JPS63215866A - Air cleaner element - Google Patents
Air cleaner elementInfo
- Publication number
- JPS63215866A JPS63215866A JP4847987A JP4847987A JPS63215866A JP S63215866 A JPS63215866 A JP S63215866A JP 4847987 A JP4847987 A JP 4847987A JP 4847987 A JP4847987 A JP 4847987A JP S63215866 A JPS63215866 A JP S63215866A
- Authority
- JP
- Japan
- Prior art keywords
- plates
- air cleaner
- filter element
- plate
- cleaner element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000003014 reinforcing effect Effects 0.000 claims description 12
- 229920002725 thermoplastic elastomer Polymers 0.000 claims description 10
- 238000000465 moulding Methods 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000003566 sealing material Substances 0.000 abstract description 6
- 238000012423 maintenance Methods 0.000 abstract description 2
- 230000002787 reinforcement Effects 0.000 abstract description 2
- 229920001971 elastomer Polymers 0.000 abstract 2
- 239000000806 elastomer Substances 0.000 abstract 2
- 238000003466 welding Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 2
- 239000004636 vulcanized rubber Substances 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Landscapes
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
Description
【発明の詳細な説明】
（産業上の利用分野）
本発明はエアクリーナーの技術分野で利用され、特にエ
アクリーナーエレメントに関するものであ（従来技術）
内燃機関や圧縮機等の吸気口には、空気中の塵芥等を除
去するために、エアクリーナーが使用される。従来のエ
アクリーナーは、第３図に示すように一対の金属製のプ
レートａ、ａの間にフィルターエレメントｂおよびその
内側にラスメタルの補強板Ｃが挟持されてエアクリーナ
ーエレメントｄが形成されている。このエアクリーナー
エレメントｄは、シール材ｅを介して取付材ｆによって
内燃機関の吸気口ｇと連通して固定される。また。Detailed Description of the Invention (Industrial Application Field) The present invention is used in the technical field of air cleaners, and particularly relates to air cleaner elements (prior art). Air cleaners are used to remove dust, etc. from the air. In a conventional air cleaner, as shown in Fig. 3, an air cleaner element d is formed by sandwiching a filter element b between a pair of metal plates a and a reinforcing plate C made of lath metal inside the filter element b. . This air cleaner element d is fixed in communication with the intake port g of the internal combustion engine by a mounting material f via a sealing material e. Also.
フィルターエレメントｂおよび補強板Ｃの端部とプレー
トａの内側とは接着剤で一体化されている。The ends of the filter element b and the reinforcing plate C and the inside of the plate a are integrated with an adhesive.
（発明が解決しようとする問題点）
前記従来のエアクリーナーエレメントは、フィルターエ
レメントまたは補強板とプレートとの一体化のために、
接着剤を使用しているため、製作時の作業性が悪かった
。またエアクリーナーエレメントの取付時には、シール
材を所定位置に嵌入させたり、プレートの外側に接着剤
で接着しておく必要があるなど、メインテナンス性も悪
かった。(Problems to be Solved by the Invention) In the conventional air cleaner element, due to the integration of the filter element or the reinforcing plate with the plate,
Because adhesive was used, workability during production was poor. Furthermore, when installing the air cleaner element, it was necessary to fit a sealing material into a predetermined position or to adhere it to the outside of the plate with adhesive, making it difficult to maintain.
（問題点を解決するための手段）
前記の問題点を解決するための手段を、第１図および第
２図を参照して説明する。(Means for Solving the Problems) Means for solving the above problems will be explained with reference to FIGS. 1 and 2.
本発明の第１発明におけるエアクリーナーエレメント１
は、一対のプレート２と、フィルターエレメント３とよ
りなり、プレート２は熱可塑性エラストマーで成形さ：
′Ｌ、フィルターエレメント３は前記成形時にプレート
２と一体的に溶着される。Air cleaner element 1 in the first aspect of the present invention
consists of a pair of plates 2 and a filter element 3, the plates 2 being molded from thermoplastic elastomer:
'L, the filter element 3 is integrally welded to the plate 2 during the molding.
また第２発明においては、フィルターエレメント３と共
にこれを補強する補強板４もプレート２の成形時にプレ
ート２と一体的に溶着されるものである。Further, in the second invention, the reinforcing plate 4 that reinforces the filter element 3 as well as the filter element 3 is also integrally welded to the plate 2 when the plate 2 is molded.
