JPS63159457A - Thermoplastic olefin elastomer - Google Patents

Thermoplastic olefin elastomer

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Publication number
JPS63159457A
JPS63159457A JP30671886A JP30671886A JPS63159457A JP S63159457 A JPS63159457 A JP S63159457A JP 30671886 A JP30671886 A JP 30671886A JP 30671886 A JP30671886 A JP 30671886A JP S63159457 A JPS63159457 A JP S63159457A
Authority
JP
Japan
Prior art keywords
mfr
oil
10min
ethylene
cold resistance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP30671886A
Other languages
Japanese (ja)
Inventor
Junji Takeuchi
竹内 順治
Masahiro Takimoto
正博 滝本
Yoshio Yamazaki
山崎 喜夫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyoda Gosei Co Ltd
Original Assignee
Toyoda Gosei Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyoda Gosei Co Ltd filed Critical Toyoda Gosei Co Ltd
Priority to JP30671886A priority Critical patent/JPS63159457A/en
Publication of JPS63159457A publication Critical patent/JPS63159457A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To provide the title elastomer which gives injection molded items having excellent cold resistance and appearance and has excellent flow characteristics and productivity, consisting of crystalline PP, an oil-extended ethylene/propylene/diene terpolymer, an ethylene/methyl methacrylate copolymer, a styrene/butadiene copolymer and low-density linear PE. CONSTITUTION:30-45wt% crystalline PP (A) having an MFR (230 deg.C, 2,160g) of 5-80g/10min is blended with 35-45wt% oil-extended ethylene/propylene/diene terpolymer (B) having an oil extender content of 10-100phr and a Mooney viscosity ML1+8 of 30-100, 4-10wt% ethylene/methyl methacrylate copolymer (C) having a MFR (230 deg.C, 2,160g) of 100-450g/10min, 4-15wt% styrene/ butadiene copolymer (D) having an MFR (190 deg.C, 2,160g) of 1-5g/10min and 5-10wt% low-density linear PE (E) having an MFR (230 deg.C, 2,160g) of 8-25g/10min to obtain the title elastomer suitable for use as an injection molding material for external finishing material for automobiles.

Description

【発明の詳細な説明】 〈産業上の利用分野〉 本発明は、オレフィン系熱可塑性エラストマー(以下r
TPoJ )に関し、特にサイドモール。
[Detailed Description of the Invention] <Industrial Application Field> The present invention relates to an olefinic thermoplastic elastomer (hereinafter referred to as r
Regarding TPoJ), especially the side molding.

バンパー、プツトガード等の自動車用外装部品の射出材
ネ1として好適なものである。
It is suitable as an injection material for automotive exterior parts such as bumpers and boot guards.

〈従来の技術〉 TPOはその比重が軽い、耐寒性が良好、#候性に優れ
ている等の特長を有するため、上記自動車用外装部品の
材ネ1としての適用化がすすめられつつある。そして、
自動車用外装部品は、最近の傾向として耐寒性の要求が
より厳格になりつつある。
<Prior Art> Since TPO has features such as low specific gravity, good cold resistance, and excellent weather resistance, its application as the material 1 for the above-mentioned automobile exterior parts is being promoted. and,
As a recent trend, requirements for cold resistance are becoming more stringent for automotive exterior parts.

ところが、耐寒性に優れた自動車用外装部品を、TPO
を用いて射出成形により得ようとすると、TPOに含ま
れるゴム分(EPDM)の配合比が高いため、成形品に
フロー(又はスワール)マーク等が発生し良好な即ち均
一な外観のものを得がたかった。 そこで、上記問題点
を解決するためにゴム成分を部分架橋したTPOを用い
る技術がある(特開昭47−18943号、同48−2
8838号、同53−145857号、同52−142
753号、回54−1388号等)、記〈発明が解決し
ようとする問題点〉 しかし、TPOからなる射出材料の調製において1部分
架橋プロセスを含むため、その制御が困難で、安定した
品質のTPOを得がたく、結果的に、TPOからなる射
出材料が結果的にコスト高となった。
However, automotive exterior parts with excellent cold resistance are made from TPO.
When attempting to obtain a molded product by injection molding using TPO, flow (or swirl) marks etc. occur on the molded product due to the high blending ratio of the rubber component (EPDM) contained in TPO, making it difficult to obtain a good or uniform appearance. It was hard. Therefore, in order to solve the above problems, there is a technique using TPO in which the rubber component is partially cross-linked (Japanese Patent Application Laid-open Nos. 47-18943 and 48-2).
No. 8838, No. 53-145857, No. 52-142
(No. 753, No. 54-1388, etc.), (Problems to be Solved by the Invention) However, since the preparation of the injection material made of TPO involves a partial crosslinking process, it is difficult to control it, and it is difficult to maintain stable quality. TPO is difficult to obtain, and as a result, injection materials made of TPO end up being expensive.

