JPS6325878B2 - - Google Patents

Info

Publication number
JPS6325878B2
JPS6325878B2 JP55002299A JP229980A JPS6325878B2 JP S6325878 B2 JPS6325878 B2 JP S6325878B2 JP 55002299 A JP55002299 A JP 55002299A JP 229980 A JP229980 A JP 229980A JP S6325878 B2 JPS6325878 B2 JP S6325878B2
Authority
JP
Japan
Prior art keywords
welding
plane
seam guide
welded
seam
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP55002299A
Other languages
Japanese (ja)
Other versions
JPS5699095A (en
Inventor
Sadao Nakanishi
Hitoshi Kono
Toshiaki Yamamoto
Michihiro Hayashi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shinko Electric Co Ltd
Original Assignee
Shinko Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shinko Electric Co Ltd filed Critical Shinko Electric Co Ltd
Priority to JP229980A priority Critical patent/JPS5699095A/en
Publication of JPS5699095A publication Critical patent/JPS5699095A/en
Publication of JPS6325878B2 publication Critical patent/JPS6325878B2/ja
Granted legal-status Critical Current

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  • Butt Welding And Welding Of Specific Article (AREA)

Description

【発明の詳細な説明】 本発明は筒状金属体のアーク溶接方法に関す
る。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method of arc welding a cylindrical metal body.

従来、板厚0.2〜0.5ミリ程度の円筒又は角筒形
の缶物の溶接は溶接速度をあげられないこと、
アークによる熱影響部がシーム溶接に比較して
大きいこと、高い突合精度が要求されること、
アークが端部に引かれやすいため溶接部の端面
が焼落しやすいこと、の理由からほとんどアーク
溶接では行われず、一般にシーム重ね溶接法が適
用されている。しかし、この方法は接合部を重ね
合せ、その重ね合せ部を上下よりローラー電極で
はさみ、その電極間に交流電圧を印加して母材を
ジユール熱で融合するものであるため、機械の
コストが高価となる、熱影響部が変色する、
重ね合せ部の2次加工が困難である、という欠点
である。ところが近年、高周波パルスアーク溶接
法等が開発され、溶接速度の上昇(上記)と端
面処理技術の向上(上記)がはかれるようにな
つて来たためアーク溶接法の適用が見直されてき
ている。しかし、依然としてアークの熱影響部の
点(上記)と、突合せ精度の点(上記)は問
題があつた。すなわち、従来のアーク溶接方法は
第1図に示すように被溶接接合部を上側の位置で
突合せ、上方(缶の外面)方向からアークを加え
て溶接していた。したがつて、継目線の精密な突
合せ及び継目線と溶接線とを正確に一致させるの
が困難であり、又、筒状金属体は外面がそのまま
製品として使用されることが多いため、変色、塗
装の損傷は非常に外観上の美観をそこなうという
欠点があつた。
Conventionally, welding speeds cannot be increased when welding cylindrical or prismatic cans with a plate thickness of approximately 0.2 to 0.5 mm;
The heat affected zone due to the arc is larger than that of seam welding, and high butt accuracy is required.
Arc welding is rarely used because the arc tends to be drawn to the edges and the end face of the weld is likely to burn off, so seam overlap welding is generally used. However, this method involves overlapping the joints, sandwiching the overlap between roller electrodes from above and below, and applying an AC voltage between the electrodes to fuse the base materials with Joule heat, which reduces machine costs. Expensive, discoloration of heat affected zone,
The disadvantage is that secondary processing of the overlapping portion is difficult. However, in recent years, high-frequency pulsed arc welding methods have been developed, and the welding speed (as described above) and end face treatment technology (as described above) have been improved, so the application of arc welding methods has been reconsidered. However, there were still problems with the heat-affected zone of the arc (above) and the butt accuracy (above). That is, in the conventional arc welding method, as shown in FIG. 1, the joints to be welded are butted together at an upper position, and welding is performed by applying an arc from above (towards the outer surface of the can). Therefore, it is difficult to precisely match the seam lines and to match the seam lines and weld lines accurately, and because cylindrical metal bodies are often used as products with their outer surfaces intact, discoloration, The disadvantage was that the damage to the paint greatly affected the aesthetic appearance.

