JPS63269161A - Electrophotographic sensitive body - Google Patents
Electrophotographic sensitive bodyInfo
- Publication number
- JPS63269161A JPS63269161A JP10331187A JP10331187A JPS63269161A JP S63269161 A JPS63269161 A JP S63269161A JP 10331187 A JP10331187 A JP 10331187A JP 10331187 A JP10331187 A JP 10331187A JP S63269161 A JPS63269161 A JP S63269161A
- Authority
- JP
- Japan
- Prior art keywords
- intermediate layer
- layer
- photoreceptor
- lower intermediate
- carriers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000010410 layer Substances 0.000 claims abstract description 109
- 239000000463 material Substances 0.000 claims abstract description 19
- 239000000969 carrier Substances 0.000 claims abstract description 17
- 238000001035 drying Methods 0.000 claims abstract 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims abstract 2
- 108091008695 photoreceptors Proteins 0.000 claims description 44
- 239000011241 protective layer Substances 0.000 claims description 18
- -1 silyl isocyanate compound Chemical group 0.000 claims description 11
- 229910052739 hydrogen Inorganic materials 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 238000001723 curing Methods 0.000 claims description 2
- 229910052710 silicon Inorganic materials 0.000 claims description 2
- 125000000217 alkyl group Chemical group 0.000 claims 3
- 125000004432 carbon atom Chemical group C* 0.000 claims 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims 1
- 125000004429 atom Chemical group 0.000 claims 1
- 239000001257 hydrogen Substances 0.000 claims 1
- 239000010703 silicon Substances 0.000 claims 1
- 230000002159 abnormal effect Effects 0.000 abstract description 8
- 229910021417 amorphous silicon Inorganic materials 0.000 abstract description 3
- BUZRAOJSFRKWPD-UHFFFAOYSA-N isocyanatosilane Chemical class [SiH3]N=C=O BUZRAOJSFRKWPD-UHFFFAOYSA-N 0.000 abstract description 3
- 230000035945 sensitivity Effects 0.000 abstract description 3
- 239000000758 substrate Substances 0.000 abstract description 2
- 239000011229 interlayer Substances 0.000 abstract 5
- 238000000034 method Methods 0.000 description 22
- 239000007789 gas Substances 0.000 description 17
- 239000000203 mixture Substances 0.000 description 17
- 230000000737 periodic effect Effects 0.000 description 16
- 239000002994 raw material Substances 0.000 description 8
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- DKPFZGUDAPQIHT-UHFFFAOYSA-N butyl acetate Chemical compound CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 6
- 239000000470 constituent Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 230000002411 adverse Effects 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 5
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 4
- 241000519995 Stachys sylvatica Species 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- 238000011109 contamination Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 238000003618 dip coating Methods 0.000 description 3
- 150000002894 organic compounds Chemical class 0.000 description 3
- 229920000620 organic polymer Polymers 0.000 description 3
- 238000004544 sputter deposition Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 229910001887 tin oxide Inorganic materials 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 206010034972 Photosensitivity reaction Diseases 0.000 description 2
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052787 antimony Inorganic materials 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 238000012217 deletion Methods 0.000 description 2
- 230000037430 deletion Effects 0.000 description 2
- 239000003085 diluting agent Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 229910003437 indium oxide Inorganic materials 0.000 description 2
- PJXISJQVUVHSOJ-UHFFFAOYSA-N indium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[In+3].[In+3] PJXISJQVUVHSOJ-UHFFFAOYSA-N 0.000 description 2
- 150000002484 inorganic compounds Chemical class 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 229920000592 inorganic polymer Polymers 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 230000036211 photosensitivity Effects 0.000 description 2
- 230000006798 recombination Effects 0.000 description 2
- 238000005215 recombination Methods 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000011669 selenium Substances 0.000 description 2
- 229910000077 silane Inorganic materials 0.000 description 2
- 229910052814 silicon oxide Inorganic materials 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- 229910052726 zirconium Inorganic materials 0.000 description 2
- 125000002133 (4-hydroxy-3-iodo-5-nitrophenyl)acetyl group Chemical group OC1=C(C=C(C=C1I)CC(=O)*)[N+](=O)[O-] 0.000 description 1
- FKNIDKXOANSRCS-UHFFFAOYSA-N 2,3,4-trinitrofluoren-1-one Chemical compound C1=CC=C2C3=C([N+](=O)[O-])C([N+]([O-])=O)=C([N+]([O-])=O)C(=O)C3=CC2=C1 FKNIDKXOANSRCS-UHFFFAOYSA-N 0.000 description 1
- QOZVPNFFOMWHRW-UHFFFAOYSA-N CCO[SiH3].N=C=O.N=C=O.N=C=O Chemical compound CCO[SiH3].N=C=O.N=C=O.N=C=O QOZVPNFFOMWHRW-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 description 1
- 239000001856 Ethyl cellulose Substances 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 229910001370 Se alloy Inorganic materials 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- DHKHKXVYLBGOIT-UHFFFAOYSA-N acetaldehyde Diethyl Acetal Natural products CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 description 1
- 150000001241 acetals Chemical class 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 229910000410 antimony oxide Inorganic materials 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 125000000751 azo group Chemical group [*]N=N[*] 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- CXKCTMHTOKXKQT-UHFFFAOYSA-N cadmium oxide Inorganic materials [Cd]=O CXKCTMHTOKXKQT-UHFFFAOYSA-N 0.000 description 1
- CFEAAQFZALKQPA-UHFFFAOYSA-N cadmium(2+);oxygen(2-) Chemical compound [O-2].[Cd+2] CFEAAQFZALKQPA-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 229920001249 ethyl cellulose Polymers 0.000 description 1
- 235000019325 ethyl cellulose Nutrition 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 238000005468 ion implantation Methods 0.000 description 1
- NIZHERJWXFHGGU-UHFFFAOYSA-N isocyanato(trimethyl)silane Chemical compound C[Si](C)(C)N=C=O NIZHERJWXFHGGU-UHFFFAOYSA-N 0.000 description 1
- COGQEWWPALQLAK-UHFFFAOYSA-N isocyanato(tripropyl)silane Chemical compound CCC[Si](CCC)(CCC)N=C=O COGQEWWPALQLAK-UHFFFAOYSA-N 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920003227 poly(N-vinyl carbazole) Polymers 0.000 description 1
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 229910052711 selenium Inorganic materials 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- VIGRJDWPNTXJSQ-UHFFFAOYSA-N triethyl(isocyanato)silane Chemical compound CC[Si](CC)(CC)N=C=O VIGRJDWPNTXJSQ-UHFFFAOYSA-N 0.000 description 1
- 238000001771 vacuum deposition Methods 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
- G03G5/02—Charge-receiving layers
- G03G5/04—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor
- G03G5/08—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor characterised by the photoconductive material being inorganic
- G03G5/082—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor characterised by the photoconductive material being inorganic and not being incorporated in a bonding material, e.g. vacuum deposited
- G03G5/08214—Silicon-based
- G03G5/08235—Silicon-based comprising three or four silicon-based layers
Abstract
Description
【発明の詳細な説明】
[技術分野]
本発明は電子写真用感光体、特に、乾式、湿式、RPC
複写機およびNIP等に用いられる電子写真用感光体に
関する。[Detailed Description of the Invention] [Technical Field] The present invention relates to electrophotographic photoreceptors, particularly dry type, wet type, RPC
The present invention relates to electrophotographic photoreceptors used in copying machines, NIPs, etc.
