JPS63199091A - Gas shielded arc welding wire - Google Patents
Gas shielded arc welding wireInfo
- Publication number
- JPS63199091A JPS63199091A JP2999587A JP2999587A JPS63199091A JP S63199091 A JPS63199091 A JP S63199091A JP 2999587 A JP2999587 A JP 2999587A JP 2999587 A JP2999587 A JP 2999587A JP S63199091 A JPS63199091 A JP S63199091A
- Authority
- JP
- Japan
- Prior art keywords
- arc welding
- shielded arc
- less
- wire
- gas shielded
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 29
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 22
- 239000000956 alloy Substances 0.000 claims abstract description 13
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 13
- 239000000203 mixture Substances 0.000 claims description 11
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 239000011324 bead Substances 0.000 abstract description 15
- 239000002893 slag Substances 0.000 description 12
- 230000000694 effects Effects 0.000 description 7
- 239000007787 solid Substances 0.000 description 5
- 239000002184 metal Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000000463 material Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
Landscapes
- Arc Welding In General (AREA)
- Nonmetallic Welding Materials (AREA)
Abstract
Description
及皿五亘力 Five plate power
本発明は、ガスシールドアーク溶接用ワイヤの改良に関
する。The present invention relates to improvements in wires for gas shielded arc welding.
シールドガスとしてCO2、ArあるいはAr+CO2
などを使用するガスシールドアーク溶接用のソリッドワ
イヤは、溶接しようとする鋼材の種類に従って、また溶
接条件によって、多数の規格がある。
その多くは、C:0.12%以下(肉盛用は0.24%
まで)、S、i:0.4〜1.0%、Mn :0.9〜
2.5%を含有し、残部が実質的にFeからなる合金組
成を基本とし、これに必要に応じて若干のCLj 、N
i 、V、B、Tiなどの元素を添加した材料で製造さ
れている。
不純物としての0は、溶接金属の靭性を高く保つうえで
は極力少ない方がよいとされ、0.010%以下、好ま
しくは0.005%以下に規制されていた。 Pも、こ
れと同様であった。
従来のこの種のワイヤにおいては、上記した溶接金属の
靭性そのほかの特性に加えて、ビード形状の良否やブロ
ーホールの生成の防止が重要な問題であった。 また、
溶接後に耐食性を与えるため塗装する場合には、生成す
るスラグがなるべく少量であって、かつ容易に剥離除去
できることが望ましい。
発明者らは、こうした観点からガスシールドアーク溶接
用ワイヤの合金組成について再検討を行ない、従来は常
識とされていたことが必らずしも当らないことを見出し
た。CO2, Ar or Ar+CO2 as shielding gas
There are many standards for solid wires for gas-shielded arc welding, depending on the type of steel material to be welded and the welding conditions. In most cases, C: 0.12% or less (0.24% for overlay use)
), S, i: 0.4~1.0%, Mn: 0.9~
2.5% and the remainder is essentially Fe, with some CLj and N as necessary.
It is manufactured from a material to which elements such as i, V, B, and Ti are added. It is considered that zero as an impurity should be kept as low as possible in order to maintain high toughness of the weld metal, and has been limited to 0.010% or less, preferably 0.005% or less. P was also similar to this. In conventional wires of this kind, in addition to the toughness and other properties of the weld metal mentioned above, important issues were the quality of the bead shape and prevention of blowhole formation. Also,
When painting to provide corrosion resistance after welding, it is desirable that the amount of slag produced be as small as possible and that it can be easily peeled off and removed. The inventors reexamined the alloy composition of the wire for gas-shielded arc welding from this point of view and found that what was conventionally considered common sense was not necessarily true.
