JPS63189440A - Production of laminate with paper base - Google Patents

Production of laminate with paper base

Info

Publication number
JPS63189440A
JPS63189440A JP2208487A JP2208487A JPS63189440A JP S63189440 A JPS63189440 A JP S63189440A JP 2208487 A JP2208487 A JP 2208487A JP 2208487 A JP2208487 A JP 2208487A JP S63189440 A JPS63189440 A JP S63189440A
Authority
JP
Japan
Prior art keywords
paper
laminate
base
paper base
prepreg
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2208487A
Other languages
Japanese (ja)
Inventor
Ken Nanaumi
憲 七海
Yoshitoshi Kumakura
俊寿 熊倉
Yukio Yoshimura
幸雄 吉村
Kenji Tsukanishi
塚西 憲次
Hideo Kato
英夫 加藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Resonac Corp
Original Assignee
Hitachi Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Chemical Co Ltd filed Critical Hitachi Chemical Co Ltd
Priority to JP2208487A priority Critical patent/JPS63189440A/en
Publication of JPS63189440A publication Critical patent/JPS63189440A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0313Organic insulating material
    • H05K1/0353Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
    • H05K1/0366Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement reinforced, e.g. by fibres, fabrics

Landscapes

  • Reinforced Plastic Materials (AREA)
  • Laminated Bodies (AREA)

Abstract

PURPOSE:To provide the titled laminate outstanding in punching process-ability and warpage dimensional accuracy, small in dimensional shrinkage and thermal expansion coefficient, suitable for printed circuit base plates, etc., constituted, as the base, of specific base paper derived from coniferous pulp. CONSTITUTION:A paper base made up of base paper derived from coniferous pulp containing >=95wt.% of alpha-cellulose is impregnated with a thermosetting resin (e.g., phenolic resin, epoxy resin) followed by drying to make a prepreg. A plural of said prepreg are superposed followed by hot press molding to obtain the objective laminate.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は紙を基材とする積層板の製造法に関するもので
、その目的とするところは、積層板の打抜加工性、そり
に優れた紙基材積層板を製造することにある。
[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a method for manufacturing a laminate using paper as a base material, and its purpose is to provide a laminate with excellent punching workability and warpage. The purpose of the present invention is to manufacture paper-based laminates.

〔従来の技術〕[Conventional technology]

近年、TV、VTRなどの民生電子機器、パソコン、ワ
ープロなどのOA電子機器、自動車、通信機などに用い
られる印刷回路基板には安価な紙基材の合成樹脂積層板
が用いられることが多くなっている。これらの紙基材の
印刷回路基板の穴明けは生産性の高いプレスによる打抜
加工によって行われる。
In recent years, cheap paper-based synthetic resin laminates have been increasingly used for printed circuit boards used in consumer electronic devices such as TVs and VTRs, OA electronic devices such as personal computers and word processors, automobiles, and communication devices. ing. Holes in these paper-based printed circuit boards are made by punching using a highly productive press.

最近の印刷回路基板の高密度化高性能化に伴い、導体中
、導体間隔が細く狭くなってきたために、基板の寸法精
度、印刷精度に対する要求が厳しくなってきた。加熱に
よる基板の寸法変化を小さくするため、打抜加工は加熱
しないで打抜く、いわゆる常温打抜が行われている。従
って積層板には常温打抜加工性が要求される。同時に、
印刷時には、そりが小さいことが要求されている。
With the recent increase in density and performance of printed circuit boards, the spacing between conductors in conductors has become thinner and narrower, and as a result, requirements for dimensional accuracy and printing accuracy of the board have become stricter. In order to reduce dimensional changes in the substrate due to heating, the punching process is performed without heating, so-called room-temperature punching. Therefore, the laminate is required to be punchable at room temperature. at the same time,
When printing, it is required that the warpage be small.

従来から打抜加工性の良好な基材としては綿花から得ら
れるコツトンリンク紙がある。しかしながらコツトンリ
ンク紙の場合は、打抜加工性は良好なものの、加熱冷却
に伴う熱膨張、収縮が太きく、寸法精度、そりの面で問
題があり、高密度配線板への適用は困難になってきてい
る。
Conventionally, as a base material with good die-cutting properties, there is cotton-made link paper. However, in the case of Kotsuton link paper, although it has good punching workability, it has large thermal expansion and contraction due to heating and cooling, and has problems in terms of dimensional accuracy and warping, making it difficult to apply to high-density wiring boards. It is becoming.

