JPS63256746A - Production of roll apparatus - Google Patents
Production of roll apparatusInfo
- Publication number
- JPS63256746A JPS63256746A JP8909387A JP8909387A JPS63256746A JP S63256746 A JPS63256746 A JP S63256746A JP 8909387 A JP8909387 A JP 8909387A JP 8909387 A JP8909387 A JP 8909387A JP S63256746 A JPS63256746 A JP S63256746A
- Authority
- JP
- Japan
- Prior art keywords
- heat pipe
- tube material
- bottom hole
- pipe tube
- roll
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 239000000463 material Substances 0.000 claims description 33
- 238000007789 sealing Methods 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 description 6
- 230000004907 flux Effects 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
Landscapes
- Constitution Of High-Frequency Heating (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
〔産業上の利用分野〕
この発明は磁束発生機構を有するロール装置に関するも
のである。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a roll device having a magnetic flux generation mechanism.
従来この種装置として例えば特開昭59−66887号
公報に示されたものがあり、これを改良した従来装置を
第6図に示す。第6図において、(1)は固定軸、(2
)はこの固定軸(1)に装着された磁束発生機構、(3
)はこの磁束発生機構(2)の外周側に配設され。A conventional device of this kind is disclosed in, for example, Japanese Unexamined Patent Publication No. 59-66887, and a conventional device improved from this is shown in FIG. In Figure 6, (1) is a fixed axis, (2
) is the magnetic flux generation mechanism attached to this fixed shaft (1), (3
) is arranged on the outer circumferential side of this magnetic flux generation mechanism (2).
固定軸(1)に軸受(4a)とブラケット(4b)とか
らなる軸受機構(4)を介して回転自在に支持された中
空のロールである。It is a hollow roll rotatably supported by a fixed shaft (1) via a bearing mechanism (4) consisting of a bearing (4a) and a bracket (4b).
次に動作について説明する。固定軸(1)に装着した磁
束発生機構(2)によって発生する交番磁束によってロ
ーA/ (3)に電流を誘導させ、その電流によってロ
ーA/ (3)を発熱するようにしている。Next, the operation will be explained. An alternating magnetic flux generated by a magnetic flux generation mechanism (2) attached to a fixed shaft (1) induces a current in the low A/ (3), and the current causes the low A/ (3) to generate heat.
このローA/ (3)の冷却構造としては例えば特開昭
66−122087号公報に示されたものがある。これ
は。A cooling structure for this low A/(3) is disclosed, for example, in Japanese Unexamined Patent Publication No. 122087/1987. this is.
選別されたヒートパイプを適当な間隔で同心的にローラ
ーシエMに対応して製作された2次導電層リングの鋳型
内に配置し、2次導電層リングとなるア〃ミニウム等の
導電材料により鋳込むのである。The selected heat pipes are placed concentrically at appropriate intervals in a mold for a secondary conductive layer ring manufactured to correspond to the roller sieve M. It is injected.
このようにして製作された2次導電性リングは前記ロー
ラーシェルの内径に密着する如く、ソの外径が決定され
ると共に、該ローラーシェルの外表面からの放熱量及び
負荷量に応じて、該2次導電性リングから該ローラーシ
エyへの伝熱量が調整される如く表面円周溝が適当に形
成されている。The outer diameter of the secondary conductive ring manufactured in this way is determined so as to be in close contact with the inner diameter of the roller shell, and depending on the amount of heat dissipated from the outer surface of the roller shell and the amount of load, A surface circumferential groove is appropriately formed so as to adjust the amount of heat transferred from the secondary conductive ring to the roller shear y.
しかる後に、該2次導電性リングを該ローラーシェルに
密着嵌合すると共に、銀ロー等の手段で接着固定する。Thereafter, the secondary conductive ring is closely fitted to the roller shell and adhesively fixed by silver soldering or the like.
また、ヒートパイプをローラーシエ〃の内周面に密着す
るように順次溶接するものである。In addition, the heat pipes are successively welded to the inner circumferential surface of the roller shear so as to be in close contact with them.