[従来技術]
従来、電子写真用感光体としては、導電性支持体上にセ
レンないしセレン合金を主体とする感光層を設けたもの
、酸化亜鉛、酸化カドミウムなどの無機光導電材料をバ
インダー中に分散させたもの、ポリ−N−ビニルカルバ
ゾールとトリニトロフルオレノンあるいはアゾ顔料など
の有機光導電材料を用いたもの及び非晶質シリコンを用
いたもの等が一般に知られている。[Prior Art] Conventionally, electrophotographic photoreceptors have been prepared by providing a photosensitive layer mainly made of selenium or selenium alloy on a conductive support, or by disposing an inorganic photoconductive material such as zinc oxide or cadmium oxide in a binder. Generally known are those using dispersed materials, those using organic photoconductive materials such as poly-N-vinylcarbazole and trinitrofluorenone or azo pigments, and those using amorphous silicon.
中でも非晶質シリコン(以降ra−s i Jと称する
)を光導電層とした電子写真感光体が特性の上では従来
のSe系感光体やOPCと比較して同等の性能を有する
他、人間及び環境に対し無害であり、かつ極めて耐久性
が大であるという長所を有するため、最近特に注目され
ている。Among them, an electrophotographic photoreceptor with a photoconductive layer made of amorphous silicon (hereinafter referred to as RA-SI J) has characteristics comparable to conventional Se-based photoreceptors and OPC, and is It has recently attracted particular attention because it has the advantages of being harmless to the environment and extremely durable.
しかしながらa−8i悪感光には、現在、以下に示す欠
点も同時に存在するため、従来の感光体、特に高感度、
耐久性が大な
AS2Se3感光体にとってかわるに足る総合的な実力
を持っているとは言えない。However, the A-8i photoreceptor currently also has the following drawbacks, so conventional photoreceptors, especially those with high sensitivity,
It cannot be said that it has the overall ability to replace the AS2Se3 photoreceptor, which has great durability.
(1)従来のa−3i熱感光の暗抵抗は静電潜像を維持
するためには必ずしも充分とは言えず、複写機内で静電
潜像形成時、感光体表面にかなりの量の帯電電荷を与え
ても暗減衰が速く、現像過程に至るまでに、この帯電電
荷を充分、に保持し得ない場合もある。(1) The dark resistance of the conventional A-3I thermal photoreceptor is not necessarily sufficient to maintain an electrostatic latent image, and when an electrostatic latent image is formed in a copying machine, a considerable amount of electricity is charged on the surface of the photoreceptor. Even if a charge is applied, the dark decay is fast, and this charge may not be sufficiently retained until the development process.
(2)耐環境特性、特に高温・高湿時に異常画像(画像
流れ、白ヌケ等)が発生し易い。゛上記(1)、(2)
の問題点を改善することを目的にいくつかの方法が提案
されている。例えばa−8ii導電層表面に
a ””1−x”x層(特開昭58−145951 )
、a−8i1−xCx層(特開昭57−115556)
、a−s r i−x Cx: H層(特開昭57−1
15551 >、a−81−8Nx層(特開昭59−1
2448)或いはジルコニウム錯体(特開昭59−22
3440 )等を設けた感光体が開示されている。しか
しながら、そのような感光体においても高温・高湿時の
白ヌケ、画像流れ等が発生する場合があり、完全なもの
にはなっていない。(2) Environmental resistance characteristics: Abnormal images (image deletion, white spots, etc.) are likely to occur, especially at high temperatures and high humidity.゛Above (1), (2)
Several methods have been proposed to improve this problem. For example, on the surface of the a-8ii conductive layer, an a""1-x"
, a-8i1-xCx layer (Japanese Patent Application Laid-Open No. 57-115556)
, a-s r i-x Cx: H layer (JP-A-57-1
15551>, a-81-8Nx layer (JP-A-59-1
2448) or zirconium complex (JP-A-59-22
3440) and the like have been disclosed. However, even in such a photoreceptor, white spots, image deletion, etc. may occur at high temperatures and high humidity, and the photoreceptor is not perfect.
一方、a−3i熱感光の他の欠点として、(3)導電性
支持体(例えばAI)表面の組成構造上のバラツキや吸
着汚染物質の影響を受は易く、これが異常画像となって
現れる。On the other hand, another drawback of the a-3i thermal photosensitive method is that (3) it is susceptible to variations in the composition structure of the surface of the conductive support (for example, AI) and adsorbed contaminants, which appear as abnormal images.
といった問題も把えている。We are also aware of such issues.
本発明者等は先にその有効な対策として新規な層構成の
感光体(特開昭6O−140357)を提案し、その考
え方がa−3i熱感光にも適用できることを示した。し
かし、この場合にも前記(1)、(2)の欠点を内包し
ていることに変わりはない。The present inventors have previously proposed a photoreceptor with a novel layer structure (Japanese Patent Application Laid-open No. 6O-140357) as an effective countermeasure against this problem, and have shown that the concept can be applied to the A-3I thermal photosensitive method. However, even in this case, the above-mentioned drawbacks (1) and (2) are still included.
[目 的]
本発明の目的は光導電層にa−3iを用いる電子写真感
光体において、前記の如き欠点を解消し、帯電特性が良
好で、高感度、高い耐久性、かつ全環境型の電子写真感
光体を提供することにある。[Objective] The object of the present invention is to solve the above-mentioned drawbacks in an electrophotographic photoreceptor using a-3i in the photoconductive layer, to have good charging characteristics, high sensitivity, high durability, and to be suitable for all environments. An object of the present invention is to provide an electrophotographic photoreceptor.
本発明の伯の目的は高温・高湿時に異常画像を発生しな
い電子写真感光体を提供することにある。An object of the present invention is to provide an electrophotographic photoreceptor that does not produce abnormal images at high temperatures and high humidity.
ざらに別の目的は導電性支持体表面の汚染等の影響を受
けにぐく、支持体表面に起因する異常画像を発生しない
電子写真感光体を提供するものである。Another object of the present invention is to provide an electrophotographic photoreceptor that is resistant to the effects of contamination on the surface of a conductive support and that does not generate abnormal images due to the surface of the support.
[構 成]
本発明者等は、導電性支持体表面の汚染による影響を少
くするには、キャリアの再結合を支持体との界面で行わ
せるのではなく、新たに設けた別の界面で行わせればよ
いことを確めた。また、そうしたことが階調性の改善や
白ポチ、白スジの防止にも有効であることも確められた
。[Structure] In order to reduce the influence of contamination on the surface of the conductive support, the present inventors have determined that, in order to reduce the influence of contamination on the surface of the conductive support, the carriers should not be recombined at the interface with the support, but at another newly created interface. I made sure that I could do it. It was also confirmed that this was effective in improving gradation and preventing white spots and white streaks.