また、特開昭58−163653号公報、特開昭60−
79952号公報で提案されているα−セルロース含量
の高い広葉樹パルプから抄造した紙基材では、コツトン
リンク紙と同様に打抜加工性は良好なものの、寸法精度
、そりに問題があった。
Also, JP-A-58-163653, JP-A-60-
The paper base material made from hardwood pulp with a high α-cellulose content, as proposed in Japanese Patent No. 79952, has good punching workability similar to Kottonlink paper, but has problems with dimensional accuracy and warpage.

一方、α−セルロース含量が少ない(含有量83重量%
)クラフトパルプから抄造した紙基材の場合は、積層板
のそり、寸法精度が良好であるが常温打抜性に問題があ
った。そこで、打抜加工性を改良すべく合成樹脂の可焼
化方法について種々検討を進めてきたが、充分に満足で
きるには至っていないのが現状である。
On the other hand, the α-cellulose content is low (content 83% by weight)
) In the case of a paper base material made from kraft pulp, the warp of the laminate and dimensional accuracy were good, but there was a problem with room temperature punchability. Therefore, various studies have been carried out on methods for sintering synthetic resins in order to improve the punching processability, but at present the results have not been fully satisfactory.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

以上述べてきたように、従来知られている打抜加工性に
優れた紙基材はそり、寸法精度が劣り、そり、寸法精度
に優れた紙基材は、打抜加工性が劣り、打抜加工性とそ
り、寸法精度は二律背反的特性であった。本発明は、打
抜加工性とそり寸法精度共に優れた紙基材積層板の製造
方法を提供しようとするものである。
As mentioned above, conventionally known paper base materials with excellent punching workability suffer from warping and poor dimensional accuracy; Punctability, warpage, and dimensional accuracy were contradictory characteristics. The present invention aims to provide a method for manufacturing a paper base laminate that is excellent in both punching workability and warpage dimensional accuracy.

〔問題点を解決するための手段〕[Means for solving problems]

本発明者らは、上記問題点を解決するため鋭意研究を重
ねた結果、紙基材として特定のパルプから抄造した原紙
を用いることにより、打抜加工性が優れ、かつ寸法安定
性すなわち熱膨張係数が小さく、そりにも優れた積層板
が得られることを見い出し、本発明を完成するに至った
As a result of extensive research to solve the above problems, the present inventors have found that by using base paper made from a specific pulp as the paper base material, it has excellent punching workability and dimensional stability, that is, thermal expansion. It was discovered that a laminate with a small coefficient and excellent warpage can be obtained, and the present invention was completed.

すなわち、本発明は、紙基材に熱硬化性樹脂を含浸、乾
燥させプリプレグを作成し、該プリプレグを複数枚重ね
て加熱加圧して積層板を製造する方法において、紙基材
としてα−セルロース含量が95重量%以上の針葉樹パ
ルプから抄造した原紙を用いることを特徴とする紙基材
積層板の製造法を提供するものである。
That is, the present invention provides a method for producing a laminate by impregnating a paper base material with a thermosetting resin and drying it to create a prepreg, and then stacking a plurality of sheets of the prepreg under heat and pressure, in which α-cellulose is used as the paper base material. The present invention provides a method for manufacturing a paper base laminate, characterized by using base paper made from softwood pulp having a content of 95% by weight or more.

以下に本発明の詳細な説明する。The present invention will be explained in detail below.

本発明の積層板用の紙基材としては、針葉樹バルブから
抄造した原紙が用いられる。そして針葉樹バルブとして
はα−セルロース含量が95重量%以上のものが用いら
れる。
As the paper base material for the laminate of the present invention, base paper made from coniferous bulbs is used. The softwood bulb used has an α-cellulose content of 95% by weight or more.

本発明の紙基材は現在広く用いられている、広葉樹パル
プのもの(α−セルロース含fi83重量%)に比べて
、平均繊維長も長く、平均繊維径も太くなっている。従
って紙の単繊維が従来のものと比べ剛直になっているた
め、これを用いて製造した積層板の熱膨張係数が小さく
、また寸法精度、そりが改良される。α−セルロース含
量が95重量%未満では打抜加工性の改良が十分でな(
なる。
The paper base material of the present invention has a longer average fiber length and a larger average fiber diameter than the currently widely used hardwood pulp (containing α-cellulose fi of 83% by weight). Therefore, since the single fibers of paper are more rigid than conventional ones, the coefficient of thermal expansion of the laminate manufactured using the same is small, and dimensional accuracy and warpage are improved. If the α-cellulose content is less than 95% by weight, the improvement in punching processability will not be sufficient (
Become.

