JPS63222662A - Production of fine rice starch - Google Patents
Production of fine rice starchInfo
- Publication number
- JPS63222662A JPS63222662A JP62055890A JP5589087A JPS63222662A JP S63222662 A JPS63222662 A JP S63222662A JP 62055890 A JP62055890 A JP 62055890A JP 5589087 A JP5589087 A JP 5589087A JP S63222662 A JPS63222662 A JP S63222662A
- Authority
- JP
- Japan
- Prior art keywords
- grain
- starch
- slit
- rice
- size
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229940100486 rice starch Drugs 0.000 title claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 title abstract description 9
- 229920002472 Starch Polymers 0.000 claims abstract description 21
- 239000008107 starch Substances 0.000 claims abstract description 21
- 235000019698 starch Nutrition 0.000 claims abstract description 21
- 241000209094 Oryza Species 0.000 claims abstract description 14
- 235000007164 Oryza sativa Nutrition 0.000 claims abstract description 14
- 235000009566 rice Nutrition 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims abstract description 12
- 108090000623 proteins and genes Proteins 0.000 claims abstract description 9
- 102000004169 proteins and genes Human genes 0.000 claims abstract description 9
- 238000007873 sieving Methods 0.000 claims abstract 2
- 239000002245 particle Substances 0.000 claims description 18
- 238000000227 grinding Methods 0.000 claims description 2
- 150000002632 lipids Chemical class 0.000 claims 1
- 235000013339 cereals Nutrition 0.000 abstract description 13
- 239000004615 ingredient Substances 0.000 abstract description 3
- 238000007796 conventional method Methods 0.000 abstract description 2
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000003513 alkali Substances 0.000 description 5
- 210000002421 cell wall Anatomy 0.000 description 3
- 239000011362 coarse particle Substances 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 235000019750 Crude protein Nutrition 0.000 description 1
- 108010050181 aleurone Proteins 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 235000021329 brown rice Nutrition 0.000 description 1
- 210000004027 cell Anatomy 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 235000019784 crude fat Nutrition 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000019197 fats Nutrition 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 239000012452 mother liquor Substances 0.000 description 1
- 210000002706 plastid Anatomy 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
この発明は、滑らかな仕上がりを要求される製紙用、或
いは化粧品用等の原料となる10ミクロン以下の微細米
澱粉の製造方法に関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] The present invention relates to a method for producing fine rice starch of 10 microns or less, which is used as a raw material for paper manufacturing or cosmetics, etc., which require a smooth finish.
精製された米粒子は、平均、粗澱粉73%、粗蛋白質7
%、■脂肪3%、粗繊維1%、灰分1%、水分14%を
含有している。この米の蛋白質は糊粉層、細胞壁、澱粉
粒の外周に分布し、これらの蛋白質の大部分は水に不溶
で、単に水挽き、水洗では除去出来ない。従って、純度
の高い米澱粉を製造するには、アルカリ、界面活性剤、
さらに超音波の利用によって蛋白質を除去するととが必
要である。しかし、アルカリ法は蛋白質を除去するため
に都合がよいが、アルカリ溶液で処理するときに澱粉粒
に損傷を与えることがある。界面活性剤法や超音波法は
、澱粉に損傷を与えることは少ないが、蛋白質の除去が
不十分である。Refined rice particles average 73% crude starch and 7% crude protein.
%, ■ Contains 3% fat, 1% crude fiber, 1% ash, and 14% moisture. The proteins of this rice are distributed in the aleurone layer, cell walls, and the outer periphery of starch grains, and most of these proteins are insoluble in water and cannot be removed simply by grinding or washing with water. Therefore, in order to produce rice starch with high purity, alkali, surfactant,
Furthermore, it is necessary to remove proteins by using ultrasound. However, although alkaline methods are convenient for removing proteins, they can damage starch granules when treated with alkaline solutions. Although the surfactant method and the ultrasonic method cause little damage to starch, they do not sufficiently remove proteins.