本発明は、これらの問題を一挙に解決できる安
定したアーク溶接による筒状金属体の溶接方法の
提供を目的とする。
An object of the present invention is to provide a method for welding a cylindrical metal body by stable arc welding, which can solve these problems all at once.

以下、図示する実施例により本発明の構成及び
作用を詳細に説明する。第2図は本発明の基本構
成を示す正面図である。図中1は溶接される缶物
で2及び2はそれぞれ被溶接部の先端を示す。3
は平面台を示す。すなわち、缶物1の被溶接接合
部2及び2を下方に向けて上方、左方、右方から
平面台3の平面上に押しつけた状態で、一方の接
合端部2と他方の接合端部2とを突合わして缶物
1の内面側(裏面側)から溶接する。このように
すれば、接合先端部が平面上に整つて突合せされ
るため、第3図に示すような突合せ時の不整合が
生ぜず、極めて容易に且つ正確に突合わすことが
できる。又、裏面側から溶接が行われるため缶表
面側の仕上りが極めて美しくなり、表面塗装され
ている場合でもその塗装を傷めることが極めて少
なくなる。第4図は、接合両端部を溶接線と定ま
つている場合、その線と一致させて突合せする方
法を示す説明図である。図中、1は溶接される缶
物、2,2は缶物の突合せ先端、3は平面台、4
は平面台3上に出し、入れ可能なシームガイド、
5,6は缶物の先端をクランプするクラブ機構、
である。まず第4図イに示すようにシームガイド
4を溶接線と一致させて平面台上に出した状態で
缶物1の片側の突合せ先端2を平面台3の平面に
沿わせながら、シームガイド4に押し当てて先端
2を溶接線上に合わす。その状態で溶接に支障の
ない程度、先端2から離れた位置で缶物7の先端
2側の部分をクランプ機構5で平面台上にクラン
プする。次に第4図ロのようにシームガイド4を
平面台の下方へ入れた後、第4図ハのように缶物
1の他方側の突合せ先端2を平面台3の平面に沿
わせながら、すでに溶接トーチ線上にクランプさ
れている先端2へ突合せて、溶接に支障のない程
度、先端2から離れた位置でクランプ機構6によ
り平面台上にクランプする。((註)シームガイド
4を平面台の下方に入れたことによる平面の空白
は、数本の小さなガイドピンをシームガイドとす
る等で必要により支障なくできる。)この状態で
溶接トーチ7により、突合せ部を溶接するもので
ある。したがつて、この方法によれば容易に突合
せ部を溶接線に合わすことができ、又両先端は平
面上に押し当てられた状態で突合せされるため、
突合せの不整合が生ずるようなことがなくなる。
第5図は本発明の溶接方法を実施するための治具
の一例を示す構成図である。図中、1は溶接され
る缶物、3は平面台、4はシームガイド、5及び
6はクランプ機構、7は溶接トーチ、8はそれぞ
れ左、右、上方向から缶物に適当な圧力をかける
圧力機構9,10,11を取りつけた固定枠であ
る。すなわち、圧力機構9,10,11の圧力の
ない状態で缶物1を、この3つの圧力機構の内側
に挿入し、シームガイド4を平面台3上に出した
状態で左側圧力機構9及び上側圧力機構11で缶
物1に圧力をかけ、左側の突合せ先端をシームガ
イドに押しつけた後、左側のみをクランプ機構5
でクランプする。そして、シームガイド4を平面
台3の下方に入れた後、右側圧力機構10で徐々
に缶物1に圧力をかけ右側の突合せ先端を左側
先端2の突合せてクランプ機構6でクランプした
後、溶接線に沿つて缶物の内側からアーク溶接す
るようにしたものである。したがつて、溶接時
の突合せが容易且つ正確に実施でき、又、従来
のシーム溶接法によつても5ミリ巾程度の溶接部
の塗装の除去が必要であつたが、内面側から溶接
するようにしたため、筒状金属体の外面側への熱
影響が少なく、この塗装除去部を2ミリ巾程度ま
で狭くでき、又、用途によつては裏波ビートを出
さなくてもよい場合もあり、この場合は塗装除去
部をなくすることも可能となると同時に溶接仕上
がりも極めて美麗となる。又、従来のシーム溶接
法による欠点、すなわち、機械コストの高価、熱
影響部の変色(アーク溶接ではガスシールドによ
り変色が防止される)、重ねによる2次加工の困
難性も、アーク溶接を使用したことにより共に解
消されるという優れた効果がもたらされることと
なる。
EMBODIMENT OF THE INVENTION Hereinafter, the structure and operation of the present invention will be explained in detail with reference to illustrated embodiments. FIG. 2 is a front view showing the basic configuration of the present invention. In the figure, 1 indicates the can to be welded, and 2 and 2 indicate the tips of the parts to be welded, respectively. 3
indicates a flat table. That is, with the welded joint parts 2 and 2 of the canned goods 1 facing downward and pressed onto the flat surface of the flat table 3 from above, left, and right, one joint end 2 and the other joint end are pressed. 2 and welded from the inner surface side (back side) of the can 1. In this way, since the joining tips are aligned on a plane and abutted, misalignment during abutting as shown in FIG. 3 does not occur, and the abutting can be performed extremely easily and accurately. Furthermore, since welding is performed from the back side, the finish on the front side of the can is extremely beautiful, and even if the surface is painted, there is very little chance of damaging the paint. FIG. 4 is an explanatory diagram illustrating a method of aligning both ends of the joint with the weld line and butting the weld line. In the figure, 1 is the can to be welded, 2 and 2 are the butt ends of the can, 3 is a flat table, and 4
is a seam guide that can be taken out and put in on the flat table 3,
5 and 6 are club mechanisms that clamp the tip of canned goods;