また、広葉樹パルプのα−セルロース含量を高めたもの
では熱膨張係数、寸法精度、そりが改良されない。
Furthermore, hardwood pulp with increased α-cellulose content does not improve the coefficient of thermal expansion, dimensional accuracy, and warpage.

積層板製造用の熱硬化性樹脂としてはフェノール樹脂、
エポキシ樹脂、メラミン樹脂、ポリエステル樹脂、ジア
リルフタレート樹脂、ポリイミド樹脂等の熱硬化性樹脂
全般が用いられる。上記積層板用基材に熱硬化性樹脂を
含浸、乾燥させプリプレグを作成し、該プリプレグを複
数枚重ねて加熱加圧成形して紙基材積層板を得る。なお
、上記積層されたプリプレグ表面に接着剤付銅箔を載置
して加熱積層成形すれば銅張り積層板を得ることができ
、本発明の積層板は銅張り積層板を包含する。
Phenolic resins are used as thermosetting resins for manufacturing laminates.
Thermosetting resins in general such as epoxy resins, melamine resins, polyester resins, diallyl phthalate resins, and polyimide resins can be used. The base material for a laminate is impregnated with a thermosetting resin and dried to create a prepreg, and a plurality of prepregs are stacked and molded under heat and pressure to obtain a paper base laminate. Note that a copper-clad laminate can be obtained by placing an adhesive-coated copper foil on the surface of the laminated prepreg and performing heat lamination molding, and the laminate of the present invention includes a copper-clad laminate.

以下、実施例により本発明をより詳細に説明するが、本
発明はこれらの実施例に限定されるものではない。
EXAMPLES Hereinafter, the present invention will be explained in more detail with reference to Examples, but the present invention is not limited to these Examples.

〔実施例〕〔Example〕

°・性フェノール樹1の八 フェノール1モルにホルムアルデヒド1.2モルを37
%ホルマリンとして加えてから、30%トリメチルアミ
ン水溶液としてトリメチルアミン0゜4モルを加えて7
0℃で6時間反応させた。該反応液を水とメタノールで
樹脂固形分12重量%に調整して紙基材の下処理フェス
とした。
1.2 moles of formaldehyde is added to 1 mole of octophenol of phenolic tree 1
% formalin, then 0.4 mol of trimethylamine as a 30% trimethylamine aqueous solution.
The reaction was carried out at 0°C for 6 hours. The reaction solution was adjusted to a resin solid content of 12% by weight with water and methanol to prepare a paper base material preparation face.

上璽皇貰版至立底 温度計、攪拌機、冷却器を備えた51の四ツロフラスコ
に、桐油1000g、メタクレゾール1000g、フェ
ノール1000g100O(パラトルエンスルホン酸)
1gを加えて、110℃で2時間反応させ、桐油にフェ
ノール類を付加させた。
Into a 51 four-piece flask equipped with a vertical bottom thermometer, a stirrer, and a condenser, 1000 g of tung oil, 1000 g of metacresol, and 1000 g of phenol 100O (para-toluenesulfonic acid) were added.
1 g was added and reacted at 110°C for 2 hours to add phenols to tung oil.

さらに、該生成物にパラホルム1045g、メタノール
300 g、アンモニア水180gを加えて80℃で反
応させた。反応物の160℃熱板上でのゲル化時間が5
分になったところで減圧上脱水濃縮した。反応物のゲル
化時間が3分になったところで反応終点とした。
Further, 1045 g of paraform, 300 g of methanol, and 180 g of aqueous ammonia were added to the product and reacted at 80°C. The gelation time of the reactant on a 160°C hot plate is 5
When the time reached 10 minutes, the mixture was dehydrated and concentrated under reduced pressure. The reaction was terminated when the gelation time of the reaction product reached 3 minutes.

次いでメタノール、トルエンで樹脂固形分50重量%に
希釈してフェノール樹脂フェスを得た。
Next, the resin was diluted with methanol and toluene to a resin solid content of 50% by weight to obtain a phenol resin face.