しかしながら上述した従来装置では、ローA/ (3)
とヒートパイプを鋳込んだ2次導電性リングとの密着性
、及びローA/ (3)とヒートパイプ個々との密着性
は十分なものとは言えず、それぞれの両者間に熱抵抗を
存在せしめることになり、ロール(3)の冷却能力に抑
制を受ける不具合を生じる問題点がある。However, in the conventional device described above, the low A/(3)
The adhesion between the heat pipe and the secondary conductive ring into which the heat pipe is cast, and the adhesion between the low A/ (3) and the individual heat pipes cannot be said to be sufficient, and thermal resistance exists between them. This poses a problem in that the cooling capacity of the roll (3) is restricted.
この考案は上記のような問題点を解消するためになされ
たものであり、熱抵抗の殆んど生じないロー〃装置の製
造方法を提供することを目的とする。This invention was made in order to solve the above-mentioned problems, and the purpose is to provide a method for manufacturing a row device that causes almost no thermal resistance.
この発明に係る製造方法は、固定軸に軸受機構を介して
回転自在に支持された中空のロールに軸方向に沿った底
付穴を複数個略同心円状に設ける工程、底付穴の径より
小径のヒートパイプ管材を各底付穴に底付穴の開口端か
ら挿入する工程、ヒートパイプ管材を拡管してロールと
ヒートパイプ管材とを一体密着させる工程、一体密着工
程に引き続いてヒートパイプ管材の底付穴の開口端側端
部を封止すると共にその内部に蒸発性を有する作動液体
を所定量封入してヒートパイプを構成する工程とを備え
たものである。The manufacturing method according to the present invention includes a step of providing a plurality of substantially concentric bottom holes along the axial direction in a hollow roll rotatably supported on a fixed shaft via a bearing mechanism, A step of inserting a small diameter heat pipe material into each bottom hole from the open end of the bottom hole, a step of expanding the heat pipe material and bringing the roll and the heat pipe material into close contact with each other, and a step of integrally adhering the heat pipe material to the heat pipe material. The heat pipe is formed by sealing the open end of the bottom hole and sealing a predetermined amount of an evaporative working liquid therein.
この発明における製造方法は、ロー〃の底付穴にヒート
パイプ管材を挿入し、ヒートパイプ管材を拡管してロー
ルとヒートパイプ管材とを一体密着し、ヒートパイプ管
材の底付穴の開口端側端部を封止すると共に内部に蒸発
性を有する作動液体を所定量封入してヒートパイプを構
成する。The manufacturing method of this invention is to insert a heat pipe tube material into a bottom hole of a roll, expand the heat pipe tube material, and bring the roll and heat pipe tube material into close contact with each other. A heat pipe is constructed by sealing the end and sealing a predetermined amount of an evaporative working liquid inside.
以下、この発明の一実施例を第1図〜第4図に基づいて
説明する。第1図はと−トパイプ管材の拡管前の状態を
示す要部縦断面図、第2図、第8図はヒートパイプ管材
の拡管後の状態を示す要部縦断面図、正面図、第4図は
ヒートパイプの形成後を示す縦断面図である。先ず、中
空のローA/ (6)に軸方向に沿った底付穴(5a]
を複数個円周方向に略同心円状に形成し、ローA/ (
s)の底付穴(5a〕にその底付穴(δa)の径より小
径のビートパイプ管材(6)を挿入する。次いで、ヒー
トパイプ管材(6)を拡管する。ヒートパイプ管材(6
)の一端側内部に拡管工具(7)を押圧力によってと−
トパイプ管材(6)の他端側へ拡管させながら押し進め
る。ところで、例えばロール(6)は鉄製、と−トパイ
プ管材(6)は銅製が使用される。従って、銅は鉄より
軟らかいため。Hereinafter, one embodiment of the present invention will be described based on FIGS. 1 to 4. Fig. 1 is a vertical sectional view of the main part showing the state of the heat pipe material before expansion; Figs. 2 and 8 are longitudinal sectional views and front views of the main part showing the state of the heat pipe material after expansion; The figure is a longitudinal sectional view showing the heat pipe after it is formed. First, insert a bottom hole (5a) along the axial direction in the hollow row A/ (6).
are formed substantially concentrically in the circumferential direction, and row A/ (
Insert the beat pipe material (6) having a smaller diameter than the diameter of the bottom hole (δa) into the bottom hole (5a) of s).Then, expand the heat pipe material (6).Heat pipe material (6)
) inside one end side by pressing the tube expansion tool (7).
Push the pipe material (6) toward the other end while expanding it. By the way, for example, the roll (6) is made of iron, and the pipe material (6) is made of copper. Therefore, copper is softer than iron.