（作用）
本発明のエアクリーナーエレメント１は、その製作時に
プレート２、フィルターエレメント３ないしは補強板４
が一体的に溶着されるもので、製作が容易であると共に
、プレート２が弾性を有するためシール材が不要となり
、メインテナンス性も良好となる。(Function) The air cleaner element 1 of the present invention includes a plate 2, a filter element 3 or a reinforcing plate 4 during its manufacture.
Since the plate 2 is integrally welded, it is easy to manufacture, and since the plate 2 has elasticity, there is no need for a sealing material, and maintenance is also improved.
（第１実施例） 次に本発明における第１実施例を述べる。(First example) Next, a first embodiment of the present invention will be described.
まず、プレート２の材料として用いられる熱可塑性エラ
ストマーについて説明する。First, the thermoplastic elastomer used as the material for the plate 2 will be explained.
ここで用いられる熱可塑性エラストマーはオレフィン系
のものであって、加硫ゴムに似た弾性を有すると共に一
般の熱可塑性樹脂と同様に成形できるものである。次に
熱可塑性エラストマーの３品種の物性について表１に示
す。尚、本実施例に用いた熱可塑性エラストマーは、三
菱モンサンド化成（株）製の５ＡＮＴＯＰＲＥＮＥであ
る。The thermoplastic elastomer used here is an olefin-based one that has elasticity similar to vulcanized rubber and can be molded in the same manner as general thermoplastic resins. Next, Table 1 shows the physical properties of three types of thermoplastic elastomers. The thermoplastic elastomer used in this example is 5ANTOPRENE manufactured by Mitsubishi Monsando Chemical Co., Ltd.
表１からもわかるように本発明に用いる熱可塑性エラス
トマーは、従来のものに比べ永久歪等が改良され加硫ゴ
ム的性能が高いものである。更に。As can be seen from Table 1, the thermoplastic elastomer used in the present invention has improved properties such as permanent set compared to conventional ones and has high performance as a vulcanized rubber. Furthermore.
該材料は耐油性、耐薬品性、耐候性、耐熱老化性にも優
れ、その各試験結果（三菱モンサンド化成（株）実施）
からも明らかである（記載省略）。The material has excellent oil resistance, chemical resistance, weather resistance, and heat aging resistance, and the test results (conducted by Mitsubishi Monsando Chemical Co., Ltd.)
It is also clear from (description omitted).
本発明はこの材料を用いたプレート２が金型によって成
形されるものであり、この成形時にフィルターエレメン
ト３を一体的に成形するものである。また、成形後に加
熱によってプレート２の一部を溶融したうえで、この部
分にフィルターエレメント３を押し込み、一体的に熱溶
着させてもよい。In the present invention, the plate 2 using this material is molded using a metal mold, and the filter element 3 is integrally molded during this molding. Alternatively, after molding, a part of the plate 2 may be melted by heating, and then the filter element 3 may be pushed into this part and integrally welded by heat.
（第２実施例） 次に第２実施例について述べる。(Second example) Next, a second embodiment will be described.
本実施例では熱可塑性エラストマーを用いたプレート２
の成形時にフィルターエレメント３および該フィルター
エレメントを補強する補強板４を一体的に成形させたも
のである。また、成形後に加熱によってプレート２の一
部を溶融したうえで、二の部分にフィルターエレメント
３および補強板４を押し込み、一体的に熱溶着させても
よい。補強板４の材料はラスメタルの他、熱可塑性合成
樹脂性とし金型成形してもよい。In this example, the plate 2 is made of thermoplastic elastomer.
The filter element 3 and the reinforcing plate 4 for reinforcing the filter element are integrally molded during molding. Alternatively, after molding, a part of the plate 2 may be melted by heating, and then the filter element 3 and the reinforcing plate 4 may be pushed into the second part and thermally welded together. The material of the reinforcing plate 4 may be a lath metal or a thermoplastic synthetic resin, and may be formed by molding.
上記第１．第２実施例共にエアクリーナーエレメント１
は、取付材５によって挟持され取り付けられる。プレー
ト２は弾性を有する熱可塑性エラストマーで製作されて
いるため、別のシール材を必要としない。Above 1. Air cleaner element 1 in both the second embodiment
is clamped and attached by the attachment members 5. Since the plate 2 is made of an elastic thermoplastic elastomer, no separate sealing material is required.
（効果）
本発明のエアクリーナーエレメントは前記のとおりであ
るから、プレートに対してフィルターエレメントまたは
補強板が接着剤を要せずして確実に一体化され、製作時
の作業性が良好となるのみならず、プレートは弾性を有
するものであるから、別のシール材を必要としないため
、メインテナンス性も良好であるという利点がある。(Effects) Since the air cleaner element of the present invention is as described above, the filter element or reinforcing plate is reliably integrated with the plate without the need for adhesive, and workability during manufacturing is improved. Furthermore, since the plate is elastic, it does not require a separate sealing material, so it has the advantage of being easy to maintain.
