JPS63126637A - Removal of welding node of chain ring - Google Patents
Removal of welding node of chain ringInfo
- Publication number
- JPS63126637A JPS63126637A JP27379286A JP27379286A JPS63126637A JP S63126637 A JPS63126637 A JP S63126637A JP 27379286 A JP27379286 A JP 27379286A JP 27379286 A JP27379286 A JP 27379286A JP S63126637 A JPS63126637 A JP S63126637A
- Authority
- JP
- Japan
- Prior art keywords
- chain
- chain ring
- welding node
- fitting
- recessed groove
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003466 welding Methods 0.000 title abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 7
- 238000007493 shaping process Methods 0.000 claims description 8
- 229910045601 alloy Inorganic materials 0.000 abstract description 4
- 239000000956 alloy Substances 0.000 abstract description 4
- 238000005520 cutting process Methods 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- -1 mild steel Chemical compound 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
Landscapes
- Wire Processing (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
この発明は製鎖工程に於いて鎖を構成する鎖環線材端部
に突合せ溶接によるで生じる溶接節を冷間削除して整形
する方法に関する。[Detailed Description of the Invention] (Industrial Application Field) This invention relates to a method for shaping the ends of a chain ring wire constituting a chain by cold removing the weld joints produced by butt welding in the chain manufacturing process. .
(従来技術)
一般工業用として使用される比較的大形線材を以て造ら
れる鎖の鎖環は、その線材端が突合せ溶接によって完全
結合が図られるが、ここで溶接部分には母材表面より隆
起する溶接節を生じる。(Prior art) Chain rings made from relatively large wire rods used for general industrial purposes are completely joined by butt welding at the ends of the wire rods. This results in welded joints.
この溶接節を冷間加工で切除するのに、本発明者によっ
て鎖を構成する鎖環の一個当てを所定の加工位置に保持
し、その溶接節部分を両側から接離動する一対のブロッ
ク体の接合面に設−けた凹溝に嵌入抱持させ、この抱持
状態における両ブロック体の相対的な平行移動で凹溝部
に形設して刃物により削除する方法が従業されている。In order to remove this weld joint by cold working, the present inventor holds one of the chain rings constituting the chain at a predetermined processing position, and uses a pair of block bodies that move the weld joint part toward and away from both sides. A method has been used in which the blocks are fitted into and held in a groove provided on the joint surfaces of the blocks, and then formed in the groove by relative translation of both blocks in this held state, and then removed with a knife.
(発明が解決しようとする問題点)
ところが、上記するように被加工鎖環を固定状態に置き
、その溶接節部を一対のブロック体の接合面凹溝に嵌入
抱持し、この状態で鎖環線材表面に凹溝を移動させて刃
物により溶接節を切削方法は、鎖環線材が軟鋼等の鉄材
からなる場合は効果的であるが、鎖環線材が例えばアル
ミニュームやその合金等からなる軟質金属の場合は、刃
物による切削途中で鎖環線材の曲がりを生じたり、溶接
部周りを一様に丸く滑面に仕上げるのに難点がある。(Problem to be Solved by the Invention) However, as described above, the chain ring to be processed is placed in a fixed state, the welded joint is inserted into the groove on the joint surface of the pair of block bodies, and the chain is held in this state. The method of moving a concave groove on the surface of the ring wire and cutting the weld joint with a knife is effective when the chain ring wire is made of iron such as mild steel, but it is effective when the chain ring wire is made of iron material such as aluminum or its alloy. In the case of soft metals, there are problems in that the chain wire rod bends during cutting with a knife, and it is difficult to finish the welded part with a uniformly round and smooth surface.
この発明は上述の点に鑑みなされたものであって、特に
鎖環線材が例えばアルミニュームやその合金等からなる
軟質金属の場合に適用して鎖環の溶接節を奇麗に切削し
、且つ丸く滑面に仕上げて整形するようにした鎖の溶接
部整形方法を提供することを目的とする。This invention has been made in view of the above points, and is particularly applicable when the chain wire material is made of soft metal such as aluminum or its alloy. It is an object of the present invention to provide a method for shaping a welded part of a chain by shaping it to a smooth surface.