実際に澱粉を製造するためには、アルカリ法が利用され
ている。即ち、原t1玄米を90 %程度に精製し、こ
れを0.2〜0.5%濃度の水酸化ナトリウム溶液に浸
す。時々撹拌しながら、約24時間浸し、母液を捨てる
。これに新しい水酸化ナトリウム溶液を加え、前回同様
時々撹拌しながら約24時間浸す。この様なアルカリ処
理を2〜3日繰り返す。この操作により米粒子中の蛋白
質は約50%溶出し、除去される。In order to actually produce starch, an alkaline method is used. That is, raw t1 brown rice is purified to about 90% and soaked in a 0.2 to 0.5% sodium hydroxide solution. Soak for about 24 hours, stirring occasionally, and discard the mother liquor. Add fresh sodium hydroxide solution to this and leave to soak for about 24 hours, stirring occasionally as before. Such alkali treatment is repeated for 2 to 3 days. By this operation, about 50% of the proteins in the rice grains are eluted and removed.
アルカリ浸漬を終えた米粒子は、水と共に磨砕機で粉砕
し、150メツシユのふるいで分別し、澱粉乳液を得る
。The rice particles that have been immersed in alkali are ground together with water in a grinder and separated through a 150-mesh sieve to obtain a starch emulsion.
澱粉乳液を沈殿槽に入れ、■I粒部を沈殿させ除去した
後、上層部を分取し水洗する。水洗を終えた澱粉乳を遠
心脱水機または?濾過機にかけて水分を除去し、更に、
流動乾燥機またはフラッシュドライヤーにかけて乾燥す
る。乾燥を終えた澱粉は粉砕機及びふるいにかけて製品
を得る。(文献名:澱粉化学ハンドブック・三田二部監
修・391゜〜394ベージ)
〔発明が解決しようとする問題点」
VC未来法、アルカリ処理、沈殿シ′F術などの精製法
によるため、時間がかかり、歩留りが悪い。The starch emulsion is placed in a sedimentation tank, and after the I grain portion is precipitated and removed, the upper layer is taken out and washed with water. Is the starch milk after being washed in a centrifugal dehydrator? Remove water through a filter, and
Dry in a fluidized dryer or flash dryer. After drying, the starch is crushed and sieved to obtain a product. (Literature: Starch Chemistry Handbook, supervised by Mita Nibu, pages 391 to 394) [Problems to be solved by the invention] Because purification methods such as the VC Mirai method, alkali treatment, and precipitation/F technique are used, it takes a long time. It takes a long time and the yield is poor.
本発明は、アルカリ水溶液や大量の水を使うことなく、
微粉砕された米粒子を特許1’J1220377[スリ
ット状ふるいの製造法」にて出願中の機械を用い、5ミ
クロン前後の微細な米澱粉粒子を。The present invention does not require the use of alkaline aqueous solutions or large amounts of water.
The finely ground rice particles are processed into fine rice starch particles of around 5 microns using a machine for which patent 1'J1220377 [Manufacturing method of slit-shaped sieve] is pending.
歩留り良く、短時間に分離することを目的とする。The purpose is to perform separation in a short time with high yield.
■蛋白質、粗脂肪、粗MIi維等の不純物を除去するた
め、アルカリ等の化学薬品を用いることなく、米粒子を
微粉砕することにより、澱粉粒子は5ミクロン前後の細
かい粒子にバラバラになるダ、澱粉以外のその他成分は
細かく壊れない。例え、一部が細かく壊れても、同種の
成分が凝集して大きい粒子になる性質のあることを利用
し、特許願・220377 rスリット状ふるいの製造
法」にて出願中の機械を用いて澱粉粒子のみを分離精製
しようとした。■In order to remove impurities such as protein, crude fat, and coarse MIi fiber, starch particles are broken down into fine particles of around 5 microns by pulverizing rice particles without using chemicals such as alkali. , other ingredients other than starch do not break down into small pieces. Even if a part of the sieve is broken into small pieces, similar components have the property of agglomerating into large particles. An attempt was made to separate and purify only starch particles.
精製米粒子を乾式または)V式の粉砕機で微粉砕したも
のを、7〜lOミクロンのスリブI・をセットした特許
願220377にて出願中の機械を通したところ、5ミ
クロン前後の澱粉粒子のみが効率よく通過し、その池の
成分は機械を通過しなかった。When refined rice particles were finely pulverized using a dry type or V-type pulverizer and passed through a machine currently being applied for in Patent Application No. 220377, which was set with a 7-10 micron sleeve I, starch particles of around 5 microns were obtained. was efficiently passed through, and no components of the pond were passed through the machine.
