JPS6313459B2 - - Google Patents
Info
- Publication number
- JPS6313459B2 JPS6313459B2 JP4857083A JP4857083A JPS6313459B2 JP S6313459 B2 JPS6313459 B2 JP S6313459B2 JP 4857083 A JP4857083 A JP 4857083A JP 4857083 A JP4857083 A JP 4857083A JP S6313459 B2 JPS6313459 B2 JP S6313459B2
- Authority
- JP
- Japan
- Prior art keywords
- parts
- resin
- acid
- coating composition
- formula
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229920005989 resin Polymers 0.000 claims description 62
- 239000011347 resin Substances 0.000 claims description 62
- 239000008199 coating composition Substances 0.000 claims description 41
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 38
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 26
- 239000000194 fatty acid Substances 0.000 claims description 26
- 229930195729 fatty acid Natural products 0.000 claims description 26
- 238000001035 drying Methods 0.000 claims description 24
- 229910052751 metal Inorganic materials 0.000 claims description 24
- 239000002184 metal Substances 0.000 claims description 24
- 239000000203 mixture Substances 0.000 claims description 21
- 229920000180 alkyd Polymers 0.000 claims description 19
- -1 unsaturated aliphatic monocarboxylic acid Chemical class 0.000 claims description 17
- 239000002253 acid Substances 0.000 claims description 16
- 239000000178 monomer Substances 0.000 claims description 16
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 claims description 13
- 239000011630 iodine Substances 0.000 claims description 13
- 229910052740 iodine Inorganic materials 0.000 claims description 13
- 239000003822 epoxy resin Substances 0.000 claims description 12
- 229920000647 polyepoxide Polymers 0.000 claims description 12
- 150000001875 compounds Chemical class 0.000 claims description 11
- 230000009477 glass transition Effects 0.000 claims description 10
- 125000004122 cyclic group Chemical group 0.000 claims description 5
- 230000003472 neutralizing effect Effects 0.000 claims description 4
- 150000007514 bases Chemical class 0.000 claims description 3
- 235000020354 squash Nutrition 0.000 claims description 2
- 150000001735 carboxylic acids Chemical class 0.000 claims 2
- 238000000576 coating method Methods 0.000 description 53
- 239000011248 coating agent Substances 0.000 description 52
- 238000004070 electrodeposition Methods 0.000 description 25
- 150000004665 fatty acids Chemical class 0.000 description 23
- 230000000052 comparative effect Effects 0.000 description 22
- 239000003921 oil Substances 0.000 description 21
- 235000019198 oils Nutrition 0.000 description 21
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 12
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 12
- 238000002156 mixing Methods 0.000 description 11
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 10
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 10
- 238000005260 corrosion Methods 0.000 description 10
- 230000007797 corrosion Effects 0.000 description 10
- 239000004593 Epoxy Substances 0.000 description 9
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 9
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 9
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 8
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 8
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 7
- 150000002148 esters Chemical class 0.000 description 7
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 6
- 150000008064 anhydrides Chemical class 0.000 description 6
- 150000001990 dicarboxylic acid derivatives Chemical class 0.000 description 6
- 235000019441 ethanol Nutrition 0.000 description 6
- 239000003549 soybean oil Substances 0.000 description 6
- 235000012424 soybean oil Nutrition 0.000 description 6
- 239000011261 inert gas Substances 0.000 description 5
- 239000011133 lead Substances 0.000 description 5
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 4
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- 235000019485 Safflower oil Nutrition 0.000 description 4
- 239000003513 alkali Substances 0.000 description 4
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 239000001530 fumaric acid Substances 0.000 description 4
- 239000000944 linseed oil Substances 0.000 description 4
- 235000021388 linseed oil Nutrition 0.000 description 4
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 4
- 239000011976 maleic acid Substances 0.000 description 4
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 4
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 4
- 238000010422 painting Methods 0.000 description 4
- 239000000049 pigment Substances 0.000 description 4
- 235000005713 safflower oil Nutrition 0.000 description 4
- 239000003813 safflower oil Substances 0.000 description 4
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 239000004342 Benzoyl peroxide Substances 0.000 description 3
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- 235000019400 benzoyl peroxide Nutrition 0.000 description 3
- 239000004359 castor oil Substances 0.000 description 3
- 235000019438 castor oil Nutrition 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 238000005886 esterification reaction Methods 0.000 description 3
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000011342 resin composition Substances 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 150000005846 sugar alcohols Polymers 0.000 description 3
- 239000003784 tall oil Substances 0.000 description 3
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- OFNISBHGPNMTMS-UHFFFAOYSA-N 3-methylideneoxolane-2,5-dione Chemical compound C=C1CC(=O)OC1=O OFNISBHGPNMTMS-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 2
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- 125000004018 acid anhydride group Chemical group 0.000 description 2
- 238000007259 addition reaction Methods 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 150000003973 alkyl amines Chemical class 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- ZSWFCLXCOIISFI-UHFFFAOYSA-N cyclopentadiene Chemical group C1C=CC=C1 ZSWFCLXCOIISFI-UHFFFAOYSA-N 0.000 description 2
- 238000003618 dip coating Methods 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 125000003700 epoxy group Chemical group 0.000 description 2
- NKHAVTQWNUWKEO-UHFFFAOYSA-N fumaric acid monomethyl ester Natural products COC(=O)C=CC(O)=O NKHAVTQWNUWKEO-UHFFFAOYSA-N 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- GIWKOZXJDKMGQC-UHFFFAOYSA-L lead(2+);naphthalene-2-carboxylate Chemical compound [Pb+2].C1=CC=CC2=CC(C(=O)[O-])=CC=C21.C1=CC=CC2=CC(C(=O)[O-])=CC=C21 GIWKOZXJDKMGQC-UHFFFAOYSA-L 0.000 description 2
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- NKHAVTQWNUWKEO-IHWYPQMZSA-N methyl hydrogen fumarate Chemical compound COC(=O)\C=C/C(O)=O NKHAVTQWNUWKEO-IHWYPQMZSA-N 0.000 description 2
- GEMHFKXPOCTAIP-UHFFFAOYSA-N n,n-dimethyl-n'-phenylcarbamimidoyl chloride Chemical compound CN(C)C(Cl)=NC1=CC=CC=C1 GEMHFKXPOCTAIP-UHFFFAOYSA-N 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 2
- 239000002383 tung oil Substances 0.000 description 2
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- MUTGBJKUEZFXGO-OLQVQODUSA-N (3as,7ar)-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1CCC[C@@H]2C(=O)OC(=O)[C@@H]21 MUTGBJKUEZFXGO-OLQVQODUSA-N 0.000 description 1
- KMOUUZVZFBCRAM-OLQVQODUSA-N (3as,7ar)-3a,4,7,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C=CC[C@@H]2C(=O)OC(=O)[C@@H]21 KMOUUZVZFBCRAM-OLQVQODUSA-N 0.000 description 1