(問題点を解決するための手段)
上記の目的を達成するためのこの発明の要旨とするとこ
ろは、鎖を構成する鎖環の一個を、加工位置においてそ
の溶接節のない方の直線部を保持台に嵌入保持し、該鎖
環の溶接節部を、鎖環両側から接離動する一対のブロッ
ク体の接合面に設けた凹溝に嵌入抱持させ、次いで前記
保持台の鎖環側方へ向けての揺動で溶接節部を凹溝内に
回動させて整形することを特徴とする鎖を構成する鎖環
の溶接部整形方法にある。(Means for Solving the Problems) The gist of the present invention to achieve the above object is to cut one of the chain rings constituting the chain by cutting the straight part of the chain without welding joints at the processing position. The welded joints of the chain ring are fitted and held in the grooves provided in the joint surfaces of the pair of blocks that move toward and away from both sides of the chain ring, and then the chain ring side of the holding stand is fitted and held. The present invention provides a method for shaping a welded part of a chain ring constituting a chain, characterized in that the welded joint part is rotated and shaped into a concave groove by swinging in a direction.
(作 用)
この発明によれば、鎖環の溶接節部を、鎖環両側から接
離動する一対のブロック体の接合面に設けた凹溝に嵌入
抱持させることで、凹溝先縁で溶接節部の一部切削とそ
の切屑の挟み込みを行い、同時に凹溝内では溶接節部の
一部を圧潰し、次いで、該鎖環を保持する保持台の揺動
により溶接節部を凹溝内に回動させてブロック体の凹溝
接合面に挟み込まれたパリ状の切削屑を鎖環線材面から
の剥離と、凹溝内における摺動で溶接部全周を丸く滑面
に仕上げる。(Function) According to the present invention, the welded joints of the chain ring are fitted into and held in the grooves provided on the joint surfaces of the pair of block bodies that move toward and away from both sides of the chain ring. At the same time, a part of the weld joint is cut and the chips are caught in the concave groove, and then a part of the weld joint is crushed in the concave groove, and then the weld joint is recessed by swinging the holder that holds the chain ring. When rotated into the groove, the flaky cutting debris caught between the concave groove joint surface of the block body is peeled off from the chain ring wire surface, and the entire circumference of the welded part is finished with a round and smooth surface by sliding in the concave groove. .
(実施例)
以下、この発明の実施例を図面を参照しながら説明する
。(Example) Hereinafter, an example of the present invention will be described with reference to the drawings.
1は鎖の案内台で、側方より見て山形に形成され、その
頂部から左右傾斜面に掛けて鎖への案内溝2が一連に設
けてあり、案内台1上において鎖を構成する鎖環Aは一
つ置きに案内溝2にその下半部を嵌入させて起立し、残
る鎖環Aは案内溝2上で伏倒し、整然と間欠移動する。Reference numeral 1 denotes a chain guide stand, which is formed into a mountain shape when viewed from the side, and has a series of guide grooves 2 for the chain extending from its top to the left and right inclined surfaces. Every other ring A stands up by fitting its lower half into the guide groove 2, and the remaining chain rings A lie down on the guide groove 2 and move intermittently in an orderly manner.
3は案内台1に組み込まれ、案内台頂部において起立す
る鎖環Aの一つを加工位置に保持する保持台で、図示し
ない揺動機構に連結されて軸4を中心にその上端部が案
内台側方に向けて所定の範囲を揺動する。Reference numeral 3 denotes a holding stand that is incorporated into the guide stand 1 and holds one of the chain rings A standing up at the top of the guide stand in the processing position, and is connected to a swinging mechanism (not shown) so that its upper end guides around the shaft 4. The table swings in a predetermined range toward the side.