本発明の目的は、発明者らが得た新たな知見にもとづい
て、改良されたガスシールドアーク溶接用ワイヤを提供
することにある。
すなわち、第一の発明の、そして全体に共通の改良点は
ビード形状の改善であり、第二の発明の改良点はそれに
加えてブローホールを減少させることであり、第三の発
明の改良点はビード形状の改善に加えてスラグ量を低減
させることであり、第四の発明の改良点は第二と第三の
発明をあわせ、ビード形状の改善とともにブローホール
の減少とスラグ量の低減とを実現することにある。
■皿五璽羞An object of the present invention is to provide an improved gas-shielded arc welding wire based on new findings obtained by the inventors. That is, the improvement of the first invention and common to the whole is the improvement of the bead shape, the improvement of the second invention is additionally reducing blowholes, and the improvement of the third invention is is to reduce the amount of slag in addition to improving the bead shape, and the improvement of the fourth invention combines the second and third inventions to improve the bead shape, reduce blowholes, and reduce the amount of slag. The aim is to realize this. ■Dish Gosei
上記した目的を達成する本発明のガスシールドアーク溶
接用ワイヤは、基本的には、C:O,’15%以下、s
+ :0.05〜0.45%およびMn :0.45
〜2.0%を含有し、ただし0.45%≦Mn≦0.7
5%の範囲ではMn = 0.45 +0.75 (S
i −0,05) (%)であって、さらに0.005
〜0.030%を含有し、残部が実質的にFeからなる
合金組成を有する。
上記のSiとMn(7)量的関係をグラフで示せば第1
図のとおりであって、両者の含有量を台形の領域内にあ
るようにえらぶ。
第二の発明のガスシールドアーク溶接用ワイヤは、C:
0.15%以下、s+ :0.05〜0゜45%およ
びMn :0.45〜2.0%を含有し、ただし
0.45%≦Mロ≦0.75%の範囲ではMn = 0
.45 + 0.75 (Si −0,05) (%
)であって、さらに0.005〜0.030%およびP
:0.005〜0.030%を含有し、残部が実質的に
Feからなる合金組成を有する。
第三の発明のガスシールドアーク溶接用ワイヤは、C:
0,15%以下、Si :0.05〜0゜45%およ
びMn :0.45〜2.0%を含有し、ただし
0.45%≦Mn≦0.75%の範囲ではMn = 0
.45 + 0.75 (Si −0,05) (%
)であって、さらに0.005〜0.030%を含有し
、Ti :0.005%以下であって、残部が実質的
にFeからなる合金組成を有する。
そして第四の発明のガスシールドアーク溶接用ワイヤは
、C:0.15%以下、Si :0.05〜0.45
%およびMn :0.45〜2.0%を含有し、ただし
0.45%≦Mn≦0.75%の範囲ではMn = 0
.45 + 0.75 (Si −0,05) (%
)であって、さらに0.005〜0.030%およびP
:0.005〜0.030%を含有し、Tt :0.
005%以下であって、残部が実質的にFeからなる合
金組成を有する。
(作 用]
ワイヤの合金成分を上記のように選択した理由は、つぎ
のとおりである。
C:0.15%以下
前述のように、Cの含有量が高くなると溶接金属の靭性
が低下してワレを生じやすくなるので、低い値に止める
のがよいとされ、上限として一般に0.15%を採用し
ている。
しかし、強度を要する場合は適量、たとえば0.2〜0
.7%程度存在させた方がよい。
Si :0.05〜0.45%
Mn :0.45〜2.0%
Mn = 0.45 +0.75 (Si −0,05
)これらは脱酸剤であるから、不足するとブローホール
の発生を招く。 一方、ビード形状を良好に、すなわち
できるだけフラットなものにするためには、上記した量
的関係がみたされなければならない。 SlおよびMn
の邑が、第1図のグラフの台形の領域内にあるならば、
第2図に示すビードの高さと幅の比H/Wが0.45以
下という好結果が得られる。
0 :0.005〜0.030%
前記したように、0は少量はど溶接金属部の靭性にとっ
て有利であると考えられていたので、含有量を極力低く
する努力がされて来た。
しかし、靭性に実質上悪影響を与えない範囲、つまり0
.03%以下で多少は含まれている方が、上記の3iお
よびMnlとの関連において、ご−ド形状の改善に有利
であることがわかった。 この効果は、0.005%以
上のO含有において得られる。
P :0.005〜0.030%
同様にPの存在も、溶接ワレの原因として嫌われていた
が、支障のない0.03%を上限として、若干は含まれ
ている方がブローホール低減の効果があることを発明者
らは見出した。 この効果は、従来品が採用していたP
≦0.005%の限界を上回った含有量において得られ
る。
Tt :0.005%以下
ガスシールドアーク溶接におけるスパッタを抑制する上
で、適量のTiは好ましい成分とされて来た。 一方、
スラグ生成の観点からは、Tiは存在しない方がよいこ
とが確認された。 本発明のワイヤにおいては、ビード
形状の改善を意図して、3iおよびMn、とくに3iの
含有量を従来のものよりは低目にえらんだので、これら
を多量に含有する製品よりはスラグの発生量は少いが、
Tiを上記限界内に規制することによって、いっそうス
ラグ量を低減できる。
(実施例1]
第1表に示す合金組成のガスシールドアーク溶接用ソリ
ッドワイヤ(径1.2Jl!I11>を製造した。
各ワイヤを使用して下記の条件で溶接を実施し、ビード
形状をしらべた。
180A −20V −80cmI/1linパルスマ
グ溶接 Ar+20%CO2
ビード・オン・プレート溶接
その結果を、あわせて第1表に示す。The gas-shielded arc welding wire of the present invention that achieves the above-mentioned objects basically has C:O, 15% or less, s
+: 0.05-0.45% and Mn: 0.45
~2.0%, provided that 0.45%≦Mn≦0.7
In the range of 5%, Mn = 0.45 +0.75 (S
i −0,05) (%), and further 0.005
~0.030%, with the remainder essentially consisting of Fe. If the above quantitative relationship between Si and Mn (7) is shown in a graph, the first
As shown in the figure, the contents of both are selected so that they are within the trapezoidal area. The gas shielded arc welding wire of the second invention has C:
Contains 0.15% or less, s+: 0.05-0°45% and Mn: 0.45-2.0%, provided that in the range of 0.45%≦M≦0.75%, Mn = 0
.. 45 + 0.75 (Si -0,05) (%
