JPS63119904A - Cropless rolling of shape steel - Google Patents
Cropless rolling of shape steelInfo
- Publication number
- JPS63119904A JPS63119904A JP26409186A JP26409186A JPS63119904A JP S63119904 A JPS63119904 A JP S63119904A JP 26409186 A JP26409186 A JP 26409186A JP 26409186 A JP26409186 A JP 26409186A JP S63119904 A JPS63119904 A JP S63119904A
- Authority
- JP
- Japan
- Prior art keywords
- rolling
- crop
- stock
- shape
- shape steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005096 rolling process Methods 0.000 title claims abstract description 46
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 11
- 239000010959 steel Substances 0.000 title claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims abstract description 9
- 238000005098 hot rolling Methods 0.000 claims abstract description 6
- 239000002994 raw material Substances 0.000 claims description 2
- 230000015556 catabolic process Effects 0.000 description 10
- 238000005336 cracking Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 206010010904 Convulsion Diseases 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/08—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling structural sections, i.e. work of special cross-section, e.g. angle steel
- B21B1/088—H- or I-sections
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は形鋼の熱間圧延において、製品のクロップ長さ
を短く圧延することにより、歩留向上をはかる。クロッ
プレス圧延法に関するものである。DETAILED DESCRIPTION OF THE INVENTION (Industrial Application Field) The present invention aims to improve the yield by rolling the product to a short crop length in hot rolling of section steel. This relates to a cropless rolling method.
(従来の技術)
素材がCG(連続鋳造)化された形鋼の圧延は、第3図
に示すような断面モノサイズのブルームlから多品種の
製品を製造する必要かある0例えばH形鋼の圧延の場合
、第6図の熱間圧延工程図に示すように、ブレークダウ
ン圧延41!2のロール孔型内を複数バス圧延すること
により、中間ユニバーサル圧延機3に適した形状に圧延
する。その後ユニバーサル圧延機3.エツジヤ−圧延機
4を複数バスの中間圧延後、仕上ユニバーサル圧延41
!5を1バスすることにより、H形鋼に圧延される。(Prior art) Rolling of section steel made of CG (continuous casting) material requires manufacturing a wide variety of products from blooms with a mono-sized cross section as shown in Figure 3.For example, H section steel In the case of rolling, as shown in the hot rolling process diagram of FIG. 6, the roll is rolled into a shape suitable for the intermediate universal rolling mill 3 by performing multiple bus rolling in the roll hole mold of the breakdown rolling 41!2. . Then universal rolling mill 3. After intermediate rolling of multiple buses using Etsuzier rolling mill 4, finishing universal rolling 41
! 5 is rolled into an H-beam by one bath.
このブレークダウン圧延機のロール孔型形状は、第4図
の(イ)(ロ)(ハ)(ニ)(ネ)(へ)に示す。The roll hole shape of this breakdown rolling mill is shown in (a), (b), (c), (d), (ne), and (f) in FIG.
H100x 100を圧延する場合のブレークダウン圧
延機のバススケジュールの例を第1表に示す。Table 1 shows an example of a bus schedule for a breakdown rolling mill when rolling H100x 100.
第1表
第1表に示すように小サイズの圧延を行う場合、幅の広
い側をさきに圧下していく必要があるため、第4図の(
イ)の孔型を4パスした後の圧延材の前・後端のクロッ
プ形状は、第5図(イ)の6に示すように中央部が凹ん
だ形状となる。さらにパス回数か多くなるに従い、この
部分の上下は重なって、ブレークダウンロールの最終孔
型い)では第5図(ロ)の7に示すような形状となり、
クロップ部分の重なりによる割れの長さ2は:100
amになり、最終製品ではこの前・後端のクロップ部分
の割れはそれぞれ2.5mにもなる。この前・後端のク
ロップ割れのために、ミスロールが発生したり、ユニバ
ーサルロールの水平ロール側にフランジが倒れ込んで、
ロールに焼付きを生じ、この焼付きロールの手入れのた
め、しばしば圧延を中止する必要があった。この為ユニ
バーサルロールでのミスロール、及びロール焼付きを防
ぐために、ブレークダウン出材の前・後端のクロップを
400鳳■歩留悪化承知で切断することにより、操業を
行っていた。Table 1 When rolling a small size as shown in Table 1, it is necessary to roll down the wide side first.
The cropped shape of the front and rear ends of the rolled material after four passes through the hole pattern (a) is a shape with a concave central portion as shown in 6 of FIG. 5 (a). Furthermore, as the number of passes increases, the top and bottom of this part overlap, and the final hole shape of the breakdown roll becomes the shape shown in 7 in Figure 5 (b).
The length of the crack due to the overlap of the cropped parts 2 is: 100
am, and in the final product, the cracks in the front and rear cropped portions are each 2.5 meters long. Due to this crop cracking at the front and rear ends, misrolls occur, and the flange collapses on the horizontal roll side of the universal roll.