- HYZQBNDRDQEWAN-LNTINUHCSA-N (z)-4-hydroxypent-3-en-2-one;manganese(3+) Chemical compound [Mn+3].C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O HYZQBNDRDQEWAN-LNTINUHCSA-N 0.000 description 1
- WBYWAXJHAXSJNI-VOTSOKGWSA-M .beta-Phenylacrylic acid Natural products [O-]C(=O)\C=C\C1=CC=CC=C1 WBYWAXJHAXSJNI-VOTSOKGWSA-M 0.000 description 1
- IANQTJSKSUMEQM-UHFFFAOYSA-N 1-benzofuran Chemical compound C1=CC=C2OC=CC2=C1 IANQTJSKSUMEQM-UHFFFAOYSA-N 0.000 description 1
- PAOHAQSLJSMLAT-UHFFFAOYSA-N 1-butylperoxybutane Chemical compound CCCCOOCCCC PAOHAQSLJSMLAT-UHFFFAOYSA-N 0.000 description 1
- UALAKBZSBJIXBP-UHFFFAOYSA-N 1-phenylethane-1,1,2,2-tetrol Chemical compound OC(O)C(O)(O)C1=CC=CC=C1 UALAKBZSBJIXBP-UHFFFAOYSA-N 0.000 description 1
- JCTXKRPTIMZBJT-UHFFFAOYSA-N 2,2,4-trimethylpentane-1,3-diol Chemical compound CC(C)C(O)C(C)(C)CO JCTXKRPTIMZBJT-UHFFFAOYSA-N 0.000 description 1
- MOBNLCPBAMKACS-UHFFFAOYSA-N 2-(1-chloroethyl)oxirane Chemical compound CC(Cl)C1CO1 MOBNLCPBAMKACS-UHFFFAOYSA-N 0.000 description 1
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 1
- LKMJVFRMDSNFRT-UHFFFAOYSA-N 2-(methoxymethyl)oxirane Chemical class COCC1CO1 LKMJVFRMDSNFRT-UHFFFAOYSA-N 0.000 description 1
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 1
- RWLALWYNXFYRGW-UHFFFAOYSA-N 2-Ethyl-1,3-hexanediol Chemical compound CCCC(O)C(CC)CO RWLALWYNXFYRGW-UHFFFAOYSA-N 0.000 description 1
- RRHZXLNNUYLLNP-UHFFFAOYSA-N 2-[2-(oxiran-2-yl)propan-2-yloxycarbonyl]benzoic acid Chemical compound C1OC1C(C)(C)OC(=O)C1=CC=CC=C1C(O)=O RRHZXLNNUYLLNP-UHFFFAOYSA-N 0.000 description 1
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 1
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 1
- VFDYEMVVNIPATA-UHFFFAOYSA-N 2-ethyl-2-(hydroxymethyl)propane-1,3-diol;propane-1,2,3-triol Chemical compound OCC(O)CO.CCC(CO)(CO)CO VFDYEMVVNIPATA-UHFFFAOYSA-N 0.000 description 1
- DXIJHCSGLOHNES-UHFFFAOYSA-N 3,3-dimethylbut-1-enylbenzene Chemical compound CC(C)(C)C=CC1=CC=CC=C1 DXIJHCSGLOHNES-UHFFFAOYSA-N 0.000 description 1
- CPHURRLSZSRQFS-UHFFFAOYSA-N 3-[4-[2-[4-(3-hydroxypropoxy)phenyl]propan-2-yl]phenoxy]propan-1-ol Chemical compound C=1C=C(OCCCO)C=CC=1C(C)(C)C1=CC=C(OCCCO)C=C1 CPHURRLSZSRQFS-UHFFFAOYSA-N 0.000 description 1
- HRBVVYGEHUSYEV-UHFFFAOYSA-N 3-anthracen-1-ylfuran-2,5-dione Chemical compound O=C1OC(=O)C(C=2C3=CC4=CC=CC=C4C=C3C=CC=2)=C1 HRBVVYGEHUSYEV-UHFFFAOYSA-N 0.000 description 1
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 1
- SXIFAEWFOJETOA-UHFFFAOYSA-N 4-hydroxy-butyl Chemical group [CH2]CCCO SXIFAEWFOJETOA-UHFFFAOYSA-N 0.000 description 1
- PLPDHGOODMBBGN-UHFFFAOYSA-N 4-oxo-4-phenylbut-2-enoic acid Chemical compound OC(=O)C=CC(=O)C1=CC=CC=C1 PLPDHGOODMBBGN-UHFFFAOYSA-N 0.000 description 1
- KNDQHSIWLOJIGP-UHFFFAOYSA-N 826-62-0 Chemical compound C1C2C3C(=O)OC(=O)C3C1C=C2 KNDQHSIWLOJIGP-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 229910015900 BF3 Inorganic materials 0.000 description 1
- 229930185605 Bisphenol Natural products 0.000 description 1
- WBYWAXJHAXSJNI-SREVYHEPSA-N Cinnamic acid Chemical compound OC(=O)\C=C/C1=CC=CC=C1 WBYWAXJHAXSJNI-SREVYHEPSA-N 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- BDAGIHXWWSANSR-UHFFFAOYSA-M Formate Chemical compound [O-]C=O BDAGIHXWWSANSR-UHFFFAOYSA-M 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 229910021380 Manganese Chloride Inorganic materials 0.000 description 1
- GLFNIEUTAYBVOC-UHFFFAOYSA-L Manganese chloride Chemical compound Cl[Mn]Cl GLFNIEUTAYBVOC-UHFFFAOYSA-L 0.000 description 1
- CNCOEDDPFOAUMB-UHFFFAOYSA-N N-Methylolacrylamide Chemical compound OCNC(=O)C=C CNCOEDDPFOAUMB-UHFFFAOYSA-N 0.000 description 1
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 1
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 1
- ALQSHHUCVQOPAS-UHFFFAOYSA-N Pentane-1,5-diol Chemical compound OCCCCCO ALQSHHUCVQOPAS-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- QHWKHLYUUZGSCW-UHFFFAOYSA-N Tetrabromophthalic anhydride Chemical compound BrC1=C(Br)C(Br)=C2C(=O)OC(=O)C2=C1Br QHWKHLYUUZGSCW-UHFFFAOYSA-N 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
- NBICYCZLCAMSBG-UHFFFAOYSA-L [Co+2].CCCCCC=CC([O-])=O.CCCCCC=CC([O-])=O Chemical compound [Co+2].CCCCCC=CC([O-])=O.CCCCCC=CC([O-])=O NBICYCZLCAMSBG-UHFFFAOYSA-L 0.000 description 1
- COYJIMCVCRLOIW-UHFFFAOYSA-L [Mn+2].CCCCCC=CC([O-])=O.CCCCCC=CC([O-])=O Chemical compound [Mn+2].CCCCCC=CC([O-])=O.CCCCCC=CC([O-])=O COYJIMCVCRLOIW-UHFFFAOYSA-L 0.000 description 1
- 125000005595 acetylacetonate group Chemical group 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 150000001334 alicyclic compounds Chemical class 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 229920003180 amino resin Polymers 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- JPNZKPRONVOMLL-UHFFFAOYSA-N azane;octadecanoic acid Chemical class [NH4+].CCCCCCCCCCCCCCCCCC([O-])=O JPNZKPRONVOMLL-UHFFFAOYSA-N 0.000 description 1
- OWBTYPJTUOEWEK-UHFFFAOYSA-N butane-2,3-diol Chemical compound CC(O)C(C)O OWBTYPJTUOEWEK-UHFFFAOYSA-N 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 229930016911 cinnamic acid Natural products 0.000 description 1
- 235000013985 cinnamic acid Nutrition 0.000 description 1
- HNEGQIOMVPPMNR-IHWYPQMZSA-N citraconic acid Chemical compound OC(=O)C(/C)=C\C(O)=O HNEGQIOMVPPMNR-IHWYPQMZSA-N 0.000 description 1
- 229940018557 citraconic acid Drugs 0.000 description 1
- 229940011182 cobalt acetate Drugs 0.000 description 1
- GVPFVAHMJGGAJG-UHFFFAOYSA-L cobalt dichloride Chemical compound [Cl-].[Cl-].[Co+2] GVPFVAHMJGGAJG-UHFFFAOYSA-L 0.000 description 1
- UFMZWBIQTDUYBN-UHFFFAOYSA-N cobalt dinitrate Chemical compound [Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O UFMZWBIQTDUYBN-UHFFFAOYSA-N 0.000 description 1
- 229910001981 cobalt nitrate Inorganic materials 0.000 description 1
- 229940044175 cobalt sulfate Drugs 0.000 description 1
- 229910000361 cobalt sulfate Inorganic materials 0.000 description 1
- KTVIXTQDYHMGHF-UHFFFAOYSA-L cobalt(2+) sulfate Chemical compound [Co+2].[O-]S([O-])(=O)=O KTVIXTQDYHMGHF-UHFFFAOYSA-L 0.000 description 1
- QAHREYKOYSIQPH-UHFFFAOYSA-L cobalt(II) acetate Chemical compound [Co+2].CC([O-])=O.CC([O-])=O QAHREYKOYSIQPH-UHFFFAOYSA-L 0.000 description 1
- PFQLIVQUKOIJJD-UHFFFAOYSA-L cobalt(ii) formate Chemical compound [Co+2].[O-]C=O.[O-]C=O PFQLIVQUKOIJJD-UHFFFAOYSA-L 0.000 description 1
- FJDJVBXSSLDNJB-LNTINUHCSA-N cobalt;(z)-4-hydroxypent-3-en-2-one Chemical compound [Co].C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O FJDJVBXSSLDNJB-LNTINUHCSA-N 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 235000008504 concentrate Nutrition 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- 229960002887 deanol Drugs 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 description 1
- 239000012972 dimethylethanolamine Substances 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000032050 esterification Effects 0.000 description 1
- 238000006266 etherification reaction Methods 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 229940044170 formate Drugs 0.000 description 1
- ANSXAPJVJOKRDJ-UHFFFAOYSA-N furo[3,4-f][2]benzofuran-1,3,5,7-tetrone Chemical compound C1=C2C(=O)OC(=O)C2=CC2=C1C(=O)OC2=O ANSXAPJVJOKRDJ-UHFFFAOYSA-N 0.000 description 1
- 235000010985 glycerol esters of wood rosin Nutrition 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229910052745 lead Inorganic materials 0.000 description 1
- 229940046892 lead acetate Drugs 0.000 description 1