そこで、本発明は特許請求の範囲に記載のとおりの構成
を有する電子写真感光体としたものである。Therefore, the present invention provides an electrophotographic photoreceptor having the structure as described in the claims.
上記構成について、更に説明すると、上部中間層(光導
電層と表面保護層との中間層)として一般式工ないし■
の物質を含有する層を設けることにより、a−3i系先
光導電と表面保護層との密着性が格段に向上するばかり
でなく、該中間層が電荷保持能力を持つため、従来a−
3i系感光体感光点とされていた帯電能力の低さ、暗減
衰特性が悪いという点をも同時に解決できることが確か
められた。To further explain the above structure, as the upper intermediate layer (intermediate layer between the photoconductive layer and the surface protective layer),
By providing a layer containing a substance, not only the adhesion between the a-3i-based photoconductive material and the surface protective layer is greatly improved, but also because the intermediate layer has a charge retention ability, it is possible to
It was confirmed that the problems of low charging ability and poor dark decay characteristics, which were considered to be problems with the 3i-based photoreceptor, could be solved at the same time.
ざらに該中間層及び表面保護層の役割として使用環境中
に存在する酸素、水分、オゾン、アルカリイオン(Na
” 、K” )といったa−3i悪感光に影響を及ぼす
可能性の高い分子種が光導電層に直接接触、吸着するの
を防止する機能も有することが確められた。The intermediate layer and surface protective layer play the roles of oxygen, moisture, ozone, and alkali ions (Na) present in the usage environment.
It was confirmed that the photoconductive layer also has the function of preventing molecular species that are likely to affect the a-3i photosensitivity, such as ", K"), from coming into direct contact with and adsorbing to the photoconductive layer.
以下に本発明を添付の図面に基づきながらざらに詳細に
説明する。第1図は支持体(導電性支持体) 1上に下
部中間層2、a−3i悪感光(光導電層) 3、上部中
間層4、さらに保護層5が設けられた感光体を表わして
いる。The invention will be explained in more detail below with reference to the accompanying drawings. FIG. 1 shows a photoreceptor in which a lower intermediate layer 2, an a-3i photosensitive (photoconductive layer) 3, an upper intermediate layer 4, and a protective layer 5 are provided on a support (conductive support) 1. There is.
本発明感光体に係る下部中間層2は、前記のとおり、帯
電時に支持体1から注入されるキャリアと同極性のキャ
リアが多数キャリアとなる機能を有している。このため
、正帯電プロセス用感光体であれば、下部中間層2はn
形であり、感光層3はi形又はp形でなければならない
。また、負帯電プロセス用感光体であれば、下部中間層
2はp形であり、感光層3は1形又はn形でなければな
らない。As described above, the lower intermediate layer 2 of the photoreceptor of the present invention has a function in which carriers having the same polarity as the carriers injected from the support 1 during charging become majority carriers. Therefore, in the case of a photoreceptor for positive charging process, the lower intermediate layer 2 is n
The photosensitive layer 3 must be i-type or p-type. Further, in the case of a photoconductor for a negatively charged process, the lower intermediate layer 2 must be of p-type, and the photosensitive layer 3 must be of 1-type or n-type.
つまり、感光層3は下部中間層2と逆極性又は真性の性
質を有している。That is, the photosensitive layer 3 has opposite polarity or intrinsic properties to the lower intermediate layer 2.
いま、例えば正帯電プロセスを測定した場合の本発明感
光体について説明を加えると、帯電時に支持体1から注
入されるキャリアは電子となる。この時、電子が多数キ
ャリアとなるn層を下部中間層2とし、逆極性のホール
が多数キャリアとなるp層を感光層3とする。従って、
帯電に続いての光照射時には、感光層3を支持体1方向
へ走行するホールと支持体1から注入された電子とはp
−n層界面(即ち、感光層3と下部中間層2どの界面)
で再結合することになる。Now, to explain the photoreceptor of the present invention when, for example, a positive charging process is measured, the carriers injected from the support 1 during charging are electrons. At this time, the n layer in which electrons serve as majority carriers is used as the lower intermediate layer 2, and the p layer in which holes of opposite polarity serve as majority carriers is used as the photosensitive layer 3. Therefore,
During light irradiation following charging, the holes traveling through the photosensitive layer 3 toward the support 1 and the electrons injected from the support 1 are p.
-n-layer interface (i.e., the interface between the photosensitive layer 3 and the lower intermediate layer 2)
will be recombined.
導電性支持体1としては例えばAI、ステンレス、その
他この分野で通常使用されているものがいずれも適用可
能である。また、樹脂フィルム又はシート、紙、ガラス
などの表面を導電処理したものも支持体1として有効に
使用しうる。なお、前記の「導電処理」の例には、金属
でのラミネートや蒸着があげられる。支持体1の形状は
目的に応じて円筒状、ベルト状、板状などでよい。As the conductive support 1, for example, AI, stainless steel, or any other material commonly used in this field can be used. Further, resin films or sheets, paper, glass, etc. whose surfaces have been electrically conductively treated can also be effectively used as the support 1. Note that examples of the above-mentioned "conductive treatment" include lamination and vapor deposition with metal. The shape of the support 1 may be cylindrical, belt-like, plate-like, etc. depending on the purpose.
下部中間層2が非晶質3i系材料層をもって構成される
場合には、a−3i中に酸素及び/又はチッ素及び又は
炭素が含まれても良く、周期律表第■族Aの元素(B、
A I、Ga、in、TIなど)又は周期律表第V族A
の元素(PlAs、Sbなど)が必要により添加されて
よい。このものの形成はグロー放電法、スパッタリング
法、イオンブレーティング法、エレクトロンビーム法、
イオンインプランテーション法などの公知の手段によっ
てなされるが、いろいろな点を考慮すればグロー放電法
及びスパッタリング法が有利である。When the lower intermediate layer 2 is composed of an amorphous 3i-based material layer, a-3i may contain oxygen and/or nitrogen and/or carbon, and is an element of group Ⅰ A of the periodic table. (B,
A I, Ga, in, TI, etc.) or Group V A of the periodic table
Elements (PlAs, Sb, etc.) may be added as necessary. This material can be formed by glow discharge method, sputtering method, ion blating method, electron beam method,
This can be done by known means such as ion implantation, but glow discharge and sputtering are more advantageous if various points are taken into consideration.
グロー放電法を採用する場合には、原料ガスを必要に応
じて希釈ガスと適当な割合で混合し、これを支持体1の
設置しである真空堆積室に導入してガスプラズマ化させ
ればよい。When employing the glow discharge method, the raw material gas is mixed with a diluent gas in an appropriate ratio as needed, and this is introduced into the vacuum deposition chamber where the support 1 is installed to turn it into gas plasma. good.