Seizing occurred on the rolls, and it was often necessary to stop rolling to clean the seized rolls. For this reason, in order to prevent misrolls and roll seizures with the universal rolls, operations were carried out by cutting the front and rear ends of the breakdown material with a 400mm cut, even though the yield would deteriorate.
また、このクロップ割れを防止する方策として、特開昭
59−4910が考えられている。この例はシートバー
先後端部のクロップ抑制を、圧延機前面に設けたプレス
予成形装置を使用して圧延材の前・後端のクロップ量を
制御する方法である。Further, as a measure to prevent this crop cracking, Japanese Patent Application Laid-Open No. 59-4910 has been considered. This example is a method of suppressing cropping at the front and rear ends of the sheet bar by controlling the amount of cropping at the front and rear ends of the rolled material using a press preforming device installed at the front of the rolling mill.
(発明が解決しようとする問題点)
前記圧延材の前・後端の重なりによるクロップ部の割れ
を軽減するために、第4図(イ)の孔型で軽圧下する方
策を試みてみたが、その効果は少く、バス回数増による
圧延箋力(T/11)の低下があり、抜本的対策にはい
たらなかった。(Problems to be Solved by the Invention) In order to reduce the cracking of the cropped portion due to the overlapping of the front and rear ends of the rolled material, we tried a method of lightly rolling the material using the hole shape shown in Figure 4 (a). However, the effect was small, and the rolling force (T/11) decreased due to the increase in the number of baths, so no drastic measures were taken.
本発明はかかる欠点を解決する圧延法で、ブロッキング
圧延をはじめる前に、特殊なロール孔型形状を過材させ
ることにより、圧延材の前・後端のクロップ割れを防止
することを目的としている。The present invention is a rolling method that solves these drawbacks, and aims to prevent crop cracking at the front and rear ends of the rolled material by overfilling the special roll hole shape before starting blocking rolling. .
また、特開昭59−4910における方法においても、
クロップ量は制御可使であるか、本発明はプレス予成形
装置を使用することなく、クロップ割れ防止を従来ある
圧延機のロール孔型で図ろうとするものである。Also, in the method in JP-A-59-4910,
Is it possible to control the crop amount?The present invention attempts to prevent crop cracking using the roll hole type of a conventional rolling mill without using a press preforming device.
(問題点を解決するための手段)
本発明はブレークダウンロールの従来のボックス孔型の
前に特殊な形状の孔型を配置して、圧延材の前・後端の
クロップ形状を改善する圧延法である。(Means for solving the problem) The present invention improves the crop shape of the front and rear ends of the rolled material by arranging a specially shaped hole in front of the conventional box hole type of the breakdown roll. It is the law.
すなわち、上記目的を達成するための本発明の構成は次
の通りである。すなわち、
素材としてブルーム及びスラブを使用する形鋼の熱間圧
延において、圧延初期に素材幅の中央部を圧下すること
によって素材前・後端部に凸部を生ぜしめ、次に素材を
90°転回させ幅方向から圧下することを特徴とする、
形鋼のクロップレス圧延法
である。That is, the configuration of the present invention for achieving the above object is as follows. That is, in hot rolling of section steel using blooms and slabs as raw materials, the central part of the width of the material is rolled down at the beginning of rolling to create convex portions at the front and rear ends of the material, and then the material is rolled at a 90° angle. It is characterized by turning and rolling down from the width direction,
This is a cropless rolling method for section steel.
以下本発明の詳細を図面にしたがって説明する。The details of the present invention will be explained below with reference to the drawings.
第1図は本発明によるロール孔型形状を示す図である。FIG. 1 is a diagram showing a roll hole shape according to the present invention.
第1図(ト)のBは素材の熱間寸法とほぼ同一にして、
圧延材の中心に寸法dの凹みがつくようにする。又中央
部のみを安定して圧延するために、2Xd+Hを素材の
熱間寸法と同一にする。第1図の(イ)〜(へ)は従来
の孔型と同一である。 )1100 xlOOを圧延す
る場合のブレークダウン圧延機のバススケジュール例を
第2表に示す。B in Figure 1 (g) is approximately the same as the hot dimension of the material,
A depression of dimension d is formed in the center of the rolled material. In addition, in order to stably roll only the central portion, 2Xd+H is made the same as the hot dimension of the material. (A) to (F) in FIG. 1 are the same as the conventional hole shapes. Table 2 shows an example of the bus schedule for a breakdown rolling mill when rolling 1100 xlOO.
第2表
第1図(ト)の孔型で中央部のみを深さ40m+■圧下
することで、圧延材の前後端の中央部のみにベロを前も
って出しておく、そして次の孔型(イ)に噛み込ませる
。この時の4パス目の前後端の形状は第2図(イ)の8
に示すように、第1図(ト)の孔型で素材中央部を圧下
したところがとびだして凸部10のような形状となる。By rolling down only the center part to a depth of 40 m + ■ using the hole shape shown in Table 2, Figure 1 (G), the tongue is brought out in advance only at the center of the front and rear ends of the rolled material, and then the next hole shape (I ). The shape of the front and rear ends of the fourth pass at this time is 8 in Figure 2 (A).