舐益林亘腹仮至盟遺 上記、下処理フェスと上塗り樹脂を用いて表1に示す厚
さ0.250の針葉樹パルプから抄造した原紙に塗工紙
樹脂分が50重量%になるように含浸乾燥して塗工紙を
作成した。該塗工紙を所定枚数重ね、片面に接着剤付銅
箔を積載して、加熱加圧成形して、紙基材銅張積層板を
作成した。表1に原紙の種類、α−セルロース含量、積
層板特性を示す。
As described above, the base paper was made from softwood pulp with a thickness of 0.250 as shown in Table 1 using the pretreatment face and top coat resin so that the coated paper resin content was 50% by weight. Coated paper was prepared by impregnating and drying. A predetermined number of sheets of the coated paper were stacked, adhesive-coated copper foil was placed on one side, and the paper was molded under heat and pressure to create a paper-based copper-clad laminate. Table 1 shows the type of base paper, α-cellulose content, and laminate properties.

比較例1〜4 現在広く用いられている広葉樹パルプから抄造したα−
セルロース含量の高い原紙と低い原紙および針葉樹パル
プから抄造したα−セルロース含量の低い原紙を比較原
紙として用い、実施例と同様にして紙基材銅張積板を作
成した。
Comparative Examples 1 to 4 α- Paper made from hardwood pulp, which is currently widely used
Paper-based copper-clad laminates were prepared in the same manner as in Examples using base papers with high and low cellulose contents and base papers with low α-cellulose content made from softwood pulp as comparative base papers.

表1に実施例と同様に結果を示す。Table 1 shows the results as in Examples.

(以下余白) 〔発明の効果〕 本発明の針葉樹パルプから抄造した原紙を用いて製造さ
れた紙基材積層板は打抜加工性に優れ、かつ寸法収縮率
、熱膨張係数が小さく、そり、寸法精度に優れたもので
あり、本発明の工業的価値は極めて大である。
(The following is a blank space) [Effects of the Invention] The paper base laminate manufactured using the base paper made from the softwood pulp of the present invention has excellent punching workability, has a small dimensional shrinkage rate and coefficient of thermal expansion, and has no warpage or warpage. It has excellent dimensional accuracy, and the industrial value of the present invention is extremely large.

Claims (1)

【特許請求の範囲】[Claims] 1、紙基材に熱硬化性樹脂を含浸、乾燥させプリプレグ
を作成し、該プリプレグを複数枚重ねて加熱加圧成形し
て積層板を製造する方法において、紙基材としてα−セ
ルロース含量が95重量%以上の針葉樹パルプから抄造
した原紙を用いることを特徴とする紙基材積層板の製造
法。
1. In the method of manufacturing a laminate by impregnating a paper base material with a thermosetting resin and drying it to create a prepreg, and then stacking a plurality of prepregs and molding them under heat and pressure, the paper base material has a high α-cellulose content. A method for producing a paper base laminate, characterized by using base paper made from 95% by weight or more of softwood pulp.
JP2208487A 1987-02-02 1987-02-02 Production of laminate with paper base Pending JPS63189440A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2208487A JPS63189440A (en) 1987-02-02 1987-02-02 Production of laminate with paper base

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2208487A JPS63189440A (en) 1987-02-02 1987-02-02 Production of laminate with paper base

Publications (1)

Publication Number Publication Date
JPS63189440A true JPS63189440A (en) 1988-08-05

Family

ID=12073011

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2208487A Pending JPS63189440A (en) 1987-02-02 1987-02-02 Production of laminate with paper base

Country Status (1)

Country Link
JP (1) JPS63189440A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5676518A (en) * 1992-11-25 1997-10-14 Kabushiki Kaisha Komatsu Seisakusho Unstacking feeder
JP2002527536A (en) * 1998-10-09 2002-08-27 レヨニヤー,インク. Composites containing cellulose pulp fibers and methods of making and using the same

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58163653A (en) * 1982-03-25 1983-09-28 新神戸電機株式会社 Manufacture of laminate
JPS6079952A (en) * 1983-10-07 1985-05-07 山陽国策パルプ株式会社 Manufacture of laminated board

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58163653A (en) * 1982-03-25 1983-09-28 新神戸電機株式会社 Manufacture of laminate
JPS6079952A (en) * 1983-10-07 1985-05-07 山陽国策パルプ株式会社 Manufacture of laminated board

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5676518A (en) * 1992-11-25 1997-10-14 Kabushiki Kaisha Komatsu Seisakusho Unstacking feeder
JP2002527536A (en) * 1998-10-09 2002-08-27 レヨニヤー,インク. Composites containing cellulose pulp fibers and methods of making and using the same

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