原料カスとLl;ts i 、N、O,CSH及び/又
はF、更には周期律表第■族Aの元素(又は周期律表第
V族Aの元素)のうちの少なくとも1つを構成原子とす
るガス状物質或いはガス化しうる物質をガス化したもの
が使用される。原料ガスは各々の成分を構成原子とする
原料ガスを所望の混合比で混合したものであっても、2
以上の成分を構成原子とする原料ガスに1の成分を構成
原子とする原料ガスを混合したものであってもかまわな
い。Raw material waste and Ll; ts i , N, O, CSH and/or F, and further atoms constituting at least one of the elements of Group I A of the Periodic Table (or elements of Group V A of the Periodic Table) A gaseous substance or a gasified substance that can be gasified is used. Even if the raw material gas is a mixture of raw material gases having constituent atoms of each component at a desired mixing ratio, 2
A raw material gas having the above-mentioned components as constituent atoms may be mixed with a raw material gas having one component as constituent atoms.
また、前記原料ガスになり得る出発物質としては、例え
ば、SiとHとを構成原子とするSiH4,5i2t−
16など、HとBとを構成原子とする82 H6などが
あげられる。Further, as a starting material that can become the raw material gas, for example, SiH4,5i2t- whose constituent atoms are Si and H
Examples include 82 H6, which has H and B as constituent atoms, such as 16.
H2、N2、NH3,02、C02、CH4、C2H6
、C2H4、CF4 、PH3、AS83なども有用な
ものである。H2, N2, NH3,02, C02, CH4, C2H6
, C2H4, CF4, PH3, AS83, etc. are also useful.
スパッタリング法を採用する場合には、単結晶又は多結
晶の3iウェハー或いはSiを含有しているウェハーを
ターゲットとして、これを適当なガス雰囲気中でスパッ
タリングさせればよい。ここでのガスにはざきのグロー
放電法で掲げた原料ガスが有効に使用しうる。When a sputtering method is employed, a single crystal or polycrystalline 3i wafer or a wafer containing Si may be used as a target and sputtered in an appropriate gas atmosphere. As the gas here, the raw material gases listed in the glow discharge method can be effectively used.
これら方法での希釈ガスとしてはHe。The diluent gas used in these methods is He.
Ne、Ars H2などが例示できる。Examples include Ne, Ars H2, etc.
本発明における下部中間層2は、前記のごとき特定の機
能を有していなければならないことから、その層2の形
成にはそうした機能が付与されるように行われる必要が
ある。アモルファス材料層で構成された下部中間層2が
p形、n形のいずれかをとるかによってa−3i中にド
ーピングされる不純物(N、 H及び/又はF1周期律
表第■族Aの元素、周期律表第V族Aの元素)の量は異
なるのであって、それは実験によって割り出すことがで
きる。Since the lower intermediate layer 2 in the present invention must have the above-mentioned specific functions, the formation of the layer 2 must be performed in such a way as to impart such functions. Depending on whether the lower intermediate layer 2 composed of an amorphous material layer is p-type or n-type, impurities doped into a-3i (N, H and/or F1 elements of group Ⅰ A of the periodic table) are doped into a-3i. , elements of group V A of the periodic table) are different, and can be determined by experiment.
即ち、本発明者等が実験により知りえたところによれば
、p形とするためには、
a−3i中に、C@:O〜20アトミック%、Nをi、
o〜20.0アトミック%、Hを5.0〜3560アト
ミック%、周期律表第■族Aの元素を50〜11000
ppドーピングすればよい。また、必要に応じて、ハロ
ゲンが5.0〜35.0アトミック%、0が0.02〜
5.0アトミック%の範囲でドーピングされてよい。実
際には、周期律表第■族Aの元素にはBが多く採用され
るため、前記の周期律表第■族Aの元素50〜1 oo
oppmはB2 H&としてのガス混合比である。一方
、n形とするためには、a−3i中に、CをO〜20ア
トミック%、Nを1.0〜20,0アトミック%、Hを
5.0〜35.0アトミック%、周期律表第V族Aの元
素を50〜11000ppドーピングすればよい。また
、必要に応じて、ハロゲンが5.0〜35.0アトミッ
ク%、Oが0.02〜5.0アトミック%の範囲でドー
ピングされてよい。That is, according to what the inventors have learned through experiments, in order to form p-type, C@:O ~ 20 atomic%, N at i,
o ~ 20.0 atomic%, H 5.0 ~ 3560 atomic%, elements of Group Ⅰ A of the periodic table 50 ~ 11000
PP doping is sufficient. In addition, if necessary, halogen is 5.0 to 35.0 atomic% and 0 is 0.02 to 35.0 atomic%.
It may be doped in the range of 5.0 atomic percent. In reality, since B is often used as an element in group Ⅰ A of the periodic table, the above-mentioned elements in group Ⅰ A of the periodic table are 50 to 1 oo
oppm is the gas mixture ratio as B2H&. On the other hand, in order to form n-type, in a-3i, C should be 0 to 20 atomic %, N should be 1.0 to 20,0 atomic %, H should be 5.0 to 35.0 atomic %, and the periodic law should be What is necessary is just to dope 50-11000 pp of the element of group V A of a table|surface. Further, if necessary, halogen may be doped in a range of 5.0 to 35.0 atomic %, and O may be doped in a range of 0.02 to 5.0 atomic %.
実際には、周期律表第V族Aの元素にはpが多く採用さ
れるため、前記の周期律表第V族Aの元素50〜1 o
ooppmはPH3としてのガス混合比である。この場
合の下部中間層(a−3i系中間層)の厚さは100X
〜5μm好ましくは500人〜1μmが適当である。1
00Aより薄いと感光層で発生したキャリアが下部中間
層をいわゆるトンネル効果により支持体へ通過するため
再結合面が支持体表面となり、逆に、5μmより厚いと
支持体から注入されるキャリアが有効に下部中間層と感
光層との界面に到達しにくくなってしまう。In reality, p is often employed in the elements of group V A of the periodic table, so the elements of group V A of the periodic table 50 to 1 o
ooppm is the gas mixture ratio as PH3. In this case, the thickness of the lower intermediate layer (a-3i intermediate layer) is 100X
~5 μm, preferably 500 ~1 μm is appropriate. 1
If it is thinner than 00A, the carriers generated in the photosensitive layer will pass through the lower intermediate layer to the support due to the so-called tunnel effect, so the recombination surface will be the support surface.On the other hand, if it is thicker than 5μm, the carriers injected from the support will be effective. This makes it difficult to reach the interface between the lower intermediate layer and the photosensitive layer.
感光層3は、前記のごとく、下部中間層2がP形であれ
ばn形又はi形で、下部中間層2がn形であればp形又
はi形でもって構成される。As described above, the photosensitive layer 3 is composed of an n-type or an i-type when the lower intermediate layer 2 is a p-type, and a p-type or an i-type when the lower intermediate layer 2 is an n-type.
a−8t系悪感光ではa−5iの他に01N、O,H及
び/又はF1周期律表第■族Aの元素又ハ第V族Aの元
素(P、AS、Sb。In the a-8t system, in addition to a-5i, 01N, O, H and/or F1 elements of group Ⅰ A of the periodic table or elements of group V A of the periodic table (P, AS, Sb.
3iなど)のうちの少なくとも1つの元素がドーピング
され、それら不純物の組合せや添加量のちがいによって
p形、i形、n形とに分けられる。このことは前記アモ
ルファス材料中間層の場合と同様である。3i, etc.), and are classified into p-type, i-type, and n-type depending on the combination of impurities and the amount added. This is the same as in the case of the amorphous material intermediate layer.