As shown in FIG. 1, the central part of the material is rolled down using the hole mold shown in FIG.
したがってブレークダウンの最終孔型の(へ)でも、第
2図(ロ)に9で示すクロップ形状かられかるように、
圧延材前後端にクロップ割れは見られない、もちろん最
終製品のクロップ割れも解消した。Therefore, even in the final hole shape of the breakdown, as can be seen from the crop shape shown by 9 in Fig. 2 (b),
No crop cracks were observed at the front or rear ends of the rolled material, and of course crop cracks in the final product were also eliminated.
(発明の効果)
本発明を実施することにより、ブレークダウン圧延後の
圧延材前端のクロップ切り捨て量が大巾に軽減できた他
、圧延材後端のクロップ切り捨てが不要となった。この
ため3%の歩留向上が図れた他、前・後端のクロップ割
れによるミスロール及びロール焼付きが完全に無くなる
ことで作業率が大幅に改善できたために、電力原単位、
燃料原単位が大幅に改善され、その効果は大なるものか
ある。(Effects of the Invention) By carrying out the present invention, the amount of crop truncation at the front end of the rolled material after breakdown rolling was able to be significantly reduced, and crop truncation at the rear end of the rolled material became unnecessary. As a result, we were able to improve the yield by 3%, as well as completely eliminate roll misrolls and roll seizures caused by crop cracks at the front and rear ends, significantly improving the work rate.
The fuel consumption rate has been significantly improved, and the effects are significant.
第1図(イ)〜(ト)は本発明による圧延材クロップ用
の孔型形状を示す図、第2図(() 、 (0)はクロ
ップレス用の孔型を使用した場合の圧延途中のクロップ
形状を示す図、第3図はブレームの断面図、第4図(イ
)〜(へ)は従来の孔型形状を示す図、第5図(イ)、
(II)は従来の圧延法の場合のクロップ形状を示す図
、第6図は従来の熱間圧延工程図である。
1・・・ブルーム、2・・・ブレークダウン圧延機、3
・・・中間ユニバーサル圧延機、4・・・エツジヤ−圧
延機、5・・・仕上ユニバーサル圧延機、6・・・(イ
)の孔型を4バス後のクロップ形状、7・・・(へ)の
孔型を適材後のクロップ形状、8・・・(イ)の孔型な
適材後のクロップ形状全体、9−(へ)の孔型な適材後
のクロップ形状、10・・・(イ))の孔型を適材後の
クロップ先端形状。Figures 1 (a) to (g) are diagrams showing the groove shapes for cropping rolled material according to the present invention, and Figures 2 (() and (0) are views during rolling when using the cropless groove. Figure 3 is a cross-sectional view of the frame, Figures 4 (A) to (F) are views showing the conventional hole shape, Figure 5 (A),
(II) is a diagram showing a crop shape in the case of the conventional rolling method, and FIG. 6 is a diagram of the conventional hot rolling process. 1... Bloom, 2... Breakdown rolling mill, 3
... Intermediate universal rolling mill, 4. Edger rolling mill, 5. Finishing universal rolling mill, 6. ) is the crop shape after the appropriate material is used, 8... (a) the entire crop shape after the hole type is appropriate material, 9-(f) is the crop shape after the hole type is appropriate material, 10... (i) )) The shape of the crop tip after adjusting the hole shape.
Claims (1)
延において、圧延初期に素材幅の中央部を圧下すること
によって素材前・後端部に凸部を生ぜしめ、次に素材を
90°転回させ幅方向から圧下することを特徴とする、
形鋼のクロップレス圧延法。In hot rolling of section steel using blooms and slabs as raw materials, the central part of the width of the material is rolled down at the beginning of rolling to create convex portions at the front and rear ends of the material, and then the material is turned 90°. Characterized by rolling down from the width direction,
Cropless rolling method for section steel.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61264091A JPH0761481B2 (en) | 1986-11-07 | 1986-11-07 | Crot press rolling of shaped steel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61264091A JPH0761481B2 (en) | 1986-11-07 | 1986-11-07 | Crot press rolling of shaped steel |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS63119904A true JPS63119904A (en) | 1988-05-24 |
JPH0761481B2 JPH0761481B2 (en) | 1995-07-05 |
Family
ID=17398382
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP61264091A Expired - Fee Related JPH0761481B2 (en) | 1986-11-07 | 1986-11-07 | Crot press rolling of shaped steel |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0761481B2 (en) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5518561A (en) * | 1978-07-25 | 1980-02-08 | Taniguchi Kaihatsu Kk | Electropolishing material for platinum and platinum alloy |
-
1986
- 1986-11-07 JP JP61264091A patent/JPH0761481B2/en not_active Expired - Fee Related
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5518561A (en) * | 1978-07-25 | 1980-02-08 | Taniguchi Kaihatsu Kk | Electropolishing material for platinum and platinum alloy |
Also Published As
Publication number | Publication date |
---|---|
JPH0761481B2 (en) | 1995-07-05 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
LAPS | Cancellation because of no payment of annual fees |