), further containing 0.005 to 0.030% and P
:0.005 to 0.030%, and the balance is essentially Fe. The gas shielded arc welding wire of the third invention has C:
0.15% or less, Si: 0.05-0°45% and Mn: 0.45-2.0%, provided that in the range of 0.45%≦Mn≦0.75%, Mn = 0
.. 45 + 0.75 (Si -0,05) (%
), further containing 0.005 to 0.030%, Ti: 0.005% or less, and has an alloy composition in which the remainder is substantially Fe. And the gas shielded arc welding wire of the fourth invention has C: 0.15% or less and Si: 0.05 to 0.45.
% and Mn: Contains 0.45-2.0%, provided that in the range of 0.45%≦Mn≦0.75%, Mn = 0
.. 45 + 0.75 (Si -0,05) (%
), further containing 0.005 to 0.030% and P
:0.005-0.030%, Tt:0.
0.005% or less, and has an alloy composition in which the remainder substantially consists of Fe. (Function) The reason why the alloy components of the wire were selected as described above is as follows: C: 0.15% or less As mentioned above, when the C content increases, the toughness of the weld metal decreases. It is said that it is better to keep the value to a low value, and 0.15% is generally adopted as the upper limit.However, if strength is required, an appropriate amount, for example 0.2 to 0.
.. It is better to allow it to exist at about 7%. Si: 0.05~0.45% Mn: 0.45~2.0% Mn = 0.45 +0.75 (Si -0.05
) Since these are deoxidizing agents, a deficiency will cause blowholes. On the other hand, in order to obtain a good bead shape, that is, to make it as flat as possible, the above-mentioned quantitative relationship must be satisfied. Sl and Mn
If the village of is within the trapezoidal area of the graph in Figure 1, then
A good result is obtained in which the bead height to width ratio H/W shown in FIG. 2 is 0.45 or less. 0: 0.005 to 0.030% As mentioned above, it has been thought that a small amount of 0 is advantageous for the toughness of the weld metal, so efforts have been made to reduce the content as much as possible. However, within a range that does not have a substantially negative effect on toughness, that is, 0
.. It has been found that containing some amount of 0.3% or less is advantageous for improving the shape of the rod in relation to the above-mentioned 3i and Mnl. This effect is obtained when O content is 0.005% or more. P: 0.005-0.030% Similarly, the presence of P was also disliked as a cause of welding cracks, but it is better to include a small amount of P, with an upper limit of 0.03% that does not cause any problems, to reduce blowholes. The inventors have found that this effect is effective. This effect is due to the P
Obtained at contents above the limit of ≦0.005%. Tt: 0.005% or less A suitable amount of Ti has been considered a preferable component for suppressing spatter during gas shielded arc welding. on the other hand,
From the viewpoint of slag generation, it was confirmed that it is better not to include Ti. In the wire of the present invention, with the intention of improving the bead shape, the content of 3i and Mn, especially 3i, was selected to be lower than that of conventional wires, so slag is generated less than products containing large amounts of these. Although the amount is small,
By regulating Ti within the above limits, the amount of slag can be further reduced. (Example 1) Solid wires for gas-shielded arc welding (diameter 1.2 Jl! I11>) having the alloy composition shown in Table 1 were manufactured. Welding was carried out using each wire under the following conditions, and the bead shape was 180A -20V -80cmI/1lin Pulsed MAG welding Ar + 20% CO2 Bead-on-plate welding The results are also shown in Table 1.