- RLJMLMKIBZAXJO-UHFFFAOYSA-N lead nitrate Chemical compound [O-][N+](=O)O[Pb]O[N+]([O-])=O RLJMLMKIBZAXJO-UHFFFAOYSA-N 0.000 description 1
- ONUFRYFLRFLSOM-UHFFFAOYSA-N lead;octadecanoic acid Chemical compound [Pb].CCCCCCCCCCCCCCCCCC(O)=O ONUFRYFLRFLSOM-UHFFFAOYSA-N 0.000 description 1
- 229940071125 manganese acetate Drugs 0.000 description 1
- 239000011565 manganese chloride Substances 0.000 description 1
- 235000002867 manganese chloride Nutrition 0.000 description 1
- 229940099607 manganese chloride Drugs 0.000 description 1
- 229940099596 manganese sulfate Drugs 0.000 description 1
- 239000011702 manganese sulphate Substances 0.000 description 1
- 235000007079 manganese sulphate Nutrition 0.000 description 1
- UOGMEBQRZBEZQT-UHFFFAOYSA-L manganese(2+);diacetate Chemical compound [Mn+2].CC([O-])=O.CC([O-])=O UOGMEBQRZBEZQT-UHFFFAOYSA-L 0.000 description 1
- BHVPEUGTPDJECS-UHFFFAOYSA-L manganese(2+);diformate Chemical compound [Mn+2].[O-]C=O.[O-]C=O BHVPEUGTPDJECS-UHFFFAOYSA-L 0.000 description 1
- MIVBAHRSNUNMPP-UHFFFAOYSA-N manganese(2+);dinitrate Chemical compound [Mn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MIVBAHRSNUNMPP-UHFFFAOYSA-N 0.000 description 1
- SGGOJYZMTYGPCH-UHFFFAOYSA-L manganese(2+);naphthalene-2-carboxylate Chemical compound [Mn+2].C1=CC=CC2=CC(C(=O)[O-])=CC=C21.C1=CC=CC2=CC(C(=O)[O-])=CC=C21 SGGOJYZMTYGPCH-UHFFFAOYSA-L 0.000 description 1
- SZINCDDYCOIOJQ-UHFFFAOYSA-L manganese(2+);octadecanoate Chemical compound [Mn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O SZINCDDYCOIOJQ-UHFFFAOYSA-L 0.000 description 1
- SQQMAOCOWKFBNP-UHFFFAOYSA-L manganese(II) sulfate Chemical compound [Mn+2].[O-]S([O-])(=O)=O SQQMAOCOWKFBNP-UHFFFAOYSA-L 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- HNEGQIOMVPPMNR-NSCUHMNNSA-N mesaconic acid Chemical compound OC(=O)C(/C)=C/C(O)=O HNEGQIOMVPPMNR-NSCUHMNNSA-N 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- WBYWAXJHAXSJNI-UHFFFAOYSA-N methyl p-hydroxycinnamate Natural products OC(=O)C=CC1=CC=CC=C1 WBYWAXJHAXSJNI-UHFFFAOYSA-N 0.000 description 1
- LUCXVPAZUDVVBT-UHFFFAOYSA-N methyl-[3-(2-methylphenoxy)-3-phenylpropyl]azanium;chloride Chemical compound Cl.C=1C=CC=CC=1C(CCNC)OC1=CC=CC=C1C LUCXVPAZUDVVBT-UHFFFAOYSA-N 0.000 description 1
- HNEGQIOMVPPMNR-UHFFFAOYSA-N methylfumaric acid Natural products OC(=O)C(C)=CC(O)=O HNEGQIOMVPPMNR-UHFFFAOYSA-N 0.000 description 1
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 1
- 150000002763 monocarboxylic acids Chemical class 0.000 description 1
- OMNKZBIFPJNNIO-UHFFFAOYSA-N n-(2-methyl-4-oxopentan-2-yl)prop-2-enamide Chemical compound CC(=O)CC(C)(C)NC(=O)C=C OMNKZBIFPJNNIO-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 229920003986 novolac Polymers 0.000 description 1
- 150000002924 oxiranes Chemical class 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 229920002589 poly(vinylethylene) polymer Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- RSVDRWTUCMTKBV-UHFFFAOYSA-N sbb057044 Chemical compound C12CC=CC2C2CC(OCCOC(=O)C=C)C1C2 RSVDRWTUCMTKBV-UHFFFAOYSA-N 0.000 description 1
- JIYNFFGKZCOPKN-UHFFFAOYSA-N sbb061129 Chemical compound O=C1OC(=O)C2C1C1C=C(C)C2C1 JIYNFFGKZCOPKN-UHFFFAOYSA-N 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- WSFQLUVWDKCYSW-UHFFFAOYSA-M sodium;2-hydroxy-3-morpholin-4-ylpropane-1-sulfonate Chemical compound [Na+].[O-]S(=O)(=O)CC(O)CN1CCOCC1 WSFQLUVWDKCYSW-UHFFFAOYSA-M 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- AUHHYELHRWCWEZ-UHFFFAOYSA-N tetrachlorophthalic anhydride Chemical compound ClC1=C(Cl)C(Cl)=C2C(=O)OC(=O)C2=C1Cl AUHHYELHRWCWEZ-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Landscapes
- Graft Or Block Polymers (AREA)
- Paints Or Removers (AREA)
Description
本発明は、水系被覆組成物に関するものであ
る。特に被塗物が大型、肉厚であり、そのため、
焼付温度が上げられないようなものに対し、簡単
な強制乾燥法ないし常温乾燥法により被覆可能
な、水系被覆組成物に関するものである。
従来、水系被覆組成物としてエマルジヨン系樹
脂組成物あるいは水溶性樹脂組成物が知られてい
る。
ところで前者は、通常常温乾燥型であるが、分
散剤や安定剤を多量に使用しているため耐食性や
耐アルカリ性等の要求条件が厳しい所にはあまり
使用されていない。
また、後者の水溶性樹脂組成物は、通常水溶性
アミノプラスト樹脂等を併用して、150℃以上で
加熱乾燥するように用いられるのが一般的であ
る。
近年、省資源、省エネルギーの観点から、ある
いはまた対象被塗物が極めて大型で、肉厚が厚
く、それ故高温度での加熱乾燥が実質的に不可能
に近いようなものに関し、常温ないしは低温で焼
付乾燥可能であり、加えて塗膜硬度や耐食性等に
優れた塗膜を形成し得るような水性被覆組成物に
対する要求が非常に高くなつて来ている。
ところでこのような要求にもとずいて、既に例
えば乾性油変性アルキド樹脂又は乾性油脂肪酸の
エポキシエステルを基体とした水溶性アクリル変
性樹脂と、水酸基又はカルボキシル基を有する乳
化共重合体とから成る水性被覆組成物(特公昭54
−37892号)、ビスフエノール型エポキシ樹脂にア
ルコールを付加し、不飽和モノカルボン酸により
エステル化後、ビニル単量体を共重合して得られ
る水性被覆組成物(特公昭48−32796号)、あるい
は重合性を有するエポキシ化1,2−ポリブタジ
エンの二重結合にビニル単量体を共重合して得ら
れる水性被覆組成物(特開昭54−7491号)等の如
き、常温ないしは低温で焼付乾燥可能な組成物が
提示されている。
しかしながら、上記の如き被覆組成物を100℃
以下の温度で焼付乾燥して得られた塗膜は、遺憾
ながら、表面硬度や耐食性の不十分なものであつ
た。
一方、従来水性被覆組成物は、スプレー塗装、
シヤワー塗装、浸漬塗装あるいは電着塗装等によ
り被塗物上に塗布されているが、特に被塗物上で
電気化学的作用により塗料を析出させるような電
着塗装法においては、平滑な塗膜を得るためなら
びに所望の塗膜性能をうるため、150℃以上の、
すなわち比較的高温の焼付けを必要としていた。
このように公知の水性被覆組成物においては、電
着塗装後100℃以下の如き低温で焼付けると、塗
膜外観(平滑性、膜厚分布等)は著しく低下する
という欠点があつたのである。
本発明は、前述の如き従来技術の欠点を改善又
は解消するためになされたものである。すなわ
ち、常温ないし約100℃程度の焼付けでも耐食性、
耐アルカリ性、耐溶剤性、表面硬度等において優
れた、塗膜を形成することが出来ると共に、かつ
特に電着塗装により塗布して約100℃以下の低温
で焼付けを行なつても、塗膜外観等に於いて優れ
た塗膜を形成し得るような水性被覆組成物を提供
しようとするものである。
即ち、本発明は、
(a) 酸価が25〜50、よう素価が50〜150であり、
しかも不飽和脂肪酸モノカルボン酸を一成分と
するような樹脂の中和物 ……100重量部
(b) 一般式
(式中R1はH又はCH3であり;R2は
The present invention relates to water-based coating compositions. Especially when the object to be coated is large and thick,
The present invention relates to a water-based coating composition that can be coated on objects for which the baking temperature cannot be raised by a simple forced drying method or normal temperature drying method. Conventionally, emulsion resin compositions or water-soluble resin compositions have been known as water-based coating compositions. By the way, the former type is usually dry at room temperature, but because it uses a large amount of dispersant and stabilizer, it is not often used in places where requirements such as corrosion resistance and alkali resistance are strict. Furthermore, the latter water-soluble resin composition is generally used in combination with a water-soluble aminoplast resin or the like, and then heated and dried at 150° C. or higher. In recent years, from the perspective of saving resources and energy, or when the object to be coated is extremely large and thick, it is therefore virtually impossible to dry it by heating at high temperatures. There has been an extremely high demand for an aqueous coating composition which can be baked and dried at a temperature of 100 mL, and which can form a coating film with excellent coating hardness, corrosion resistance, and the like. By the way, based on such requirements, water-based resins consisting of, for example, a water-soluble acrylic modified resin based on a drying oil-modified alkyd resin or an epoxy ester of a drying oil fatty acid, and an emulsion copolymer having a hydroxyl group or a carboxyl group have already been developed. Coating composition
-37892), an aqueous coating composition obtained by adding alcohol to a bisphenol-type epoxy resin, esterifying it with an unsaturated monocarboxylic acid, and copolymerizing a vinyl monomer (Japanese Patent Publication No. 48-32796); Alternatively, an aqueous coating composition obtained by copolymerizing a vinyl monomer with the double bond of epoxidized 1,2-polybutadiene having polymerizability (Japanese Patent Application Laid-open No. 7491/1983) can be baked at room temperature or low temperature. A dryable composition is presented. However, the coating composition as described above was heated to 100°C.