例えば、こうしたa−3i系悪感光においてp形とする
には、周期律表第■族Aの元素を適量添加すればよいが
、たとえばBを例にとるとガス混合比としてB2 H6
を100〜11000pp程度添加すればよい。n形と
するにはa−3i :H,a−8i :N:l−1、a
−8i:C:N:Hの場合では特に不純物を添加しなく
てもややn形となっているが、好ましくは、周期律表第
VIAの元素を適量添加すればよく、例えばPの場合で
は、ガス混合比としてPH3を10〜1000ppm程
度である。またi形とするにはa−3i:N:H。For example, in order to make a p-type in such a-3i-based adverse photosensitivity, it is sufficient to add an appropriate amount of an element of group Ⅰ A of the periodic table. However, taking B as an example, the gas mixture ratio is B2 H6
It is sufficient to add about 100 to 11,000 pp. To make n-type, a-3i:H, a-8i:N:l-1, a
In the case of -8i:C:N:H, it is somewhat n-type even if no impurities are added, but preferably, an appropriate amount of elements from VIA of the periodic table may be added. For example, in the case of P, , PH3 is about 10 to 1000 ppm as a gas mixing ratio. Also, to form i-type, use a-3i:N:H.
a−8i:Q:N:)(の場合にはガス混合比としてB
2 H6を10〜1100pp程度添加すればよい。な
お、a−3i:Q:1−1の場合はそれ自体(他の不純
物を添加しない状態)でほぼi形となっている。a-8i:Q:N:) (in the case of B as the gas mixture ratio
2 H6 may be added in an amount of about 10 to 1100 pp. In addition, in the case of a-3i:Q:1-1, it is almost i-type by itself (without adding other impurities).
感光体の厚さは、5〜〜100μm好ましくは10〜4
0μmである。5μmより薄いと十分な表面電位が得ら
れないとともに照射した光が下部中間層まで到達してし
まい余分な光キャリアを発生させ、結果として、支持体
界面の悪影響を受けやすくなる。逆に、100μmより
厚いと剥離しやすくなるとともに感光体としてのコスト
アップをまねき好ましくない。The thickness of the photoreceptor is 5 to 100 μm, preferably 10 to 4 μm.
It is 0 μm. If it is thinner than 5 μm, a sufficient surface potential cannot be obtained, and the irradiated light reaches the lower intermediate layer, generating extra photocarriers, and as a result, it becomes susceptible to the adverse effects of the support interface. On the other hand, if it is thicker than 100 μm, it is not preferable because it becomes easy to peel off and increases the cost of the photoreceptor.
a−3i系悪感光3の形成は、非晶質材料下部中間層2
の場合と同様な手段が採用できる。The formation of the a-3i-based adverse photosensitive photosensitive material 3 is achieved by forming the amorphous material lower intermediate layer 2.
Similar measures can be taken as in the case of .
本発明に係る感光体では、前述のとおり、感光層3と下
部中間層2とが特定の関係をもっていることが条件であ
り、従って、そうした関係が満足されるように感光層、
下部中間層の構成材料等が選択される必要がある。In the photoreceptor according to the present invention, as described above, it is a condition that the photosensitive layer 3 and the lower intermediate layer 2 have a specific relationship, and therefore, the photosensitive layer,
It is necessary to select the constituent material of the lower intermediate layer.
上部中間層4に用いる、特許請求の範囲の一般式(I>
で表されるシリルイソシアネート化合物の具体例として
は、
No、1 トリメチルシリルイソシアネート(CH3
>38iNCO
No、2 ジメチルシリルジイソシアネート(CH3
) 2 S i (NCO) 2No、3 メチル
シリルトリイソシアネートCH35i (NCo)3
No、4 オクタデシルシリルトリ
イソシアネート
CleHxtS i (NGO>3
No、5 ドデシルシリルトリイソシアネート012
H25S i (NGO> 3No、6 ステアリ
ルシリルトリ
イソシアネート
C12l−1353i (NCO> 3No、7 ト
リオクタデシルシリル
イソシアネート
(C1lIH3T)33 i (NCO)No、8
ジドデシルシリルジイソシアネート(CI2 Hl5
) 2 S i (NGO) 2NO,9ジエチルシリ
ルジイソシアネート(C2H6) 2 S i (N
CO> 2N0.10 ブチルシリルトリイソシアネ
ートC4H9S i (NGO> 3
N0.11 ジプロピルシリルジイソシアネート(C
3H7)2 S i (NCO>2N o、 12
エチルシリルトリイソシアネートC2H5Si (NC
O)3
NO,13トリエチルシリルイソシアネート(C21−
1s>33iNc。The general formula (I>
Specific examples of silyl isocyanate compounds represented by No. 1 trimethylsilyl isocyanate (CH3
>38iNCO No, 2 Dimethylsilyl diisocyanate (CH3
) 2 Si (NCO) 2No, 3 Methylsilyltriisocyanate CH35i (NCo)3 No, 4 Octadecylsilyltriisocyanate CleHxtS i (NGO>3 No, 5 Dodecylsilyltriisocyanate 012
H25S i (NGO > 3 No, 6 Stearylsilyltriisocyanate C12l-1353i (NCO > 3 No, 7 Trioctadecylsilyl isocyanate (C1lIH3T) 33 i (NCO) No, 8
Didodecylsilyl diisocyanate (CI2 Hl5
) 2 S i (NGO) 2NO,9 diethylsilyl diisocyanate (C2H6) 2 S i (N
CO> 2N0.10 Butylsilyl triisocyanate C4H9S i (NGO> 3 N0.11 Dipropylsilyl diisocyanate (C
3H7) 2 S i (NCO>2N o, 12
Ethylsilyltriisocyanate C2H5Si (NC
O)3 NO,13 triethylsilyl isocyanate (C21-
1s>33iNc.
No、14 トリプロピルシリルイソシアネート(C
3H7)3SiNCO
N O,15プロピルシリルトリイソシアネートC:+
HrSi (NGO>3
N o、 16 テトライソシアネートシランS i
(NGO> 4
などがある。No. 14 Tripropylsilyl isocyanate (C
3H7) 3SiNCO N O,15propylsilyltriisocyanate C:+
HrSi (NGO>3 No, 16 Tetraisocyanate silane Si
(NGO > 4, etc.)
同じく、一般式■で表されるシリルイソシアネート化合
物の具体例としては、
No、17 CH30Si (NGO>3No、18
(CHxO)28i(NCO>2N0.19 (
CH30) 3siNc。Similarly, specific examples of the silyl isocyanate compound represented by the general formula (■) include No, 17 CH30Si (NGO>3No, 18
(CHxO)28i(NCO>2N0.19 (
CH30) 3siNc.
NO,20C2H50S i (NCO)2N0.2
1 C2H508i (NGO>3NO,22(C
2H50> 23 i (NGO) 2No、23
(C2HsO)3siNc。NO,20C2H50S i (NCO)2N0.2
1 C2H508i (NGO>3NO, 22(C
2H50> 23 i (NGO) 2No, 23
(C2HsO)3siNc.