と−トパイプ管材(6)を拡管すると、ヒートパイプ管
材(6)の外表面が押しつぶされてロール(5)の底付
穴(5a)に強固に密着して結合され1両者間の結合力
が大きなものとなると共に密着性も非常に良好なものと
なり1両者間の熱抵抗を著しく低減することができる。When the heat pipe material (6) is expanded, the outer surface of the heat pipe material (6) is crushed and tightly connected to the bottom hole (5a) of the roll (5), thereby increasing the bonding force between the two. As the size increases, the adhesion is also very good, and the thermal resistance between the two can be significantly reduced.
なぜならば、底付穴(5a)にヒートパイプを挿着する
ことが一般的に考えられるが。This is because it is generally considered that a heat pipe is inserted into the bottom hole (5a).
ヒートパイプと底付穴との固定及び密着性のために1両
者間に接着剤を介在させているが、この場合、固着力に
ついては必要条件を満たせるが、密着性については両者
間を完全に一体構造物とすることが°できず、接着剤中
に気泡部を有すると共に接着剤を両者間に隙間なく完全
に充填することは非常に困難なものとなり、熱抵抗が大
きなものとなり冷却能力に制限を受ける不具合を生じる
。しユ)シ、この発明の製造方法によれば1両者間を完
全に密着させることができるので、熱抵抗を無くすこと
ができるといって過言ではない。以上のような拡管作業
を終えると第2図のようになり、この状態でヒートパイ
プ管材(6)の底付穴(5a)の開口端側端部を封止片
(8)によって封止すると共にその内部に蒸発性を有す
る例えば70ン、アンモニア。For fixation and adhesion between the heat pipe and the bottom hole, an adhesive is interposed between the two, but in this case, the required adhesion strength can be met, but the adhesion between the two cannot be completely maintained. It cannot be made into a one-piece structure, the adhesive has air bubbles, and it is extremely difficult to fill the adhesive completely without any gaps between the two, resulting in high thermal resistance and reduced cooling capacity. This will cause a problem that will result in restrictions. However, it is no exaggeration to say that according to the manufacturing method of the present invention, it is possible to completely bring the two parts into close contact with each other, so that thermal resistance can be eliminated. When the pipe expansion work as described above is completed, the result will be as shown in Fig. 2, and in this state, the open end side of the bottom hole (5a) of the heat pipe tube material (6) is sealed with the sealing piece (8). For example, 70 liters of ammonia, which also has evaporative properties inside.
水等の作動液体を所定量封入すると、第4図に示す如く
ヒートパイプ(9)を構成することができる。By filling a predetermined amount of a working liquid such as water, a heat pipe (9) can be constructed as shown in FIG.
このヒートパイプ(9)はその結合部での熱抵抗が無い
ので、熱効率が向上することになり、冷却特性の非常に
優れたものとなる。その結果、ロール(5)の冷却特性
の向上を図ることができる。Since this heat pipe (9) has no thermal resistance at its joint, its thermal efficiency is improved and its cooling characteristics are extremely excellent. As a result, the cooling characteristics of the roll (5) can be improved.
又、上記実施例ではヒートパイプ管材の拡管は押出拡管
の場合について述べたが、引抜拡管でヒートパイプ管材
を拡管するようにしてもよい。又。Further, in the above embodiments, the expansion of the heat pipe material is performed by extrusion, but the heat pipe material may be expanded by drawing. or.
拡管工具を使用しないでヒートパイプ管材内に油圧・水
圧等の圧力をかけて拡管させるようにしてもよく、上記
実施例と同様の効果を奏する。It is also possible to expand the heat pipe by applying pressure such as hydraulic pressure or water pressure inside the heat pipe tube material without using a tube expansion tool, and the same effect as in the above embodiment can be obtained.