Unfortunately, the coating film obtained by baking and drying at the following temperature had insufficient surface hardness and corrosion resistance. On the other hand, conventional water-based coating compositions are
It is applied onto the object by shower painting, dipping, or electrodeposition, but in particular, the electrodeposition method, in which the paint is deposited on the object by electrochemical action, produces a smooth coating film. In order to obtain the desired coating performance,
In other words, baking at a relatively high temperature was required.
As described above, known aqueous coating compositions have the disadvantage that the appearance of the coating film (smoothness, film thickness distribution, etc.) deteriorates significantly if it is baked at a low temperature of 100°C or less after electrodeposition coating. . The present invention has been made to improve or eliminate the drawbacks of the prior art as described above. In other words, it has corrosion resistance even when baked at room temperature to about 100℃.
It is possible to form a coating film with excellent alkali resistance, solvent resistance, surface hardness, etc., and the appearance of the coating film is excellent even when applied by electrodeposition and baked at a low temperature of about 100℃ or less. The object of the present invention is to provide an aqueous coating composition capable of forming an excellent coating film in the following applications. That is, the present invention provides (a) an acid value of 25 to 50 and an iodine value of 50 to 150;
Moreover, a neutralized product of a resin containing unsaturated fatty acid monocarboxylic acid as one component...100 parts by weight (b) General formula (In the formula, R 1 is H or CH 3 ; R 2 is
【式】ある いは[Formula] There is Yeah
【式】であり;Xは−(CH2−)oO
−であり、nは0〜3の整数である)で示される
環状不飽和構造を有する ……2〜20重量部
及び
(c) 金属ドライヤー(金属成分として)
……0.01〜3重量部
の割合から成る、水希釈性で、しかも常温ないし
100℃以下で焼付けしうる水系被覆組成物に関す
る。
本発明の前記(a)に関連する、酸価が25〜50、よ
う素価が50〜150で、かつ不飽和脂肪族モノカル
ボン酸を一成分とする樹脂とは、アマニ油、キリ
油、大豆油、サフラワー油、脱水ヒマシ油、トー
ル油等の乾性油あるいはこれらの脂肪酸の1種も
しくは2種以上を一成分とする合成樹脂である。
具体的には、例えばアルキド樹脂(マレイン化油
を含む)、エポキシエステル樹脂等と、不飽和脂
肪族モノカルボン酸を一成分とする樹脂などであ
る。
特に好ましくは、乾性油変性アルキド樹脂(マ
レイン化油を含む)の存在下で、α,β−モノエ
チレン性不飽和カルボン酸単量体と、α,β−モ
ノエチレン性不飽和カルボン酸アルキルエステル
及びアルケニルベンゼンから選ばれた少くとも1
種の単量体とを共重合させて得られる樹脂、もし
くはエポキシ樹脂の乾性油脂肪酸エステル化物の
存在下で、α,β−モノエチレン性不飽和カルボ
ン酸単量体と、α,β−モノエチレン性不飽和カ
ルボン酸アルキルエステル及びアルケニルベンゼ
ンから選ばれた少くとも1種の単量体とを共重合
させて得られる樹脂である。前記アルキド樹脂
は、乾性油又はその脂肪酸、多価アルコール及び
多価カルボン酸あるいはその無水物とから、公知
のエステル化反応、例えば温度150〜300℃で水を
逐次除去しながら反応させることにより得られる
樹脂であり、重量平均分子量は約500〜50000の範
囲のものである。前記エステル化反応の終点は該
反応によつて生成する水の量又は樹脂酸価の測定
により決定される。
前記アルキド樹脂の製造に使用される油又は脂
肪酸としては、トール油、脱水ヒマシ油、アマニ
油、サフラワー油、大豆油、キリ油等の油あるい
はこれらの脂肪酸、または10〜20個の炭素原子を
有する直鎖不飽和脂肪酸等が挙げられる。また、
前記アルキド樹脂の製造に使用される多価アルコ
ールとしては、例えばエチレングリコール、ジエ
チレングリコール、トリエチレングリコール、プ
ロピレングリコール、ジプロピレングリコール、
1,3−ブタンジオール、1,4−ブタンジオー
ル、2,3−ブタンジオール、1,5−ペンタン
ジオール、1,6−ヘキサンジオール、ネオペン
チルグリコール、2,2,4−トリメチル−1,
3−ペンタンジオール、水素化ビスフエノール
A、2,2−ジ(4−ヒドロキシプロポキシフエ
ニル)プロパン、グリセリン、ペンタエリスリト
ール、トリメチレングリコール、2−エチル−
1,3−ヘキサンジオール、トリメチロールプロ
パン、1,4−シクロヘキサンジメタノール、
1,4−ビス(2−オキシエトキシ)ベンゼン、
2,2,4,4−テトラメチルシクロブタンジオ
ール−1,3等が挙げられ、これらは1種もしく
は2種以上の混合物として使用される。
更に、前記アルキド樹脂の製造に使用される飽
和又は不飽和の多価カルボン酸あるいはその無水
物としては、例えばマレイン酸、フマル酸、イタ
コン酸、シトラコン酸、メサコン酸、無水マレイ
ン酸、無水フタル酸、イソフタル酸、テレフタル
酸、ヘキサヒドロ無水フタル酸、テトラヒドロ無
水フタル酸、テトラブロモ無水フタル酸、テトラ
クロロ無水フタル酸、ヘツト酸、3,6−エンド
メチレンテトラヒドロ無水フタル酸、無水トリメ
リツト酸、無水ピロメリツト酸、メチルナデイツ
ク酸、コハク酸、アジピン酸、セバシン酸、アゼ
ライン酸、アントラセン−無水マレイン酸付加
物、ロジン−無水マレイン酸付加物等が挙げら
れ、これらは1種もしくは2種以上の混合物とし
て使用される。
又、マレイン化油とは、前記した乾性油もしく
は半乾性油に、マレイン酸、無水マレイン酸、フ
マル酸、イタコン酸、無水イタコン酸等のα,β
−エチレン性不飽和ジカルボン酸またはその無水
物を140〜260℃の温度で付加させて得られる反応
生成物で、重量平均分子量は約1000〜5000程度の
樹脂である。本発明に於いては、また前記マレイ
ン化油をロジン、エステルガム、クマロン樹脂、
シクロペンタジエン樹脂、石油樹脂等で変性した
樹脂も含まれる。
本発明に於いて、前記マレイン化に際し、α,
β−エチレン性不飽和ジカルボン酸無水物を用い
る場合には、酸無水基を水又はアルコール類によ
り開環する。
一方、前記エポキシ樹脂の乾性油脂肪酸のエス
テル化物は、分子中にエポキシ基を含有するエポ
キシ樹脂と、乾性油又は半乾性油脂肪酸(必要な
らばα,β−エチレン性不飽和ジカルボン酸もし
くはその無水物を併用できる)とから、100〜250
℃の温度でエステル化、エーテル化もしくは付加
反応により得られる重量平均分子量、約500〜
30000程度の樹脂である。該樹脂には炭素原子1
〜20個を有する飽和アルコールでエポキシ樹脂を
エーテル化した後、α,β−エチレン性不飽和カ
ルボン酸あるいは脂肪酸でエステル化したものも
含まれる。
本発明に於いて使用する前記エポキシ樹脂とし
ては、例えばメチルエピクロルヒドリンあるいは
エピクロルヒドリンとビスフエノールAとから得
られるビスフエノールA型ジエポキシ化合物:ハ
ロゲン化ビスフエノール(例えば四臭化ビスフエ
ノールA)、レゾルシン、ビスフエノールF、テ
トラヒドロキシフエニルエタン、ノボラツク、多
価アルコール(例えばエチレングリコール、ポリ
プロピレングリコール、グリセリン等)等の各種
水酸基含有化合物の(メチル)グリシジルエーテ
ル化合物:ジ(メチル)グリシジルフタレート、
ジ(メチル)グリシジルテトラヒドロフタレート
等のエステル化ジエポキシ化合物:ポリオレフイ
ン、不飽和脂肪酸、不飽和脂環式化合物等の各種
不飽和化合物のエポキシ化物等が挙げられ、その
重量平均分子量は通常約500〜10000程度のもので
ある。これらのうち特にビスフエノールA型ジエ
ポキシ化合物の使用が好ましい。
本発明に於いて、前記エポキシ樹脂と反応させ
る乾性油又は半乾性油脂肪酸としては、アマニ油
脂肪酸、サフラワー油脂肪酸、大豆油脂肪酸、脱
水ヒマシ油脂肪酸、トール油脂肪酸等が挙げられ
る。
又、前記の必要により使用されるα,β−エチ
レン性不飽和ジカルボン酸もしくはその酸無水物
としては、マレイン酸、無水マレイン酸、イタコ
ン酸、無水イタコン酸等が挙げられる。前記エポ
キシ樹脂と、乾性油又は半乾性油脂肪酸及び必要
により使用されるα,β−エチレン性不飽和ジカ
ルボン酸もしくはその無水物とは、通常エポキシ
基1当量に対してカルボキシル基0.5〜2.0当量、
好ましくは0.9〜1.0当量の割合で反応させる。
前記において脂肪酸の付加反応にα,β−エチ
レン性不飽和ジカルボン酸無水物を併用する場合
には、酸無水基は水又はアルコール類により開環
する。
本発明においては、前記乾性油変性アルキド樹
脂(マレイン化油を含む)及びエポキシ樹脂の乾
性油脂肪酸エステル化物に、α,β−モノエチレ
ン性不飽和カルボン酸単量体と、α,β−モノエ
チレン性不飽和カルボン酸アルキルエステル及び
アルケニルベンゼンから選ばれた少くとも1種の
単量体とを共重合させるものである。
該α,β−モノエチレン性不飽和カルボン酸単
量体としては、例えばアクリル酸、メタクリル
酸、β−ベンゾイルアクリル酸、クロトン酸、桂
皮酸等のα,β−モノエチレン性不飽和モノカル
ボン酸;マレイン酸、フマル酸、イタコン酸、無
水マレイン酸、マレイン酸モノメチルエステル等
のα,β−エチレン性不飽和ジカルボン酸もしく
はその無水物、あるいはそれらと1〜4個の炭素
原子をもつ飽和直鎖アルコールとのモノエステル
等が挙げられる。
又、前記α,β−モノエチレン性不飽和カルボ
ン酸のアルキルエステルとしては、例えばメチル
(メタ)アクリレート、エチル(メタ)アクリレ
ート、ブチル(メタ)アクリレート、2−エチル
ヘキシル(メタ)アクリレート、ラウリル(メ
タ)アクリレート、β−ヒドロキシエチル(メ
タ)アクリレート、β−ヒドロキシプロピル(メ
タ)アクリレート、4−ヒドロキシブチル(メ
タ)アクリレート、グリセリントリメチロールプ
ロパンの(メタ)アクリル酸のモノエステル、グ
リシジル(メタ)アクリレート等が挙げられる。
更に前記アルケニルベンゼンとしては、例えば
スチレン、ビニルトルエン、クロルスチレン、タ
ーシヤリーブチルスチレン等が挙げられる。
又、必要に応じて共重合可能な他の単量体、例
えばN−ブトキシメチル(メタ)アクリルアマイ
ド、N−ターシヤリブチル(メタ)アクリルアマ
イド、ジメチルアミノエチル(メタ)アクリレー
ト、ダイアセトンアクリルアマイド、ビニルピロ
リドン、N−メチロールアクリルアマイド、アク
リルアミド、(メタ)アクリロニトリル、エチレ
ングリコールモノ(メタ)アクリレート、塩化ビ
ニル、酢酸ビニル等の1種もしくは2種以上を併
用することも可能である。
本発明で使用される(a)に関連する樹脂は、酸価
が25〜50で、しかもよう素価は50〜150であるこ
とが必要である。前記酸価及びよう素価は、それ
ぞれJIS−K5400(1979)の8.9および8.5の方法に
準じて測定して得られたものである。
前記酸価の範囲において、該酸価が25未満の場
合には中和後の樹脂の水溶性及び水分散性が極端
に低下するため、樹脂の沈降により塗料の安定性
が不良となり好ましくない。逆に該酸価が50をこ
えると中和後の樹脂の水溶性が過大となり、塗膜
の耐水性、耐食性等が不良になるため、好ましく
ないのである。
又、前記よう素価の範囲において、該よう素価
が50未満である場合には、最終塗膜の架橋密度が
低くなり、塗膜の耐水性や耐食性が低下し、逆に
該よう素価が150をこえると、必然的に樹脂中に
脂肪酸量が多くなることから、100℃以下の焼付
け条件では実用に耐える硬度を有する塗膜が得ら
れなくなるためいずれの場合も好ましくない。
本発明に於て、前記樹脂は、特にガラス転移温
度(JIS−K7213の対数減衰率による)が0〜30
℃であることが好ましい。該ガラス転移温度が0
℃未満の場合には常温ないし100℃以下の焼付け
によつて充分な塗膜硬度が得にくい傾向がある。
逆に該ガラス転移温度が30℃をこえると、前記焼
付けによつて充分なレベリングが得にくくなり、
平滑性のある塗膜が得がたいという傾向が見られ
る。
本発明に於て、前記樹脂を水溶化又は水分散化
するための塩基性化合物(中和剤)としては、例
えばアンモニア;モノエタノールアミン、トリエ
タノールアミンなどのアルカノールアミン類;メ
チルアミン、ジメチルアミン、トリメチルアミ
ン、エチルアミン、ジエチルアミン、トリエチル
アミンなどのアルキルアミン類;水酸化ナトリウ
ム、水酸化カリウムなどのアルカリ金属水酸化物
などが挙げられる。特に最終塗膜の耐食性、耐水
性、あるいは電着塗装の場合の浴管理の容易性か
ら、炭素数2以下のアルキル基を有するアルキル
アミン類およびアンモニアの使用が好ましい。前
記中和剤は、単独または混合物として被覆組成物
のPHが7.0〜11.0の範囲になるような量で使用す
る。
次に、本発明の水系被覆組成物において(b)成分
として使用される、特定の環状不飽和構造を有す
る、
一般式
(式中R1はH又はCH3であり:R2は
has a cyclic unsaturated structure represented by [Formula ] ; Metal dryer (as metal component)
...Contains a proportion of 0.01 to 3 parts by weight, is dilutable with water, and can be used at room temperature or
This invention relates to an aqueous coating composition that can be baked at temperatures below 100°C. The resin having an acid value of 25 to 50, an iodine value of 50 to 150, and having an unsaturated aliphatic monocarboxylic acid as one component, which is related to the above (a) of the present invention, includes linseed oil, tung oil, It is a synthetic resin containing drying oil such as soybean oil, safflower oil, dehydrated castor oil, tall oil, or one or more of these fatty acids as one component.