No、24 (Ca HIT O> 38 i N
C0N0.25 (CsH+70>28i(NGO>
2No、26 Ca HITO8i (NCO)3
NO,27C4H90S i (NCO>3No、2
8 C6Hl)O3i (NCO>3No、29
Co HI70S i (NCO>3N0.30
(CIOH2IO>38 i NC0N0.3I
Cl2H万O3i (NCO>3N0.32 0IS
H3103i (NGO> 3N0.33 (C
I88370)23 i (NGO>2N0.34
(02118QIO) 3Si (NCO)などが
おる。No, 24 (Ca HIT O> 38 i N
C0N0.25 (CsH+70>28i(NGO>
2No, 26 Ca HITO8i (NCO)3
NO, 27C4H90S i (NCO>3No, 2
8 C6Hl)O3i (NCO>3No, 29
Co HI70S i (NCO>3N0.30
(CIOH2IO>38 i NC0N0.3I
Cl2H million O3i (NCO>3N0.32 0IS
H3103i (NGO> 3N0.33 (C
I88370) 23 i (NGO>2N0.34
(02118QIO) 3Si (NCO) etc.
さらに、一般式(III)で表わされるシリルイソシア
ネート化合物の具体例としては、NO,37CH3−C
H−8i(NGOLNO,39CH2=CH−3i (
CH3) 2−NGONO,52(CH2−CH) 3
5i−NCONO,53(CH2= CCH2) 3s
i−NCONo、54 (CH2−CH)2si(N
GO)2などがある。Further, specific examples of the silyl isocyanate compound represented by the general formula (III) include NO, 37CH3-C
H-8i (NGOLNO, 39CH2=CH-3i (
CH3) 2-NGONO,52(CH2-CH) 3
5i-NCONO, 53 (CH2= CCH2) 3s
i-NCONo, 54 (CH2-CH)2si(N
GO)2, etc.
中間層の膜厚は任意に設定されるが、
10μm以下0.01μm以上、好ましくは1μ以下0
.05μn+以上、特に0.5μm以下o、iμm以上
が好適である。中間層の形成は浸漬法、スプレー法、気
相法などの方法により成膜することができる。The thickness of the intermediate layer can be set arbitrarily, but it is 10 μm or less and 0.01 μm or more, preferably 1 μm or less.
.. 05 μm or more, particularly 0.5 μm or less, and iμm or more are preferable. The intermediate layer can be formed by a method such as a dipping method, a spray method, or a vapor phase method.
シリルイソシアネート化合物は上記の如く5i−Nco
結合をもつもので、下記の如く、湿気分解反応でケイ素
酸化膜を形成する。The silyl isocyanate compound is 5i-Nco as described above.
It has a bond and forms a silicon oxide film through a moisture decomposition reaction as described below.
−3i−NCO+2H20→−3i−OH+NH3+C
O2−3i−OH+−3i−OH→[5i−0−3i]
。-3i-NCO+2H20→-3i-OH+NH3+C
O2-3i-OH+-3i-OH→[5i-0-3i]
.
したがって、5i−NCO結合をもつ化合物を基本成分
として、ケイ素酸化膜形成剤ができる。必要に応じてア
ルキルシリケート、有機ポリマー、無機ポリマーも混合
利用できる。又、チタン、ジルコニウム、スズ、アルミ
ニウム、アンチモン等を加えて、メタロシロキサン結合
を形成することもできる。Therefore, a silicon oxide film forming agent can be produced using a compound having a 5i-NCO bond as a basic component. Alkyl silicates, organic polymers, and inorganic polymers can also be used in combination if necessary. Further, metallosiloxane bonds can be formed by adding titanium, zirconium, tin, aluminum, antimony, etc.
本発明はかかるシリルイソシアネート化合物の性質を利
用して、すぐれた特性をもつ中間層が形成されることを
見出してなされたものである。The present invention was made based on the discovery that an intermediate layer with excellent properties can be formed by utilizing the properties of such silyl isocyanate compounds.
これらの化合物は単独でも2種以上の混合物としても用
いることができる。又、接着性改善のため、上記シリル
イソシアネート化合物と他の有機化合物との混合物及び
必要ならば触媒を加えて用いることもできる。These compounds can be used alone or as a mixture of two or more. Further, in order to improve adhesion, a mixture of the above-mentioned silyl isocyanate compound and another organic compound and, if necessary, a catalyst may be added.
保護層5の材料としては一般に保護層材料として用いら
れる有機・無機高分子化合物、セラミックス等、特に限
定されるものではないが、複写機内でのくり返し使用時
に残留電位上昇を起こさず、なおかつ解像度、シャープ
性といった基本画像に悪影響を及ぼさないものが好まし
い。The material for the protective layer 5 is not particularly limited to organic/inorganic polymer compounds, ceramics, etc. that are generally used as protective layer materials, but the material must be one that does not cause an increase in residual potential during repeated use in a copying machine, and has high resolution. It is preferable to use something that does not adversely affect basic images such as sharpness.
本発明者らの検討結果では保護層の基本物性として、光
透過率が有効波長域において70%以上、好ましくは8
0%以上であり、電気抵抗率が109〜1013Ω−c
m1好ましくは10to〜10I2Ω・cmを満足すれ
ば良好なる表面保護層となり得ることが確認された。The inventors' study results show that the basic physical properties of the protective layer include a light transmittance of 70% or more in the effective wavelength range, preferably 80% or more.
0% or more, and the electrical resistivity is 109 to 1013 Ω-c
It was confirmed that a good surface protective layer can be obtained if m1 preferably satisfies 10 to 10 I2 Ω·cm.
そのような条件を満足する置体例としては、一般の有機
高分子化合物、例えばポリスチレン、MMASn−BM
A、ポリアミド、ホ’Jエステル、ポリウレタン、ポリ
カーボネート、ポリビニルホルマール、ポリシリコーン
、ポリビニルアセタール、ポリビニルブチラール、エチ
ルセルロース、メラミン樹脂、及びそれらの共重合体、
混合物等に有機化合物又は無機化合物などの導電制御剤
を適当量添加したものが用いられる。具体的には有機化
合物としてはメタロセン化合物など、無機化合物として
は金、銀、銅、ニッケル、アルニウムの粉末、酸化亜鉛
、酸化チタン、酸化スズ、酸化インジウム、及び酸化ア
ンチモン含有酸化スズ、酸化インジウム含有酸化スズな
どが挙げられる。Examples of mounting bodies that satisfy such conditions include general organic polymer compounds such as polystyrene and MMASn-BM.
A, polyamide, Ho'J ester, polyurethane, polycarbonate, polyvinyl formal, polysilicone, polyvinyl acetal, polyvinyl butyral, ethyl cellulose, melamine resin, and copolymers thereof,
A mixture or the like to which an appropriate amount of a conductivity control agent such as an organic compound or an inorganic compound is added is used. Specifically, organic compounds include metallocene compounds, and inorganic compounds include gold, silver, copper, nickel, and alumium powders, zinc oxide, titanium oxide, tin oxide, indium oxide, and antimony oxide, tin oxide, and indium oxide. Examples include tin oxide.