It is. First, as shown in FIG. 4A, with the seam guide 4 aligned with the welding line and put out on the flat table, the butt end 2 on one side of the canned goods 1 is aligned with the plane of the flat table 3, and the seam guide 4 2 and align the tip 2 with the welding line. In this state, a portion of the can 7 on the tip 2 side is clamped on a flat table by a clamping mechanism 5 at a position away from the tip 2 to an extent that does not hinder welding. Next, after inserting the seam guide 4 under the flat table as shown in FIG. It abuts against the tip 2 already clamped on the welding torch line, and is clamped on a flat table by a clamping mechanism 6 at a position away from the tip 2 to an extent that does not hinder welding. (Note: The blank space on the plane caused by placing the seam guide 4 under the plane table can be made without any problem by using several small guide pins as seam guides if necessary.) In this state, with the welding torch 7, The butt portions are welded. Therefore, according to this method, the abutting portion can be easily aligned with the welding line, and since both ends are abutted while being pressed on a flat surface,
This eliminates the possibility of mismatching.
FIG. 5 is a configuration diagram showing an example of a jig for implementing the welding method of the present invention. In the figure, 1 is the can to be welded, 3 is a flat table, 4 is a seam guide, 5 and 6 are clamp mechanisms, 7 is a welding torch, and 8 is a device that applies appropriate pressure to the can from the left, right, and top, respectively. This is a fixed frame to which pressure mechanisms 9, 10, and 11 are attached. That is, the canned food 1 is inserted into the inside of these three pressure mechanisms with no pressure from the pressure mechanisms 9, 10, and 11, and with the seam guide 4 exposed on the flat table 3, the left pressure mechanism 9 and the upper After applying pressure to the canned goods 1 with the pressure mechanism 11 and pressing the left butt end against the seam guide, only the left side is moved to the clamp mechanism 5.
Clamp with. Then, after putting the seam guide 4 under the flat table 3, pressure is gradually applied to the canned food 1 by the right pressure mechanism 10, the right side butting tip 2 butts the left side tip 2, and the clamping mechanism 6 clamps it. Arc welding is performed from the inside of the can along the weld line. Therefore, butting during welding can be carried out easily and accurately, and although conventional seam welding methods required removal of paint from the welded area of about 5 mm width, welding can be performed from the inside surface. As a result, there is less heat influence on the outer surface of the cylindrical metal body, and the area where the paint is removed can be narrowed to about 2 mm width. Also, depending on the application, it may not be necessary to produce an uranami beat. In this case, it becomes possible to eliminate the parts to be painted, and at the same time, the welding finish becomes extremely beautiful. Arc welding also overcomes the drawbacks of conventional seam welding methods, such as high machine costs, discoloration of the heat-affected zone (discoloration is prevented with gas shielding in arc welding), and difficulty in secondary processing due to overlapping. This will bring about the excellent effect of eliminating both problems.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は従来のアーク溶接方法における缶物の
方向を示す斜視図、第2図は本発明の基本構成を
示す正面図、第3図は突合せ時の不整合例を示す
図、第4図は溶接線が定まつている場合、突合せ
部をその線に一致させて突合せする方法を示す説
明図、第5図は本発明の溶接方法を実施するため
の治具例を示す構成図である。
Fig. 1 is a perspective view showing the direction of the can in the conventional arc welding method, Fig. 2 is a front view showing the basic configuration of the present invention, Fig. 3 is a view showing an example of misalignment during butt, Fig. 4 5 is an explanatory diagram showing a method for butting the butt portions to match the welding line when the welding line is determined, and FIG. 5 is a configuration diagram showing an example of a jig for carrying out the welding method of the present invention. .