Specifically, examples include alkyd resins (including maleated oil), epoxy ester resins, and resins containing unsaturated aliphatic monocarboxylic acids as one component. Particularly preferably, α,β-monoethylenically unsaturated carboxylic acid monomer and α,β-monoethylenically unsaturated carboxylic acid alkyl ester are combined in the presence of a drying oil-modified alkyd resin (including maleated oil). and at least one selected from alkenylbenzene
In the presence of a resin obtained by copolymerizing a seed monomer or a drying oil fatty acid ester of an epoxy resin, an α,β-monoethylenically unsaturated carboxylic acid monomer and an α,β-monoethylenically unsaturated carboxylic acid monomer are combined. It is a resin obtained by copolymerizing ethylenically unsaturated carboxylic acid alkyl ester and at least one monomer selected from alkenylbenzene. The alkyd resin is obtained by a known esterification reaction, for example, by reacting a drying oil or its fatty acid, a polyhydric alcohol, and a polycarboxylic acid or its anhydride at a temperature of 150 to 300°C while removing water sequentially. It is a resin with a weight average molecular weight in the range of about 500 to 50,000. The end point of the esterification reaction is determined by measuring the amount of water produced by the reaction or the acid value of the resin. The oil or fatty acid used in the production of the alkyd resin includes oils or fatty acids such as tall oil, dehydrated castor oil, linseed oil, safflower oil, soybean oil, tung oil, or fatty acids having 10 to 20 carbon atoms. Examples include straight chain unsaturated fatty acids having the following. Also,
Examples of the polyhydric alcohol used in producing the alkyd resin include ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, dipropylene glycol,
1,3-butanediol, 1,4-butanediol, 2,3-butanediol, 1,5-pentanediol, 1,6-hexanediol, neopentyl glycol, 2,2,4-trimethyl-1,
3-pentanediol, hydrogenated bisphenol A, 2,2-di(4-hydroxypropoxyphenyl)propane, glycerin, pentaerythritol, trimethylene glycol, 2-ethyl-
1,3-hexanediol, trimethylolpropane, 1,4-cyclohexanedimethanol,
1,4-bis(2-oxyethoxy)benzene,
Examples include 2,2,4,4-tetramethylcyclobutanediol-1,3, which may be used alone or as a mixture of two or more. Furthermore, the saturated or unsaturated polycarboxylic acids or their anhydrides used in the production of the alkyd resin include, for example, maleic acid, fumaric acid, itaconic acid, citraconic acid, mesaconic acid, maleic anhydride, and phthalic anhydride. , isophthalic acid, terephthalic acid, hexahydrophthalic anhydride, tetrahydrophthalic anhydride, tetrabromophthalic anhydride, tetrachlorophthalic anhydride, hettic acid, 3,6-endomethylenetetrahydrophthalic anhydride, trimellitic anhydride, pyromellitic anhydride, Examples include methylnadic acid, succinic acid, adipic acid, sebacic acid, azelaic acid, anthracene-maleic anhydride adduct, rosin-maleic anhydride adduct, and these may be used alone or as a mixture of two or more. In addition, maleated oil refers to the drying oil or semi-drying oil described above, which contains α, β such as maleic acid, maleic anhydride, fumaric acid, itaconic acid, itaconic anhydride, etc.
- A reaction product obtained by adding an ethylenically unsaturated dicarboxylic acid or its anhydride at a temperature of 140 to 260°C, and is a resin with a weight average molecular weight of about 1000 to 5000. In the present invention, the maleated oil may also be added to rosin, ester gum, coumaron resin,
Also included are resins modified with cyclopentadiene resin, petroleum resin, etc. In the present invention, in the maleation, α,
When a β-ethylenically unsaturated dicarboxylic acid anhydride is used, the acid anhydride group is ring-opened with water or alcohol. On the other hand, the esterified product of the drying oil fatty acid of the epoxy resin is an epoxy resin containing an epoxy group in the molecule, a drying oil or a semi-drying oil fatty acid (if necessary, α,β-ethylenically unsaturated dicarboxylic acid or its anhydride). (can be used in combination) and 100 to 250
Weight average molecular weight obtained by esterification, etherification or addition reaction at a temperature of °C, approximately 500 ~
It is a resin of about 30,000. The resin contains 1 carbon atom
It also includes those obtained by etherifying an epoxy resin with a saturated alcohol having ~20 atoms and then esterifying it with an α,β-ethylenically unsaturated carboxylic acid or fatty acid. The epoxy resin used in the present invention includes, for example, methyl epichlorohydrin or bisphenol A type diepoxy compounds obtained from epichlorohydrin and bisphenol A: halogenated bisphenols (for example, bisphenol tetrabromide A), resorcinol, bisphenol A, (Methyl)glycidyl ether compounds of various hydroxyl group-containing compounds such as phenol F, tetrahydroxyphenylethane, novolak, polyhydric alcohols (e.g. ethylene glycol, polypropylene glycol, glycerin, etc.): di(methyl)glycidyl phthalate;
Esterified diepoxy compounds such as di(methyl)glycidyl tetrahydrophthalate: Examples include epoxides of various unsaturated compounds such as polyolefins, unsaturated fatty acids, and unsaturated alicyclic compounds, and their weight average molecular weight is usually about 500 to 10,000. It is of a certain degree. Among these, use of bisphenol A type diepoxy compounds is particularly preferred. In the present invention, examples of the drying oil or semi-drying oil fatty acid to be reacted with the epoxy resin include linseed oil fatty acid, safflower oil fatty acid, soybean oil fatty acid, dehydrated castor oil fatty acid, and tall oil fatty acid. Further, examples of the α,β-ethylenically unsaturated dicarboxylic acid or its acid anhydride used as necessary include maleic acid, maleic anhydride, itaconic acid, itaconic anhydride, and the like. The epoxy resin, the drying oil or semi-drying oil fatty acid, and the α,β-ethylenically unsaturated dicarboxylic acid or its anhydride used if necessary are usually 0.5 to 2.0 equivalents of carboxyl group per equivalent of epoxy group,
Preferably, the reaction is carried out at a ratio of 0.9 to 1.0 equivalent. When an α,β-ethylenically unsaturated dicarboxylic acid anhydride is used in the fatty acid addition reaction in the above, the acid anhydride group is ring-opened by water or alcohol. In the present invention, an α,β-monoethylenically unsaturated carboxylic acid monomer and an α,β-monoethylenically unsaturated carboxylic acid monomer are added to the drying oil-modified alkyd resin (including maleated oil) and the drying oil fatty acid ester of the epoxy resin. At least one monomer selected from ethylenically unsaturated carboxylic acid alkyl ester and alkenylbenzene is copolymerized. Examples of the α,β-monoethylenically unsaturated carboxylic acid monomer include α,β-monoethylenically unsaturated monocarboxylic acids such as acrylic acid, methacrylic acid, β-benzoyl acrylic acid, crotonic acid, and cinnamic acid. α,β-ethylenically unsaturated dicarboxylic acids such as maleic acid, fumaric acid, itaconic acid, maleic anhydride, maleic acid monomethyl ester, or their anhydrides, or saturated linear chains thereof with 1 to 4 carbon atoms; Examples include monoesters with alcohols. Further, as the alkyl ester of the α,β-monoethylenically unsaturated carboxylic acid, for example, methyl (meth)acrylate, ethyl (meth)acrylate, butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, lauryl (meth)acrylate, etc. ) acrylate, β-hydroxyethyl (meth)acrylate, β-hydroxypropyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, monoester of (meth)acrylic acid of glycerin trimethylolpropane, glycidyl (meth)acrylate, etc. can be mentioned. Furthermore, examples of the alkenylbenzene include styrene, vinyltoluene, chlorostyrene, tert-butylstyrene, and the like. Other copolymerizable monomers as necessary, such as N-butoxymethyl (meth)acrylamide, N-tertiarybutyl (meth)acrylamide, dimethylaminoethyl (meth)acrylate, diacetone acrylamide , vinylpyrrolidone, N-methylolacrylamide, acrylamide, (meth)acrylonitrile, ethylene glycol mono(meth)acrylate, vinyl chloride, vinyl acetate, etc., or a combination of two or more thereof can be used. The resin related to (a) used in the present invention needs to have an acid value of 25 to 50 and an iodine value of 50 to 150. The acid value and iodine value were obtained by measuring according to methods 8.9 and 8.5 of JIS-K5400 (1979), respectively. In the above acid value range, if the acid value is less than 25, the water solubility and water dispersibility of the resin after neutralization will be extremely reduced, and the stability of the coating material will be poor due to sedimentation of the resin, which is not preferable. On the other hand, if the acid value exceeds 50, the water solubility of the neutralized resin becomes excessively high, resulting in poor water resistance, corrosion resistance, etc. of the coating film, which is not preferable. In addition, within the range of the iodine value, if the iodine value is less than 50, the crosslinking density of the final coating film will be low, and the water resistance and corrosion resistance of the coating film will be reduced; If it exceeds 150, the amount of fatty acids in the resin will inevitably increase, making it impossible to obtain a coating film with hardness that can withstand practical use under baking conditions of 100°C or lower, which is undesirable in either case. In the present invention, the resin particularly has a glass transition temperature (according to the logarithmic attenuation rate of JIS-K7213) of 0 to 30.
Preferably it is ℃. The glass transition temperature is 0
If the temperature is less than 100°C, it tends to be difficult to obtain sufficient coating hardness by baking at room temperature or below 100°C.
On the other hand, if the glass transition temperature exceeds 30°C, it becomes difficult to obtain sufficient leveling through the baking process.