保護層5の膜厚としては0.5〜10μm1好ましくは
1〜5μmが適当であ−る。The thickness of the protective layer 5 is suitably 0.5 to 10 .mu.m, preferably 1 to 5 .mu.m.
以上の如く、本発明感光体は帯電時に支持体から注入さ
れるキャリアと同極性のキャリアが多数キャリアとなる
層を下部中間層(支持体と感光層との間に設けられた層
)とじたものである。もつとも、導電性支持体上に下部
中間層、光導電層を順次積層した電子写真感光体であっ
て、その中間層に支持体側から光導電層中へのキャリア
の流入を阻止しかつ光照射によって光導電層中に生じ支
持体側に向って移動するキャリアの光導電層側から支持
体側への通過を許す機能をもたせることも考えられるが
、そうした感光体ではどうしても残留電位が増加する傾
向があり、また、支持体表面の汚染物質の影響を敏感に
受け、これが異常画像として現れる傾向があり、本発明
の目的を達成することができない。As described above, the photoreceptor of the present invention has a layer in which the majority carrier is a carrier of the same polarity as the carrier injected from the support during charging, as the lower intermediate layer (a layer provided between the support and the photosensitive layer). It is something. However, it is an electrophotographic photoreceptor in which a lower intermediate layer and a photoconductive layer are sequentially laminated on a conductive support, and the intermediate layer prevents the flow of carriers from the support side into the photoconductive layer, and is also capable of preventing carriers from flowing into the photoconductive layer by light irradiation. Although it is possible to provide a function of allowing carriers generated in the photoconductive layer and moving toward the support to pass from the photoconductive layer side to the support side, such a photoreceptor inevitably tends to have an increased residual potential. In addition, it is sensitive to the influence of contaminants on the surface of the support, which tends to appear as abnormal images, making it impossible to achieve the object of the present invention.
さらに本発明では帯電特性、暗減衰特性、耐環境特性を
同時に満足し得る前記表面保護層を積層したものである
。Further, in the present invention, the above-mentioned surface protective layer is laminated, which can satisfy charging characteristics, dark decay characteristics, and environmental resistance characteristics at the same time.
本発明の感光体は通常の複写機用のものであっても、電
子写真法を応用した印刷機の印刷ドラムであってもよい
。The photoreceptor of the present invention may be one for an ordinary copying machine or a printing drum of a printing machine to which electrophotography is applied.
又、LDプリンター、LEDプリンター、液晶プリンタ
ー等NIP用感光体としても応用できる。It can also be applied as a photoreceptor for NIP such as LD printers, LED printers, and liquid crystal printers.
以下、実施例によって本発明を具体的に説明する。なお
、実施例に記載の各成分の量(部)は重量部である。Hereinafter, the present invention will be specifically explained with reference to Examples. Note that the amounts (parts) of each component described in the Examples are parts by weight.
実施例■
同軸同筒型グロー放電装置を用いて、80φx 340
mmのアルミドラム(支持体)上に下部中間層、光導電
層を設けて電子写真感光体を作成した。なお、基板温度
230℃、放電周波数13.56M H2、放電電力0
.24W/cm2、反応圧力o、 8Torrの条件で
行い、下部中間層の膜厚は4000A、感光層(光導電
層)の膜厚は18μmとなるようにした。具体的な組成
を表■に示す。Example ■ Using a coaxial co-tube type glow discharge device, 80φx 340
An electrophotographic photoreceptor was prepared by providing a lower intermediate layer and a photoconductive layer on a mm aluminum drum (support). In addition, the substrate temperature is 230℃, the discharge frequency is 13.56M H2, and the discharge power is 0.
.. The test was conducted under the conditions of 24 W/cm2, reaction pressure o, and 8 Torr, and the thickness of the lower intermediate layer was 4000 A, and the thickness of the photosensitive layer (photoconductive layer) was 18 μm. The specific composition is shown in Table ■.
得られた感光層上に以下に示す組成及び作製手順にて上
部中間層並びに表面保護層を積層した。An upper intermediate layer and a surface protective layer were laminated on the obtained photosensitive layer according to the composition and manufacturing procedure shown below.
上部中間層:
組成
テトライソシアネートシラン 4部
メチルシリルトリイソシアネート4部
酢酸nブチル 72部作製手順
感光層上に浸漬塗布後、室温・湿度55〜65%RHに
て2時間乾燥し、膜厚0.14μmの上部中間層を得た
。Upper intermediate layer: Composition Tetraisocyanate silane 4 parts Methylsilyl triisocyanate 4 parts n-butyl acetate 72 parts Preparation procedure After dip coating on the photosensitive layer, it was dried for 2 hours at room temperature and humidity of 55-65% RH to a film thickness of 0. A 14 μm upper intermediate layer was obtained.
表面保護層:
組成
エステル架橋型スチレン−MMA樹脂液(固型分濃度4
0%溶媒
nブタノール+トルエン)40部
SnO2微粒子 24部トルエン/nブ
タノール(9/1)混合溶媒55部
作製手順
ボールミルで120時間分散後上記中
間層上に浸漬塗布し、120℃、30分間乾燥、硬化後
約
5μmの表面保護層を得た。Surface protective layer: Composition: Ester crosslinked styrene-MMA resin liquid (solids concentration 4
0% solvent n-butanol + toluene) 40 parts SnO2 fine particles 24 parts Toluene/n-butanol (9/1) mixed solvent 55 parts Preparation procedure After dispersing in a ball mill for 120 hours, dip-coat on the above intermediate layer and dry at 120 ° C. for 30 minutes. After curing, a surface protective layer of about 5 μm was obtained.
このようにして作製した感光体を比較例(表■)と共に
、その帯電特性、暗減衰特性、画像特性及び耐湿度性(
30℃、90%下での画像特性)を調べたところ、本発
明による実施例■は下記表■に示すように極めて良好な
特性を示した。The photoreceptor produced in this way is shown as a comparative example (Table ■), as well as its charging characteristics, dark decay characteristics, image characteristics, and humidity resistance (
When the image characteristics (image characteristics at 30° C. and 90% lower temperature) were examined, Example (2) according to the present invention showed extremely good characteristics as shown in Table (2) below.
表工
釘施例■
支持体、下部中間層、感光層及び表面保護層はそれぞれ
実施例I−1及び実施例I−2と同じ条件で作製し、上
部中間層のみを下記の組成及び作製手順で形成して感光
体を作製した。Surface Nail Example ■ The support, lower intermediate layer, photosensitive layer, and surface protective layer were prepared under the same conditions as in Example I-1 and Example I-2, respectively, and only the upper intermediate layer was manufactured using the following composition and manufacturing procedure. A photoreceptor was prepared by forming the photoreceptor.