この発明は以上説明した通り、固定軸に軸受機構を介し
て回転自在に支持された中空のロールに軸方向に沿った
底付穴を複数個略同心円状に設ける工程、底付穴の径よ
り小径のヒートパイプ管材を各底付穴に底付穴の開口端
から挿入する工程、ヒートパイプ管材を拡管してロール
とヒートパイプ管材とを一体密着させる工程、一体育着
工程ξC引き続いてヒートパイプ管材の底付穴の開口端
側端部を封止すると共にその内部に蒸発性を有する作動
液体を所定量封入してヒートパイプを構成する工程とを
備えたことにより、ヒートパイプ管材とロールとの密着
性が非常に良好なものとなり、両者間の熱抵抗を著しく
低減でき、冷却特性の非常に優れたロール装置を製造す
ることができる。As explained above, this invention includes a process of providing a plurality of substantially concentric bottom holes along the axial direction in a hollow roll rotatably supported on a fixed shaft via a bearing mechanism, A step of inserting a small diameter heat pipe tube material into each bottom hole from the open end of the bottom hole, a step of expanding the heat pipe tube material and bringing the roll and the heat pipe tube material into close contact with each other, an integrated growth step ξC, followed by a heat pipe By including the step of sealing the open end side of the bottom hole of the tube material and sealing a predetermined amount of an evaporative working liquid therein to form a heat pipe, the heat pipe tube material and the roll can be combined. The adhesion between the two is very good, the thermal resistance between the two can be significantly reduced, and a roll device with very excellent cooling properties can be manufactured.
第1図はこの発明の一実施例によるロール装置の製造方
法に係る拡管前の状態を示す要部縦断面図、第2図、第
8図はこの発明に係る拡管後の状態を示す要部縦断面図
、第4図はこの発明に係るヒートパイプ形成後の状態を
示す要部縦断面図、第5図は従来のロール装置を示す縦
断面図である。
図において、(5)はローμ、 (5a)は底付穴、(
6)はヒートパイプ管材、(9)はヒートパイプである
。
尚1図中同一筒号は同−又は相当部分を示す。FIG. 1 is a vertical cross-sectional view of the main part showing the state before pipe expansion according to the manufacturing method of a roll device according to an embodiment of the present invention, and FIGS. 2 and 8 are main parts showing the state after pipe expansion according to the present invention. FIG. 4 is a vertical cross-sectional view of a main part showing the state after the heat pipe according to the present invention is formed, and FIG. 5 is a vertical cross-sectional view showing a conventional roll device. In the figure, (5) is low μ, (5a) is the bottom hole, (
6) is a heat pipe tube material, and (9) is a heat pipe. The same cylinder numbers in Figure 1 indicate the same or equivalent parts.
Claims (1)
ロールに軸方向に沿った底付穴を複数個略同心円状に設
ける工程、上記底付穴の径より小径のヒートパイプ管材
を上記各底付穴に上記底付穴の開口端から挿入する工程
、上記ヒートパイプ管材を拡管して上記ロールと上記ヒ
ートパイプ管材とを一体密着させる工程、上記一体密着
工程に引き続いて上記ヒートパイプ管材の上記底付穴の
開口端側端部を封止すると共にその内部に蒸発性を有す
る作動液体を所定量封入してヒートパイプを構成する工
程とを備えたことを特徴とするロール装置の製造方法。A step of providing a plurality of substantially concentric bottom holes along the axial direction in a hollow roll rotatably supported by a fixed shaft via a bearing mechanism, and a heat pipe tube material having a diameter smaller than the diameter of the bottom hole is formed as described above. A step of inserting the heat pipe tube material into each bottom hole from the open end of the bottom hole, a step of expanding the heat pipe tube material and bringing the roll and the heat pipe tube material into close contact with each other, and following the step of integrally bringing the heat pipe tube material into close contact with each other, the heat pipe tube material manufacturing a roll device, comprising the step of: sealing the open end side end of the bottom hole and sealing a predetermined amount of an evaporative working liquid therein to form a heat pipe; Method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8909387A JPH0748397B2 (en) | 1987-04-10 | 1987-04-10 | Roll device manufacturing method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8909387A JPH0748397B2 (en) | 1987-04-10 | 1987-04-10 | Roll device manufacturing method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS63256746A true JPS63256746A (en) | 1988-10-24 |
JPH0748397B2 JPH0748397B2 (en) | 1995-05-24 |
Family
ID=13961266
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP8909387A Expired - Fee Related JPH0748397B2 (en) | 1987-04-10 | 1987-04-10 | Roll device manufacturing method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0748397B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0322077U (en) * | 1989-07-06 | 1991-03-06 |
-
1987
- 1987-04-10 JP JP8909387A patent/JPH0748397B2/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0322077U (en) * | 1989-07-06 | 1991-03-06 |
Also Published As
Publication number | Publication date |
---|---|
JPH0748397B2 (en) | 1995-05-24 |
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