There is a tendency that it is difficult to obtain a smooth coating film. In the present invention, basic compounds (neutralizing agents) for water-solubilizing or water-dispersing the resin include, for example, ammonia; alkanolamines such as monoethanolamine and triethanolamine; methylamine and dimethylamine. , trimethylamine, ethylamine, diethylamine, triethylamine, and other alkylamines; and alkali metal hydroxides such as sodium hydroxide and potassium hydroxide. In particular, it is preferable to use alkylamines having an alkyl group having 2 or less carbon atoms and ammonia in view of the corrosion resistance and water resistance of the final coating film, or the ease of bath management in the case of electrodeposition coating. The neutralizing agent is used alone or as a mixture in an amount such that the pH of the coating composition is in the range of 7.0 to 11.0. Next, a compound having a specific cyclic unsaturated structure and having the general formula (In the formula, R 1 is H or CH 3 : R 2 is
【式】ある いは[Formula] There is Yeah
【式】であり;
Xは−(CH2−)oO−でありnは0〜3の整数で
ある)で示される化合物である。
該(b)成分は、前記(a)記載の樹脂の酸化重合反応
の触媒として作用すると共に、該化合物自身も反
応して塗膜形成成分となり、それ故低温、短時間
の硬化条件においても良好な性能を有する塗膜を
形成出来るのである。
前記(b)成分は、(a)成分100重量部(固形分)に
対して、2〜20重量部の割合で使用される。
前記使用範囲において、化合物の使用量が2重
量部に満たない場合には、塗膜の低温乾燥性向上
効果が認められない。逆に20重量部をこえて使用
されると被覆組成物の安定性が著しく阻害される
ため、いずれの場合も好ましくない。なお、塗膜
の乾燥性向上効果の点からみれば、環状不飽和構
造(前記R2)としては、ジシクロペンテニル基
が最も好ましい。
更に、本発明の水系被覆組成物の(c)成分として
使用される金属ドライヤーとしては、例えばコバ
ルト、マンガン、鉛、亜鉛等の金属の有機酸塩、
硫酸塩、硝酸塩、塩化物、アセチルアセトナート
等であり、具体的にはナフテン酸コバルト、ナフ
テン酸マンガン、ナフテン酸鉛、ナフテン酸亜
鉛、オクテン酸コバルト、オクテン酸マンガン、
オクテン酸鉛、ステアリン酸マンガン、ステアリ
ン酸鉛、などの油溶性化合物;ギ酸コバルト、ギ
酸マンガン、ギ酸鉛、酢酸コバルト、酢酸マンガ
ン、酢酸鉛、硫酸コバルト、硫酸マンガン、硝酸
コバルト、硝酸マンガン、硝酸鉛、塩化コバル
ト、塩化マンガン、コバルトアセチルアセトナー
ト、マンガンアセチルアセトナートなどの水溶性
化合物が挙げられる。これらは1種、もしくは2
種以上の混合物として使用できる。
本発明に於て、該金属ドライヤーは、前記樹脂
との相溶性、あるいは特に被覆組成物を電着塗装
に用いた場合の浴安定性や作業性の観点から、特
にコバルト、マンガン、鉛のナフテン酸塩、オク
テン酸塩、ステアリン酸塩から選ばれたものの使
用が好ましい。
前記金属ドライヤーは、樹脂の不飽和結合の酸
化重合反応触媒として作用する。すなわち、樹脂
の架橋を促進して水不溶性皮膜を形成し、塗膜の
耐水性、耐食性等を向上するものである。
本発明に於て、前記金属ドライヤーは、前記(a)
成分100重量部に対して、0.01〜3重量部(金属
分として)の割合で使用される。前記使用範囲に
於て、該金属ドライヤーの量が0.01重量部に満た
ない場合には、耐水性、耐食性等の優れた塗膜が
形成され難いという欠点が見られる。逆に、3.0
重量部をこえて使用されると、被覆組成物の安定
性が著しく低下するためいずれの場合も好ましく
ない。本発明の水系被覆組成物は、前記(a)、(b)及
び(c)成分を水に分散させることにより得ることが
出来る。
更に必要に応じて、着色顔料、体質顔料、防食
顔料等の顔料、染料、親水性溶剤、其の他各種添
加剤等を添加混合することも可能である。本発明
に於て、該被覆組成物の不揮成分は、約5〜50重
量%程度とすることができる。
かくして得られた本発明の水系被覆組成物は、
スプレー塗装、浸漬塗装、電着塗装等の通常水系
塗料組成物が適用される塗装方法により被塗物に
塗布される。塗布したものは、ついで常温ないし
100℃以下の温度で、5分間から1時間程度、加
熱する。
前記の通り、本発明の水系被覆組成物すなわち
前記(a)成分たる樹脂の中和物、(b)成分たる環状不
飽和構造を有る(メタ)アクリル酸エステル及び
(c)金属ドライヤーから成る組成物を使用すること
により、常温ないし100℃以下の低温焼付けによ
つても、充分な外観、硬化性、耐食性等の優れた
塗膜性能を得ることが出来るのであり、工業上極
めて利用価値の高いものであることは云うまでも
ない。
以下、本発明の詳細を実施例により説明する。
なお、使用している「部」及び「%」は、「重
量部」及び「重量%」を示す。
実施例 1
常法により大豆油脂肪酸196部、無水フタル酸
111.2部、トリメチロールプロパン89.4部を不活
性ガスの存在下で180〜240℃に加熱し、樹脂酸価
32のアルキド樹脂()を得た。
該樹脂にエチレングリコールモノブチルエーテ
ル244.5部を加えた混合物を90℃にした後、ベン
ゾイルパーオキサイド2部、メタクリル酸10部、
メチルメタクリレート30部、スチレン60部から成
る混合物を徐々に滴下し、滴下終了後3時間同温
度に保つてから急冷し、ついでトリエチルアミン
33部を加え、変性アルキド樹脂溶液A(樹脂酸
価:39、樹脂よう素価:59、樹脂ガラス転移温
度:15℃、不揮発分:62.6%)を得た。
別に、ナフテン酸コバルト(Co5%)1.2部、ナ
フテン酸鉛(Pb15%)2.0部、エチレングリコー
ルモノブチルエーテル3.2部を充分混合し金属ド
ライヤー溶液Bを作製した。
前記変性アルキド樹脂溶液240部、ジシクロペ
ンテニルオキシメタクリレート10部、前記金属ド
ライヤー溶液6.4部を混合後、水1250部を少量ず
つ添加し、本発明の水系被覆組成物を得た。
該被覆組成物中で軟鋼板(70×150×0.8mm)を
浴温29℃、極比1/1、極間距離15cm、電圧
70V、通電時間2分の条件で電着塗装した。
電着塗装後、90℃にて20分間の焼付け乾燥を行
つて得られた塗膜につき各種比較試験を行つた。
その結果を第1表に示した。
実施例 2
実施例1で得られた樹脂溶液A240部、ジシク
ロペンテニルオキシメタクリレート20部、金属ド
ライヤー溶液B6.4部を混合後、水1430部を少量
ずつ添加し、本発明の水系被覆組成物を得た。
実施例1と同様にして電着塗装を行つた。電着
塗装後90℃にて20分焼付け乾燥し、比較試験に供
した。その結果を第1表に示した。
実施例 3
実施例1で得られた樹脂溶液A240部、ジシク
ロペンテニルオキシメタクリレート5部、金属ド
ライヤー溶液B6.4部を混合後、水1250部を少量
ずつ添加し、本発明の水系被覆組成物を得た。
実施例1と同様にして電着塗装を行つた。電着
塗装後90℃にて20分焼付け乾燥し、比較試験に供
した。その結果を第1表に示した。
実施例 4
実施例1で得られた樹脂溶液A240部、ジシク
ロペンテニルオキシメタクリレート10部、金属ド
ライヤー溶液B3.2部を混合後、水1250部を少量
ずつ添加し、本発明の水系被覆組成物を得た。
実施例1と同様にして電着塗装を行つた。電着
塗装後90℃にて20分焼付け乾燥し、比較試験に供
した。その結果を第1表に示した。
実施例 5
常法によりビスフエノールAとエピクロルヒド
リンとの縮合物であるエポキシ樹脂(エポキシ当
量450〜500)900部、サフラワー油脂肪酸830部、
フマル酸10部を不活性ガスの存在下180℃に加熱
し、樹脂酸価30のエポキシエステル樹脂を得た。
該樹脂にエチレングリコールモノブチルエーテ
ル1040部を加えた混合物を80℃に昇温した後、
α,α′−アゾビスイソブチロニトリル2部、アク
リル酸10部、n−ブチルメタクリレート70部、ビ
ニルトルエン70部からなる混合物を徐々に滴下
し、滴下終了後4時間同温度に保つてから急冷
し、ついでジメチルエタノールアミン88部を加え
変性エポキシエステル樹脂溶液C(樹脂酸価:30、
樹脂よう素価:66、樹脂ガラス転移温度:21℃、
不揮発分:62.7%)を得た。
前記変性エポキシエステル樹脂溶液240部、ジ
シクロペンテニルオキシエチルアクリレート10
部、前記金属ドライヤー溶液B6.4部を混合後、
水1250部を少量ずつ添加し、本発明の水系被覆組
成物を得た。
該組成物を用いて実施例1と同様に電着塗装を
行つた。ただし、塗装電圧は150Vとした。電着
塗装後、80℃にて20分焼付けた後比較試験に供し
た。その結果を第1表に示した。
実施例 6
前記エポキシ樹脂(エポキシ当量450〜500)
500部をエチルアルコール1000部、キシロール
5000部に溶解した後、エチルアルコール100部と
三ふつ化ほう素(エチルエーテル溶液)1部の混
合物を加え、1時間還流温度にて加熱し、ついで
減圧下で溶剤を留出し、内温を140℃まで昇温し
て溶液を濃縮した。
該濃縮物にアマニ油脂肪酸560部を加え、不活
性ガス存在下で235+5℃にて酸価10以下になる
まで反応を続けた。
この樹脂にエチレングリコールモノエチルエー
テル803部を加えて130℃に昇温した後、ジ−t−
ブチルパーオキサイド45部、マレイン酸モノメチ
ルエステル50部、メタクリル酸メチル100部、ス
チレン150部から成る混合物を徐々に滴下し、滴
下終了後3時間同温度に保つてから急冷し、ジエ
タノールアミン40部を加え、変性エポキシエステ
ル樹脂溶液(樹脂酸基:23、樹脂よう素価:80、
樹脂ガラス転移温度:25℃、不揮発分:62.7%)
を得た。
前記変性エポキシエステル樹脂溶液240部、ジ
シクロペンテニルアクリレート10部、前記金属ド
ライヤー溶液B6.4部を混合後、水1250部を少量
ずつ添加し、本発明の水系被覆組成物を得た。
該組成物を用いて実施例1と同様に電着塗装を
行つた。ただし、塗装電圧は200Vとした。電着
塗装後、80℃にて20分焼付けた後比較試験に供し
た。その結果を第1表に示した。
実施例 7
実施例1で得られた樹脂溶液A240部、ジシク
ロペンテニルオキシメタクリレート10部、金属ド
ライヤー溶液B6.4部を混合後、水275部を少量づ
つ添加し、本発明の水系被覆組成物を得た。
実施例1と同様の被塗物を前記被覆組成物中に
浸漬し、浴温25℃で浸漬塗装を行つた。浸漬塗装
後100℃にて20分焼付け乾燥し、比較試験に供し
た。その結果を第1表に示した。
比較例 1
実施例1で得られた樹脂溶液A240部と金属ド
ライヤー溶液B6.4部を混合後、水1250部を少量
づつ添加し、比較例の水系被覆組成物を得た。
実施例1と同様にして電着塗装を行つた。電着
塗装後90℃にて20分焼付け乾燥し、比較試験に供
した。その結果を第1表に示した。
比較例 2
前記実施例1で得られたアルキド樹脂()
(酸価:32、樹脂よう素価:81、樹脂ガラス転移
温度:−5℃)にエチレングリコールモノブチル
エーテルを加え不揮発分62.5%に調整した溶液
240部と金属ドライヤー溶液B6.4部を混合後、水
1250部を少量ずつ添加し、比較例の水系被覆組成
物を得た。
実施例1と同様にして電着塗装を行つた。電着
塗装後90℃にて20分焼付け乾燥し、比較試験に供
した。その結果を第1表に示した。
比較例 3
常法により大豆油脂肪酸196部、無水フタル酸
111.2部、トリメチロールプロパン89.4部を不活
性ガスの存在下で180〜240℃に加熱し、樹脂酸価
32のアルキド樹脂を得た。
該樹脂にエチレングリコールモノブチルエーテ
ル351部を加えた混合物を90℃にした後、ベンゾ
イルパーオキサイド6部、メタクリル酸24部、メ
チルメタクリレート92部、スチレン184部から成
る混合物を徐々に滴下し、滴下終了後3時間同温
度を保つてから急冷し、ついでトリエチルアミン
49部を加え、変性アルキド樹脂溶液(樹脂酸価:
41、樹脂よう素価:41、樹脂ガラス転移温度:43
℃、不揮発分:62.7%)を得た。
前記変性アルキド樹脂溶液240部と前記金属ド
ライヤー溶液6.4部を混合後、水1250部を少量ず
つ添加し、比較例の水系被覆組成物を得た。
該組成物を用いて実施例1と同様に電着塗装を
行つた。ただし、塗装電圧は90Vとした。電着塗
装後、90℃にて20分焼付けた後比較試験に供し
た。その結果を第1表に示した。
比較例 4
常法により大豆油脂肪酸196部、無水フタル酸
103.8部、トリメチロールプロパン89.4部を不活
性ガスの存在下で180〜240℃に加熱し、樹脂酸価
16のアルキド樹脂を得た。
該樹脂にエチレングリコールモノブチルエーテ
ル240部を加えた混合物を90℃にした後、ベンゾ
イルパーオキサイド2部、メタクリル酸1部、メ
チルメタクリレート33部、スチレン66部から成る
混合物を徐々に滴下し、滴下終了後3時間同温度
を保つてから急冷し、ついでトリエチルアミン33
部を加え、変性アルキド樹脂溶液(樹脂酸価:
14、樹脂よう素価:60、樹脂ガラス転移温度:14
℃、不揮発分:62.5%)を得た。
前記変性アルキド樹脂溶液240部、ジシクロペ
ンテニルオキシメタクリレート10部、前記金属ド
ライヤー溶液6.4部を混合後、水1250部を少量ず
つ添加し、比較例の水系被覆組成物を得ようとし
たが、樹脂が水分散せず、従つて比較試験に供す
ることが出来なかつた。[Formula]; X is -(CH 2 -) o O-, and n is an integer of 0 to 3). Component (b) acts as a catalyst for the oxidative polymerization reaction of the resin described in (a) above, and the compound itself also reacts to become a coating film-forming component, so it is good even under low temperature and short curing conditions. It is possible to form a coating film with excellent performance. Component (b) is used in an amount of 2 to 20 parts by weight per 100 parts by weight (solid content) of component (a). In the above usage range, if the amount of the compound used is less than 2 parts by weight, no effect of improving the low temperature drying properties of the coating film will be observed. On the other hand, if more than 20 parts by weight is used, the stability of the coating composition will be significantly impaired, so either case is not preferred. In addition, from the point of view of the effect of improving the drying properties of the coating film, the most preferable cyclic unsaturated structure (R 2 ) is a dicyclopentenyl group. Furthermore, the metal dryer used as component (c) of the aqueous coating composition of the present invention includes, for example, organic acid salts of metals such as cobalt, manganese, lead, and zinc;
Sulfates, nitrates, chlorides, acetylacetonates, etc., specifically cobalt naphthenate, manganese naphthenate, lead naphthenate, zinc naphthenate, cobalt octenoate, manganese octenoate,
Oil-soluble compounds such as lead octenate, manganese stearate, lead stearate; cobalt formate, manganese formate, lead formate, cobalt acetate, manganese acetate, lead acetate, cobalt sulfate, manganese sulfate, cobalt nitrate, manganese nitrate, lead nitrate , cobalt chloride, manganese chloride, cobalt acetylacetonate, manganese acetylacetonate, and other water-soluble compounds. These are 1 type or 2
Can be used as a mixture of more than one species. In the present invention, the metal dryer is particularly suitable for cobalt, manganese, and lead naphthenes from the viewpoint of compatibility with the resin, or bath stability and workability when the coating composition is used for electrodeposition coating. Preference is given to using those selected from acid salts, octenoates and stearates. The metal dryer acts as a catalyst for oxidative polymerization of unsaturated bonds in the resin. That is, it promotes crosslinking of the resin to form a water-insoluble film, thereby improving the water resistance, corrosion resistance, etc. of the coating film. In the present invention, the metal dryer includes the above (a)
It is used in an amount of 0.01 to 3 parts by weight (as metal content) per 100 parts by weight of the component. If the amount of the metal dryer is less than 0.01 part by weight within the above usage range, there is a drawback that it is difficult to form a coating film with excellent water resistance, corrosion resistance, etc. On the contrary, 3.0