上部中間層:
組成
エトキシシラントリイソシアネート
C21−1s O3i (NGO> 3 10部酢酸
nブチル 70部作製手順
浸漬塗布→室温・湿度50〜60%にて2時間乾燥し、
膜厚0212μmの上部中間層を得た。Upper middle layer: Composition Ethoxysilane triisocyanate C21-1s O3i (NGO> 3 10 parts n-butyl acetate 70 parts Preparation procedure Dip coating → Dry at room temperature and humidity 50-60% for 2 hours,
An upper intermediate layer having a thickness of 0212 μm was obtained.
この感光体の試験結果を下記表■に示す。The test results of this photoreceptor are shown in Table 2 below.
表■
実施例■
支持体、下部中間層、感光層及び表面保護層はそれぞれ
実施例I−1及び実施例I−2と同じ条件で作製し、上
部中間層のみを下記の組成及び作製手順で形成して感光
体を作製した。Table ■ Example ■ The support, lower intermediate layer, photosensitive layer, and surface protective layer were produced under the same conditions as in Example I-1 and Example I-2, respectively, and only the upper intermediate layer was produced using the following composition and production procedure. A photoreceptor was manufactured by forming a photoreceptor.
上部中間層
組成
ビニルシリルトリイソシアネート10部酢酸nブチル
70部作製手順
上記感光層上に浸漬塗布後25℃、65%RHにて2時
間乾燥・硬化し膜厚0.20μmの上部中間層を積層し
た。Upper middle layer composition 10 parts vinylsilyl triisocyanate n-butyl acetate
70 copies Preparation procedure After coating by dip coating on the photosensitive layer, it was dried and cured for 2 hours at 25° C. and 65% RH, and an upper intermediate layer having a thickness of 0.20 μm was laminated thereon.
この感光体の試験結果を下記表■に示す。The test results of this photoreceptor are shown in Table 2 below.
表■
[効 果]
(1)本発明による上部中間層及び表面保護層を積層す
ることにより、帯電電位の向上、暗減衰特性の向上と共
に高温・高湿時の白ヌケ、画像流れ等の異常画像の発生
が防止される。Table ■ [Effects] (1) By laminating the upper intermediate layer and the surface protective layer according to the present invention, the charging potential is improved, the dark decay characteristics are improved, and abnormalities such as white spots and image blurring at high temperatures and high humidity are prevented. Image generation is prevented.
(2)本発明に係る電子写真感光体では下部中間層と感
光層(光導電層)との界面でキャリアの再結合が行われ
るため、残留電位が著しく少いかほとんどなく、また、
支持体表面の汚染による画像上への悪影響が極めて出に
くい。(2) In the electrophotographic photoreceptor according to the present invention, carrier recombination occurs at the interface between the lower intermediate layer and the photosensitive layer (photoconductive layer), so the residual potential is extremely low or almost nonexistent;
It is extremely unlikely that contamination of the support surface will have an adverse effect on the image.
このことは、鮮明な画像が得られることを意味し、また
、感光体作製時の表面洗浄度(洗浄方法、学内クリーン
度など)、取扱い等に自由度が生まれ、コスト面、作業
面で多大な効果がもたらされる。This means that clear images can be obtained, and there is also greater freedom in terms of surface cleanliness (cleaning method, campus cleanliness, etc.) and handling during photoconductor production, which greatly reduces costs and work. effect is brought about.
(3)下部中間層の存在により、感光体作製時の感光層
の膜成長が面方向、膜方向ともに均一となるため、異常
点(例えば結晶化部)が激減し、その結果、異常画像の
発生が防止される。(3) Due to the presence of the lower intermediate layer, the film growth of the photosensitive layer during the production of the photoreceptor becomes uniform both in the surface direction and in the film direction, so the number of abnormal points (for example, crystallized areas) is drastically reduced, resulting in abnormal images. Occurrence is prevented.
図面は本発明の電子写真用感光体の構成を示すための断
面の模式図である。
1・・・導電性支持体、2・・・下部中間層、3・・・
光導電層、4・・・上部中間層、5・・・表面保護層。The drawing is a schematic cross-sectional view showing the structure of the electrophotographic photoreceptor of the present invention. DESCRIPTION OF SYMBOLS 1... Conductive support body, 2... Lower intermediate layer, 3...
Photoconductive layer, 4... Upper intermediate layer, 5... Surface protective layer.
Claims (1)
感光体において、上記下部中間層と光導電層とが少なく
とも珪素原子を含む非晶質材料から成り、この下部中間
層は帯電時に支持体から注入されるキャリアと同極性の
キャリアが多数キャリアとなる機能を有し、上記上部中
間層が下記一般式( I )、(II)、(III)の何れかで
表わされるシリルイソシアネート化合物を少なくとも一
種含む溶液を塗布、乾燥、硬化させた物質から成ること
を特徴とする電子写真感光体。 一般式 I (R)−_mSi−(NCO)_4_−_mただし、 R:炭素数1〜20の飽和アルキル基、 m:0、1、2または3の何れか、 一般式II (RO)−_mSi−(NCO)_4_−_mただし、 R:炭素数1〜20の飽和アルキル基 m:1、2または3の何れか、 一般式III ▲数式、化学式、表等があります▼ ただし、 R:水素またはメチル基、 X:炭素数1〜20の飽和アルキル基、 m:1、2または3、 l:0、1または2である。[Scope of Claims] An electrophotographic photoreceptor comprising, in order, a lower intermediate layer, a photoconductive layer, an upper intermediate layer, and a surface protective layer on a conductive support, wherein the lower intermediate layer and the photoconductive layer are made of at least silicon. This lower intermediate layer is made of an amorphous material containing atoms, and has a function in which carriers having the same polarity as the carriers injected from the support during charging become majority carriers, and the upper intermediate layer has the following general formula (I). An electrophotographic photoreceptor comprising a material obtained by coating, drying, and curing a solution containing at least one silyl isocyanate compound represented by any one of , (II), and (III). General formula I (R)-_mSi-(NCO)_4_-_m, where R: saturated alkyl group having 1 to 20 carbon atoms, m: any of 0, 1, 2 or 3, General formula II (RO)-_mSi -(NCO)_4_-_m However, R: Saturated alkyl group having 1 to 20 carbon atoms m: Any of 1, 2 or 3, General formula III ▲There are numerical formulas, chemical formulas, tables, etc.▼ However, R: Hydrogen or Methyl group, X: saturated alkyl group having 1 to 20 carbon atoms, m: 1, 2 or 3, l: 0, 1 or 2.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10331187A JPS63269161A (en) | 1987-04-28 | 1987-04-28 | Electrophotographic sensitive body |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10331187A JPS63269161A (en) | 1987-04-28 | 1987-04-28 | Electrophotographic sensitive body |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS63269161A true JPS63269161A (en) | 1988-11-07 |
Family
ID=14350666
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP10331187A Pending JPS63269161A (en) | 1987-04-28 | 1987-04-28 | Electrophotographic sensitive body |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS63269161A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02186358A (en) * | 1989-01-13 | 1990-07-20 | Hitachi Ltd | Electrophotographic sensitive body and manufacture thereof |
-
1987
- 1987-04-28 JP JP10331187A patent/JPS63269161A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02186358A (en) * | 1989-01-13 | 1990-07-20 | Hitachi Ltd | Electrophotographic sensitive body and manufacture thereof |
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