【実施例2]
第2表に示す合金組成のソリッドワイヤ(径1゜2 m
)を製造し、実施例1と同じ条件で溶接に使用した。
ビード形状およびブローホールの数(個/100 m
>をしらべた結果を、あわせて第2表に示す。
【実施例3]
第3表に示す合金組成のソリッドワイヤ(径1゜2 m
>を製造し、実施例1と同じ条件で溶接に使用した。
ピード形状およびスラグ量をしらべた結果を、あわせて
第3表に示す。 スラグ量(%)は、ビードを写真にと
り、その表面積(投影面積)のうちスラグが付着してい
る部分が占める割合を測定することによって決定した値
である。
【実施例4】
第4表に示す合金組成のソリッドワイヤ(径1゜2 m
>を製造し、実施例1と同じ条件で溶接に使用した。
ビード形状、ブローホール数およびスラグ量をしらべた
結果を、あわせて第4表に示す。
第 1 表
第 1 表 (続き)
及鳳五盈呈
本発明のガスシールドアーク溶接用ワイヤは・第一の発
明ないし第四の発明を通じて、合金組成中の3iおよび
Mnの量を相関的に選択iるとともに適量のOを含有す
ることにより、ビード形状が改善され、H/W≦0.4
5、という好ましい条件をみたしている。
これに加えて、第二の発明にお、いては適量のPの存在
によるブローホール減少の効果が一第三の発明において
はTi量の規制により、3iおよびMn量の選択とあい
まったスラグ量低減の効果が、そして第四の発明におい
ては適量のPの存在によ・るブローホール減少とTi量
の規制によるスラグ量低減の効果とが、あわせ得られる
。
これらのワイヤは、常用のガスシールドアーク溶接技術
に従って使用できる。[Example 2] Solid wire with the alloy composition shown in Table 2 (diameter 1°2 m)
) was manufactured and used for welding under the same conditions as Example 1. Bead shape and number of blowholes (pieces/100 m
The results of the investigation are also shown in Table 2. [Example 3] Solid wire (diameter 1°2 m) with the alloy composition shown in Table 3
> was manufactured and used for welding under the same conditions as Example 1. Table 3 also shows the results of examining the shape of the pead and amount of slag. The amount of slag (%) is a value determined by taking a photograph of the bead and measuring the proportion of the surface area (projected area) occupied by the portion to which slag is attached. [Example 4] Solid wire (diameter 1°2 m) with the alloy composition shown in Table 4
> was manufactured and used for welding under the same conditions as Example 1. Table 4 also shows the results of the bead shape, number of blowholes, and amount of slag. Table 1 Table 1 (Continued) The wire for gas shielded arc welding of the present invention is based on the first to fourth inventions, in which the amounts of 3i and Mn in the alloy composition are selected in a correlated manner. By containing an appropriate amount of O as well as I, the bead shape is improved and H/W≦0.4.
5, which satisfies the favorable conditions. In addition, in the second invention, the presence of an appropriate amount of P has an effect of reducing blowholes, and in the third invention, the amount of slag combined with the selection of the amount of 3i and Mn is achieved by regulating the amount of Ti. In the fourth invention, the effect of reducing blowholes due to the presence of an appropriate amount of P and the effect of reducing the amount of slag due to the regulation of the amount of Ti can be obtained. These wires can be used in accordance with conventional gas shielded arc welding techniques.
第1図は、本発明のガスシールドアーク溶接用ワイヤに
おける、3iおよびMnの含有量の関係を示すグラフで
ある。
第2図は1、溶接ピードの形状を論じるとこの、ピード
の高さと幅を模式的に示した断面図である。FIG. 1 is a graph showing the relationship between the 3i and Mn contents in the gas-shielded arc welding wire of the present invention. FIG. 2 is a sectional view schematically showing the height and width of the welding bead.