If the amount exceeds 1 part by weight, the stability of the coating composition will be significantly lowered, so it is not preferable to use more than 1 part by weight. The aqueous coating composition of the present invention can be obtained by dispersing the components (a), (b) and (c) in water. Furthermore, if necessary, pigments such as coloring pigments, extender pigments, and anticorrosive pigments, dyes, hydrophilic solvents, and various other additives can be added and mixed. In the present invention, the nonvolatile component of the coating composition can be about 5 to 50% by weight. The aqueous coating composition of the present invention thus obtained is
It is applied to the object to be coated by a coating method normally used for water-based coating compositions, such as spray coating, dipping coating, and electrodeposition coating. The applied item should then be kept at room temperature.
Heat at a temperature below 100℃ for about 5 minutes to 1 hour. As mentioned above, the aqueous coating composition of the present invention, that is, the neutralized product of the resin as the component (a), the (meth)acrylic acid ester having a cyclic unsaturated structure as the component (b), and
(c) By using a composition made of a metal dryer, it is possible to obtain excellent coating film performance such as sufficient appearance, hardenability, and corrosion resistance even when baking at a low temperature of room temperature to 100°C or less. Needless to say, it is of extremely high utility value industrially. Hereinafter, the details of the present invention will be explained with reference to Examples. Note that "parts" and "%" used herein indicate "parts by weight" and "% by weight." Example 1 196 parts of soybean oil fatty acid, phthalic anhydride by conventional method
111.2 parts of trimethylolpropane and 89.4 parts of trimethylolpropane were heated to 180 to 240°C in the presence of an inert gas to determine the resin acid value.
32 alkyd resins () were obtained. After adding 244.5 parts of ethylene glycol monobutyl ether to the resin and bringing the mixture to 90°C, 2 parts of benzoyl peroxide, 10 parts of methacrylic acid,
A mixture consisting of 30 parts of methyl methacrylate and 60 parts of styrene was gradually added dropwise, kept at the same temperature for 3 hours after the addition, and then rapidly cooled.
33 parts were added to obtain a modified alkyd resin solution A (resin acid value: 39, resin iodine value: 59, resin glass transition temperature: 15°C, non-volatile content: 62.6%). Separately, 1.2 parts of cobalt naphthenate (5% Co), 2.0 parts of lead naphthenate (15% Pb), and 3.2 parts of ethylene glycol monobutyl ether were thoroughly mixed to prepare metal dryer solution B. After mixing 240 parts of the modified alkyd resin solution, 10 parts of dicyclopentenyloxymethacrylate, and 6.4 parts of the metal dryer solution, 1250 parts of water was added little by little to obtain a water-based coating composition of the present invention. A mild steel plate (70 x 150 x 0.8 mm) was heated in the coating composition at a bath temperature of 29°C, an electrode ratio of 1/1, an inter-electrode distance of 15 cm, and a voltage.
Electrodeposition coating was performed under the conditions of 70V and 2 minutes of current application. After electrodeposition coating, various comparative tests were conducted on the coating film obtained by baking and drying at 90°C for 20 minutes.
The results are shown in Table 1. Example 2 After mixing 240 parts of resin solution A obtained in Example 1, 20 parts of dicyclopentenyloxymethacrylate, and 6.4 parts of metal dryer solution B, 1430 parts of water was added little by little to form the aqueous coating composition of the present invention. I got it. Electrodeposition coating was performed in the same manner as in Example 1. After electrodeposition coating, it was baked and dried at 90°C for 20 minutes, and then subjected to a comparative test. The results are shown in Table 1. Example 3 After mixing 240 parts of resin solution A obtained in Example 1, 5 parts of dicyclopentenyloxymethacrylate, and 6.4 parts of metal dryer solution B, 1250 parts of water was added little by little to form the aqueous coating composition of the present invention. I got it. Electrodeposition coating was performed in the same manner as in Example 1. After electrodeposition coating, it was baked and dried at 90°C for 20 minutes, and then subjected to a comparative test. The results are shown in Table 1. Example 4 After mixing 240 parts of resin solution A obtained in Example 1, 10 parts of dicyclopentenyloxymethacrylate, and 3.2 parts of metal dryer solution B, 1250 parts of water was added little by little to form the aqueous coating composition of the present invention. I got it. Electrodeposition coating was performed in the same manner as in Example 1. After electrodeposition coating, it was baked and dried at 90°C for 20 minutes, and then subjected to a comparative test. The results are shown in Table 1. Example 5 900 parts of an epoxy resin (epoxy equivalent: 450-500) which is a condensate of bisphenol A and epichlorohydrin, 830 parts of safflower oil fatty acid,
10 parts of fumaric acid was heated to 180°C in the presence of an inert gas to obtain an epoxy ester resin with a resin acid value of 30. After heating a mixture of the resin and 1040 parts of ethylene glycol monobutyl ether to 80°C,
A mixture consisting of 2 parts of α,α'-azobisisobutyronitrile, 10 parts of acrylic acid, 70 parts of n-butyl methacrylate, and 70 parts of vinyltoluene was gradually added dropwise, and the temperature was kept at the same temperature for 4 hours after the completion of the dropwise addition. After cooling rapidly, 88 parts of dimethylethanolamine was added to the modified epoxy ester resin solution C (resin acid value: 30,
Resin iodine value: 66, resin glass transition temperature: 21℃,
Non-volatile content: 62.7%) was obtained. 240 parts of the modified epoxy ester resin solution, 10 parts of dicyclopentenyloxyethyl acrylate
After mixing 6.4 parts of the metal dryer solution B,
1250 parts of water was added little by little to obtain a water-based coating composition of the present invention. Electrodeposition coating was performed in the same manner as in Example 1 using this composition. However, the painting voltage was 150V. After electrodeposition coating, it was baked at 80°C for 20 minutes and then subjected to a comparative test. The results are shown in Table 1. Example 6 The epoxy resin (epoxy equivalent: 450-500)
500 parts to 1000 parts of ethyl alcohol, xylol
After dissolving in 5,000 parts, a mixture of 100 parts of ethyl alcohol and 1 part of boron trifluoride (ethyl ether solution) was added, heated at reflux temperature for 1 hour, and then the solvent was distilled off under reduced pressure to bring the internal temperature down. The temperature was raised to 140°C and the solution was concentrated. 560 parts of linseed oil fatty acid was added to the concentrate, and the reaction was continued at 235+5° C. in the presence of an inert gas until the acid value became 10 or less. After adding 803 parts of ethylene glycol monoethyl ether to this resin and raising the temperature to 130°C,
A mixture consisting of 45 parts of butyl peroxide, 50 parts of maleic acid monomethyl ester, 100 parts of methyl methacrylate, and 150 parts of styrene was gradually added dropwise, kept at the same temperature for 3 hours after the addition was completed, then rapidly cooled, and 40 parts of diethanolamine was added. , modified epoxy ester resin solution (resin acid group: 23, resin iodine value: 80,
Resin glass transition temperature: 25℃, non-volatile content: 62.7%)
I got it. After mixing 240 parts of the modified epoxy ester resin solution, 10 parts of dicyclopentenyl acrylate, and 6.4 parts of the metal dryer solution B, 1250 parts of water was added little by little to obtain a water-based coating composition of the present invention. Electrodeposition coating was performed in the same manner as in Example 1 using this composition. However, the painting voltage was 200V. After electrodeposition coating, it was baked at 80°C for 20 minutes and then subjected to a comparative test. The results are shown in Table 1. Example 7 After mixing 240 parts of resin solution A obtained in Example 1, 10 parts of dicyclopentenyloxymethacrylate, and 6.4 parts of metal dryer solution B, 275 parts of water was added little by little to form the aqueous coating composition of the present invention. I got it. The same object to be coated as in Example 1 was immersed in the coating composition, and dip coating was performed at a bath temperature of 25°C. After dip coating, it was baked and dried at 100°C for 20 minutes, and then subjected to a comparative test. The results are shown in Table 1. Comparative Example 1 After mixing 240 parts of the resin solution A obtained in Example 1 and 6.4 parts of the metal dryer solution B, 1250 parts of water was added little by little to obtain a water-based coating composition of a comparative example. Electrodeposition coating was performed in the same manner as in Example 1. After electrodeposition coating, it was baked and dried at 90°C for 20 minutes, and then subjected to a comparative test. The results are shown in Table 1. Comparative Example 2 Alkyd resin obtained in Example 1 ()
(acid value: 32, resin iodine value: 81, resin glass transition temperature: -5°C) with ethylene glycol monobutyl ether added to adjust the non-volatile content to 62.5%.