本発明により得られる5ミクロン前後の微細米澱粉粒子
は、その一つ一つの粒子が角張っているため、また、本
発明はエヤー分級方式とは異なり、セットしたスリット
(ふるい目)の大きさ以上の大きい粒子は通過させず、
細かい粒子のみを正確に通過させるので、微細な凹凸で
も良く埋め、平滑面に変えることが出来る。The fine rice starch particles of around 5 microns obtained by the present invention are each grain angular, and unlike the air classification method, the present invention has a size larger than the set slit (sieve mesh). large particles are not allowed to pass through,
Since it allows only fine particles to pass through accurately, it can fill in even the smallest unevenness and create a smooth surface.
しかも、従来法より製造工程が短く、短時間に処理出来
るので、安価な製品を作ることが出来る。Moreover, since the manufacturing process is shorter than the conventional method and processing can be done in a short time, it is possible to manufacture products at low cost.
また、本発明は目的に応じ、乾式でも湿式でも使うこと
が出来る。Further, the present invention can be used either in a dry method or a wet method depending on the purpose.
図は米澱粉の横道と特許願220377rスリット状ふ
るいの製造法」にて出願中のふるいを、微細米澱粉が通
過する情況を示すもので、第1図は米粒子の構造、第2
図は微粉砕された米粒子、第3図はスリット状ふるいの
目に粗大粒子が止まっている状態、第4図はスリット状
ふるいを米澱粉微細粒子が通過している状態を示す。
1・・・・・・澱粉細胞、 2・・・・・・細胞壁、
3・・・・・・アミロプラスト、 4・・・・・・澱粉
単粒、 5・・・・・・細胞壁等の破砕物、 6・・・
・・・スリット状ふるいの目、7・・・・・・スリット
状ふるい、8・・・・・・保護板、9・・・・・・粗大
粒子、lO・・・・・・通過した澱粉粒子、11・・・
・・・スリット状ふるいのケーシング、 12・・・
・・・エヤーナイフ。
特許出願人 株式会社 ジャパン ドッサ刀り紙
図面の浄書(内容に変更なし)
第1図
手続補正書
昭和 6卑10月14日
1 事件の表示 昭和わ2年1キ許55890号2
亀明の名称 微細米+1!l粉グ)製造方法3
補正をする者
事件との関係 □工。
4 補正命令の日附 昭和b2年5月2.日喬 Jヒ
\′−−−2 。The figure shows the situation in which fine rice starch passes through a sieve, which is currently being applied for in Patent Application No. 220377R, ``Rice Starch Side Passage and Manufacturing Method for Slit-Shaped Sieve.'' Figure 1 shows the structure of rice particles, Figure 2
The figure shows finely ground rice particles, Figure 3 shows a state in which coarse particles are stuck in the slit-like sieve, and Figure 4 shows a state in which fine rice starch particles are passing through a slit-like sieve. 1... starch cell, 2... cell wall,
3...Amyloplast, 4...Single starch grain, 5...Crushed cell wall, etc., 6...
...Slit-like sieve mesh, 7...Slit-like sieve, 8...Protection plate, 9...Coarse particles, lO... Starch passed through. Particles, 11...
...Slit-shaped sieve casing, 12...
...Air knife. Patent applicant: Japan Co., Ltd. Engraving of Dossa paper drawing (no change in content) Figure 1 Procedural amendment dated October 14, 1939 1 Indication of case: Showa 2, 1939, 1st Ki No. 55890 2
Name of Kamimei Fine rice +1! l powder) Manufacturing method 3
Relationship between the person making the amendment and the case □Eng. 4. Date of amendment order: May 2, 1925. Nichiyo Jhi \′−−−2.
Claims (1)
の成分を、粒子の大きさを利用して、ふるい分けによっ
て米澱粉のみを効率よく分離する方法。A method of grinding purified rice particles and efficiently separating only rice starch from starch, protein, lipids, and other components by sieving using the particle size.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP62055890A JPS63222662A (en) | 1987-03-11 | 1987-03-11 | Production of fine rice starch |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP62055890A JPS63222662A (en) | 1987-03-11 | 1987-03-11 | Production of fine rice starch |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS63222662A true JPS63222662A (en) | 1988-09-16 |
Family
ID=13011704
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP62055890A Pending JPS63222662A (en) | 1987-03-11 | 1987-03-11 | Production of fine rice starch |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS63222662A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010057438A (en) * | 2008-09-05 | 2010-03-18 | Nihon Cornstarch Corp | Method for producing rice starch |
-
1987
- 1987-03-11 JP JP62055890A patent/JPS63222662A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010057438A (en) * | 2008-09-05 | 2010-03-18 | Nihon Cornstarch Corp | Method for producing rice starch |
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