〈発明の目的〉 本発明は、上記にかんがみて、部分架橋という複雑な製
造工程をとらずに、厳しい耐寒性要求に答えられ、しか
もポリブレンド自体の流動性も良好なTPOを提供する
ことを目的とする。
<Purpose of the Invention> In view of the above, the present invention aims to provide a TPO that can meet strict cold resistance requirements without the complicated manufacturing process of partial crosslinking, and also has good fluidity as a polyblend itself. purpose.

く問題点を解決するための手段〉 本発明のTPOは、特定のMFRで規定されるPP30
〜45wt%、特定の油展量及びムーニー粘度で規定さ
れる油展EPDM35〜45wt%。
Means for Solving Problems〉 The TPO of the present invention has a PP30 defined by a specific MFR.
-45 wt%, oil-extended EPDM 35-45 wt% as defined by specific oil extension amount and Mooney viscosity.

それぞれ特定のMFRで規定されるEMMA4〜10w
t%、5BS4〜15wt%、及びLLDPE5〜1o
ut%からなるポリブレンドとすることにより、上記目
的を達成するものである。
EMMA4~10w each specified by specific MFR
t%, 5BS4-15wt%, and LLDPE5-1o
By creating a polyblend consisting of ut%, the above object is achieved.

(1)上記で使用するPPとしては、プロピレンの単独
重合体、又はプロピレンとエチレン、ブテン−1、ペン
テン−1などのα−オレフィンとの共重合体を挙げるこ
とができるが、プロピレンとエチレンとの共重合体が好
ましい、そして、乙のPPは、MFR(230℃、21
60g)が5〜80 g / 10分(望ましくは10
〜50g/10分)で規定されるものである。MFRが
5g710分未満では、ポリブレンドの流動性が良好で
なくフローマーク等の外観不良が発生しやすく、MFR
が80g710分を超えると、成形品に常用強度(自動
車の外装品等における)を得がたい。
(1) Examples of the PP used above include a propylene homopolymer or a copolymer of propylene and an α-olefin such as ethylene, butene-1, or pentene-1; A copolymer of
60g) is 5-80g/10 minutes (preferably 10
~50g/10 minutes). If the MFR is less than 5 g and 710 minutes, the fluidity of the polyblend is not good and appearance defects such as flow marks are likely to occur, and the MFR
If it exceeds 80 g and 710 minutes, it is difficult to obtain the strength for regular use (for automobile exterior parts, etc.) in the molded product.

(2)上記で使用する油展EPDMは、油展量が10=
 100phr  (望ましくは40〜100phr)
で、かつ、ムーニー粘度ML14(120℃)30〜1
00で規定されるものである。
(2) The oil-extended EPDM used above has an oil-extended amount of 10=
100 phr (preferably 40-100 phr)
And, Mooney viscosity ML14 (120°C) 30-1
00.

油展量が1ophr未満では、成形品の離型性が低下し
、100phrを超えると離型後の成形品にブリードが
発生するおそれがある。なお、油展に使用するオイルと
しては、パラフィン系やナフテン系のものを用いる。上
記ムーニー粘度がM L 14(120℃)30未満で
は、成形品表面に十分な耐寒性を得がたく、100を超
えるとPPとのブレンドが困難となり、成形品に常用強
度を得がたいとともに、フローマーク等の外観不良が発
生しやすい。
If the amount of oil extended is less than 1 ophr, the mold releasability of the molded product will decrease, and if it exceeds 100 phr, there is a risk that bleeding will occur in the molded product after release from the mold. Note that paraffin-based or naphthene-based oils are used for oil extension. If the above-mentioned Mooney viscosity is less than M L 14 (120°C) 30, it will be difficult to obtain sufficient cold resistance on the surface of the molded product, and if it exceeds 100, it will be difficult to blend with PP, it will be difficult to obtain regular strength in the molded product, and the flow will be reduced. Appearance defects such as marks are likely to occur.

(3)上記で使用するEMMAは、MFR(230℃、
zteog)が100〜450g710分(望ましくは
200g710分以上)で規定されるものである。
(3) The EMMA used above has a MFR (230°C,
zteog) is defined as 100 to 450 g, 710 minutes (preferably 200 g, 710 minutes or more).

