 | 八千代工業株式会社 | Vacuum molding device and resin molding |
| JP2020146134A (en) * | 2019-03-11 | 2020-09-17 | フクビ化学工業株式会社 | Wall storage panel |
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