5は保持台3の上方において、保持台3両側から保持台
3に保持された鎖環角に向けて相対接離動する一対のブ
ロック体で、このブロック体5の接合面には、保持台3
上加工位置に起立保持された鎖環Aの溶接節Bを有する
上位置線部を嵌入抱持する凹溝6が設けてあり、両ブロ
ック体5はその上部に延設した操作部7間に出入りする
カム8と、図示しないばねによって軸9を中心にして開
閉動する。Reference numeral 5 denotes a pair of block bodies above the holding table 3, which move toward and away from each other from both sides of the holding table 3 toward the chain ring angle held by the holding table 3. 3
A concave groove 6 is provided to fit and hold the upper line portion of the chain ring A having the weld joint B which is held upright in the upper processing position, and both block bodies 5 are inserted between the operating section 7 extending above the groove 6. It opens and closes around a shaft 9 by a cam 8 that moves in and out and a spring (not shown).
尚、図中10は前記ブロック体5に対してこれを加圧保
持する固縛機構である。In the figure, reference numeral 10 denotes a securing mechanism that holds the block body 5 under pressure.
上記構成において、一対のブロック体5が離間した状態
で、保持台3上加工位置に一つの鎖環角が保持されると
、ブロック体5がこの鎖環角に向けて前進してきて接合
する。In the above configuration, when a pair of block bodies 5 are separated and one chain ring angle is held at the processing position on the holding table 3, the block bodies 5 move forward toward this chain ring angle and join together.
ここでブロック体5の接合面の凹溝6内に鎖環への溶接
節Bとその両側の線材直線部が嵌入抱持される。この時
に溶接節Bの一部は凹溝6先縁により切削されると同時
に溶接節Bの一部は凹溝6内に圧潰され、両方の凹溝6
接合面間には切削された切削屑がパリ状になって挟み込
まれる。Here, the weld joint B to the chain ring and the straight wire portions on both sides thereof are fitted and held in the groove 6 of the joint surface of the block body 5. At this time, a part of the weld joint B is cut by the leading edge of the groove 6, and at the same time, a part of the weld joint B is crushed inside the groove 6, and both grooves 6
Cutting debris is sandwiched between the joint surfaces in the form of flakes.
次いでこの状態を保って保持台3が揺動する。Next, the holding table 3 swings while maintaining this state.
この時、溶接節Bが凹溝6内で回動し、凹溝6接合面に
挟み込み状になっているパリ状の切削屑を鎖環線材面か
ら剥離し、同時に凹溝6内では圧潰された溶接節8部分
が凹溝6内面に強圧下に摺動して溶接節部全周を丸く滑
面に仕上げる。At this time, the welding node B rotates within the groove 6, peeling off the flaky cutting chips that are caught in the joint surface of the groove 6 from the chain ring wire surface, and at the same time crushing them inside the groove 6. The welded joint 8 portion slides under strong pressure on the inner surface of the groove 6, making the entire circumference of the welded joint round and smooth.