Claims (1)
%およびMn:0.45〜2.0%を含有し、ただし 0.45%≦Mn≦0.75%の範囲では Mn=0.45+0.75(Si−0.05)(%)で
あつて、さらに0:0.005〜0.030%を含有し
、残部が実質的にFeからなる合金組成を有するガスシ
ールドアーク溶接用ワイヤ。 (2)C:0.15%以下、Si:0.05〜0.45
%およびMn:0.45〜2.0%を含有し、ただし 0.45%≦Mn≦0.75%の範囲では Mn=0.45+0.75(Si−0.05)(%)で
あって、さらにO:0.005〜0.030%およびP
:0.005〜0.030%を含有し、残部が実質的に
Feからなる合金組成を有するガスシールドアーク溶接
用ワイヤ。 (3)C:0.15%以下、Si:0.05〜0.45
%およびMn:0.45〜2.0%を含有し、ただし 0.45%≦Mn≦0.75%の範囲では Mn=0.45+0.15(Si−0.05)(%)で
あつて、さらにO:0.005〜0.030%を含有し
、Ti:0.005%以下であつて、残部が実質的にF
eからなる合金組成を有するガスシールドアーク溶接用
ワイヤ。 (4)C:0.15%以下、Si:0.05〜0.45
%およびMn:0.45〜2.0%を含有し、ただし 0.45%≦Mn≦0.75%の範囲では Mn=0.45+0.75(Si−0.05)(%)で
あつて、さらにO:0.005〜0.030%およびP
:0.005〜0.030%を含有し、Ti:0.00
5%以下であつて、残部が実質的にFeからなる合金組
成を有するガスシールドアーク溶接用ワイヤ。[Claims] (1) C: 0.15% or less, Si: 0.05 to 0.45
% and Mn: 0.45 to 2.0%, provided that in the range of 0.45%≦Mn≦0.75%, Mn = 0.45 + 0.75 (Si-0.05) (%). A gas-shielded arc welding wire having an alloy composition further containing 0:0.005 to 0.030%, with the remainder substantially consisting of Fe. (2) C: 0.15% or less, Si: 0.05 to 0.45
% and Mn: 0.45 to 2.0%, however, in the range of 0.45%≦Mn≦0.75%, Mn = 0.45 + 0.75 (Si-0.05) (%). Furthermore, O: 0.005-0.030% and P
:0.005 to 0.030%, and the remainder is substantially Fe. (3) C: 0.15% or less, Si: 0.05 to 0.45
% and Mn: 0.45 to 2.0%, provided that in the range of 0.45%≦Mn≦0.75%, Mn = 0.45 + 0.15 (Si-0.05) (%). further contains O: 0.005 to 0.030%, Ti: 0.005% or less, and the remainder is substantially F.
A gas shielded arc welding wire having an alloy composition consisting of e. (4) C: 0.15% or less, Si: 0.05 to 0.45
% and Mn: 0.45 to 2.0%, provided that in the range of 0.45%≦Mn≦0.75%, Mn = 0.45 + 0.75 (Si-0.05) (%). Furthermore, O: 0.005-0.030% and P
:0.005-0.030%, Ti:0.00
A gas-shielded arc welding wire having an alloy composition of 5% or less and the remainder substantially consisting of Fe.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2999587A JPS63199091A (en) | 1987-02-12 | 1987-02-12 | Gas shielded arc welding wire |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2999587A JPS63199091A (en) | 1987-02-12 | 1987-02-12 | Gas shielded arc welding wire |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS63199091A true JPS63199091A (en) | 1988-08-17 |
Family
ID=12291517
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2999587A Pending JPS63199091A (en) | 1987-02-12 | 1987-02-12 | Gas shielded arc welding wire |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS63199091A (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5758994A (en) * | 1980-09-25 | 1982-04-09 | Kobe Steel Ltd | Wire for low spatter carbon dioxide gas shielded arc welding |
JPS5945096A (en) * | 1982-09-08 | 1984-03-13 | Daido Steel Co Ltd | Welding material |
JPS59120395A (en) * | 1982-12-27 | 1984-07-11 | Daido Steel Co Ltd | Steel wire for welding |
JPS60158995A (en) * | 1984-01-30 | 1985-08-20 | Kobe Steel Ltd | Mig welding wire for high-tension steel |
-
1987
- 1987-02-12 JP JP2999587A patent/JPS63199091A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5758994A (en) * | 1980-09-25 | 1982-04-09 | Kobe Steel Ltd | Wire for low spatter carbon dioxide gas shielded arc welding |
JPS5945096A (en) * | 1982-09-08 | 1984-03-13 | Daido Steel Co Ltd | Welding material |
JPS59120395A (en) * | 1982-12-27 | 1984-07-11 | Daido Steel Co Ltd | Steel wire for welding |
JPS60158995A (en) * | 1984-01-30 | 1985-08-20 | Kobe Steel Ltd | Mig welding wire for high-tension steel |
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