ここで、EMMAのMFRは高い方が、ポリブレンドの
流動性の見地から望ましく、toOg/l゛0分以下で
はポリブレンドの流動性が良好でなくなる。
Here, the higher the MFR of EMMA is, the more desirable it is from the viewpoint of fluidity of the polyblend, and if it is less than 0g/10 min, the fluidity of the polyblend will not be good.

(0上記で使用するSBSは、MFR(190℃、21
60g)が1〜5g/10分で規定されるものである。
(0 The SBS used above has a MFR (190°C, 21
60g) is defined as 1 to 5g/10 minutes.

上記範囲より小さいと流動性に悪影響をグーえ、超える
と耐寒性に悪影響を与える。
If it is smaller than the above range, it will have a bad effect on fluidity, and if it exceeds it, it will have a bad effect on cold resistance.

(5)上記で使用するLLDPEは、 MFR(230
℃、2160g)が8〜25g/10分で規定されるも
のである。上記範囲より小さいと流動性に悪影響を与え
、超えると耐寒性に悪影響を与える。
(5) The LLDPE used above has an MFR (230
℃, 2160 g) is defined as 8 to 25 g/10 minutes. If it is smaller than the above range, it will have an adverse effect on fluidity, and if it exceeds it, it will have an adverse effect on cold resistance.

(8)PP、油展EPDM、EMMA、SBS、LLD
PEの各ブレンド比は上記の通りである。
(8) PP, oil-extended EPDM, EMMA, SBS, LLD
Each blending ratio of PE is as described above.

PPが30wt%未満では、流動性が悪くなり、また、
451%を超えると、成形品に耐寒性を付与し難い。
If the PP content is less than 30 wt%, the fluidity will be poor, and
If it exceeds 451%, it will be difficult to impart cold resistance to the molded product.

油展EPDMが35wt%未満では、相対的にPPの量
が増大し、成形品に耐寒性を付与し難く、また、45w
t%を超えるとに流動性に悪影響を与える。
If the oil-extended EPDM is less than 35wt%, the amount of PP will increase relatively, making it difficult to impart cold resistance to the molded product;
If it exceeds t%, the fluidity will be adversely affected.

EMMAが4wt%未満では、流動性向上のための添加
効果が出す、1owt%を超えると成形品の耐寒性に悪
影響を供えるとともにコスト高になるSBSが4wt%
未満では、耐寒性φ流動性向上の添加効果がでず、15
wt%を超えると成形品の耐候性に悪影響を与える。
If EMMA is less than 4wt%, the addition effect is produced to improve fluidity, and if it exceeds 1wt%, it has a negative effect on the cold resistance of the molded product and increases the cost.SBS is 4wt%.
If it is less than 15, the addition effect of improving cold resistance φ fluidity will not be achieved.
If it exceeds wt%, it will adversely affect the weather resistance of the molded product.

LLPDEが5wt%未満では耐寒性向上の添加効果が
です、10wt%を超えると流動性に悪影響を4える。
If LLPDE is less than 5 wt%, the addition effect of improving cold resistance will be poor, but if it exceeds 10 wt%, it will have a negative effect on fluidity.

(5)上記ポリブレンドであるTPOには、一般の熱可
塑性樹脂に配合される副資剤、例えば、熱安定剤、老化
防止剤、紫外線吸収剤、滑剤、加工助剤、顔料、フィラ
ー等を適宜配合してもよい。
(5) TPO, which is the polyblend, contains auxiliary materials that are added to general thermoplastic resins, such as heat stabilizers, anti-aging agents, ultraviolet absorbers, lubricants, processing aids, pigments, fillers, etc. They may be blended as appropriate.

そして、このTPOの製造は、通常、バンバリーミキサ
−1加圧型ニーダ−などの密閉型混線機を用いて行なう
、場合により、PPの一部又はEMMAの一部と、油展
EPDMを事前に上記密閉型混練機で溶融混合後、分出
したシートからシートペレタイザで角ペレットを得、こ
の角ペレットと、残りのPP及びEMMAの各ペレット
をタンプリング後、−軸又は二軸の押出機によりブレン
ドしながらペレタイズ化して製造してもよい。
The production of this TPO is usually carried out using a closed mixer such as a Banbury Mixer 1 pressurized kneader. After melting and mixing in a closed kneader, square pellets are obtained from the separated sheets using a sheet pelletizer, and after tampling these square pellets and the remaining PP and EMMA pellets, they are blended using a -shaft or twin-screw extruder. It may also be produced by pelletizing.