第１図および第２図は本発明のエアクリーナーエレメン
トの実施態様を例示し、第１図は縦断面図、第２図は第
１図のＵ−ＩＩ線における断面図、第３図は従来のエア
クリーナーエレメントの縦断面図である。
１・・・・・・エアクリーナーエレメント、２・・・・
・・プレート、３・・・・・・フィルターエレメント、
４・・・・・補強板。1 and 2 illustrate an embodiment of the air cleaner element of the present invention, FIG. 1 is a longitudinal sectional view, FIG. 2 is a sectional view taken along line U-II in FIG. 1, and FIG. 3 is a conventional air cleaner element. FIG. 3 is a longitudinal cross-sectional view of the air cleaner element of FIG. 1... Air cleaner element, 2...
...Plate, 3...Filter element,
4...Reinforcement plate.
Claims (2)
持されると共に、前記プレートは熱可塑性エラストマー
で成形され、この成形時に前記フィルターエレメントを
前記プレートと一体的に溶着させたことを特徴とするエ
アクリーナーエレメント。(1) An air cleaner characterized in that a filter element is sandwiched between a pair of plates, the plate is molded from a thermoplastic elastomer, and the filter element is integrally welded to the plate at the time of molding. element.
持されると共に、前記プレートは熱可塑性エラストマー
で成形され、この成形時に前記フィルターエレメントお
よびこれを補強する補強板を前記プレートと一体的に溶
着させたことを特徴とするエアクリーナーエレメント。(2) A filter element is sandwiched between a pair of plates, and the plate is molded from thermoplastic elastomer, and at the time of molding, the filter element and a reinforcing plate for reinforcing it are integrally welded to the plate. An air cleaner element characterized by:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4847987A JPS63215866A (en) | 1987-03-02 | 1987-03-02 | Air cleaner element |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4847987A JPS63215866A (en) | 1987-03-02 | 1987-03-02 | Air cleaner element |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS63215866A true JPS63215866A (en) | 1988-09-08 |
Family
ID=12804521
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4847987A Pending JPS63215866A (en) | 1987-03-02 | 1987-03-02 | Air cleaner element |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS63215866A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20030030707A (en) * | 2001-10-12 | 2003-04-18 | 허재영 | Revival Air cleaner, and the filter change equipment and the method for a car |
| US6840973B2 (en) | 2002-03-28 | 2005-01-11 | Kawasaki Jukogyo Kabushiki Kaisha | Air cleaner for combustion engine |
| WO2009106590A1 (en) * | 2008-02-26 | 2009-09-03 | Mann+Hummel Gmbh | Sealing configuration |
| JP2009292152A (en) * | 2004-12-23 | 2009-12-17 | Millipore Corp | Method for injection molding thermoplastic resin to cap tubular filtration medium |
| CN103573487A (en) * | 2012-08-09 | 2014-02-12 | 本田技研工业株式会社 | Air filter for engine of operation machine |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61245817A (en) * | 1984-12-18 | 1986-11-01 | Yamato Seisakusho:Kk | Preparation of filter paper type air cleaner |
-
1987
- 1987-03-02 JP JP4847987A patent/JPS63215866A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61245817A (en) * | 1984-12-18 | 1986-11-01 | Yamato Seisakusho:Kk | Preparation of filter paper type air cleaner |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20030030707A (en) * | 2001-10-12 | 2003-04-18 | 허재영 | Revival Air cleaner, and the filter change equipment and the method for a car |
| US6840973B2 (en) | 2002-03-28 | 2005-01-11 | Kawasaki Jukogyo Kabushiki Kaisha | Air cleaner for combustion engine |
| JP2009292152A (en) * | 2004-12-23 | 2009-12-17 | Millipore Corp | Method for injection molding thermoplastic resin to cap tubular filtration medium |
| WO2009106590A1 (en) * | 2008-02-26 | 2009-09-03 | Mann+Hummel Gmbh | Sealing configuration |
| CN102015056A (en) * | 2008-02-26 | 2011-04-13 | 曼·胡默尔有限公司 | Sealing configuration |
| EP2799125A1 (en) * | 2008-02-26 | 2014-11-05 | Mann + Hummel Gmbh | Seal configuration |
| CN103573487A (en) * | 2012-08-09 | 2014-02-12 | 本田技研工业株式会社 | Air filter for engine of operation machine |
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