After mixing 240 parts and 6.4 parts of metal dryer solution B, add water
1250 parts were added little by little to obtain a comparative aqueous coating composition. Electrodeposition coating was performed in the same manner as in Example 1. After electrodeposition coating, it was baked and dried at 90°C for 20 minutes, and then subjected to a comparative test. The results are shown in Table 1. Comparative Example 3 196 parts of soybean oil fatty acid, phthalic anhydride by conventional method
111.2 parts of trimethylolpropane and 89.4 parts of trimethylolpropane were heated to 180 to 240°C in the presence of an inert gas to determine the resin acid value.
32 alkyd resins were obtained. After the mixture of the resin and 351 parts of ethylene glycol monobutyl ether was heated to 90°C, a mixture consisting of 6 parts of benzoyl peroxide, 24 parts of methacrylic acid, 92 parts of methyl methacrylate, and 184 parts of styrene was gradually added dropwise, and the addition was completed. After maintaining the same temperature for another 3 hours, it was rapidly cooled, and then triethylamine was added.
Add 49 parts of modified alkyd resin solution (resin acid value:
41, Resin iodine value: 41, Resin glass transition temperature: 43
°C, non-volatile content: 62.7%). After mixing 240 parts of the modified alkyd resin solution and 6.4 parts of the metal dryer solution, 1250 parts of water was added little by little to obtain a comparative aqueous coating composition. Electrodeposition coating was performed in the same manner as in Example 1 using this composition. However, the painting voltage was 90V. After electrodeposition coating, it was baked at 90°C for 20 minutes and then subjected to a comparative test. The results are shown in Table 1. Comparative Example 4 196 parts of soybean oil fatty acid, phthalic anhydride by conventional method
103.8 parts of trimethylolpropane and 89.4 parts of trimethylolpropane were heated to 180 to 240°C in the presence of an inert gas to determine the resin acid value.
16 alkyd resins were obtained. After the mixture of the resin and 240 parts of ethylene glycol monobutyl ether was heated to 90°C, a mixture consisting of 2 parts of benzoyl peroxide, 1 part of methacrylic acid, 33 parts of methyl methacrylate, and 66 parts of styrene was gradually added dropwise, and the addition was completed. After maintaining the same temperature for another 3 hours, it was rapidly cooled, and then triethylamine 33
of the modified alkyd resin solution (resin acid value:
14, Resin iodine value: 60, Resin glass transition temperature: 14
°C, non-volatile content: 62.5%). After mixing 240 parts of the modified alkyd resin solution, 10 parts of dicyclopentenyloxymethacrylate, and 6.4 parts of the metal dryer solution, 1250 parts of water was added little by little to obtain a comparative water-based coating composition, but the resin was not water-dispersible and therefore could not be subjected to comparative tests.
【表】【table】
【表】
前記比較試験結果より、明らかに本発明の被覆
組成物は100℃以下の焼付け温度によつても、塗
膜外観、硬度、耐衝撃性、耐塩水噴霧性、耐アル
カリ性、キシレンラビング性等の全ての性質につ
き実用性に耐える塗膜の得られることが判る。
一方、本発明の技術的範囲外の組成物から得ら
れる塗膜(比較例1、2、3)は、特に耐塩水噴
霧性、耐アルカリ性、キシレンラビング性、塗膜
外観のいずれかが極端に悪いものであつた。又、
水分散出来ずそれ故被覆組成物の得られないもの
さえあつた。(比較例4)[Table] From the above comparative test results, it is clear that the coating composition of the present invention has excellent coating appearance, hardness, impact resistance, salt spray resistance, alkali resistance, and xylene rubbing resistance even when baked at temperatures below 100°C. It can be seen that a coating film that can withstand practical use can be obtained in all properties such as. On the other hand, the coating films obtained from the compositions outside the technical scope of the present invention (Comparative Examples 1, 2, and 3) were particularly poor in salt spray resistance, alkali resistance, xylene rubbing resistance, or coating appearance. It was bad. or,
There were even some that could not be water-dispersed and therefore no coating composition could be obtained. (Comparative example 4)
Claims (1)
かつ不飽和脂肪族モノカルボン酸を一成分とす
る樹脂の中和物 ……100重量部 (b) 一般式 (式中R1はH又はCH3であり;R2は
【式】【式】【式】ある いは【式】であり;Xは−(CH2−)o− O−であり、nは0〜3の整数である) で示される環状不飽和構造を有する化合物
………2〜20重量部 及び (c) 金属ドライヤー(金属成分として換算)
……0.01〜3重量部 の割合から成る、水希釈性かつ、常温ないし100
℃以下で焼付け可能な水系被覆組成物。 2 樹脂(a)は、エポキシ樹脂の乾性油脂肪酸エス
テル化物の存在下でα,β−モノエチレン性不飽
和カルボン酸単量体とα,β−モノエチレン性不
飽和カルボン酸アルキルエステル及びアルケニル
ベンゼンから選ばれた少くとも1種の単量体とを
共重合し、ついで塩基性化合物で中和した中和物
である、特許請求の範囲第1項記載の水系被覆組
成物。 3 樹脂(a)は、乾性油変性アルキド樹脂の存在下
でα,β−モノエチレン性不飽和カルボン酸単量
体とα,β−モノエチレン性不飽和カルボン酸ア
ルキルエステル及びアルケニルベンゼンから選ば
れた少くとも1種の単量体とを共重合し、ついで
塩基性化合物で中和した中和物である、特許請求
の範囲第1項記載の水系被覆組成物。 4 樹脂(a)のガラス転移温度は、0〜30℃であ
る、特許請求の範囲第1項記載の水系被覆組成
物。[Scope of Claims] 1 (a) An acid value of 25 to 50 and an iodine value of 50 to 150,
Neutralized resin containing unsaturated aliphatic monocarboxylic acid as one component...100 parts by weight (b) General formula (In the formula, R 1 is H or CH 3 ; R 2 is [Formula] [Formula] [Formula] or [Formula]; X is -(CH 2 -) o - O-, and n is 0 A compound having a cyclic unsaturated structure represented by (an integer of ~3)
......2 to 20 parts by weight and (c) metal dryer (converted as metal component)
... Consisting of 0.01 to 3 parts by weight, water dilutable and at room temperature to 100%
Water-based coating composition that can be baked at temperatures below ℃. 2. Resin (a) is a mixture of α,β-monoethylenically unsaturated carboxylic acid monomer, α,β-monoethylenically unsaturated carboxylic acid alkyl ester, and alkenylbenzene in the presence of a drying oil fatty acid ester of epoxy resin. The aqueous coating composition according to claim 1, which is a neutralized product obtained by copolymerizing with at least one monomer selected from the following and then neutralizing with a basic compound. 3. Resin (a) is selected from α,β-monoethylenically unsaturated carboxylic acid monomers, α,β-monoethylenically unsaturated carboxylic acid alkyl esters, and alkenylbenzenes in the presence of a dry oil-modified alkyd resin. The aqueous coating composition according to claim 1, which is a neutralized product obtained by copolymerizing at least one monomer and then neutralizing with a basic compound. 4. The aqueous coating composition according to claim 1, wherein the resin (a) has a glass transition temperature of 0 to 30°C.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4857083A JPS59174659A (en) | 1983-03-23 | 1983-03-23 | Aqueous coating composition |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4857083A JPS59174659A (en) | 1983-03-23 | 1983-03-23 | Aqueous coating composition |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS59174659A JPS59174659A (en) | 1984-10-03 |
JPS6313459B2 true JPS6313459B2 (en) | 1988-03-25 |
Family
ID=12807049
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP4857083A Granted JPS59174659A (en) | 1983-03-23 | 1983-03-23 | Aqueous coating composition |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS59174659A (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101035296B1 (en) * | 2004-09-28 | 2011-05-19 | 디아이씨 가부시끼가이샤 | Resin composition for water-based coating meterial, water-based coating material, and process for producing resin composition for water-based coating material |
-
1983
- 1983-03-23 JP JP4857083A patent/JPS59174659A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS59174659A (en) | 1984-10-03 |
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