〈発明の効果〉 本発明のTPOは、射出材おlの調製に際して部分架橋
プロセスを含まなくても、後述の実施例で示すように、
耐寒性に優れかつ良好(均一)な外観の射出成形品を得
ることができる。即ち、射出材料の調製に際して1部分
架橋プロセスを含まないので、ラフな温度、圧力条件の
制御及び、単純な混練機構で済み、材料コストの大幅な
低減が図れる。
<Effects of the Invention> The TPO of the present invention has the following effects, as shown in the Examples below, even without a partial crosslinking process during the preparation of the injection material.
An injection molded product with excellent cold resistance and a good (uniform) appearance can be obtained. That is, since a partial crosslinking process is not included in the preparation of the injection material, rough control of temperature and pressure conditions and a simple kneading mechanism are required, resulting in a significant reduction in material cost.

また、流動性も良好で、射出成形に際して、可塑化温度
や射出圧を高める必要がなく、成形性(生産性)も向上
する。
In addition, it has good fluidity, so there is no need to increase the plasticizing temperature or injection pressure during injection molding, and moldability (productivity) also improves.

〈実施例〉 以下、実施例に基づいて、本発明をさらに詳細に説明を
する。
<Examples> Hereinafter, the present invention will be explained in more detail based on Examples.

各実施例・比較例に使用する各ポリマーの仕様を下記に
示す。
The specifications of each polymer used in each example and comparative example are shown below.

PP・ J830HV(宇部興産社製)、MFR,30
g/10分(230℃、2160g)。
PP/J830HV (manufactured by Ube Industries), MFR, 30
g/10 minutes (230°C, 2160g).

EPDM・・・EP98 (日本合成ゴム社製)、ムー
ニー粘度ML14(120℃)60、油展量75phr
 。
EPDM...EP98 (manufactured by Japan Synthetic Rubber Co., Ltd.), Mooney viscosity ML14 (120°C) 60, oil extension amount 75 phr
.

EMMA・・・WK504(住友化学工業社製)、MF
R; 300 (230℃、2160g)。
EMMA...WK504 (manufactured by Sumitomo Chemical Co., Ltd.), MF
R: 300 (230°C, 2160g).

SBS・・・TR2000(日本合成ゴム社製)。SBS...TR2000 (manufactured by Japan Synthetic Rubber Co., Ltd.).

MFR: 3 (190℃、2160g)。MFR: 3 (190°C, 2160g).

LLDPE・・・20200J (三井石油化学社製)
、MFR,20(230℃、2160g)。
LLDPE...20200J (manufactured by Mitsui Petrochemicals)
, MFR, 20 (230°C, 2160g).

第1表に示す処方で組合せたポリブレンドの配合を、蒸
気で加熱したBR型バンバリーミキサ−に投入し、樹脂
温度が200℃に1昇するまでの間、混練りを続け、1
0インチロールで分出し後、シートペレタイザーでペレ
ット状の射出材料をiA製した。
The polyblend formulation combined according to the recipe shown in Table 1 was put into a BR type Banbury mixer heated with steam, and kneading was continued until the resin temperature rose by 1 to 200°C.
After dispensing with a 0-inch roll, pelletized injection material was made into iA using a sheet pelletizer.

こうして得た各射出材料を用いて、射出温度220℃、
射出圧力800  kgf/crn’、射出時間10秒
、金型温度30°Cの条件により射出成形を行ない、1
0100X200X5の成形品を得た。そしてそれらの
各成形品について、下記項目の試験測定を行なった。そ
の結果を第1表に示すが、本発明の特定のPP、EPD
M、EMMA、SBS及びLLDPEのポリブレンドか
らなるTPOで射出成形された成形品は、いずれも、良
好な耐寒性を示すとともに、かつ成形品外観も良好であ
ることがわかる。
Using each injection material thus obtained, the injection temperature was 220°C,
Injection molding was performed under the conditions of injection pressure 800 kgf/crn', injection time 10 seconds, and mold temperature 30°C.
A molded article measuring 0100x200x5 was obtained. The following tests and measurements were conducted on each of these molded products. The results are shown in Table 1, and the specific PP and EPD of the present invention
It can be seen that all molded products injection molded with TPO made of polyblends of M, EMMA, SBS, and LLDPE exhibit good cold resistance and also have a good appearance.

(1)流動性・・・ASTM  D1238に基づいて
行ナツタ、条件1i 230℃、2160gとした。
(1) Fluidity: Based on ASTM D1238, condition 1i: 230° C., 2160 g.