(効 果)
上記するように、この発明によれば、鎖を構成する鎖環
の溶接節を、その両側の直線部共々一対のブロック体の
凹溝に嵌入抱持して、溶接節の一部を切削すると共に、
凹溝内に溶接節の一部を圧潰し、次いでこの状態で鎖環
の鎖環側方に向けての揺動にによって凹溝内に圧潰され
た溶接節部を回動させるから、溶接節部分は全周的に丸
く一様に滑面仕上げとなり、各鎖環ともむらのない整形
となって商品価値を高め、また溶接節の削除整形時間も
極(短(して能率的に行われ、しかも溶接節の削除整形
中、局部的に偏った無理な大きな力が掛かるようなこと
もなく、鎖環の変形や局部的強度低下もなく、特にアル
ミニュームやその合金等の軽金属からなる鎖に適用して
極めて優れたものである。(Effects) As described above, according to the present invention, the welded joints of the chain rings constituting the chain are fitted and held in the grooves of the pair of block bodies, so that the straight parts on both sides of the welded joints are held in the grooves of the pair of block bodies. Along with cutting the part,
A part of the weld joint is crushed in the concave groove, and then, in this state, the chain ring is swung toward the side of the chain ring, causing the weld joint crushed in the concave groove to be rotated. The part has a round and uniformly smooth finish all around the circumference, and each chain ring is evenly shaped, increasing the product value. Also, the time required to remove weld joints is extremely short and can be done efficiently. Furthermore, during the removal and shaping of weld joints, there is no locally biased unreasonable force applied, and there is no deformation of the chain ring or local strength loss, especially for chains made of light metals such as aluminum and its alloys. It is extremely suitable for application to
図面はこの発明の実施態様を示すもので、第1図は保持
台上に載った鎖環をブロック体で保持した状態の正面図
、第2図は同側面図、第3図(a)、 (bl、 (C
1は整形工程説明図である。
1・・・案内台、2・・・案内溝、3・・・保持台、4
・・・軸、5・・・ブロック体、6・・・凹溝、7・・
・操作部、8・・・カム、9・・・軸、10・・・固縛
機構。
ツー
開3 図
作1 図
芙2図The drawings show an embodiment of the present invention, and FIG. 1 is a front view of a chain ring placed on a holding stand and held by a block body, FIG. 2 is a side view of the same, and FIG. 3(a). (bl, (C
1 is an explanatory diagram of the shaping process. 1... Guide stand, 2... Guide groove, 3... Holding stand, 4
...Shaft, 5...Block body, 6...Concave groove, 7...
・Operation unit, 8...cam, 9...shaft, 10...lashing mechanism. Two openings 3 Diagram 1 Diagram 2
Claims (1)
節のない方の直線部を保持台に嵌入保持し、該鎖環の溶
接節部を、鎖環両側から接離動する一対のブロック体の
接合面に設けた凹溝に嵌入抱持させ、次いで前記保持台
の鎖環側方へ向けての揺動で溶接節部を凹溝内に回動さ
せて整形することを特徴とする鎖を構成する鎖環の溶接
部整形方法。A pair of blocks that hold one of the chain rings constituting the chain by fitting the linear part of the chain ring without a weld joint into a holding table at the processing position, and moving the weld joint part of the chain ring toward and away from both sides of the chain ring. It is characterized in that it is fitted into and held in a groove provided on the joint surface of the body, and then the welded joint is rotated into the groove by swinging the holding base toward the side of the chain ring, thereby shaping the joint. A method for shaping the welded part of the chain ring that makes up the chain.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP27379286A JPS63126637A (en) | 1986-11-17 | 1986-11-17 | Removal of welding node of chain ring |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP27379286A JPS63126637A (en) | 1986-11-17 | 1986-11-17 | Removal of welding node of chain ring |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS63126637A true JPS63126637A (en) | 1988-05-30 |
JPH0375250B2 JPH0375250B2 (en) | 1991-11-29 |
Family
ID=17532641
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP27379286A Granted JPS63126637A (en) | 1986-11-17 | 1986-11-17 | Removal of welding node of chain ring |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS63126637A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5327715A (en) * | 1991-01-25 | 1994-07-12 | Yamaha Hatsudoki Kabushiki Kaisha | Aluminum alloy chain and method of making same |
CN103302229A (en) * | 2013-05-17 | 2013-09-18 | 中煤张家口煤矿机械有限责任公司 | Structural design of deburring cutter for round-link chain |
-
1986
- 1986-11-17 JP JP27379286A patent/JPS63126637A/en active Granted
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5327715A (en) * | 1991-01-25 | 1994-07-12 | Yamaha Hatsudoki Kabushiki Kaisha | Aluminum alloy chain and method of making same |
CN103302229A (en) * | 2013-05-17 | 2013-09-18 | 中煤张家口煤矿机械有限责任公司 | Structural design of deburring cutter for round-link chain |
Also Published As
Publication number | Publication date |
---|---|
JPH0375250B2 (en) | 1991-11-29 |
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