Claims (1)

【特許請求の範囲】[Claims] 1 円筒又角筒形の短長管1の溶接において、平
面3上の一部に出し入れ可能なシームガイド4を
設け、そのシームガイド4を上記平面3上に出し
た状態で上記短長管1の突合せ部の片側2を下に
向けた状態で上記平面3に沿わせて上記シームガ
イド4に押しつけて溶接線上に合わせた後、クラ
ンプし、その後、上記シームガイドを平面3下に
入れた後、上記突合せ部の他方の片側2を上記ク
ランプされた片側2の先端に、上記平面3に沿わ
せて押しつけてクランプし、溶接線上に突合せた
後、上記円筒又は角筒の内面から突合せ部を溶接
する筒状金属体のアーク溶接方法。
1. When welding a cylindrical or prismatic short pipe 1, a removable seam guide 4 is provided on a part of the plane 3, and the short and long pipe 1 is welded with the seam guide 4 exposed above the plane 3. With one side 2 of the butt part facing downward, press it against the seam guide 4 along the plane 3 and align it on the weld line, then clamp it, and then put the seam guide under the plane 3. , the other side 2 of the abutting part is pressed against the tip of the clamped side 2 along the plane 3 and clamped, and after abutting on the weld line, the abutting part is removed from the inner surface of the cylinder or rectangular tube. Arc welding method for cylindrical metal bodies to be welded.
JP229980A 1980-01-11 1980-01-11 Arc welding method for cylindrical metallic body Granted JPS5699095A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP229980A JPS5699095A (en) 1980-01-11 1980-01-11 Arc welding method for cylindrical metallic body

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP229980A JPS5699095A (en) 1980-01-11 1980-01-11 Arc welding method for cylindrical metallic body

Publications (2)

Publication Number Publication Date
JPS5699095A JPS5699095A (en) 1981-08-10
JPS6325878B2 true JPS6325878B2 (en) 1988-05-27

Family

ID=11525481

Family Applications (1)

Application Number Title Priority Date Filing Date
JP229980A Granted JPS5699095A (en) 1980-01-11 1980-01-11 Arc welding method for cylindrical metallic body

Country Status (1)

Country Link
JP (1) JPS5699095A (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH046250U (en) * 1990-04-28 1992-01-21
JP5043625B2 (en) * 2007-12-13 2012-10-10 彰久 村田 Pipe welding method
JP5633311B2 (en) * 2010-11-02 2014-12-03 トヨタ自動車株式会社 Metal circular pipe manufacturing apparatus and manufacturing method
JP6110735B2 (en) * 2013-06-14 2017-04-05 株式会社日立製作所 UT inspection device

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4932649A (en) * 1972-07-21 1974-03-25
JPS5035895A (en) * 1973-06-27 1975-04-04
JPS5215539A (en) * 1975-07-28 1977-02-05 Morio Nakano Resin materials for phosphorescent molded articles

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4932649A (en) * 1972-07-21 1974-03-25
JPS5035895A (en) * 1973-06-27 1975-04-04
JPS5215539A (en) * 1975-07-28 1977-02-05 Morio Nakano Resin materials for phosphorescent molded articles

Also Published As

Publication number Publication date
JPS5699095A (en) 1981-08-10

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