(2)耐寒性・・・ASTM  D256に基づいて一
30℃におけるアイゾツト衝撃値(l/8インチノツチ
付)を測定した。
(2) Cold resistance: Izot impact value (with l/8 inch notch) at -30°C was measured based on ASTM D256.

(3)成形品外観・・・目視によりフローマーク等の発
生の有無を判定し、無しを“Ooo、僅かに発生を“Δ
パ、目立つを×゛とした。
(3) Appearance of the molded product: Visually judge whether there are flow marks, etc.
Pa, I marked the one that stands out as ×゛.

Claims (1)

【特許請求の範囲】 結晶性ポリプロピレン(以下「PP」)30〜45wt
%、油展エチレン・プロピレン・ジエンタ−ポリマー(
以下「油展EPDM」)35〜45wt%、エチレン・
メチルメタクリレートコポリマー(以下「EMMA」)
4〜10wt%、スチレン・ブタジエンコポリマー(以
下「SBS」)4〜15wt%、及び直鎖低密度ポリエ
チレン(以下「LLDPE」)5〜10wt%からなる
ポリブレンドであり、 前記PPとして、メルトフローレート(以下「MFR」
)(230℃、2160g)が5〜80g/10分のも
のを用い、 前記油展EPDMとして、油展量が10〜100phr
、ムーニー粘度がML_1_+_8(120℃)30〜
100のものを用い、 前記EMMAとして、MFR(230℃、2160g)
が100〜450g/10分のものを用い、 前記SBSとしてMFR(190℃、2160g)が1
〜5g/10分のものを用い、 前記LLDPEとしてMFR(230℃、2160g)
が8〜25g/10分のものを用いることを特徴とする
オレフイン系熱可塑性エラストマー。
[Claims] Crystalline polypropylene (hereinafter referred to as "PP") 30-45wt
%, oil extended ethylene propylene diene terpolymer (
(hereinafter referred to as "oil-extended EPDM") 35-45 wt%, ethylene.
Methyl methacrylate copolymer (hereinafter referred to as "EMMA")
4 to 10 wt%, styrene-butadiene copolymer (hereinafter "SBS") 4 to 15 wt%, and linear low density polyethylene (hereinafter "LLDPE") 5 to 10 wt%; (hereinafter referred to as “MFR”)
) (230°C, 2160 g) for 5 to 80 g/10 minutes, and the amount of oil extension is 10 to 100 phr as the oil-extended EPDM.
, Mooney viscosity is ML_1_+_8 (120℃) 30~
100 was used, and as the EMMA, MFR (230°C, 2160g)
100 to 450 g/10 min, and the MFR (190°C, 2160 g)
~5g/10min was used, and MFR (230°C, 2160g) was used as the LLDPE.
An olefin-based thermoplastic elastomer characterized by using an olefin-based thermoplastic elastomer having a weight of 8 to 25 g/10 minutes.
JP30671886A 1986-12-23 1986-12-23 Thermoplastic olefin elastomer Pending JPS63159457A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP30671886A JPS63159457A (en) 1986-12-23 1986-12-23 Thermoplastic olefin elastomer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP30671886A JPS63159457A (en) 1986-12-23 1986-12-23 Thermoplastic olefin elastomer

Publications (1)

Publication Number Publication Date
JPS63159457A true JPS63159457A (en) 1988-07-02

Family

ID=17960460

Family Applications (1)

Application Number Title Priority Date Filing Date
JP30671886A Pending JPS63159457A (en) 1986-12-23 1986-12-23 Thermoplastic olefin elastomer

Country Status (1)

Country Link
JP (1) JPS63159457A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104403200A (en) * 2014-12-15 2015-03-11 苏州宽温电子科技有限公司 Anti-aging composite material and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59204645A (en) * 1983-05-09 1984-11-20 Showa Denko Kk Olefinic polymer composition
JPS59204644A (en) * 1983-05-09 1984-11-20 Showa Denko Kk Olefinic polymer composition
JPS6032842A (en) * 1983-08-04 1985-02-20 Showa Denko Kk Olefinic polymer composition

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59204645A (en) * 1983-05-09 1984-11-20 Showa Denko Kk Olefinic polymer composition
JPS59204644A (en) * 1983-05-09 1984-11-20 Showa Denko Kk Olefinic polymer composition
JPS6032842A (en) * 1983-08-04 1985-02-20 Showa Denko Kk Olefinic polymer composition

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104403200A (en) * 2014-12-15 2015-03-11 苏州宽温电子科技有限公司 Anti-aging composite material and preparation method thereof

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